KR102594265B1 - Method for manufacturing non-pellet synthetic resin solar cell encapsulant film and non-pellet synthetic resin solar cell encapsulant film manufactured therefrom - Google Patents
Method for manufacturing non-pellet synthetic resin solar cell encapsulant film and non-pellet synthetic resin solar cell encapsulant film manufactured therefrom Download PDFInfo
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- KR102594265B1 KR102594265B1 KR1020210131824A KR20210131824A KR102594265B1 KR 102594265 B1 KR102594265 B1 KR 102594265B1 KR 1020210131824 A KR1020210131824 A KR 1020210131824A KR 20210131824 A KR20210131824 A KR 20210131824A KR 102594265 B1 KR102594265 B1 KR 102594265B1
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- South Korea
- Prior art keywords
- solar cell
- film
- synthetic resin
- pellet
- free synthetic
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- 239000000057 synthetic resin Substances 0.000 title claims abstract description 115
- 229920003002 synthetic resin Polymers 0.000 title claims abstract description 113
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 69
- 238000000034 method Methods 0.000 title claims abstract description 69
- 239000008393 encapsulating agent Substances 0.000 title claims abstract description 63
- 239000008188 pellet Substances 0.000 title claims abstract description 52
- 238000005538 encapsulation Methods 0.000 claims abstract description 82
- 230000008569 process Effects 0.000 claims abstract description 47
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 27
- 230000004888 barrier function Effects 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims description 63
- 229920005989 resin Polymers 0.000 claims description 48
- 239000011347 resin Substances 0.000 claims description 48
- 229920006124 polyolefin elastomer Polymers 0.000 claims description 32
- 229920001577 copolymer Polymers 0.000 claims description 30
- -1 cross-linking aid Substances 0.000 claims description 22
- 239000003963 antioxidant agent Substances 0.000 claims description 20
- 230000003078 antioxidant effect Effects 0.000 claims description 20
- 239000004711 α-olefin Substances 0.000 claims description 20
- 238000010924 continuous production Methods 0.000 claims description 13
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 13
- 238000004898 kneading Methods 0.000 claims description 12
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 11
- 239000005977 Ethylene Substances 0.000 claims description 11
- 239000007822 coupling agent Substances 0.000 claims description 11
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 10
- 239000012963 UV stabilizer Substances 0.000 claims description 10
- 239000006096 absorbing agent Substances 0.000 claims description 10
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 238000004132 cross linking Methods 0.000 claims description 9
- 238000002834 transmittance Methods 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 7
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 claims description 6
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 claims description 6
- RTNVDKBRTXEWQE-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-6-butan-2-yl-4-tert-butylphenol Chemical compound CCC(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O RTNVDKBRTXEWQE-UHFFFAOYSA-N 0.000 claims description 6
- DBCAQXHNJOFNGC-UHFFFAOYSA-N 4-bromo-1,1,1-trifluorobutane Chemical compound FC(F)(F)CCCBr DBCAQXHNJOFNGC-UHFFFAOYSA-N 0.000 claims description 6
- RSOILICUEWXSLA-UHFFFAOYSA-N bis(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)N(C)C(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1 RSOILICUEWXSLA-UHFFFAOYSA-N 0.000 claims description 6
- STVZJERGLQHEKB-UHFFFAOYSA-N ethylene glycol dimethacrylate Substances CC(=C)C(=O)OCCOC(=O)C(C)=C STVZJERGLQHEKB-UHFFFAOYSA-N 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- PIMBTRGLTHJJRV-UHFFFAOYSA-L zinc;2-methylprop-2-enoate Chemical compound [Zn+2].CC(=C)C([O-])=O.CC(=C)C([O-])=O PIMBTRGLTHJJRV-UHFFFAOYSA-L 0.000 claims description 6
- XKMZOFXGLBYJLS-UHFFFAOYSA-L zinc;prop-2-enoate Chemical compound [Zn+2].[O-]C(=O)C=C.[O-]C(=O)C=C XKMZOFXGLBYJLS-UHFFFAOYSA-L 0.000 claims description 6
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 4
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical group OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 claims description 4
- RIPYNJLMMFGZSX-UHFFFAOYSA-N (5-benzoylperoxy-2,5-dimethylhexan-2-yl) benzenecarboperoxoate Chemical compound C=1C=CC=CC=1C(=O)OOC(C)(C)CCC(C)(C)OOC(=O)C1=CC=CC=C1 RIPYNJLMMFGZSX-UHFFFAOYSA-N 0.000 claims description 3
- PIBKGXNSYQOGKL-UHFFFAOYSA-N 1,3,5-tribenzyl-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC=2C=CC=CC=2)C(=O)N(CC=2C=CC=CC=2)C(=O)N1CC1=CC=CC=C1 PIBKGXNSYQOGKL-UHFFFAOYSA-N 0.000 claims description 3
- IPJGAEWUPXWFPL-UHFFFAOYSA-N 1-[3-(2,5-dioxopyrrol-1-yl)phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC(N2C(C=CC2=O)=O)=C1 IPJGAEWUPXWFPL-UHFFFAOYSA-N 0.000 claims description 3
- OTCWVYFQGYOYJO-UHFFFAOYSA-N 1-o-methyl 10-o-(1,2,2,6,6-pentamethylpiperidin-4-yl) decanedioate Chemical compound COC(=O)CCCCCCCCC(=O)OC1CC(C)(C)N(C)C(C)(C)C1 OTCWVYFQGYOYJO-UHFFFAOYSA-N 0.000 claims description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 3
- ZMWRRFHBXARRRT-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-bis(2-methylbutan-2-yl)phenol Chemical compound CCC(C)(C)C1=CC(C(C)(C)CC)=CC(N2N=C3C=CC=CC3=N2)=C1O ZMWRRFHBXARRRT-UHFFFAOYSA-N 0.000 claims description 3
- OLFNXLXEGXRUOI-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-bis(2-phenylpropan-2-yl)phenol Chemical compound C=1C(N2N=C3C=CC=CC3=N2)=C(O)C(C(C)(C)C=2C=CC=CC=2)=CC=1C(C)(C)C1=CC=CC=C1 OLFNXLXEGXRUOI-UHFFFAOYSA-N 0.000 claims description 3
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 claims description 3
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 claims description 3
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 claims description 3
- DOYKFSOCSXVQAN-UHFFFAOYSA-N 3-[diethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CCO[Si](C)(OCC)CCCOC(=O)C(C)=C DOYKFSOCSXVQAN-UHFFFAOYSA-N 0.000 claims description 3
- LZMNXXQIQIHFGC-UHFFFAOYSA-N 3-[dimethoxy(methyl)silyl]propyl 2-methylprop-2-enoate Chemical compound CO[Si](C)(OC)CCCOC(=O)C(C)=C LZMNXXQIQIHFGC-UHFFFAOYSA-N 0.000 claims description 3
- UWSMKYBKUPAEJQ-UHFFFAOYSA-N 5-Chloro-2-(3,5-di-tert-butyl-2-hydroxyphenyl)-2H-benzotriazole Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O UWSMKYBKUPAEJQ-UHFFFAOYSA-N 0.000 claims description 3
- QOVWSDOHZFBJSO-UHFFFAOYSA-N C=CC=C.C=CC=CC1=CC=CC=C1 Chemical compound C=CC=C.C=CC=CC1=CC=CC=C1 QOVWSDOHZFBJSO-UHFFFAOYSA-N 0.000 claims description 3
- MUXOBHXGJLMRAB-UHFFFAOYSA-N Dimethyl succinate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 claims description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- 239000005062 Polybutadiene Substances 0.000 claims description 3
- 229920002556 Polyethylene Glycol 300 Polymers 0.000 claims description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 3
- 239000012965 benzophenone Substances 0.000 claims description 3
- 239000012964 benzotriazole Substances 0.000 claims description 3
- BJFLSHMHTPAZHO-UHFFFAOYSA-N benzotriazole Chemical compound [CH]1C=CC=C2N=NN=C21 BJFLSHMHTPAZHO-UHFFFAOYSA-N 0.000 claims description 3
- NLMFVJSIGDIJBB-UHFFFAOYSA-N bis(2,2,6,6-tetramethyl-1-octoxypiperidin-3-yl) decanedioate Chemical compound CC1(C)N(OCCCCCCCC)C(C)(C)CCC1OC(=O)CCCCCCCCC(=O)OC1C(C)(C)N(OCCCCCCCC)C(C)(C)CC1 NLMFVJSIGDIJBB-UHFFFAOYSA-N 0.000 claims description 3
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical group C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 claims description 3
- DPLLDVMBMPQDCO-UHFFFAOYSA-L butan-1-amine;nickel(2+);2-[2-oxido-5-(2,4,4-trimethylpentan-2-yl)phenyl]sulfanyl-4-(2,4,4-trimethylpentan-2-yl)phenolate Chemical compound [Ni+2].CCCCN.CC(C)(C)CC(C)(C)C1=CC=C([O-])C(SC=2C(=CC=C(C=2)C(C)(C)CC(C)(C)C)[O-])=C1 DPLLDVMBMPQDCO-UHFFFAOYSA-L 0.000 claims description 3
- 239000007795 chemical reaction product Substances 0.000 claims description 3
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 claims description 3
- IAJNXBNRYMEYAZ-UHFFFAOYSA-N ethyl 2-cyano-3,3-diphenylprop-2-enoate Chemical compound C=1C=CC=CC=1C(=C(C#N)C(=O)OCC)C1=CC=CC=C1 IAJNXBNRYMEYAZ-UHFFFAOYSA-N 0.000 claims description 3
- 125000001841 imino group Chemical group [H]N=* 0.000 claims description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 3
- UONLDZHKYCFZRW-UHFFFAOYSA-N n-[6-[formyl-(2,2,6,6-tetramethylpiperidin-4-yl)amino]hexyl]-n-(2,2,6,6-tetramethylpiperidin-4-yl)formamide Chemical compound C1C(C)(C)NC(C)(C)CC1N(C=O)CCCCCCN(C=O)C1CC(C)(C)NC(C)(C)C1 UONLDZHKYCFZRW-UHFFFAOYSA-N 0.000 claims description 3
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 claims description 3
- FMJSMJQBSVNSBF-UHFFFAOYSA-N octocrylene Chemical compound C=1C=CC=CC=1C(=C(C#N)C(=O)OCC(CC)CCCC)C1=CC=CC=C1 FMJSMJQBSVNSBF-UHFFFAOYSA-N 0.000 claims description 3
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052698 phosphorus Inorganic materials 0.000 claims description 3
- 239000011574 phosphorus Substances 0.000 claims description 3
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 claims description 3
- 229920002857 polybutadiene Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 239000011593 sulfur Substances 0.000 claims description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 2
- 238000005204 segregation Methods 0.000 abstract description 6
- 235000002918 Fraxinus excelsior Nutrition 0.000 abstract 1
- 239000002956 ash Substances 0.000 abstract 1
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- 230000000052 comparative effect Effects 0.000 description 11
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- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 8
- 238000007654 immersion Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 8
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000004594 Masterbatch (MB) Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 241000251468 Actinopterygii Species 0.000 description 4
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 4
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- 239000000463 material Substances 0.000 description 4
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- 239000000155 melt Substances 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- QEQBMZQFDDDTPN-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy benzenecarboperoxoate Chemical compound CC(C)(C)OOOC(=O)C1=CC=CC=C1 QEQBMZQFDDDTPN-UHFFFAOYSA-N 0.000 description 2
- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 2
- BLKRGXCGFRXRNQ-SNAWJCMRSA-N (z)-3-carbonoperoxoyl-4,4-dimethylpent-2-enoic acid Chemical compound OC(=O)/C=C(C(C)(C)C)\C(=O)OO BLKRGXCGFRXRNQ-SNAWJCMRSA-N 0.000 description 2
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 2
- HSLFISVKRDQEBY-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)cyclohexane Chemical compound CC(C)(C)OOC1(OOC(C)(C)C)CCCCC1 HSLFISVKRDQEBY-UHFFFAOYSA-N 0.000 description 2
- CCNDOQHYOIISTA-UHFFFAOYSA-N 1,2-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1C(C)(C)OOC(C)(C)C CCNDOQHYOIISTA-UHFFFAOYSA-N 0.000 description 2
- SPTHWAJJMLCAQF-UHFFFAOYSA-N 1,2-di(propan-2-yl)benzene;hydrogen peroxide Chemical compound OO.CC(C)C1=CC=CC=C1C(C)C SPTHWAJJMLCAQF-UHFFFAOYSA-N 0.000 description 2
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- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 2
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- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
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- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
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- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
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- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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Abstract
본 발명은 태양전지 봉지재로 사용하는 합성 수지를 펠렛으로 제조하지 않고 2개의 니더로 분산하고 연속적인 필름 공정을 수행하여 태양전지 봉지재 필름을 제조하는 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름에 관한 것이다.
본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 펠렛 공정을 거치지 않으므로, 펠렛 제조 공정 및 펠렛으로 필름 성형시 투입되는 열에 의한 가교제의 편석 현상이 발생하지 않아 제조된 필름이 투과도가 증가하고, 피쉬아이가 거의 발생하지 않아 필름의 외관이 미려하고, 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 수분 차단성이 현저하여 태양전지 봉지재로 사용할 수 있다.The present invention is a method for producing a non-pellet synthetic resin solar cell encapsulant film in which the synthetic resin used as a solar cell encapsulant is not manufactured into pellets, but is dispersed using two kneaders and a continuous film process is performed to produce the solar cell encapsulant film. and a pellet-free synthetic resin solar cell encapsulant film manufactured therefrom.
