KR102586700B1 - Manufacturing method for sample book - Google Patents

Abstract

The present invention relates to a method of manufacturing a sample book, and more specifically, to accurately align the rows and columns of each sample block without any special precision work, so that each sample block does not appear crooked or have different thicknesses from the front of the sample book. This relates to a sample book manufacturing method that can exclude causes of deterioration in marketability and aesthetics, such as a specific sample block appearing to protrude from the front, even when using a sample block.

Description

{Manufacturing method for sample book}

The present invention relates to a method of manufacturing a sample book, and more specifically, to accurately align the rows and columns of each sample block without any special precision work, so that each sample block does not appear crooked or have different thicknesses from the front of the sample book. This relates to a sample book manufacturing method that can exclude causes of deterioration in marketability and aesthetics, such as a specific sample block appearing to protrude from the front, even when using a sample block.

A sample book is a general term for items that sample samples so that they can experience the texture or aesthetics in advance before constructing finished products such as fabric, stone, building interior, or exterior materials, and then arrange the sampled samples in a binder or booklet-type support device in an attractive manner.

Sample books are produced and supplied in relatively small sizes so that they can be easily carried and easily accessed to provide experiences such as seeing and touching. They can be spread out on a table or placed on a wall or hanger to easily expose the samples. A structure that can be hung is being proposed.

Such a sample book is manufactured by attaching or completely fixing the sampled sample to the support means and then labeling the bottom of the sample with a brief description or name tag.

However, because at least dozens of samples must be placed on one side of the sample book, it was not easy to place the samples in the correct position on the support means and align them during the sample book manufacturing process.

Accordingly, in the prior art, as shown in FIG. 1, a plate 2 is provided with a groove 3 to position the sample 1 in the correct position, and the sample 1 is inserted into the groove 3. The technology for sorting samples (1) is limited in this way.

However, stone samples such as marble are usually processed to have a thick thickness, and the thickness and area are usually different depending on the processing tolerance, and the sample size is cut differently depending on the situation, so various stone samples (1) are mentioned above. It is difficult to manufacture a sample book by inserting it into the groove (3).

In particular, when samples of different thicknesses are inserted into the groove, fixation of the sample can be guaranteed to some extent, but since the protruding amount of each sample is different from the front, there is a problem that the marketability and aesthetics of the sample book itself are significantly reduced.

Public patent 10-2017-0095565

The present invention was created to solve the above-mentioned problems in the prior art by accurately aligning the rows and columns of each sample block without any special precision work, so that each sample block appears crooked from the front of the sample book or the thickness is reduced. The purpose is to provide a sample book manufacturing method that can exclude causes of deterioration in marketability and aesthetics, such as a specific sample block appearing to protrude from the front, even if different sample blocks are used.

The present invention is a means for achieving the above object, including the steps of (a) arranging a plurality of sample blocks inside a fixed panel on which an exposure window is formed, and arranging the sample blocks so that the exposure window is completely covered by the sample blocks; (b) first fixing the sample block to the fixing panel using adhesive; and (c) flipping the fixing panel over and placing the back of the fixing panel on the base plate so that the sample block placed and fixed on the fixing panel is exposed only through the exposure window formed on the front plate of the fixing panel. do.

In addition, the fixing panel is formed in the form of a case in which side plates protrude along the perimeter of the front plate to form an inner space, but the back is open. A plurality of partition plates are formed across the inner space, and the depth of the inner space is at least a sample block. It is formed deeper than the thickness of, and in step (a), each of a plurality of sample blocks is placed at a corresponding location of each exposure window, but a certain distance is maintained between adjacent sample blocks, and in step (b), adjacent samples It is characterized by first fixing the sample block to the fixing panel by injecting adhesive into the space between the blocks and the space between the side plate of the fixing panel and the sample block.

In addition, in step (c), adhesive is applied to the side plate and diaphragm, the fixing panel is turned over, and the back of the fixing panel is placed on the base plate to join them.

In addition, a packing hole is formed through the front plate of the fixing panel, and after step (c), adhesive is packed into the inner space of the fixing panel through the packing hole to secondarily fix the sample block to the fixing panel (d). It is characterized by performing further steps.

In addition, the packing hole is characterized in that it is formed at a point between adjacent exposure windows and between the exposure window and the side plate of the fixing panel.

In the present invention, in the manufacturing process of a sample book, the sample block is accurately positioned at a predetermined position, and instead of precisely arranging the plurality of sample blocks, each pre-formed exposure window is simply placed and fixed at an approximate position in the space inside the fixing panel. Since sample blocks can only be exposed through , sample blocks can be checked through neatly arranged exposure windows on the front of the sample book. Accordingly, the task of precisely positioning the sample block can be omitted, which improves workability and significantly improves productivity.

In addition, since the present invention arranges sample blocks by seating them on a relatively wide front plate rather than inserting and fixing sample blocks one by one in specific grooves, these sample blocks can be appropriately accommodated even if the sample blocks are somewhat different in size. In particular, even if the thickness of the sample blocks is different, the specific sample block is configured so that it does not protrude from the front through the exposure window, so that the specific sample block appears crooked or the specific sample block appears protruding. The cause of the decreased aesthetic sense can be ruled out.

In addition, the fixation of the sample block using adhesive is divided into primary fixation and secondary fixation (packing) to prevent leakage due to excess adhesive, and in addition, adhesive is evenly distributed in the empty space inside the fixing panel through adhesive packing. By injection, the sample block, the fixing panel, and the base plate are strongly bonded to each other by the adhesive, so that the sample block can be firmly positioned without leaving the space inside the fixing panel.

Figure 1 is a diagram schematically showing the cross-sectional configuration of a conventional sample book.
Figure 2 is a diagram showing the external configuration of a sample book according to the present invention.
Figure 3 is a diagram showing the exploded structure of a sample book according to the present invention.
Figure 4 is a diagram showing the process of placing a sample block inside a fixed panel.
Figure 5 is a diagram showing the process of first fixing the sample block to the fixing panel using adhesive.
Figure 6 is a diagram showing the rear configuration after the process of Figure 5.
FIG. 7 is a diagram schematically showing a cross-sectional configuration based on line AA shown in FIG. 6.
FIG. 8 is a diagram schematically showing a cross-sectional configuration based on line BB shown in FIG. 6.
Figure 9 is a diagram showing the process of applying adhesive to the side plate and diaphragm.
Figure 10 is a diagram showing the process of placing the back of the fixing panel on the base plate after turning over the fixing panel.
Figure 11 is a diagram showing the process of packing adhesive into the inner space of the fixing panel through the packing tool.
Figure 12 is a view showing the process of packing adhesive into the inner space of the fixing panel through the packing tool based on the cross-sectional view.
Figure 13 is a flow chart of the sample book manufacturing method according to the present invention.

The purpose, features and advantages of the present invention described above will become clearer through the following examples in conjunction with the attached drawings. The following specific structural and functional descriptions are merely illustrative for the purpose of explaining embodiments according to the concept of the present invention. Embodiments according to the concept of the present invention may be implemented in various forms, and the embodiments described in the present specification may be implemented in various forms. It should not be construed as limited to examples.

Since embodiments according to the concept of the present invention can make various changes and have various forms, specific embodiments will be illustrated in the drawings and described in detail in the specification. However, this is not intended to limit the embodiments according to the concept of the present invention to a specific disclosed form, and should be understood to include all changes, equivalents, and substitutes included in the spirit and technical scope of the present invention.

Terms such as first and/or second may be used to describe various components, but the components are not limited to the terms. The above terms are used only for the purpose of distinguishing one component from other components, for example, without departing from the scope of rights according to the concept of the present invention, a first component may be named a second component, and similar Likewise, the second component may also be called the first component.

When a component is said to be “connected” or “connected” to another component, it is understood that it may be directly connected to or connected to that other component, but that other components may also exist in between. It should be. On the other hand, when it is mentioned that a component is “directly connected” or “directly connected” to another component, it should be understood that there are no other components in between. Other expressions to describe the relationship between components, such as “between” and “immediately between” or “adjacent to” and “directly adjacent to”, should be interpreted similarly.