Since the pellet-free synthetic resin solar cell encapsulant film manufacturing method of the present invention and the pellet-free synthetic resin solar cell encapsulant film produced therefrom do not go through the pellet process, the crosslinking agent by the heat input during the pellet manufacturing process and forming the film with pellets is used. Since segregation does not occur, the manufactured film has increased permeability, fisheyes are almost non-existent, so the film has a beautiful appearance, and the manufactured pellet-free synthetic resin solar cell encapsulant film has remarkable moisture barrier properties, making it ideal for solar cell encapsulation. It can be used as ashes.
Description
본 발명은 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름에 관한 것으로서, 더욱 상세하게는 태양전지 봉지재로 사용하는 합성 수지를 펠렛으로 제조하지 않고 2개의 니더로 분산하고 연속적인 필름 공정을 수행하여 태양전지 봉지재 필름을 제조하는 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름에 관한 것이다.The present invention relates to a method for manufacturing a pellet-free synthetic resin solar cell encapsulant film and a pellet-free synthetic resin solar cell encapsulant film produced therefrom. More specifically, the present invention relates to a method for manufacturing a pellet-free synthetic resin solar cell encapsulant film, and more specifically, to a method for producing a pellet-free synthetic resin solar cell encapsulant film. The present invention relates to a method for manufacturing a pellet-free synthetic resin solar cell encapsulant film, which produces a solar cell encapsulant film by dispersing it with two kneaders and performing a continuous film process, and to a pellet-free synthetic resin solar cell encapsulant film manufactured therefrom. .
태양광 산업은 연평균 성장율 14.3 % 증가하여, 2021년 글로벌 태양광 수요는 기후변화 및 ESG 이슈의 본격적인 등장으로 180G W를 넘을 것으로 예상되며, 2022년에는 20 0GW 시대가 열릴 전망이다.The solar power industry is expected to grow at an average annual growth rate of 14.3%, and global solar power demand is expected to exceed 180GW in 2021 due to the full-fledged emergence of climate change and ESG issues, and the era of 200GW is expected to open in 2022.
이러한 태양광 산업을 이끌어가는 태양전지는 수분에 대한 차단성을 확보하고 태양전지 모듈을 물리적으로 감싸는 태양전지 봉지재가 필요하다.The solar cells that lead the solar energy industry require solar cell encapsulation materials that secure moisture barrier properties and physically surround the solar cell module.
일반적으로, 상기 태양전지 봉지재는 EVA(에틸렌 비닐 아세테이트) 수지를 사용하여 왔으나, 상기 EVA(에틸렌 비닐 아세테이트) 수지는 고온, 고습하면 수분에 의해 초산이 발생해 전지를 부식시키는 문제가 발생한다.In general, the solar cell encapsulation material has been using EVA (ethylene vinyl acetate) resin, but when the EVA (ethylene vinyl acetate) resin is exposed to high temperature and high humidity, acetic acid is generated due to moisture, causing a problem that corrodes the battery.
또한, 상기 태양전지 봉지재는 EVA(에틸렌 비닐 아세테이트) 수지의 마스터배치로 열을 가하여 펠렛을 제조한 후, 상기 펠렛에 열을 가하여 태양전지 봉지재 필름으로 제조하는 두 단계로 공정으로 제조된다. In addition, the solar cell encapsulant is manufactured in a two-step process of producing pellets by applying heat to a masterbatch of EVA (ethylene vinyl acetate) resin, and then applying heat to the pellets to produce a solar cell encapsulant film.
도 1은 종래기술에 따른 펠렛 공정을 통한 태양전지 봉지재 필름을 제조하는 공정도이다.Figure 1 is a process diagram for manufacturing a solar cell encapsulant film through a pellet process according to the prior art.
도 1을 참조하면, 태양전지 봉지재 필름용 원료를 혼합한 후 펠렛 형태로 제조하고 냉각/건조한 후에 별도의 압출 장비에서 불연속적 공정으로 필름 성형을 진행하여야만 했고, 펠렛을 형성하여야만 필름을 제조할 수 있었다.Referring to Figure 1, after mixing the raw materials for the solar cell encapsulation film, manufacturing them into pellets, cooling/drying, and then forming the film in a discontinuous process in a separate extrusion equipment, the film could only be manufactured by forming pellets. I was able to.
또한, 도 1의 펠렛 공정을 통한 태양전지 봉지재 필름 제조방법에서, 펠렛 제조단계 및 상기 펠렛에 열을 가하여 태양전지 봉지재 필름을 제조하는 각 단계마다 열을 가함에 의해 고체 가교제를 사용하는 경우 가교제의 편석이 발생하고, 액체 가교제를 사용하는 경우, 수지 침지 시간이 장시간인 문제점이 발생한다.In addition, in the method of manufacturing a solar cell encapsulant film through the pellet process of FIG. 1, when a solid crosslinking agent is used by applying heat to each step of producing a solar cell encapsulant film by applying heat to the pellet manufacturing step and the pellet. Segregation of the cross-linking agent occurs, and when a liquid cross-linking agent is used, a problem occurs in that the resin immersion time is long.
따라서, 본 출원인은 각고의 노력과 실험을 통하여, 고온, 고습 조건에서도 수분 차단성을 발휘하고, 펠렛 공정을 생략하는 것에 의해, 고체 가교제를 사용하거나 액체 가교제를 사용하여도 공정 안정성이 확보되고, 인라인 압출장비에 의한 연속 공정에 의해 공정 시간이 단축되는 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름을 획득하여, 본 발명을 완성하게 되었다.Therefore, through painstaking efforts and experiments, the present applicant has demonstrated moisture barrier properties even under high temperature and high humidity conditions, and by omitting the pellet process, process stability is secured even when using a solid or liquid crosslinking agent, The present invention was completed by obtaining a method for manufacturing a pellet-free synthetic resin solar cell encapsulant film in which the process time is shortened by a continuous process using in-line extrusion equipment and a pellet-free synthetic resin solar cell encapsulant film manufactured therefrom.
본 발명은 펠렛을 만들 때 액상 가교제에 의한 수지 침지시간이 길고, 고상 가교제에 의한 편석 발생을 원천적으로 차단하는 무펠렛 합성 수지 태양전지 봉지재 필름 연속 공정을 수행하여 태양전지 봉지재 필름 공정 시간을 획기적으로 개선하고, 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성을 현저히 증가시켜 태양전지 봉지재로 적용하는 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름을 제공하는 것을 목적으로 한다. In the present invention, when making pellets, the resin immersion time by the liquid cross-linking agent is long, and the solar cell encapsulating film process time is shortened by performing a continuous process of non-pellet synthetic resin solar cell encapsulant film that fundamentally blocks the occurrence of segregation by the solid cross-linking agent. A method of manufacturing a pellet-free synthetic resin solar cell encapsulant film that is applied as a solar cell encapsulant by significantly improving the moisture barrier properties of the pellet-free synthetic resin solar cell encapsulant film and the pellet-free synthetic resin solar cell manufactured therefrom The purpose is to provide a battery encapsulation film.
본 발명의 일 실시예를 따르는 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법은The method of manufacturing a pellet-free synthetic resin solar cell encapsulant film according to an embodiment of the present invention is
태양전지 봉지재로 사용하는 합성 수지를 펠렛으로 제조하지 않고 2개의 니더로 분산하고 연속적인 필름 공정을 수행하여 태양전지 봉지재 필름을 제조하는 방법으로서, A method of manufacturing a solar cell encapsulant film by dispersing the synthetic resin used as a solar cell encapsulant into pellets without dispersing it with two kneaders and performing a continuous film process,
합성 수지, 가교제, 가교조제, 커플링제, UV 흡수제, 및 UV 안정제를 포함한 필름 혼합물을 스크류 피더로 니더 1과 니더 2의 2개의 니더로 함께 투입하는 단계;Injecting a film mixture including synthetic resin, cross-linking agent, cross-linking aid, coupling agent, UV absorber, and UV stabilizer into two kneaders, Kneader 1 and Kneader 2, using a screw feeder;
상기 니더 1에 투입된 필름 혼합물을 70 ~ 150 ℃의 온도에서 3 분 ~ 2 시간 동안 혼련하는 단계;Kneading the film mixture added to the kneader 1 for 3 minutes to 2 hours at a temperature of 70 to 150 ° C.;
상기 니더 1의 필름 혼합물이 소진되면, 니더 2의 필름 혼합물을 니더 1에 투입하여 70 ~ 150 ℃의 온도에서 3 분 ~ 2 시간 동안 혼련하는 연속공정을 수행하는 단계; 및When the film mixture of the kneader 1 is exhausted, performing a continuous process of adding the film mixture of the kneader 2 to the kneader 1 and kneading for 3 minutes to 2 hours at a temperature of 70 to 150 ° C.; and
상기 니더 1의 혼련된 필름 혼합물을 70 ~ 150 ℃의 온도로 유지된 티다이(T-die) 압출기 또는 캘린더(Calender) 압출기와 연결된 메인 트윈 피더로 공급하여 60 ~ 130 ℃ 온도의 상기 티다이(T-die) 압출기 또는 상기 캘린더(Calender) 압출기를 통해 무펠렛 합성 수지 태양전지 봉지재 필름을 압출하는 단계;를 포함할 수 있다.The kneaded film mixture from the kneader 1 is supplied to the main twin feeder connected to a T-die extruder or a calendar extruder maintained at a temperature of 70 to 150 ℃ to produce the T-die ( It may include the step of extruding a non-pellet synthetic resin solar cell encapsulant film through a T-die) extruder or the calendar extruder.
본 발명의 일 실시예를 따르는 상기 합성 수지는The synthetic resin according to an embodiment of the present invention is
폴리올레핀 수지 또는 에틸렌 비닐아세테이트 공중합체(EVA) 수지일 수 있다.It may be polyolefin resin or ethylene vinyl acetate copolymer (EVA) resin.
본 발명의 일 실시예를 따르는 상기 폴리올레핀 수지는 폴리올레핀 엘라스토머(POE) 수지 또는 폴리올레핀 플라스토머(POP) 수지일 수 있다.The polyolefin resin according to an embodiment of the present invention may be a polyolefin elastomer (POE) resin or a polyolefin plastomer (POP) resin.
본 발명의 일 실시예를 따르는 상기 폴리올레핀 수지는 에틸렌·α-올레핀 공중합체 또는 프로필렌·α-올레핀 공중합체일 수 있다.The polyolefin resin according to an embodiment of the present invention may be an ethylene·α-olefin copolymer or a propylene·α-olefin copolymer.
본 발명의 일 실시예를 따르는 상기 에틸렌·α-올레핀 공중합체는 에틸렌 및 탄소수 3 ~ 20의 α-올레핀을 포함하고,The ethylene/α-olefin copolymer according to an embodiment of the present invention includes ethylene and an α-olefin having 3 to 20 carbon atoms,
상기 에틸렌에서 유래하는 구성 단위의 함유 비율이 60 ~ 85 mol% 이고, 탄소수 3 ~ 20의 상기 α-올레핀에서 유래하는 구성 단위의 함유 비율이 15 ~ 40 mol% 일 수 있다.The content of the structural unit derived from ethylene may be 60 to 85 mol%, and the content of the structural unit derived from the α-olefin having 3 to 20 carbon atoms may be 15 to 40 mol%.
본 발명의 일 실시예를 따르는 상기 프로필렌·α-올레핀 공중합체는 프로필렌 및 탄소수 3 ~ 20의 α-올레핀을 포함하고,The propylene/α-olefin copolymer according to an embodiment of the present invention includes propylene and an α-olefin having 3 to 20 carbon atoms,
상기 프로필렌에서 유래하는 구성 단위의 함유 비율이 60 ~ 85 mol% 이고, 탄소수 3 ~ 20의 상기 α-올레핀에서 유래하는 구성 단위의 함유 비율이 15 ~ 40 mol% 일 수 있다.The content of structural units derived from propylene may be 60 to 85 mol%, and the content of structural units derived from the α-olefin having 3 to 20 carbon atoms may be 15 to 40 mol%.
본 발명의 일 실시예를 따르는 상기 폴리올레핀 수지는 에틸렌-부텐 공중합체(EBR)계 폴리올레핀 엘라스토머 수지, 에틸렌-헥센 공중합체(EHR)계 폴리올레핀 엘라스토머 수지, 에틸렌-옥텐 공중합체(EOR)계 폴리올레핀 엘라스토머 수지, 프로필렌-부텐 공중합체(PBR)계 폴리올레핀 엘라스토머 수지, 프로필렌-헥센 공중합체(PHR)계 폴리올레핀 엘라스토머 수지, 프로필렌-옥텐 공중합체(POR)계 폴리올레핀 엘라스토머 수지, 에틸렌-부텐 공중합체(EBR)계 폴리올레핀 플라스토머 수지, 에틸렌-헥센 공중합체(EHR)계 폴리올레핀 플라스토머 수지, 에틸렌-옥텐 공중합체(EOR)계 폴리올레핀 플라스토머 수지, 프로필렌-부텐 공중합체(PBR)계 폴리올레핀 플라스토머 수지, 프로필렌-헥센 공중합체(PHR)계 폴리올레핀 플라스토머 수지, 또는 프로필렌-옥텐 공중합체(POR)계 폴리올레핀 플라스토머 수지일 수 있다.The polyolefin resin according to an embodiment of the present invention includes ethylene-butene copolymer (EBR)-based polyolefin elastomer resin, ethylene-hexene copolymer (EHR)-based polyolefin elastomer resin, and ethylene-octene copolymer (EOR)-based polyolefin elastomer resin. , propylene-butene copolymer (PBR) based polyolefin elastomer resin, propylene-hexene copolymer (PHR) based polyolefin elastomer resin, propylene-octene copolymer (POR) based polyolefin elastomer resin, ethylene-butene copolymer (EBR) based polyolefin. Plastomer resin, ethylene-hexene copolymer (EHR)-based polyolefin plastomer resin, ethylene-octene copolymer (EOR)-based polyolefin plastomer resin, propylene-butene copolymer (PBR)-based polyolefin plastomer resin, It may be a propylene-hexene copolymer (PHR)-based polyolefin plastomer resin, or a propylene-octene copolymer (POR)-based polyolefin plastomer resin.