The terms used in this specification are merely used to describe specific embodiments and are not intended to limit the present invention. Singular expressions include plural expressions unless the context clearly dictates otherwise. In this specification, terms such as "comprise" or "have" are intended to designate the presence of implemented features, numbers, steps, operations, components, parts, or a combination thereof, and are intended to indicate the presence of one or more other features or numbers, It should be understood that this does not exclude in advance the possibility of the presence or addition of steps, operations, components, parts, or combinations thereof.

Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by a person of ordinary skill in the technical field to which the present invention pertains. Terms as defined in commonly used dictionaries should be interpreted as having meanings consistent with the meanings they have in the context of the related technology, and unless clearly defined in this specification, should not be interpreted in an idealized or overly formal sense. No.

Figure 2 is a diagram showing the external configuration of the sample book according to the present invention, Figure 3 is a diagram showing the exploded configuration of the sample book according to the present invention, and Figure 4 shows the process of arranging the sample block inside the fixing panel. Figure 5 is a diagram showing the process of first fixing the sample block to the fixing panel using an adhesive, Figure 6 is a diagram showing the rear configuration after the process of Figure 5, and Figure 7 is a line A-A shown in Figure 6. It is a drawing schematically showing the cross-sectional composition based on , and Figure 8 is a drawing schematically showing the cross-sectional composition based on line B-B shown in Figure 6, and Figure 9 shows the process of applying adhesive to the side plate and diaphragm. Figure 10 is a drawing showing the process of placing the back of the fixing panel on the base plate after turning over the fixing panel, and Figure 11 is a drawing showing the process of packing adhesive into the inner space of the fixing panel through a packing tool. 12 is a diagram showing the process of packing adhesive into the inner space of the fixed panel through the packing hole based on the cross-sectional view, and Figure 13 is a diagram showing a flow chart of the sample book manufacturing method according to the present invention.

Prior to a detailed description of the sample book manufacturing method according to the present invention, the structure of the sample book according to the present invention will be briefly described below with reference to FIGS. 2 and 3.

The sample book according to the present invention can be broadly defined as including a sample block 10, a fixing panel 20, and a base plate 30.

First, the sample block 10 can be understood as a concept that includes various samples sampled in fields that require sample books, such as fabric, stone, building interior, and exterior materials. In this embodiment, for convenience, a stone sample is used as an example. do. Stone samples can usually be cut into square blocks and are formed with sufficient thickness to prevent fracture due to their brittle nature.

At this time, during the cutting process of the sample block 10, the thickness (t) or area size of the sample block 10 may be different, and sample blocks 10 manufactured by different manufacturers may be collected to create a sample book. There are frequent cases where it is necessary to manufacture, and in this case, the rows and columns of each sample block 10 are accurately aligned without any special precision work, so that each sample block 10 appears crooked from the front, or a specific sample block 10 ) can be ruled out as a cause of deterioration in marketability and aesthetics, such as the protruding appearance. Explanations related to this will be specifically explained in the description of the manufacturing method.

Again, the fixing panel 20 is configured to simultaneously support a plurality of sample blocks 10, and a side plate 22 is formed to protrude along the perimeter of the plate-shaped front plate 21 to form an internal space, but the back is open. It is characterized in that it is formed in the form of a housing.

At this time, a plurality of exposure windows 24 are formed through the front plate 21, and each exposure window 24 is arranged in the row and column directions and is spaced apart at equal intervals. The number of exposure windows 24 can be varied in accordance with the number of sample blocks 10 to be used.

The sample block 10 can be placed and fixed in the inner space of the fixed panel 20, and the sample block 10 placed and fixed in the inner space can be exposed to the outside of the fixed panel 20 only through the exposure window 24. there is.

The sample block 10 can be inserted into the open back of the fixing panel 20 and placed in the internal space.

A plurality of partition plates 23 are formed across the inner space of the fixing panel 20 so that the inner space can be divided into a plurality of divided spaces. At this time, the protruding height of the partition plate 23 may be formed on the same line as the protruding height of the side plate 22.

The diaphragm 23 serves as an adhesive support surface for the adhesive when the adhesive is injected to fix the sample block 10 placed in the inner space.

When the sample block 10 is placed and fixed in the inner space, the depth d of the inner space is formed at least deeper than the thickness t of the sample block 10 so that it does not protrude into the open rear surface of the fixing panel 20. It is desirable.

Since the depth (d) of the inner space can be determined by the amount of protrusion of the side plate 22 and the diaphragm 23, in other words, the protrusion length of the side plate 22 and the diaphragm 23 is at least that of the sample block 10. It can be formed longer than the thickness (t).

A packing hole 25 may be formed through the front plate 21. Even though the open rear surface of the fixing panel 20 is closed by the base plate 30 through the packing hole 25, the adhesive is directed toward the inner space. A structure that can pack is provided.

At this time, a plurality of packing holes 25 are provided. For example, a plurality of packing holes 25 are located between adjacent exposed windows 24 and between the exposed windows 24 and the side plate 22 of the fixing panel 20. can be formed.

When packing adhesive into the packing port 25 configured as described above, the adhesive is evenly distributed between adjacent sample blocks 10, between the sample block 10 and the side plate 22, and between the sample block 10 and the diaphragm 23. Can be densely packed.

The base plate 30 is a wide plate-shaped member that seals the open back surface of the fixing panel 20 on which the sample block 10 is arranged and fixed.

Hereinafter, a sample book manufacturing method according to the present invention will be described with reference to the attached drawings.

First, the sample block 10, fixing panel 20, and base plate 30 described above are prepared, and additional adhesive is prepared.

Next, as shown in FIG. 4, a plurality of sample blocks 10 are placed inside the open inner space with the back of the fixed panel 20 provided upside down. At this time, the sample block 10 is placed on the front plate 21 so that the exposure window 24 is completely covered by the sample block 10 (S1).

At this time, in step (S1), each of the plurality of sample blocks 10 is placed at each corresponding location of the exposure window 24, but a certain distance is maintained between adjacent sample blocks 10, and at the same time, the sample blocks 10 are The sample block 10 is simply positioned so that a certain distance is maintained between the side plate 22 and the sample block 10 and the partition plate 23.

Accordingly, a certain space is provided between adjacent sample blocks 10, between the side plate 22 of the fixing panel 20 and the sample block 10, and between the partition plate 23 and the sample block 10, in steps to be described later. Adhesives (A1, A3) can be injected into this space.

Even if a plurality of sample blocks 10 are seated on the front plate 21 in step (S1), the area of the sample blocks 10 is basically formed to be larger than the open area of the exposure window 24, so that the exposure window 24 ) to prevent it from escaping. Accordingly, when the fixing panel 20 is viewed from the front, a clean aesthetic is achieved in which the sample block 10 does not protrude at all through the exposure window 24.

On the other hand, when the thickness (t) of each sample block 10 is different from each other, when each sample block 10 is seated on the front plate 21, it is based on the front plate 21 as shown in FIG. 7. The protruding heights of the sample blocks 10 are varied. Even if the protruding heights of the sample blocks 10 are varied, the inner space of the fixing panel 20 is sealed by the base plate 30, which will be described later. This is the part that is covered, and the sample block 10 that is actually exposed to the outside is only a portion through the exposure window 24 on the front of the front plate 21, so each sample block 10 is the same without any difference in protrusion height. It can be exposed on a flat surface.

In other words, even if the thickness (t) of the sample block 10 is different, the specific sample block 10 does not protrude from the front part where the actual sample book is experienced and can be configured to be neatly aligned on one plane. .

Again, when the arrangement of the sample block 10 is completed in the step (S1), the sample block 10 is fixed using adhesive A1 in order to fix the sample block 10 within the inner space of the fixing panel 20. First fix to the panel 20 (S2).

At this time, in order to prevent the adhesive (A1) from leaking through the gap between the sample block (10) and the exposure window (24) due to excessive injection of the adhesive (A1), first, only a relatively small amount of adhesive (A1) was used to block the sample block. Only the first fixation in (10) is performed.