본 발명의 일 실시예를 따르는 상기 가교제는 The crosslinking agent according to an embodiment of the present invention is
디큐밀 퍼옥사이드, 벤조일 퍼옥사이드, 라우릴 퍼옥사이드, t-부틸 큐밀 퍼옥사이드, 디(t-부틸퍼옥시이소프로필)벤젠, 2,5-디메틸-2,5-디(t-부틸 퍼옥시)헥산, 디-t-부틸퍼옥사이드, 1,1-비스(t-부틸퍼옥시)-3,3,5-트리메틸 사이클로헥산, 1,1-비스(t-부틸퍼옥시)사이클로헥산, t-부틸퍼옥시 말레산, t-부틸퍼옥시-3,3,5-트리메틸헥사노에이트, 시클로헥사논 퍼옥사이드, t-부틸퍼옥시 아릴 카보네이트, t-부틸퍼옥시 이소프로필 카보네이트, 2,5-디메틸-2,5-디(벤조일퍼옥시)헥산, 2,2-비스(t-부틸퍼옥시)옥탄, t-부틸퍼옥시 아세테이트, 2,2-비스(t-부틸퍼옥시)부탄, t-부틸퍼옥시벤조에이트, n-부틸-4,4-비스(t-부틸퍼옥시부틸퍼옥시)발레레이트, 디-t-부틸퍼옥시 이소프탈레이트, 메틸에틸케톤 퍼옥사이드, α,α'-비스(t-부틸퍼옥시-m-이소프로필)벤젠, 디-이소프로필벤젠 하이드로퍼옥사이드, 디-t-부틸 퍼옥사이드 및 2,5-디메틸-2로 이루어진 군에서 하나 이상 선택할 수 있다.Dicumyl peroxide, benzoyl peroxide, lauryl peroxide, t-butyl cumyl peroxide, di(t-butylperoxyisopropyl)benzene, 2,5-dimethyl-2,5-di(t-butyl peroxy) )hexane, di-t-butylperoxide, 1,1-bis(t-butylperoxy)-3,3,5-trimethyl cyclohexane, 1,1-bis(t-butylperoxy)cyclohexane, t -Butylperoxy maleic acid, t-butylperoxy-3,3,5-trimethylhexanoate, cyclohexanone peroxide, t-butylperoxy aryl carbonate, t-butylperoxy isopropyl carbonate, 2,5 -Dimethyl-2,5-di(benzoylperoxy)hexane, 2,2-bis(t-butylperoxy)octane, t-butylperoxy acetate, 2,2-bis(t-butylperoxy)butane, t-butylperoxybenzoate, n-butyl-4,4-bis(t-butylperoxybutylperoxy)valerate, di-t-butylperoxy isophthalate, methyl ethyl ketone peroxide, α,α' -One or more can be selected from the group consisting of bis(t-butylperoxy-m-isopropyl)benzene, di-isopropylbenzene hydroperoxide, di-t-butyl peroxide, and 2,5-dimethyl-2.
본 발명의 일 실시예를 따르는 상기 가교조제는 Triallyl isocyanurate(TAIC), Triallyl cyanurate(TAC), Trimethylopropane Trimethacrylate(TMPTMA), Trimethylopropane Triacrylate(TMPTA), 1,2-polybutadiene(HVPBD), Ethylene Glycol Dimethacrylate (EGDMA), Ethylene Glycol Diacrylate(EGDA), N,N'-1,3-Phenylene dimaleimide(PDM), Zinc diacrylate(ZDA), Zinc dimethacrylate(ZDMA), 90% Vinyl polybutadiene(HVPBd), 70% Vinyl styrene butadiene copolymer(HVSBR), Tributyl isocyanurate, Tributyl cyanurate, Tripropyl isocyanurate, Tripropyl cyanurate, Benzyl isocyanurate, 및 Benzyl cyanurate 로 이루어진 군에서 하나 이상 선택될 수 있다.The crosslinking aid according to an embodiment of the present invention is Triallyl isocyanurate (TAIC), Triallyl cyanurate (TAC), Trimethylopropane Trimethacrylate (TMPTMA), Trimethylopropane Triacrylate (TMPTA), 1,2-polybutadiene (HVPBD), Ethylene Glycol Dimethacrylate (EGDMA) ), Ethylene Glycol Diacrylate (EGDA), N,N'-1,3-Phenylene dimaleimide (PDM), Zinc diacrylate (ZDA), Zinc dimethacrylate (ZDMA), 90% Vinyl polybutadiene (HVPBd), 70% Vinyl styrene butadiene copolymer (HVSBR), Tributyl isocyanurate, Tributyl cyanurate, Tripropyl isocyanurate, Tripropyl cyanurate, Benzyl isocyanurate, and Benzyl cyanurate.
본 발명의 일 실시예를 따르는 상기 커플링제는The coupling agent according to an embodiment of the present invention
Vinyl trimethoxy silane, Octamethyl cyclotetrasiloxane, 3-Methacryloxypropyl methyldimethoxysilane, 3-Methacryloxypropyl trimetoxysilane, 3-Methacryloxypropyl trietoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, 및 Acryloxypropyl trimetoxysilane 으로 이루어진 군에서 하나 이상 선택될 수 있다.One or more may be selected from the group consisting of vinyl trimethoxy silane, octamethyl cyclotetrasiloxane, 3-Methacryloxypropyl methyldimethoxysilane, 3-Methacryloxypropyl trimetoxysilane, 3-Methacryloxypropyl trietoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, and Acryloxypropyl trimetoxysilane.
본 발명의 일 실시예를 따르는 상기 UV 흡수제는The UV absorber according to an embodiment of the present invention
2-Hydroxy-4-octyloxy Benzophenone, Benzophenone, 2-Hydroxy-4-methoxybenzophenone, 2,2'-Dihydroxy-4,4'-dimethyoxybenzophenone, 2-(2-hydroxy-3,5-di(1,1-dimethylbenzyl)phenyl)2H-benzotriazole, 2-(2-Hydroxy-5-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-ditert-butyl)benzotriazole, 2-3(3-tert-butyl-2-hydroxy-5-methylpheny)-5-chlorobenzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)benzotriazole, 2-(2-Hydroxy-5-t-octylphenyl)-benzotriazole, Bis-(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, Methyl 1,2,2,6,6-pentamethyl-4-piperidinyl sebacate, 2,2'-Thiobis(4-t-octylphenolato)-n-butylamine nickel II, Reaction products of methyl 3-(3-(2H-benzotriazole-2 -yl)-5-t-butyl-4-hydroxy phenyl) propionate / PEG 300, Ethyl-2-cyano-3,3-diphenylacrylate, (2-ethylhexyl)-2-cyano-3,3-diphenylacrylate, 및 N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine 으로 이루어진 군에서 하나 이상 선택될 수 있다.2-Hydroxy-4-octyloxy Benzophenone, Benzophenone, 2-Hydroxy-4-methoxybenzophenone, 2,2'-Dihydroxy-4,4'-dimethyoxybenzophenone, 2-(2-hydroxy-3,5-di(1,1- dimethylbenzyl)phenyl)2H-benzotriazole, 2-(2-Hydroxy-5-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-ditert-butyl)benzotriazole, 2-3(3-tert-butyl -2-hydroxy-5-methylpheny)-5-chlorobenzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert -amylphenyl)benzotriazole, 2-(2-Hydroxy-5-t-octylphenyl)-benzotriazole, Bis-(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, Methyl 1,2,2,6 ,6-pentamethyl-4-piperidinyl sebacate, 2,2'-Thiobis(4-t-octylphenolato)-n-butylamine nickel II, Reaction products of methyl 3-(3-(2H-benzotriazole-2 -yl)-5 -t-butyl-4-hydroxy phenyl) propionate / PEG 300, Ethyl-2-cyano-3,3-diphenylacrylate, (2-ethylhexyl)-2-cyano-3,3-diphenylacrylate, and N,N'-bisformyl One or more may be selected from the group consisting of -N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine.
본 발명의 일 실시예를 따르는 상기 UV 안정제는The UV stabilizer according to an embodiment of the present invention
Bis(2,2,6,6-tetramethyl-4-piperidinyl)sebacate, Bis(1,2,2,6,6-pentamethyl-4-piperidinyl)sebacate, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, Dimethyl succinate polymer with 4-hydroxy-2,2,6,6-tetromethyl-1-piperidine ethanol, Poly{[6-[1,3,3-tetramethylbutyl]amino]-1,3,5-triazine-2,4-diyl}[2,2,6,6-tetramethyl-4-piperidinyl]imino]}, N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine, 및 Decanedioic acid,bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl)ester로 이루어진 군에서 하나 이상 선택될 수 있다.Bis(2,2,6,6-tetramethyl-4-piperidinyl)sebacate, Bis(1,2,2,6,6-pentamethyl-4-piperidinyl)sebacate, 2-(2H-benzotriazol-2-yl)- 4-(tert-butyl)-6-(sec-butyl) phenol, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, Dimethyl succinate polymer with 4-hydroxy-2,2,6,6-tetromethyl-1-piperidine ethanol, Poly{[6-[1,3,3-tetramethylbutyl]amino]-1,3,5-triazine-2,4-diyl} [2,2,6,6-tetramethyl-4-piperidinyl]imino]}, N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine , and Decanedioic acid, bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl)ester.
본 발명의 일 실시예를 따르는 상기 필름 혼합물은 산화방지제를 더 포함하고,The film mixture according to one embodiment of the present invention further includes an antioxidant,
상기 산화방지제는 페놀계 산화방지제, 인계 산화방지제, 황계 산화방지제, 또는 아민계 산화방지제일 수 있다.The antioxidant may be a phenol-based antioxidant, a phosphorus-based antioxidant, a sulfur-based antioxidant, or an amine-based antioxidant.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 1 층 내지 5 층으로 형성될 수 있다.The pellet-free synthetic resin solar cell encapsulation film according to an embodiment of the present invention may be formed of 1 to 5 layers.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 광투과도는 80 % 내지 98 % 일 수 있다.The light transmittance of the pellet-free synthetic resin solar cell encapsulation film according to an embodiment of the present invention may be 80% to 98%.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 Yellow Index(YI)는 1.0 내지 10.0 일 수 있다.The Yellow Index (YI) of the pellet-free synthetic resin solar cell encapsulant film according to an embodiment of the present invention may be 1.0 to 10.0.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 흡수율은 0 % 내지 1.2 % 일 수 있다.The moisture absorption rate of the pellet-free synthetic resin solar cell encapsulation film according to an embodiment of the present invention may be 0% to 1.2%.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38 ℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 10-4 g/m2·day 내지 30 g/m2·day 일 수 있다.The moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film according to an embodiment of the present invention is 10 -4 based on a temperature of 38 ° C, a relative humidity of 100%, and a film thickness of 1 mil (25.4 μm). It may be g/m 2 ·day to 30 g/m 2 ·day.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법에 의해 제조된 무펠렛 합성 수지 태양전지 봉지재 필름을 제공할 수 있다.It is possible to provide a pellet-free synthetic resin solar cell encapsulant film manufactured by the pellet-free synthetic resin solar cell encapsulant film manufacturing method according to an embodiment of the present invention.
본 발명의 일 실시예를 따르는 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38 ℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 10-4 g/m2·day 내지 30 g/m2·day일 수 있다.The moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film according to an embodiment of the present invention is 10 -4 based on a temperature of 38 ° C, a relative humidity of 100%, and a film thickness of 1 mil (25.4 μm). It may be g/m 2 ·day to 30 g/m 2 ·day.
본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법은 펠렛 공정을 거치지 않으므로, 펠렛 제조 공정 및 펠렛으로 필름 성형시 투입되는 열에 의한 가교제의 편석 현상이 발생하지 않아 제조된 필름이 투과도가 증가하고, 피쉬아이가 거의 발생하지 않아 필름의 외관이 미려하다.Since the pellet-free synthetic resin solar cell encapsulation film manufacturing method of the present invention does not go through a pellet process, segregation of the cross-linking agent due to heat input during the pellet manufacturing process and pellet film forming does not occur, and the produced film has increased transmittance. , Fish eyes rarely occur, giving the film a beautiful appearance.
또한, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법으로 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 수분 차단성이 현저하여 태양전지 봉지재로 사용할 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulant film produced by the method for manufacturing the non-pellet synthetic resin solar cell encapsulant film of the present invention has remarkable moisture barrier properties and can be used as a solar cell encapsulant.
그리고, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 대면적 구현이 가능한 필름 압출공정으로 제조되어, 경제적이고, 반복 생산이 용이하고, 인라인 압출장비에 의한 연속 공정에 의해 공정 시간이 단축되고, 생산 수율이 높다.In addition, the pellet-free synthetic resin solar cell encapsulant film manufacturing method of the present invention and the pellet-free synthetic resin solar cell encapsulant film produced therefrom are manufactured through a film extrusion process that can be implemented in large areas, making it economical and easy to produce repeatedly. And, the process time is shortened and the production yield is high due to the continuous process using in-line extrusion equipment.
도 1은 종래기술에 따른 펠렛 공정을 통한 태양전지 봉지재 필름을 제조하는 공정도이다.
도 2는 본 발명의 일 실시예에 따른 무펠렛 합성 수지 태양전지 봉지재 필름을 제조하는 공정도이다.Figure 1 is a process diagram for manufacturing a solar cell encapsulant film through a pellet process according to the prior art.
Figure 2 is a process diagram for manufacturing a pellet-free synthetic resin solar cell encapsulant film according to an embodiment of the present invention.
이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하기로 한다. 이들 실시예는 단지 본 발명을 예시하기 위한 것이므로, 본 발명의 범위가 이들 실시예에 의해 제한되는 것으로 해석되지는 않는다. Hereinafter, the present invention will be described in more detail through examples. Since these examples are merely for illustrating the present invention, the scope of the present invention is not to be construed as limited by these examples.
본 명세서에서 사용되는 "포함하는"과 같은 표현은, 해당 표현이 포함되는 문구 또는 문장에서 특별히 다르게 언급되지 않는 한, 다른 실시예를 포함할 가능성을 내포하는 개방형 용어(open-ended terms)로 이해되어야 한다.Expressions such as “comprising” used in this specification are understood as open-ended terms that imply the possibility of including other embodiments, unless specifically stated otherwise in the phrase or sentence containing the expression. It has to be.
본 명세서에서 사용되는 "바람직한" 및 "바람직하게"는 소정 환경 하에서 소정의 이점을 제공할 수 있는 본 발명의 실시 형태를 지칭한다. 그러나, 동일한 환경 또는 다른 환경 하에서, 다른 실시 형태가 또한 바람직할 수 있다. 추가로, 하나 이상의 바람직한 실시 형태의 언급은 다른 실시 형태가 유용하지 않다는 것을 의미하지 않으며, 본 발명의 범주로부터 다른 실시 형태를 배제하고자 하는 것은 아니다.As used herein, “preferred” and “preferably” refer to embodiments of the invention that may provide certain advantages under certain circumstances. However, under the same or different circumstances, other embodiments may also be preferred. Additionally, mention of one or more preferred embodiments does not mean that other embodiments are not useful, nor is it intended to exclude other embodiments from the scope of the invention.
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법Manufacturing method of pellet-free synthetic resin solar cell encapsulation film
본 발명은 태양전지 봉지재로 사용하는 합성 수지를 펠렛으로 제조하지 않고 2개의 니더로 분산하고 연속적인 필름 공정을 수행하여 태양전지 봉지재 필름을 제조하는 방법으로서, The present invention is a method of manufacturing a solar cell encapsulant film by dispersing the synthetic resin used as a solar cell encapsulant into pellets, rather than dispersing it with two kneaders, and performing a continuous film process,
합성 수지, 가교제, 가교조제, 커플링제, UV 흡수제, 및 UV 안정제를 포함한 필름 혼합물을 스크류 피더로 니더 1과 니더 2의 2개의 니더로 함께 투입하는 단계;Injecting a film mixture including synthetic resin, cross-linking agent, cross-linking aid, coupling agent, UV absorber, and UV stabilizer into two kneaders, Kneader 1 and Kneader 2, using a screw feeder;
상기 니더 1에 투입된 필름 혼합물을 70 ~ 150 ℃의 온도에서 3 분 ~ 2 시간 동안 혼련하는 단계;Kneading the film mixture added to the kneader 1 for 3 minutes to 2 hours at a temperature of 70 to 150 ° C.;
상기 니더 1의 필름 혼합물이 소진되면, 니더 2의 필름 혼합물을 니더 1에 투입하여 70 ~ 150 ℃의 온도에서 3 분 ~ 2 시간 동안 혼련하는 연속공정을 수행하는 단계; 및When the film mixture of the kneader 1 is exhausted, performing a continuous process of adding the film mixture of the kneader 2 to the kneader 1 and kneading for 3 minutes to 2 hours at a temperature of 70 to 150 ° C.; and
상기 니더 1의 혼련된 필름 혼합물을 70 ~ 150 ℃의 온도로 유지된 티다이(T-die) 압출기 또는 캘린더(Calender) 압출기와 연결된 메인 트윈 피더로 공급하여 60 ~ 130 ℃ 온도의 상기 티다이(T-die) 압출기 또는 상기 캘린더(Calender) 압출기를 통해 무펠렛 합성 수지 태양전지 봉지재 필름을 압출하는 단계;를 포함한다.The kneaded film mixture from the kneader 1 is supplied to the main twin feeder connected to a T-die extruder or a calendar extruder maintained at a temperature of 70 to 150 ℃ to produce the T-die ( It includes the step of extruding a non-pellet synthetic resin solar cell encapsulant film through a T-die extruder or the calendar extruder.
여기서, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법은 펠렛 공정을 거치지 않으므로, 펠렛 제조 공정 및 펠렛으로 필름 성형시 투입되는 열에 의한 가교제의 편석 현상이 발생하지 않아 제조된 필름이 투과도가 증가하고, 피쉬아이가 거의 발생하지 않아 필름의 외관이 미려하다.Here, the pellet-free synthetic resin solar cell encapsulation film manufacturing method of the present invention does not go through a pellet process, so segregation of the crosslinking agent does not occur due to the heat input during the pellet manufacturing process and forming the film with pellets, so the manufactured film has low transmittance. The film has a beautiful appearance as there are almost no fish eyes.
또한, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법으로 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 수분 차단성이 현저하여 태양전지 봉지재로 사용할 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulant film produced by the method for manufacturing the non-pellet synthetic resin solar cell encapsulant film of the present invention has remarkable moisture barrier properties and can be used as a solar cell encapsulant.
그리고, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 대면적 구현이 가능한 필름 압출공정으로 제조되어, 경제적이고, 반복 생산이 용이하고, 인라인 압출장비에 의한 연속 공정에 의해 공정 시간이 단축되고, 생산 수율이 높다.In addition, the pellet-free synthetic resin solar cell encapsulant film manufacturing method of the present invention and the pellet-free synthetic resin solar cell encapsulant film produced therefrom are manufactured through a film extrusion process that can be implemented in large areas, making it economical and easy to produce repeatedly. And, the process time is shortened and the production yield is high due to the continuous process using in-line extrusion equipment.
즉, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법은 제조 효율이 매우 우수하다.In other words, the method for manufacturing the pellet-free synthetic resin solar cell encapsulation film of the present invention has very excellent manufacturing efficiency.
또한, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법 및 이로부터 제조된 무펠렛 합성 수지 태양전지 봉지재 필름은 분산력이 좋은 니더로 분산하고, 펠렛을 만들지 않으므로 펠렛으로 필름을 가공하는 열이 필요 없으므로, 종래기술인 펠렛을 만들 때 일어나는 액상 가교제에 의한 수지 침지시간이 길고, 고상 가교제에 의한 편석 발생을 원천적으로 차단할 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulant film manufacturing method of the present invention and the pellet-free synthetic resin solar cell encapsulant film produced therefrom are dispersed with a kneader with good dispersing power and do not form pellets, so the heat to process the film with pellets Since this is not necessary, the resin immersion time due to the liquid cross-linking agent that occurs when making pellets according to the prior art is long, and the occurrence of segregation due to the solid cross-linking agent can be fundamentally prevented.
그리고, 본 발명은 무펠렛 합성 수지 태양전지 봉지재 필름 연속 공정을 수행하여 태양전지 봉지재 필름 공정 시간을 획기적으로 개선할 수 있다.In addition, the present invention can dramatically improve the solar cell encapsulant film process time by performing a continuous process for the non-pellet synthetic resin solar cell encapsulant film.
즉, 상기 2개의 니더를 연속으로 배치하여 한 니더에서 혼련 공정을 거친 후 필름 압출기로 필름 압출되고, 다른 니더의 필름 혼합물이 처음 한 니너로 투입되어 원료 분산 공정을 거친 후 티다이(T-die) 압출기 또는 캘린더(Calender) 압출기로 필름 압출되는 연속 공정을 수행할 수 있다. That is, the two kneaders are placed in succession, and after going through a kneading process in one kneader, the film is extruded by a film extruder, and the film mixture from the other kneader is input into the first kneader, goes through a raw material dispersion process, and is then produced into a T-die. ) A continuous process of film extrusion can be performed using an extruder or calender extruder.
그리고, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법은 침지 공정과 마스터배치 공정없이 더블 니더 연속 필름 압출기를 사용하여 태양전지 봉지재 필름을 제조할 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulant film manufacturing method of the present invention can produce a solar cell encapsulant film using a double kneader continuous film extruder without a dipping process and a masterbatch process.
여기서, 본 발명의 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법은 가교제 침지 공정을 수행하지 않는다.Here, the method for manufacturing the non-pellet synthetic resin solar cell encapsulation film of the present invention does not perform a crosslinking agent immersion process.
또한, 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성을 현저히 증가시켜 태양전지 봉지재로 적용할 수 있다.In addition, the moisture barrier property of the pellet-free synthetic resin solar cell encapsulation film is significantly increased, so it can be applied as a solar cell encapsulation material.
그리고, 상기 니더(Kneader)는 페이스트(Paste) 상태의 고점도 물질(수지, 고무, 시멘트, 안료, 점토, 분체 등)의 반죽(Kneading) 및 혼합에 적합한 장비로 냉각 및 고온의 가열 및 진공이 가능하여 고점도 작업시료에 적용되는 블레이드에 의한 균일혼합과 분쇄 등이 용이한 분산용 장비이다.In addition, the kneader is equipment suitable for kneading and mixing paste-like high-viscosity materials (resin, rubber, cement, pigment, clay, powder, etc.), capable of cooling, high-temperature heating, and vacuum. This is a dispersing equipment that facilitates uniform mixing and grinding using blades applied to high-viscosity work samples.
여기서, 상기 니더 1에 투입된 필름 혼합물을 70 ~ 150 ℃의 온도에서 3 분 ~ 2 시간 동안 혼련하는 단계와Here, kneading the film mixture added to the kneader 1 for 3 minutes to 2 hours at a temperature of 70 to 150 ° C.
상기 니더 1의 필름 혼합물이 소진되면, 니더 2의 필름 혼합물을 니더 1에 투입하여 70 ~ 150 ℃의 온도에서 3 분 ~ 2 시간 동안 혼련하는 연속공정을 수행하는 단계를 거쳐 상기 2개의 니더에서 각각 필름 혼합물을 혼련할 수 있다.When the film mixture of Kneader 1 is exhausted, the film mixture of Kneader 2 is input into Kneader 1 and a continuous process of kneading is performed at a temperature of 70 to 150 ° C. for 3 minutes to 2 hours, and then kneaded in each of the two kneaders. The film mixture can be kneaded.
또한, 상기 티다이(T-die) 압출기는 T형 다이를 가지는 압출기로 냉각된 연마롤(Chiller Roll) 표면에 융융된 수지를 접촉시켜 필름을 제조하는 장비이다.In addition, the T-die extruder is an extruder having a T-shaped die and is equipment that produces a film by contacting molten resin on the surface of a cooled polishing roll (Chiller Roll).
여기서, 상기 니더 1의 혼련된 필름 혼합물을 70 ~ 150 ℃의 온도로 유지된 티다이(T-die) 압출기와 연결된 메인 트윈 피더로 공급하여 60 ~ 130 ℃ 온도의 상기 티다이(T-die) 압출기를 통해 무펠렛 합성 수지 태양전지 봉지재 필름을 압출할 수 있다.Here, the kneaded film mixture from the kneader 1 is supplied to the main twin feeder connected to the T-die extruder maintained at a temperature of 70 to 150 ° C to produce the T-die at a temperature of 60 to 130 ° C. A pellet-free synthetic resin solar cell encapsulation film can be extruded through an extruder.
그리고, 상기 캘린더(Calender) 압출기는 압연롤 3~4개 사이로 혼합물을 혼련시킨 후 일정 두께로 압출하여 필름을 제조하는 장비이다.Additionally, the calender extruder is equipment that kneads the mixture between 3 to 4 rolling rolls and then extrudes it to a certain thickness to produce a film.
여기서, 상기 니더 1의 혼련된 필름 혼합물을 70 ~ 150 ℃의 온도로 유지된 캘린더(Calender) 압출기와 연결된 메인 트윈 피더로 공급하여 60 ~ 130 ℃ 온도의 상기 캘린더(Calender) 압출기를 통해 무펠렛 합성 수지 태양전지 봉지재 필름을 압출할 수 있다.Here, the kneaded film mixture from the kneader 1 is supplied to the main twin feeder connected to the calender extruder maintained at a temperature of 70 to 150 ° C, and pellet-free synthesis is performed through the calender extruder at a temperature of 60 to 130 ° C. Resin solar cell encapsulation film can be extruded.
또한, 상기 합성 수지는In addition, the synthetic resin is
폴리올레핀 수지 또는 에틸렌 비닐아세테이트 공중합체(EVA) 수지일 수 있다.It may be polyolefin resin or ethylene vinyl acetate copolymer (EVA) resin.
그리고, 상기 폴리올레핀 수지는 폴리올레핀 엘라스토머(POE) 수지 또는 폴리올레핀 플라스토머(POP) 수지일 수 있다.Additionally, the polyolefin resin may be a polyolefin elastomer (POE) resin or a polyolefin plastomer (POP) resin.
또한, 상기 폴리올레핀 수지는 에틸렌·α-올레핀 공중합체 또는 프로필렌·α-올레핀 공중합체일 수 있다.Additionally, the polyolefin resin may be an ethylene·α-olefin copolymer or a propylene·α-olefin copolymer.