If the adhesive (A1) leaks through the gap between the sample block (10) and the exposure window (24) due to excess adhesive (A1), the adhesive (A1) will overflow onto the front of the front plate (21), seriously damaging marketability. A problem arises.

As shown in Figures 5 and 6, in step (S2), the space between adjacent sample blocks 10, the space between the side plate 22 of the fixed panel 20 and the sample block 10, and the partition plate of the fixed panel 20 The sample block (10) is initially fixed to the fixing panel (20) by injecting adhesive (A1) into the space between (23) and the sample block (10).

At this time, the adhesive (A1) is injected while avoiding the packing hole (25) as shown in Figures 6 and 8 so that the packing hole (25) formed on the front plate (21) is not completely blocked by the adhesive (A1). You may.

Accordingly, even if the adhesive (A3) is injected through the packing port (25) in step (S4), which will be described later, a structure is provided in which the adhesive (A3) can be evenly packed between the sample block (10) and the base plate (30). .

Meanwhile, as shown in FIG. 6B, if the size of the sample block 10 is relatively large, some of the packing holes 25 may be occluded by the sample block 10. However, in this case, the sample blocks 10 can be arranged and fixed in such a way that the packing holes 25 located between the adjacent sample blocks 10 are spaced apart from each other so as not to be blocked as much as possible.

When the adhesive (A1) injected in step (S2) is cured and the primary fixation of the sample block (10) is completed, the fixing panel (20) is turned over so that the front plate (21) faces the top, as shown in Figure 10. After placing the back of the fixing panel 20 on the base plate 30, the sample block 10 is placed and fixed on the fixing panel 20 only through the exposure window 24 formed on the front plate 21 of the fixing panel 20. ) is exposed (S3).

That is, in step (S3), the open back surface of the fixing panel 20 is sealed and finished with the base plate 30, but first, as shown in FIG. 9, adhesive (A2) is applied to the side plate 22 and the partition plate 23. After applying the fixing panel 20, the fixing panel 20 can be turned over and the back of the fixing panel 20 is placed on the base plate 30 to unite the fixing panel 20 and the base plate 30.

Even if step (S3) is performed, the sample block 10 is still primarily fixed only on the fixing panel 20. In this case, as shown in FIG. 8, the sample block 10 is in the inner space of the fixing panel 20. ) is spaced apart from the base plate 30, and it cannot be considered that adhesion by the adhesive A2 in step (S2) has been sufficiently achieved.

In particular, the stone sample block 10 occupies a lot of weight, so there is a problem that the sample block 10 easily falls off if it is weakly attached only to the fixing panel 20 by the adhesive A1, and if the base plate ( If the sample block (10) falls from inside the fixing panel (20) whose back is sealed by 30), the fixing panel (20) and base plate (30), which are integrated with the adhesive (A2), are physically damaged and then the sample is removed. The problem of having to reposition the block 10 follows.

Therefore, in the present invention, as shown in FIGS. 11 and 12, after step (S3), the sample block 10 is fixed by packing the adhesive (A3) into the inner space of the fixing panel 20 through the packing tool 25. A step of secondary fixation to the panel 20 (S4) can be performed.

In the above-described step (S2), the adhesive (A1) was injected by avoiding the packing port (25) so that the packing port (25) was not completely blocked by the adhesive (A1), and the adhesive (A3) was injected through the packing port (25). When packing into the inner space of the fixing panel 20, the adhesive (A3) flows into the gap that the adhesive (A1) injected in step (S2) does not reach through the open packing hole (25), and at the same time, the sample block (10) ) The adhesive (A3) flows evenly into the empty space between the base plate 30 and the empty space can be replaced with the adhesive (A3).

Accordingly, when the adhesive A3 is hardened, the sample block 10, the fixing panel 20, and the base plate 30 can be strongly bonded to each other by the adhesive A3, and furthermore, the empty internal space is filled with the adhesive. Therefore, the sample block 10 can be firmly positioned without deviating from the inner space of the fixing panel 20.