여기서, 상기 에틸렌·α-올레핀 공중합체는 에틸렌 및 탄소수 3 ~ 20의 α-올레핀을 포함하고,Here, the ethylene/α-olefin copolymer includes ethylene and an α-olefin having 3 to 20 carbon atoms,
상기 에틸렌에서 유래하는 구성 단위의 함유 비율이 60 ~ 85 mol% 이고, 탄소수 3 ~ 20의 상기 α-올레핀에서 유래하는 구성 단위의 함유 비율이 15 ~ 40 mol% 일 수 있다.The content of the structural unit derived from ethylene may be 60 to 85 mol%, and the content of the structural unit derived from the α-olefin having 3 to 20 carbon atoms may be 15 to 40 mol%.
그리고, 상기 프로필렌·α-올레핀 공중합체는 프로필렌 및 탄소수 3 ~ 20의 α-올레핀을 포함하고,In addition, the propylene/α-olefin copolymer includes propylene and an α-olefin having 3 to 20 carbon atoms,
상기 프로필렌에서 유래하는 구성 단위의 함유 비율이 60 ~ 85 mol% 이고, 탄소수 3 ~ 20의 상기 α-올레핀에서 유래하는 구성 단위의 함유 비율이 15 ~ 40 mol% 일 수 있다.The content of structural units derived from propylene may be 60 to 85 mol%, and the content of structural units derived from the α-olefin having 3 to 20 carbon atoms may be 15 to 40 mol%.
또한, 상기 폴리올레핀 수지는 에틸렌-부텐 공중합체(EBR)계 폴리올레핀 엘라스토머 수지, 에틸렌-헥센 공중합체(EHR)계 폴리올레핀 엘라스토머 수지, 에틸렌-옥텐 공중합체(EOR)계 폴리올레핀 엘라스토머 수지, 프로필렌-부텐 공중합체(PBR)계 폴리올레핀 엘라스토머 수지, 프로필렌-헥센 공중합체(PHR)계 폴리올레핀 엘라스토머 수지, 프로필렌-옥텐 공중합체(POR)계 폴리올레핀 엘라스토머 수지, 에틸렌-부텐 공중합체(EBR)계 폴리올레핀 플라스토머 수지, 에틸렌-헥센 공중합체(EHR)계 폴리올레핀 플라스토머 수지, 에틸렌-옥텐 공중합체(EOR)계 폴리올레핀 플라스토머 수지, 프로필렌-부텐 공중합체(PBR)계 폴리올레핀 플라스토머 수지, 프로필렌-헥센 공중합체(PHR)계 폴리올레핀 플라스토머 수지, 또는 프로필렌-옥텐 공중합체(POR)계 폴리올레핀 플라스토머 수지일 수 있다.In addition, the polyolefin resin includes ethylene-butene copolymer (EBR)-based polyolefin elastomer resin, ethylene-hexene copolymer (EHR)-based polyolefin elastomer resin, ethylene-octene copolymer (EOR)-based polyolefin elastomer resin, and propylene-butene copolymer. (PBR) based polyolefin elastomer resin, propylene-hexene copolymer (PHR) based polyolefin elastomer resin, propylene-octene copolymer (POR) based polyolefin elastomer resin, ethylene-butene copolymer (EBR) based polyolefin plastomer resin, ethylene -Hexene copolymer (EHR) based polyolefin plastomer resin, ethylene-octene copolymer (EOR) based polyolefin plastomer resin, propylene-butene copolymer (PBR) based polyolefin plastomer resin, propylene-hexene copolymer ( It may be a PHR)-based polyolefin plastomer resin, or a propylene-octene copolymer (POR)-based polyolefin plastomer resin.
그리고, 상기 가교제는 And, the cross-linking agent is
디큐밀 퍼옥사이드, 벤조일 퍼옥사이드, 라우릴 퍼옥사이드, t-부틸 큐밀 퍼옥사이드, 디(t-부틸퍼옥시이소프로필)벤젠, 2,5-디메틸-2,5-디(t-부틸 퍼옥시)헥산, 디-t-부틸퍼옥사이드, 1,1-비스(t-부틸퍼옥시)-3,3,5-트리메틸 사이클로헥산, 1,1-비스(t-부틸퍼옥시)사이클로헥산, t-부틸퍼옥시 말레산, t-부틸퍼옥시-3,3,5-트리메틸헥사노에이트, 시클로헥사논 퍼옥사이드, t-부틸퍼옥시 아릴 카보네이트, t-부틸퍼옥시 이소프로필 카보네이트, 2,5-디메틸-2,5-디(벤조일퍼옥시)헥산, 2,2-비스(t-부틸퍼옥시)옥탄, t-부틸퍼옥시 아세테이트, 2,2-비스(t-부틸퍼옥시)부탄, t-부틸퍼옥시벤조에이트, n-부틸-4,4-비스(t-부틸퍼옥시부틸퍼옥시)발레레이트, 디-t-부틸퍼옥시 이소프탈레이트, 메틸에틸케톤 퍼옥사이드, α,α'-비스(t-부틸퍼옥시-m-이소프로필)벤젠, 디-이소프로필벤젠 하이드로퍼옥사이드, 디-t-부틸 퍼옥사이드 및 2,5-디메틸-2로 이루어진 군에서 하나 이상 선택할 수 있다.Dicumyl peroxide, benzoyl peroxide, lauryl peroxide, t-butyl cumyl peroxide, di(t-butylperoxyisopropyl)benzene, 2,5-dimethyl-2,5-di(t-butyl peroxy) )hexane, di-t-butylperoxide, 1,1-bis(t-butylperoxy)-3,3,5-trimethyl cyclohexane, 1,1-bis(t-butylperoxy)cyclohexane, t -Butylperoxy maleic acid, t-butylperoxy-3,3,5-trimethylhexanoate, cyclohexanone peroxide, t-butylperoxy aryl carbonate, t-butylperoxy isopropyl carbonate, 2,5 -Dimethyl-2,5-di(benzoylperoxy)hexane, 2,2-bis(t-butylperoxy)octane, t-butylperoxy acetate, 2,2-bis(t-butylperoxy)butane, t-butylperoxybenzoate, n-butyl-4,4-bis(t-butylperoxybutylperoxy)valerate, di-t-butylperoxy isophthalate, methyl ethyl ketone peroxide, α,α' -One or more can be selected from the group consisting of bis(t-butylperoxy-m-isopropyl)benzene, di-isopropylbenzene hydroperoxide, di-t-butyl peroxide, and 2,5-dimethyl-2.
또한, 상기 가교조제는 Triallyl isocyanurate(TAIC), Triallyl cyanurate(TAC), Trimethylopropane Trimethacrylate(TMPTMA), Trimethylopropane Triacrylate(TMPTA), 1,2-polybutadiene(HVPBD), Ethylene Glycol Dimethacrylate (EGDMA), Ethylene Glycol Diacrylate(EGDA), N,N'-1,3-Phenylene dimaleimide(PDM), Zinc diacrylate(ZDA), Zinc dimethacrylate(ZDMA), 90% Vinyl polybutadiene(HVPBd), 70% Vinyl styrene butadiene copolymer(HVSBR), Tributyl isocyanurate, Tributyl cyanurate, Tripropyl isocyanurate, Tripropyl cyanurate, Benzyl isocyanurate, 및 Benzyl cyanurate 로 이루어진 군에서 하나 이상 선택될 수 있다.In addition, the cross-linking aids include Triallyl isocyanurate (TAIC), Triallyl cyanurate (TAC), Trimethylopropane Trimethacrylate (TMPTMA), Trimethylopropane Triacrylate (TMPTA), 1,2-polybutadiene (HVPBD), Ethylene Glycol Dimethacrylate (EGDMA), and Ethylene Glycol Diacrylate ( EGDA), N,N'-1,3-Phenylene dimaleimide (PDM), Zinc diacrylate (ZDA), Zinc dimethacrylate (ZDMA), 90% Vinyl polybutadiene (HVPBd), 70% Vinyl styrene butadiene copolymer (HVSBR), Tributyl isocyanurate , Tributyl cyanurate, Tripropyl isocyanurate, Tripropyl cyanurate, Benzyl isocyanurate, and Benzyl cyanurate.
여기서, 상기 커플링제는Here, the coupling agent
Vinyl trimethoxy silane, Octamethyl cyclotetrasiloxane, 3-Methacryloxypropyl methyldimethoxysilane, 3-Methacryloxypropyl trimetoxysilane, 3-Methacryloxypropyl trietoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, 및 Acryloxypropyl trimetoxysilane 으로 이루어진 군에서 하나 이상 선택될 수 있다.One or more may be selected from the group consisting of vinyl trimethoxy silane, octamethyl cyclotetrasiloxane, 3-Methacryloxypropyl methyldimethoxysilane, 3-Methacryloxypropyl trimetoxysilane, 3-Methacryloxypropyl trietoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, and Acryloxypropyl trimetoxysilane.
그리고, 상기 UV 흡수제는And, the UV absorber is
2-Hydroxy-4-octyloxy Benzophenone, Benzophenone, 2-Hydroxy-4-methoxybenzophenone, 2,2'-Dihydroxy-4,4'-dimethyoxybenzophenone, 2-(2-hydroxy-3,5-di(1,1-dimethylbenzyl)phenyl)2H-benzotriazole, 2-(2-Hydroxy-5-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-ditert-butyl)benzotriazole, 2-3(3-tert-butyl-2-hydroxy-5-methylpheny)-5-chlorobenzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)benzotriazole, 2-(2-Hydroxy-5-t-octylphenyl)-benzotriazole, Bis-(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, Methyl 1,2,2,6,6-pentamethyl-4-piperidinyl sebacate, 2,2'-Thiobis(4-t-octylphenolato)-n-butylamine nickel II, Reaction products of methyl 3-(3-(2H-benzotriazole-2 -yl)-5-t-butyl-4-hydroxy phenyl) propionate / PEG 300, Ethyl-2-cyano-3,3-diphenylacrylate, (2-ethylhexyl)-2-cyano-3,3-diphenylacrylate, 및 N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine 으로 이루어진 군에서 하나 이상 선택될 수 있다.2-Hydroxy-4-octyloxy Benzophenone, Benzophenone, 2-Hydroxy-4-methoxybenzophenone, 2,2'-Dihydroxy-4,4'-dimethyoxybenzophenone, 2-(2-hydroxy-3,5-di(1,1- dimethylbenzyl)phenyl)2H-benzotriazole, 2-(2-Hydroxy-5-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-ditert-butyl)benzotriazole, 2-3(3-tert-butyl -2-hydroxy-5-methylpheny)-5-chlorobenzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert -amylphenyl)benzotriazole, 2-(2-Hydroxy-5-t-octylphenyl)-benzotriazole, Bis-(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, Methyl 1,2,2,6 ,6-pentamethyl-4-piperidinyl sebacate, 2,2'-Thiobis(4-t-octylphenolato)-n-butylamine nickel II, Reaction products of methyl 3-(3-(2H-benzotriazole-2 -yl)-5 -t-butyl-4-hydroxy phenyl) propionate / PEG 300, Ethyl-2-cyano-3,3-diphenylacrylate, (2-ethylhexyl)-2-cyano-3,3-diphenylacrylate, and N,N'-bisformyl One or more may be selected from the group consisting of -N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine.
또한, 상기 UV 안정제는In addition, the UV stabilizer is
Bis(2,2,6,6-tetramethyl-4-piperidinyl)sebacate, Bis(1,2,2,6,6-pentamethyl-4-piperidinyl)sebacate, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, Dimethyl succinate polymer with 4-hydroxy-2,2,6,6-tetromethyl-1-piperidine ethanol, Poly{[6-[1,3,3-tetramethylbutyl]amino]-1,3,5-triazine-2,4-diyl}[2,2,6,6-tetramethyl-4-piperidinyl]imino]}, N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine, 및 Decanedioic acid,bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl)ester로 이루어진 군에서 하나 이상 선택될 수 있다.Bis(2,2,6,6-tetramethyl-4-piperidinyl)sebacate, Bis(1,2,2,6,6-pentamethyl-4-piperidinyl)sebacate, 2-(2H-benzotriazol-2-yl)- 4-(tert-butyl)-6-(sec-butyl) phenol, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, Dimethyl succinate polymer with 4-hydroxy-2,2,6,6-tetromethyl-1-piperidine ethanol, Poly{[6-[1,3,3-tetramethylbutyl]amino]-1,3,5-triazine-2,4-diyl} [2,2,6,6-tetramethyl-4-piperidinyl]imino]}, N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine , and Decanedioic acid, bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl)ester.
그리고, 상기 필름 혼합물은 상기 합성 수지 100 중량에 대하여, 상기 가교제 0.1 ~ 3.0 중량%, 상기 가교조제 0.1 ~ 3.0 중량%, 상기 커플링제 0.1 ~ 3.0 중량%, 상기 UV 흡수제 0.05 ~ 0.5 중량%, 및 UV 안정제 0.01 ~ 0.5 중량%를 포함할 수 있다.In addition, the film mixture contains 0.1 to 3.0 wt% of the crosslinking agent, 0.1 to 3.0 wt% of the crosslinking agent, 0.1 to 3.0 wt% of the coupling agent, 0.05 to 0.5 wt% of the UV absorber, and It may contain 0.01 to 0.5% by weight of UV stabilizer.
이때, 상기 필름 혼합물은 바람직하게는 상기 합성 수지 100 중량에 대하여, 상기 가교제 0.5 ~ 2.0 중량%, 상기 가교조제 0.5 ~ 2.0 중량%, 상기 커플링제 0.5 ~ 2.0 주량%, 상기 UV 흡수제 0.1 ~ 0.3 중량%, 및 UV 안정제 0.05 ~ 0.15 중량%를 포함할 수 있다.At this time, the film mixture preferably contains 0.5 to 2.0% by weight of the crosslinking agent, 0.5 to 2.0% by weight of the crosslinking aid, 0.5 to 2.0% by weight of the coupling agent, and 0.1 to 0.3% by weight of the UV absorber, based on 100 weight of the synthetic resin. %, and 0.05 to 0.15 wt% of UV stabilizer.
또한, 상기 필름 혼합물은 산화방지제를 더 포함하고,In addition, the film mixture further includes an antioxidant,
상기 산화방지제는 페놀계 산화방지제, 인계 산화방지제, 황계 산화방지제, 또는 아민계 산화방지제일 수 있다.The antioxidant may be a phenol-based antioxidant, a phosphorus-based antioxidant, a sulfur-based antioxidant, or an amine-based antioxidant.
여기서, 상기 산화방지제는 상기 합성 수지 100 중량에 대하여 0.1 ~ 3.0 중량%를 포함할 수 있다.Here, the antioxidant may contain 0.1 to 3.0% by weight based on 100 weight of the synthetic resin.
이때, 상기 산화방지제는 바람직하게는 상기 합성 수지 100 중량에 대하여 0.5 ~ 2.0 중량%를 포함할 수 있다.At this time, the antioxidant may preferably contain 0.5 to 2.0% by weight based on 100 weight of the synthetic resin.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 1 층 내지 5 층으로 형성될 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulation film may be formed of 1 to 5 layers.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 바람직하게는 1 층 내지 4 층으로 형성될 수 있고, 보다 바람직하게는 1 층 내지 3 층으로 형성될 수 있다.At this time, the pellet-free synthetic resin solar cell encapsulation film may preferably be formed of 1 to 4 layers, and more preferably may be formed of 1 to 3 layers.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 광투과도는 80 % 내지 98 % 일 수 있다.Additionally, the light transmittance of the pellet-free synthetic resin solar cell encapsulation film may be 80% to 98%.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 광투과도는 바람직하게는 82 % 내지 96 % 일 수 있고, 보다 바람직하게는 85 % 내지 95 % 일 수 있다.At this time, the light transmittance of the pellet-free synthetic resin solar cell encapsulation film may be preferably 82% to 96%, and more preferably 85% to 95%.
여기서, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 Yellow Index(YI)는 1.0 내지 10.0 일 수 있다.Here, the Yellow Index (YI) of the pellet-free synthetic resin solar cell encapsulation film may be 1.0 to 10.0.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 Yellow Index(YI)는 바람직하게는 1.5 내지 9.8 일 수 있고, 보다 바람직하게는 2.0 내지 9.5 일 수 있다.At this time, the Yellow Index (YI) of the pellet-free synthetic resin solar cell encapsulation film may preferably be 1.5 to 9.8, and more preferably 2.0 to 9.5.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 흡수율은 0 % 내지 1.2 % 일 수 있다.In addition, the moisture absorption rate of the pellet-free synthetic resin solar cell encapsulation film may be 0% to 1.2%.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 흡수율은 바람직하게는 0 % 내지 1.1 % 일 수 있고, 보다 바람직하게는 0 % 내지 1.0 % 일 수 있다.At this time, the moisture absorption rate of the pellet-free synthetic resin solar cell encapsulation film may be preferably 0% to 1.1%, and more preferably 0% to 1.0%.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38 ℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 10-4 g/m2·day 내지 30 g/m2·day 일 수 있다.In addition, the moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film is 10 -4 g/m 2 ·day based on measurement of a temperature of 38 ℃, a relative humidity of 100%, and a film thickness of 1 mil (25.4 μm). It may be from 30 g/m 2 ·day.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38 ℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 5X10-4 g/m2·day 내지 25 g/m2·day 일 수 있고, 보다 바람직하게는 2X10-4 g/m2·day 내지 20 g/m2·day 일 수 있다.At this time, the moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film is 5 It may be from 25 g/m 2 ·day, and more preferably from 2X10 -4 g/m 2 ·day to 20 g/m 2 ·day.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 밀도는 0.85 ~ 0.9 g/cm3 일 수 있고, 용융 지수(Melt Index; MI)는 2 ~ 22 g/10min 일 수 있다.Additionally, the density of the pellet-free synthetic resin solar cell encapsulation film may be 0.85 to 0.9 g/cm 3 and the melt index (MI) may be 2 to 22 g/10min.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 백시트 접착력은 상기 커플링제를 도입함에 의해 현저하게 향상될 수 있다. In addition, the backsheet adhesion of the pellet-free synthetic resin solar cell encapsulation film can be significantly improved by introducing the coupling agent.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 피쉬아이가 미미하게 발견되거나 거의 발견되지 않을 수 있다.In addition, in the pellet-free synthetic resin solar cell encapsulation film, fish eyes may be found insignificantly or hardly at all.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 Damp heat는 94 % 내지 99 % 일 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulation film may have a damp heat of 94% to 99%.
여기서, 상기 Damp heat는 모듈양산품질의 기준의 한 기준으로, 온도/습도 85 ℃, 85 %의 챔버에서 1,000시간 방치하는 가속수명 평가이며, 전/후의 전력량을 비교하고, KS C 61215의 평가 규격을 따라 측정한다.Here, the Damp heat is a standard for module mass production quality, and is an accelerated life evaluation that is left for 1,000 hours in a chamber with a temperature/humidity of 85 ℃ and 85%, and the power amount before and after is compared, and the evaluation standard of KS C 61215 Measure according to .
도 2는 본 발명의 일 실시예에 따른 무펠렛 합성 수지 태양전지 봉지재 필름을 제조하는 공정도이다.Figure 2 is a process diagram for manufacturing a pellet-free synthetic resin solar cell encapsulant film according to an embodiment of the present invention.
도 2를 참조하면, 무펠렛 합성 수지 태양전지 봉지재 필름의 제조방법은 원료인 필름 구성 성분 혼합과 필름 성형을 한 설비에서 일괄적으로 진행할 수 있는 장점이 있어, 생산 공정과 시간을 크게 단축시킬 수 있다, Referring to Figure 2, the manufacturing method of the pellet-free synthetic resin solar cell encapsulation film has the advantage that mixing of raw film components and film molding can be carried out simultaneously in a single facility, greatly shortening the production process and time. can,
예시적인 일 구현예에서, 원재료 공급부(Feeder)를 통해 원재료인 필름 구성 성분을 배치형 니더기에 공급하는 단계; 및 공급된 필름 구성 성분을 2개 이상의 배치형 니더기(Kneader)에서 원료 분산(혼련)하여 필름 혼합물을 형성하는 단계를 포함하는 것일 수 있다.In an exemplary embodiment, supplying raw film components as raw materials to a batch-type kneader through a raw material feeder; And it may include the step of dispersing (kneading) the supplied film components as raw materials in two or more batch-type kneaders to form a film mixture.
여기서, 상기 필름 구성 성분은 필름 혼합물을 구성하는 합성 수지, 가교제, 가교조제, 커플링제, UV 흡수제, 및 UV 안정제를 포함할 수 있다.Here, the film components may include a synthetic resin, a cross-linking agent, a cross-linking aid, a coupling agent, a UV absorber, and a UV stabilizer that constitute the film mixture.
그런 다음, 상기 배치형 니더기에서 원료 분산이 완료된 필름 혼합물이 서로 번갈아가면서 메인 피더(Main Feeder)로 투입되어 필름이 형성되는 연속적인 공정이다.Then, it is a continuous process in which the film mixture, in which the raw materials have been dispersed in the batch-type kneader, are alternately fed into the main feeder to form a film.
예시적인 일 구현예에서, 상기 제조방법은, 제1 배치형 니더기에서 혼련이 완료된 필름 혼합물을 컨베어로 이송시켜 메인 피더로 투입시키고; 상기 제1 배치형 니더기의 필름 혼합물 이송과 동시에 제2 배치형 니더기에서 필름 구성 성분을 혼련시켜 필름 혼합물을 형성하고; 상기 제1 배치형 니더기의 필름 혼합물 이송이 끝나는 시점에 제2 배치형 니더기에서 원료 분산이 완료된 필름 혼합물을 컨베어로 이송시켜 메인 피더로 투입시키고; 및 상기 제2 배치형 니더기의 필름 혼합물 이송과 동시에 제1 배치형 니더기에서 필름 구성 성분을 원료 분산시키는 공정을 반복하는 것일 수 있다.In an exemplary embodiment, the manufacturing method includes transferring the film mixture that has been kneaded in the first batch kneader to a conveyor and feeding it into the main feeder; simultaneously conveying the film mixture in the first batch kneader and kneading the film components in the second batch kneader to form a film mixture; At the point when the film mixture transfer of the first batch kneader machine ends, the film mixture for which the raw material dispersion has been completed in the second batch kneader machine is transferred to the conveyor and fed into the main feeder; And the process of dispersing the film components as raw materials in the first batch-type kneader may be repeated while transferring the film mixture in the second batch-type kneader.
예컨대, 제1 배치형 니더기에서 원료 분산이 완료된 필름 혼합물을 바스켓 컨베어로 이송시켜 메인 트윈 피더로 공급하고, 제1 배치형 니더기의 필름 혼합물 이송시에 제2 배치형 니더기에서도 필름 구성 성분의 원료 분산이 진행되어 필름 혼합물을 형성하고, 제1 배치형 니더기의 필름 혼합물의 이송이 끝나는 시점에 제2 배치형 니더기의 필름 혼합물의 이송이 진행된다. 또한, 제2 배치형 니더기의 필름 혼합물의 이송과 동시에 제1 배치형 니더기에서 필름 구성 성분의 원료 분산이 진행되어 필름 혼합물을 형성하고, 제2 배치형 니더기의 필름 혼합물의 이송이 완료되면 제1 배치형 니더기의 필름 혼합물의 이송이 진행되는 과정이 반복된다.For example, the film mixture for which raw material dispersion has been completed in the first batch-type kneader is transferred to the basket conveyor and supplied to the main twin feeder, and when the film mixture is transferred to the first batch-type kneader, the film components are also transferred to the second batch-type kneader. Dispersion of the raw materials proceeds to form a film mixture, and at the end of the transfer of the film mixture of the first batch kneader machine, transfer of the film mixture of the second batch kneader machine proceeds. In addition, at the same time as the transfer of the film mixture from the second batch kneader machine, the raw material dispersion of the film components proceeds in the first batch kneader machine to form a film mixture, and the transfer of the film mixture from the second batch kneader machine is completed. Then, the process of transferring the film mixture from the first batch type kneader is repeated.
상기 도 2의 무펠렛 태양전지 봉지재 필름의 제조는 단일 공정에서 연속 작업에 의해 실시될 수 있다. 구체적으로, 필름 구성 성분은 피더를 통해 공급되고, 2 이상의 배치 타입의 니더기(Kneader)를 통해 분산되어 필름 혼합물이 형성된 후 바스켓 컨베어를 통해 연속 이송된다. 한 배치의 분산이 일정시간 동안 완료되어 스크류로 분산된 필름 혼합물이 이송되는 동안 다른 배치의 니더기에서 분산이 진행되어 연속 공정을 유지할 수 있다.Manufacturing of the pellet-free solar cell encapsulation film of FIG. 2 can be carried out through continuous operation in a single process. Specifically, the film components are supplied through a feeder, dispersed through two or more batch-type kneaders to form a film mixture, and then continuously transported through a basket conveyor. While dispersion of one batch is completed within a certain period of time and the dispersed film mixture is transferred to the screw, dispersion of another batch proceeds in the kneader, thereby maintaining a continuous process.
마지막으로, 컨베어로 이송된 필름 혼합물은 피더와 스큐르를 통해 T-다이로 이송되고, 상기 T-다이를 통해 필름 형태로 제조될 수 있다. Finally, the film mixture transferred to the conveyor is transferred to a T-die through a feeder and a skewer, and can be manufactured into a film form through the T-die.
또는, 컨베어로 이송된 필름 혼합물은 피더와 스큐르를 통해 압연롤로 이송되고 상기 압연롤 사이를 통과하는 캘린더링 공정을 통해 필름 형태로 제조될 수 있다. Alternatively, the film mixture transferred to the conveyor may be transferred to a rolling roll through a feeder and a skewer and manufactured into a film form through a calendaring process passing between the rolling rolls.
무펠렛 합성 수지 태양전지 봉지재 필름Pellet-free synthetic resin solar cell encapsulation film
본 발명은 상기 무펠렛 합성 수지 태양전지 봉지재 필름 제조방법에 의해 제조된 무펠렛 합성 수지 태양전지 봉지재 필름을 제공할 수 있다.The present invention can provide a pellet-free synthetic resin solar cell encapsulant film manufactured by the above pellet-free synthetic resin solar cell encapsulant film manufacturing method.
여기서, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38 ℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 10-4 g/m2·day 내지 30 g/m2·day일 수 있다.Here, the moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film is 10 -4 g/m 2 ·day based on measurement of a temperature of 38°C, a relative humidity of 100%, and a film thickness of 1 mil (25.4 μm). It may be from 30 g/m 2 ·day.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38 ℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 5X10-4 g/m2·day 내지 25 g/m2·day 일 수 있고, 보다 바람직하게는 2X10-4 g/m2·day 내지 20 g/m2·day 일 수 있다.At this time, the moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film is 5 It may be from 25 g/m 2 ·day, and more preferably from 2X10 -4 g/m 2 ·day to 20 g/m 2 ·day.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 밀도는 0.85 ~ 0.9 g/cm3 일 수 있고, 용융 지수(Melt Index; MI)는 2 ~ 22 g/10min 일 수 있다.Additionally, the density of the pellet-free synthetic resin solar cell encapsulation film may be 0.85 to 0.9 g/cm 3 and the melt index (MI) may be 2 to 22 g/10min.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 백시트 접착력은 실란 커플링제를 도입함에 의해 현저하게 향상될 수 있다.In addition, the backsheet adhesion of the pellet-free synthetic resin solar cell encapsulation film can be significantly improved by introducing a silane coupling agent.