When the packing of the adhesive (A3) is completed, a description or name tag for each sample block (10) is labeled on the front of the front plate (21), and the base plate (30) is fastened to the binder to form a booklet or similar. The manufactured sample book can be stored in a separate case, etc., and in some cases, a hook is attached to the back of the base plate 30 so that it can be stored by hanging it on a wall or hanger.

In summary, the present invention accurately positions the sample block 10 at a predetermined position during the manufacturing process of the sample book, and does not precisely arrange the plurality of sample blocks 10, but approximates the position of the inner space of the fixing panel 20. Simply by placing and fixing the sample block 10, the sample block 10 can be exposed only through each pre-formed exposure window 24, so the sample block 10 can be seen through the neatly aligned exposure windows 24 on the front of the sample book. there is. Accordingly, the task of precisely positioning the sample block 10 can be omitted, thereby improving workability and significantly improving productivity.

In addition, since the present invention arranges the sample blocks 10 by seating them on the relatively wide front plate 21 rather than inserting and fixing the sample blocks 10 one by one in specific grooves, the sample blocks 10 are Even if the sizes are somewhat different, these sample blocks 10 can be appropriately accommodated. In particular, even if the thickness (t) of the sample blocks 10 is different, a specific sample block 10 can be viewed from the front through the exposure window 24. By configuring it so that it does not protrude, it is possible to exclude causes of deterioration in marketability and aesthetics, such as a specific sample block 10 appearing crooked or a specific sample block 10 appearing protruding.

In addition, the fixation of the sample block 10 using adhesive is divided into primary fixation and secondary fixation (packing) to prevent leakage due to excess adhesive, and also to prevent the inside of the fixing panel 20 through packing of the adhesive. By evenly injecting adhesive into the empty space, the sample block 10, the fixing panel 20, and the base plate 30 are strongly bonded to each other by the adhesive, so that the sample block 10 does not fall out of the inner space of the fixing panel 20. No, it can be firmly fixed in position.

The embodiments of the present invention described above are merely illustrative, and those skilled in the art will understand that various modifications and other equivalent embodiments are possible. Therefore, it will be understood that the present invention is not limited to the forms mentioned in the detailed description above. Therefore, the true scope of technical protection of the present invention should be determined by the technical spirit of the attached patent claims. In addition, the present invention should be understood to include all modifications, equivalents and substitutes within the spirit and scope of the present invention as defined by the appended claims.

10: Sample block
20: Fixed panel
30: Base plate
21: front plate
22: side plate
23: plate

Claims (5)

(a) placing a plurality of sample blocks inside a fixed panel on which an exposure window is formed, but arranging the sample blocks so that the exposure window is completely covered by the sample blocks;
(b) first fixing the sample block to the fixing panel using adhesive; and
(c) flipping the fixing panel over and placing the back of the fixing panel on the base plate so that the sample block placed and fixed on the fixing panel is exposed only through the exposure window formed on the front plate of the fixing panel;
The fixing panel is formed in the form of a case in which side plates protrude along the perimeter of the front plate to form an inner space, but the back is open. A plurality of plates are formed across the inner space, and the depth of the inner space is at least the thickness of the sample block. formed more deeply,
In step (a),
Each of a plurality of sample blocks is placed at a corresponding location in each exposure window, but a certain distance is maintained between adjacent sample blocks.
In step (b) above,
The sample block is initially fixed to the fixing panel by injecting adhesive into the space between adjacent sample blocks and the space between the side plate of the fixing panel and the sample block.
In step (c), after applying adhesive to the side plate and diaphragm, the fixing panel is turned over and the back of the fixing panel is placed on the base plate and joined.
A packing hole is formed through the front plate of the fixing panel,
After step (c) above,
A method of manufacturing a sample book, characterized in that step (d) is further performed in which the sample block is secondarily fixed to the fixed panel by packing adhesive into the inner space of the fixed panel through the packing tool. delete delete delete In claim 1,
A method of manufacturing a sample book, characterized in that the packing area is formed at a point between adjacent exposure windows and between the exposure window and the side plate of the fixing panel.

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