여기서, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 1 층 내지 5 층으로 형성될 수 있다.Here, the pellet-free synthetic resin solar cell encapsulation film may be formed of 1 to 5 layers.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 바람직하게는 1 층 내지 4 층으로 형성될 수 있고, 보다 바람직하게는 1 층 내지 3 층으로 형성될 수 있다.At this time, the pellet-free synthetic resin solar cell encapsulation film may preferably be formed of 1 to 4 layers, and more preferably may be formed of 1 to 3 layers.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 광투과도는 80 % 내지 98 % 일 수 있다.Additionally, the light transmittance of the pellet-free synthetic resin solar cell encapsulation film may be 80% to 98%.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 광투과도는 바람직하게는 82 % 내지 96 % 일 수 있고, 보다 바람직하게는 85 % 내지 95 % 일 수 있다.At this time, the light transmittance of the pellet-free synthetic resin solar cell encapsulation film may be preferably 82% to 96%, and more preferably 85% to 95%.
여기서, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 Yellow Index(YI)는 1.0 내지 10.0 일 수 있다.Here, the Yellow Index (YI) of the pellet-free synthetic resin solar cell encapsulation film may be 1.0 to 10.0.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 Yellow Index(YI)는 바람직하게는 1.5 내지 9.8 일 수 있고, 보다 바람직하게는 2.0 내지 9.5 일 수 있다.At this time, the Yellow Index (YI) of the pellet-free synthetic resin solar cell encapsulation film may preferably be 1.5 to 9.8, and more preferably 2.0 to 9.5.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 흡수율은 0 % 내지 1.2 % 일 수 있다.In addition, the moisture absorption rate of the pellet-free synthetic resin solar cell encapsulation film may be 0% to 1.2%.
이때, 상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 흡수율은 바람직하게는 0 % 내지 1.1 % 일 수 있고, 보다 바람직하게는 0 % 내지 1.0 % 일 수 있다.At this time, the moisture absorption rate of the pellet-free synthetic resin solar cell encapsulation film may be preferably 0% to 1.1%, and more preferably 0% to 1.0%.
또한, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 피쉬아이가 미미하게 발견되거나 거의 발견되지 않을 수 있다.In addition, in the pellet-free synthetic resin solar cell encapsulation film, fish eyes may be found insignificantly or hardly at all.
그리고, 상기 무펠렛 합성 수지 태양전지 봉지재 필름은 Damp heat이 94 % 내지 99 % 일 수 있다.In addition, the pellet-free synthetic resin solar cell encapsulation film may have a damp heat of 94% to 99%.
이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하기로 한다. 본 발명의 범위가 이들 실시예에 의해 제한되는 것으로 해석되지는 않는다.Hereinafter, the present invention will be described in more detail through examples. The scope of the present invention is not to be construed as limited by these examples.
<합성예> 폴리올레핀 엘라스토머 제조<Synthesis example> Polyolefin elastomer production
폴리올레핀 엘라스토머(POE) 합성 시, 첨가되는 Blocking Agent인 실록산의 사용량은 100 ppm 이하, 잔류 촉매 제거제(Killing Agent)로 하이드로탈사이트의 사용량은 10 ppm 이하로 사용되었고, 잔류 염화이온(Chloride)은 1 ppm 이하 이고, 제조된 EBR 또는 EOR계 폴리올레핀 수지이였다. 이때, 용융지수(MI)는 1 ~ 30이였고, 밀도는 0.80 ~ 0.95 이였다.When synthesizing polyolefin elastomer (POE), the amount of siloxane added as a blocking agent was used at less than 100 ppm, the amount of hydrotalcite as a residual catalyst remover (killing agent) was used at less than 10 ppm, and the residual chloride ion (Chloride) was used at less than 100 ppm. ppm or less, and was a manufactured EBR or EOR based polyolefin resin. At this time, the melt index (MI) was 1 to 30, and the density was 0.80 to 0.95.
<실시예 1> 무펠렛 태양전지 봉지재 필름 제조 <Example 1> Manufacturing of pellet-free solar cell encapsulation film
무펠렛 태양전지 봉지재 필름 제조를 위하여 EBR계 POE 수지 100 wt% 함량에, 가교제로 액상 Peroxide인 2,2,5-Bis(tert-butylperoxy)-2,5-dimethylhexane을 1 wt%, 가교조제로 Trially isocyanurate를 1 wt%, 커플링제로 Vinyl trimethoxy silane을 1 wt%, UV흡수제로 2-hydroxyl-4-(octyloxy)benzophenone을 0.2 wt%, UV안정제로 bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate를 0.1 wt%의 비율로 필름 혼합물을 제조하였다.To manufacture a pellet-free solar cell encapsulant film, 100 wt% of EBR-based POE resin, 1 wt% of 2,2,5-Bis(tert-butylperoxy)-2,5-dimethylhexane, a liquid peroxide, and cross-linking aid. Trially 1 wt% of isocyanurate, 1 wt% of vinyl trimethoxy silane as a coupling agent, 0.2 wt% of 2-hydroxyl-4-(octyloxy)benzophenone as a UV absorber, and bis(2,2,6,6-) as a UV stabilizer. A film mixture was prepared using tetramethyl-4-piperidyl)sebacate at a ratio of 0.1 wt%.
무펠렛 태양전지 봉지재 필름 제조를 위해, 도 2의 더블 니더 연속 필름 압출기를 활용하여 상기 필름 혼합물을 스크류 피더로 두 개의 니더에 같이 공급하여, 100 ℃에서 10 분 이상 혼련시킨 후, 한 개의 니더의 혼련된 필름 혼합물을 100 ℃ 온도로 유지된 메인 트윈 피더로 공급하여, 90 ℃ 온도의 티다이(T-die) 필름 압출기로 압출하여 무펠렛 태양전지 봉지재 필름을 제조하였다. To manufacture a pellet-free solar cell encapsulant film, the film mixture was supplied to two kneaders using a screw feeder using the double kneader continuous film extruder of Figure 2, kneaded at 100 ° C. for more than 10 minutes, and then kneaded by one kneader. The kneaded film mixture was supplied to the main twin feeder maintained at a temperature of 100 ° C. and extruded using a T-die film extruder at a temperature of 90 ° C. to produce a pellet-free solar cell encapsulation film.
공급된 니더의 필름 혼합물이 소진되면, 다른 니더의 필름 혼합물을 투입하면서, 사용된 니더에 동일하게 필름 혼합물을 투입하여 혼련함으로서, 연속공정이 되도록 진행하였다.When the film mixture from the supplied kneader was exhausted, the film mixture from another kneader was added and kneaded by adding the same film mixture to the used kneader to proceed as a continuous process.
상기 실시예 1의 무펠렛 태양전지 봉지재 필름의 물성을 하기 표 1에 기재하였다.The physical properties of the pellet-free solar cell encapsulation film of Example 1 are listed in Table 1 below.
<실시예 2> 무펠렛 태양전지 봉지재 필름 제조<Example 2> Manufacturing of pellet-free solar cell encapsulation film
실시예1 에서 가교제로 고상 Peroxide인 Dicumyl peroxid를 1 wt% 적용한 것을 제외하고 나머지는 동일하게 필름 혼합물을 준비하여 동일한 필름 압출방법을 사용하여 무펠렛 태양전지 봉지재 필름을 제조하였다.A film mixture was prepared in the same manner as in Example 1 except that 1 wt% of Dicumyl peroxid, a solid peroxide, was applied as a crosslinking agent, and a pellet-free solar cell encapsulation film was manufactured using the same film extrusion method.
상기 실시예 2의 무펠렛 태양전지 봉지재 필름의 물성을 하기 표 1에 기재하였다.The physical properties of the pellet-free solar cell encapsulation film of Example 2 are listed in Table 1 below.
<비교예1> 펠렛 태양전지 봉지재 필름 제조<Comparative Example 1> Manufacture of pellet solar cell encapsulation film
필름 혼합물은 실시예1과 동일하게 준비하였다.The film mixture was prepared in the same way as Example 1.
액상 Peroxide의 함침을 위해 30 ℃ 의 교반조에 배합하여 1 시간 함침시킨 후, 건조하여 첨가제가 함유된 펠렛을 준비하였다. 100 ℃의 실린더 온도를 갖는 2축 T-die 필름 압출기에 상기 펠렛을 투입하여 다이 온도 90 ℃로 필름을 압출하여 펠렛 태양전지 봉지재 필름을 제조하였다.For impregnation of liquid peroxide, the mixture was mixed in a stirring tank at 30°C and soaked for 1 hour, then dried to prepare pellets containing additives. The pellets were put into a twin-screw T-die film extruder with a cylinder temperature of 100°C and the film was extruded at a die temperature of 90°C to produce a pellet solar cell encapsulation film.
상기 비교예 1의 펠렛 태양전지 봉지재 필름의 물성을 하기 표 1에 기재하였다.The physical properties of the pellet solar cell encapsulation film of Comparative Example 1 are listed in Table 1 below.
<비교예2> 펠렛 태양전지 봉지재 필름 제조<Comparative Example 2> Manufacturing of pellet solar cell encapsulation film
필름 혼합물은 실시예 2와 동일하게 준비하였다.The film mixture was prepared in the same way as Example 2.
필름압출은 고상 가교제를 사용하였으므로, 비교예 1의 가교제 침지 과정을 제외하고, 필름 혼합물을 트윈스크류 익스트루더(Twin Screw Extruder)에 투입하여 100 ℃에서 교반한 후 펠렛을 제조하고 건조시켜 첨가제가 함유된 펠렛을 제조하였다. 상기 펠렛을 100 ℃의 실린더 온도를 갖는 2축 T-die 필름 압출기를 활용하여 필름을 압출하여 펠렛 태양전지 봉지재 필름을 제조하였다.Since the film extrusion used a solid cross-linking agent, except for the cross-linking agent immersion process in Comparative Example 1, the film mixture was put into a Twin Screw Extruder and stirred at 100 ° C. Pellets were prepared and dried to add additives. Containing pellets were prepared. A pellet solar cell encapsulation film was manufactured by extruding the pellets using a two-screw T-die film extruder with a cylinder temperature of 100°C.
상기 비교예 2의 펠렛 태양전지 봉지재 필름의 물성을 하기 표 1에 기재하였다.The physical properties of the pellet solar cell encapsulation film of Comparative Example 2 are listed in Table 1 below.
<비교예3> 무펠렛 태양전지 봉지재 필름 제조<Comparative Example 3> Manufacturing of pellet-free solar cell encapsulation film
필름 혼합물은 실시예 2와 동일하게 준비하였다.The film mixture was prepared in the same way as Example 2.
필름압출은 비교예2의 가교제 침지 과정을 제외하고, 필름 혼합물을 추가로 펠렛화하지 않고, 바로 100 ℃의 실린더 온도를 갖는 2축 T-die 필름압출 압출기를 활용하여 필름을 압출하여 무펠렛 태양전지 봉지재 필름을 제조하였다.Except for the cross-linking agent immersion process in Comparative Example 2, film extrusion did not additionally pelletize the film mixture, but directly extruded the film using a two-screw T-die film extrusion extruder with a cylinder temperature of 100°C, producing a pellet-free process. A battery encapsulation film was prepared.
상기 비교예 3의 무펠렛 태양전지 봉지재 필름의 물성을 하기 표 1에 기재하였다.The physical properties of the pellet-free solar cell encapsulation film of Comparative Example 3 are listed in Table 1 below.
T-die 필름 압출Without immersion process and masterbatch pellet manufacturing process,
T-die film extrusion
이상으로 본 발명 내용의 특정한 부분을 상세히 기술하였는 바, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적 기술은 단지 바람직한 실시 양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다.As the specific parts of the present invention have been described in detail above, it is clear to those skilled in the art that these specific techniques are merely preferred embodiments and do not limit the scope of the present invention. something to do. Accordingly, the actual scope of the present invention will be defined by the appended claims and their equivalents.
Claims (19)
합성 수지, 가교제, 가교조제, 커플링제, UV 흡수제, 및 UV 안정제를 포함한 필름 혼합물을 스크류 피더로 니더 1과 니더 2의 2개의 니더로 함께 투입하는 단계;
상기 니더 1에 투입된 필름 혼합물을 100 ~ 150 ℃의 온도에서 10 분 ~ 2 시간 동안 혼련하는 단계;
상기 니더 1의 필름 혼합물이 소진되면, 니더 2의 필름 혼합물을 니더 1에 투입하여 100 ~ 150 ℃의 온도에서 10 분 ~ 2 시간 동안 혼련하는 연속공정을 수행하는 단계; 및
상기 니더 1의 혼련된 필름 혼합물을 100 ~ 150 ℃의 온도로 유지된 티다이(T-die) 압출기 또는 캘린더(Calender) 압출기와 연결된 메인 트윈 피더로 공급하여 90 ~ 130 ℃ 온도의 상기 티다이(T-die) 압출기 또는 상기 캘린더(Calender) 압출기를 통해 무펠렛 합성 수지 태양전지 봉지재 필름을 압출하는 단계;를 포함하고,
상기 합성 수지는 폴리올레핀 엘라스토머(POE) 수지이며,
상기 가교제는 2,2,5-Bis(tert-butylperoxy)-2,5-dimethylhexane, 2,5-디메틸-2,5-디(벤조일퍼옥시)헥산, 디큐밀 퍼옥사이드, t-부틸 큐밀 퍼옥사이드 중 적어도 하나이고,
상기 무펠렛 합성 수지 태양전지 봉지재 필름의 광투과도는 88 % 내지 98 %이며,
상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 차단성(WVTR)은 온도 38℃, 상대습도 100 %, 및 필름 두께 1 mil(25.4 μm) 측정 기준에서 10-4 g/m2·day 내지 30 g/m2·day인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
A method of manufacturing a solar cell encapsulant film by dispersing the synthetic resin used as a solar cell encapsulant into pellets without dispersing it with two kneaders and performing a continuous film process,
Injecting a film mixture including synthetic resin, cross-linking agent, cross-linking aid, coupling agent, UV absorber, and UV stabilizer into two kneaders, Kneader 1 and Kneader 2, using a screw feeder;
Kneading the film mixture added to the kneader 1 at a temperature of 100 to 150°C for 10 minutes to 2 hours;
When the film mixture of Kneader 1 is exhausted, performing a continuous process of adding the film mixture of Kneader 2 to Kneader 1 and kneading for 10 minutes to 2 hours at a temperature of 100 to 150 ° C.; and
The kneaded film mixture of the kneader 1 is supplied to the main twin feeder connected to a T-die extruder or a calendar extruder maintained at a temperature of 100 to 150 ° C, and the T-die ( Comprising: extruding a non-pellet synthetic resin solar cell encapsulant film through a T-die) extruder or the calendar extruder,
The synthetic resin is a polyolefin elastomer (POE) resin,
The crosslinking agent is 2,2,5-Bis(tert-butylperoxy)-2,5-dimethylhexane, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane, dicumyl peroxide, and t-butyl cumyl peroxide. At least one of the oxides,
The light transmittance of the pellet-free synthetic resin solar cell encapsulation film is 88% to 98%,
The moisture barrier property (WVTR) of the pellet-free synthetic resin solar cell encapsulation film is 10 -4 g/m 2 ·day to 30 based on a temperature of 38°C, a relative humidity of 100%, and a film thickness of 1 mil (25.4 μm). Characterized in that g/m 2 ·day
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 폴리올레핀 엘라스토머(POE) 수지는 에틸렌·α-올레핀 공중합체인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The polyolefin elastomer (POE) resin is characterized in that it is an ethylene-α-olefin copolymer.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 에틸렌·α-올레핀 공중합체는 에틸렌 및 탄소수 3 ~ 20의 α-올레핀을 포함하고,
상기 에틸렌에서 유래하는 구성 단위의 함유 비율이 60 ~ 85 mol% 이고, 탄소수 3 ~ 20의 상기 α-올레핀에서 유래하는 구성 단위의 함유 비율이 15 ~ 40 mol% 인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 4,
The ethylene/α-olefin copolymer includes ethylene and an α-olefin having 3 to 20 carbon atoms,
Characterized in that the content of the structural unit derived from the ethylene is 60 to 85 mol%, and the content of the structural unit derived from the α-olefin having 3 to 20 carbon atoms is 15 to 40 mol%.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 폴리올레핀 엘라스토머(POE)수지는 에틸렌-부텐 공중합체(EBR)계 폴리올레핀 엘라스토머 수지, 에틸렌-헥센 공중합체(EHR)계 폴리올레핀 엘라스토머 수지, 에틸렌-옥텐 공중합체(EOR)계 폴리올레핀 엘라스토머 수지, 프로필렌-부텐 공중합체(PBR)계 폴리올레핀 엘라스토머 수지, 프로필렌-헥센 공중합체(PHR)계 폴리올레핀 엘라스토머 수지, 또는 프로필렌-옥텐 공중합체(POR)계 폴리올레핀 엘라스토머 수지인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The polyolefin elastomer (POE) resin includes ethylene-butene copolymer (EBR)-based polyolefin elastomer resin, ethylene-hexene copolymer (EHR)-based polyolefin elastomer resin, ethylene-octene copolymer (EOR)-based polyolefin elastomer resin, and propylene-butene. Characterized in that it is a copolymer (PBR)-based polyolefin elastomer resin, a propylene-hexene copolymer (PHR)-based polyolefin elastomer resin, or a propylene-octene copolymer (POR)-based polyolefin elastomer resin.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 가교조제는 Triallyl isocyanurate(TAIC), Triallyl cyanurate(TAC), Trimethylopropane Trimethacrylate(TMPTMA), Trimethylopropane Triacrylate(TMPTA), 1,2-polybutadiene(HVPBD), Ethylene Glycol Dimethacrylate (EGDMA), Ethylene Glycol Diacrylate(EGDA), N,N'-1,3-Phenylene dimaleimide(PDM), Zinc diacrylate(ZDA), Zinc dimethacrylate(ZDMA), 90% Vinyl polybutadiene(HVPBd), 70% Vinyl styrene butadiene copolymer(HVSBR), Tributyl isocyanurate, Tributyl cyanurate, Tripropyl isocyanurate, Tripropyl cyanurate, Benzyl isocyanurate, 및 Benzyl cyanurate 로 이루어진 군에서 하나 이상 선택되는 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The crosslinking aids include Triallyl isocyanurate (TAIC), Triallyl cyanurate (TAC), Trimethylopropane Trimethacrylate (TMPTMA), Trimethylopropane Triacrylate (TMPTA), 1,2-polybutadiene (HVPBD), Ethylene Glycol Dimethacrylate (EGDMA), and Ethylene Glycol Diacrylate (EGDA). , N,N'-1,3-Phenylene dimaleimide (PDM), Zinc diacrylate (ZDA), Zinc dimethacrylate (ZDMA), 90% Vinyl polybutadiene (HVPBd), 70% Vinyl styrene butadiene copolymer (HVSBR), Tributyl isocyanurate, Tributyl Characterized by one or more selected from the group consisting of cyanurate, Tripropyl isocyanurate, Tripropyl cyanurate, Benzyl isocyanurate, and Benzyl cyanurate.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 커플링제는
Vinyl trimethoxy silane, Octamethyl cyclotetrasiloxane, 3-Methacryloxypropyl methyldimethoxysilane, 3-Methacryloxypropyl trimetoxysilane, 3-Methacryloxypropyl trietoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, 및 Acryloxypropyl trimetoxysilane 으로 이루어진 군에서 하나 이상 선택되는 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The coupling agent
Characterized by one or more selected from the group consisting of Vinyl trimethoxy silane, Octamethyl cyclotetrasiloxane, 3-Methacryloxypropyl methyldimethoxysilane, 3-Methacryloxypropyl trimetoxysilane, 3-Methacryloxypropyl trietoxysilane, 3-Methacryloxypropyl methyldiethoxysilane, and Acryloxypropyl trimetoxysilane.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 UV 흡수제는
2-Hydroxy-4-octyloxy Benzophenone, Benzophenone, 2-Hydroxy-4-methoxybenzophenone, 2,2'-Dihydroxy-4,4'-dimethyoxybenzophenone, 2-(2-hydroxy-3,5-di(1,1-dimethylbenzyl)phenyl)2H-benzotriazole, 2-(2-Hydroxy-5-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-ditert-butyl)benzotriazole, 2-3(3-tert-butyl-2-hydroxy-5-methylpheny)-5-chlorobenzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert-amylphenyl)benzotriazole, 2-(2-Hydroxy-5-t-octylphenyl)-benzotriazole, Bis-(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, Methyl 1,2,2,6,6-pentamethyl-4-piperidinyl sebacate, 2,2'-Thiobis(4-t-octylphenolato)-n-butylamine nickel II, Reaction products of methyl 3-(3-(2H-benzotriazole-2 -yl)-5-t-butyl-4-hydroxy phenyl) propionate / PEG 300, Ethyl-2-cyano-3,3-diphenylacrylate, (2-ethylhexyl)-2-cyano-3,3-diphenylacrylate, 및 N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine 으로 이루어진 군에서 하나 이상 선택되는 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The UV absorber is
2-Hydroxy-4-octyloxy Benzophenone, Benzophenone, 2-Hydroxy-4-methoxybenzophenone, 2,2'-Dihydroxy-4,4'-dimethyoxybenzophenone, 2-(2-hydroxy-3,5-di(1,1- dimethylbenzyl)phenyl)2H-benzotriazole, 2-(2-Hydroxy-5-methylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-ditert-butyl)benzotriazole, 2-3(3-tert-butyl -2-hydroxy-5-methylpheny)-5-chlorobenzotriazole, 2-(3,5-di-tert-butyl-2-hydroxyphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5-di-tert -amylphenyl)benzotriazole, 2-(2-Hydroxy-5-t-octylphenyl)-benzotriazole, Bis-(1,2,2,6,6-pentamethyl-4-piperidinyl) sebacate, Methyl 1,2,2,6 ,6-pentamethyl-4-piperidinyl sebacate, 2,2'-Thiobis(4-t-octylphenolato)-n-butylamine nickel II, Reaction products of methyl 3-(3-(2H-benzotriazole-2 -yl)-5 -t-butyl-4-hydroxy phenyl) propionate / PEG 300, Ethyl-2-cyano-3,3-diphenylacrylate, (2-ethylhexyl)-2-cyano-3,3-diphenylacrylate, and N,N'-bisformyl Characterized by one or more selected from the group consisting of -N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 UV 안정제는
Bis(2,2,6,6-tetramethyl-4-piperidinyl)sebacate, Bis(1,2,2,6,6-pentamethyl-4-piperidinyl)sebacate, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, Dimethyl succinate polymer with 4-hydroxy-2,2,6,6-tetromethyl-1-piperidine ethanol, Poly{[6-[1,3,3-tetramethylbutyl]amino]-1,3,5-triazine-2,4-diyl}[2,2,6,6-tetramethyl-4-piperidinyl]imino]}, N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine, 및 Decanedioic acid,bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl)ester로 이루어진 군에서 하나 이상 선택되는 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The UV stabilizer is
Bis(2,2,6,6-tetramethyl-4-piperidinyl)sebacate, Bis(1,2,2,6,6-pentamethyl-4-piperidinyl)sebacate, 2-(2H-benzotriazol-2-yl)- 4-(tert-butyl)-6-(sec-butyl) phenol, 2-(2H-benzotriazol-2-yl)-4-(tert-butyl)-6-(sec-butyl) phenol, Dimethyl succinate polymer with 4-hydroxy-2,2,6,6-tetromethyl-1-piperidine ethanol, Poly{[6-[1,3,3-tetramethylbutyl]amino]-1,3,5-triazine-2,4-diyl} [2,2,6,6-tetramethyl-4-piperidinyl]imino]}, N,N'-bisformyl-N,N'-bis-(2,2,6,6-tetramethyl-4-piperidinyl)-hexamethylendiamine , and Decanedioic acid, bis(2,2,6,6-tetramethyl-1-(octyloxy)-4-piperidinyl)ester, characterized in that one or more selected from the group consisting of
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 필름 혼합물은 산화방지제를 더 포함하고,
상기 산화방지제는 페놀계 산화방지제, 인계 산화방지제, 황계 산화방지제, 또는 아민계 산화방지제인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The film mixture further comprises an antioxidant,
The antioxidant is characterized in that it is a phenol-based antioxidant, a phosphorus-based antioxidant, a sulfur-based antioxidant, or an amine-based antioxidant.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 무펠렛 합성 수지 태양전지 봉지재 필름은 1 층 내지 5 층으로 형성되는 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The pellet-free synthetic resin solar cell encapsulation film is characterized in that it is formed of 1 to 5 layers.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 무펠렛 합성 수지 태양전지 봉지재 필름의 Yellow Index(YI)는 1.0 내지 10.0 인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The Yellow Index (YI) of the pellet-free synthetic resin solar cell encapsulation film is characterized in that 1.0 to 10.0.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
상기 무펠렛 합성 수지 태양전지 봉지재 필름의 수분 흡수율은 0 % 내지 1.2 % 인 것을 특징으로 하는
무펠렛 합성 수지 태양전지 봉지재 필름 제조방법.
According to claim 1,
The moisture absorption rate of the pellet-free synthetic resin solar cell encapsulation film is 0% to 1.2%.
Method for manufacturing pellet-free synthetic resin solar cell encapsulation film.
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Citations (4)
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JP2002121261A (en) * | 2000-10-17 | 2002-04-23 | Nitto Denko Corp | Method for producing epoxy resin composition for sealing optical semiconductor |
WO2008015984A1 (en) * | 2006-07-31 | 2008-02-07 | Mitsui Chemicals, Inc. | Thermoplastic resin composition for solar cell sealing, sheet for solar cell sealing, and solar cell |
WO2012066783A1 (en) * | 2010-11-17 | 2012-05-24 | 三井化学株式会社 | Solar-cell sealant and solar-cell module using same |
JP2017152567A (en) | 2016-02-25 | 2017-08-31 | 三井化学東セロ株式会社 | Solar battery sealing material and solar battery module |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002121261A (en) * | 2000-10-17 | 2002-04-23 | Nitto Denko Corp | Method for producing epoxy resin composition for sealing optical semiconductor |
WO2008015984A1 (en) * | 2006-07-31 | 2008-02-07 | Mitsui Chemicals, Inc. | Thermoplastic resin composition for solar cell sealing, sheet for solar cell sealing, and solar cell |
WO2012066783A1 (en) * | 2010-11-17 | 2012-05-24 | 三井化学株式会社 | Solar-cell sealant and solar-cell module using same |
JP2017152567A (en) | 2016-02-25 | 2017-08-31 | 三井化学東セロ株式会社 | Solar battery sealing material and solar battery module |
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