KR102574162B1 - Mulching Vinyl Manufacturing Equipment - Google Patents

Abstract

The present invention relates to a manufacturing apparatus for mulching vinyl, which can be universally applied to mulching vinyl having different thicknesses, and which can promote precision and accuracy for perforation of incision holes and dotted line holes in mulching vinyl. that you want to provide.
The present invention for this purpose is a roller facility for advancing the base vinyl from the top to the bottom; a frame provided in front of the roller installation; a pedestal formed at the rear of the upper surface of the frame, with a front open space formed in the center, and on the front side of which the rear surface of the base vinyl supplied from the roller facility is extremely close or in close contact; a moving plate installed on top of the frame and moving back and forth based on the frame; Incision hole forming equipment implemented on the rear edge of the upper surface of the moving plate and having several electric incision hole forming devices having incision cutters arranged left and right at regular intervals to form incision holes in the base vinyl; movement control means for moving the moving plate left and right; It is installed directly below the incision hole forming equipment, characterized in that the cutter blade of the dotted line cutter protruding radially includes an electric dotted hole forming drum for forming dotted holes in the base vinyl.

Description

Mulching vinyl manufacturing equipment {Mulching Vinyl Manufacturing Equipment}

The present invention relates to an apparatus for manufacturing mulching vinyl, which can be universally applied to mulching vinyl having different thicknesses and can promote precision and accuracy in perforation of incisions and dotted lines of mulching vinyl.

In general, mulching vinyl is used for purposes such as preventing erosion, preserving soil moisture, controlling temperature, inhibiting surface solidification, preventing weeds, and promoting the propagation of beneficial bacteria by covering polyethylene film on the ground. Through-holes in which straight-line incisions are formed continuously and repeatedly at regular intervals in the width direction are formed symmetrically, and dotted-line holes are continuously and repeatedly formed at regular intervals in the longitudinal direction of the mulching vinyl at the center of the left and right through-holes. In the above, the dotted hole serves to safely unfold the mulching vinyl without tearing, and to easily divide both sides of the mulching vinyl when the aged mulching vinyl is removed after use.

The incision hole and the dotted line hole of the mulching vinyl can only be formed mechanically to increase productivity. Even now, an apparatus for forming each hole has been proposed, the configuration of which is a roller facility for advancing the basic vinyl from top to bottom in a taut state, an incision hole formation facility installed at a predetermined position inside the roller facility, It consists of a dotted line hole forming facility implemented directly below the incision hole forming facility. The roller facility includes a feed roller at the bottom of the feed roller, a feed roller at the bottom of the feed roller, and a recovery roller installed behind the feed roller to wind the mulching vinyl formed with each hole, and the incision hole. In the forming equipment, several cutting cutter rotation plates are installed in the width direction of the base vinyl in front between the supply roller and the take-out roller.

However, most of these current devices have only the basic function of forming each hole, and the vibration of the motor that rotates the cutter rotary plate is transmitted to the rotary plate as it is, the degree of protrusion of the cutter blade protruding from the rotary plate, or the location of the rotary plate. It contains problems such as the lack of a configuration that can be varied in the direction of the hole and the problem of the slipping of the basic vinyl during drilling, so the precision and accuracy of each hole drilling is low, resulting in poor drilling (non-perforated and shape distortion, etc.) ), and of course, there was a problem that it could not be used universally for basic vinyl with different thicknesses.

(KR) Patent Registration No. 1357275

The present invention was invented to solve all of the above problems in the current mulching vinyl manufacturing apparatus, and an object of the present invention is to provide a device that can be used universally for mulching vinyl of different thicknesses. .

Another object of the present invention is to minimize the perforation defect of each hole in the base vinyl, and to conveniently and quickly perform the manipulation for the minimization.

An apparatus for manufacturing mulching vinyl according to the present invention includes a roller facility for advancing base vinyl from top to bottom; a frame provided in front of the roller installation; a pedestal formed at the rear of the upper surface of the frame, with a front open space formed in the center, and on the front side of which the rear surface of the base vinyl supplied from the roller facility is extremely close or in close contact; a moving plate installed on top of the frame and moving back and forth based on the frame; Incision hole forming equipment implemented on the rear edge of the upper surface of the moving plate and having several electric incision hole forming devices having incision cutters arranged left and right at regular intervals to form incision holes in the base vinyl; movement control means for moving the moving plate left and right; It is installed directly below the incision hole forming equipment, characterized in that the cutter blade of the dotted line cutter protruding radially includes an electric dotted hole forming drum for forming dotted holes in the base vinyl.

In the present invention, since the pedestal is configured at the rear of the incision cutter rotary plate of the incision hole forming equipment, when the incision is made in the base vinyl by the rotation of the incision cutter rotary plate, the base vinyl is not pushed backward by the pedestal, so that the drilling of the incision can be accurately performed. There are possible effects.

In the present invention, since the position of the cutting cutter rotary plate can be adjusted by the forward and backward movement of the control plate, the position of the cutting cutter rotary plate, that is, the position of the cutting cutter blade, can be adjusted according to the thickness of the basic vinyl introduced into the roller equipment, so that it can be used for basic vinyl with different thickness. There is an effect of obtaining a manufacturing device that can be used by all. In addition, since the incision cutter is installed between the two plates, its durability is improved and disassembly and assembly are convenient.

In the present invention, since the central axis of the rotary plate of the cutting cutter is supported by upper and lower bearings, and a pad is intervened between the motor and the bearing housing, transmission of motor vibration to the rotary plate can be minimized, resulting in the shape of the incision hole due to vibration of the motor. There is an effect of preventing this distortion or the like.

In the present invention, since the dotted line forming drum is configured in a split type, there is an effect of quickly and conveniently replacing the dotted line cutter when necessary (wear, etc.) as well as installing the dotted line forming drum on the rotating shaft.

1 is an exemplary view of mulching vinyl according to the present invention
Figure 2 is an exemplary view expressing the overall configuration of the present invention
Figure 3 is a three-dimensional representation of the incision forming equipment of the present invention
Figure 4 is a plan view of Figure 3, a partially broken example view
5 is an enlarged cross-sectional view of an important part of the present invention
Figure 6 is an exploded perspective view of the incision cutter rotary plate of the present invention
Figure 7 is an exploded perspective view of the dotted line hole forming drum of the present invention
Figure 8 is another exemplary view of the incision cutter rotary plate
Figure 9 (a) is a plane exemplary view of the present invention
(B) is an example of the operation of (A).

The specific details for solving the problem solving means according to the present invention will be described in detail with the accompanying drawings. However, the accompanying drawings may be exaggerated, omitted, or schematically illustrated for convenience of description of essential parts, and the terms and names used in the description are implicitly defined by the shape, action, role, etc. of the configuration rather than the dictionary meaning. The description of the direction is determined based on the direction first presented from the initially presented drawing, and the description of the position is determined based on the middle of each configuration or the center of the circle. In addition, detailed descriptions of pre-registered known technologies and conventional technologies may obscure the gist, so they are omitted or replaced with simple codes or names.

In addition, the specific structure, shape, shape, arrangement, size, etc. of the configuration that can be identified through the drawings, the operation of the configuration that can be inferred through the drawings and the resulting action and effect, etc. may obscure the point, so detailed descriptions will be omitted. Elements applied for coupling between components may obscure the gist and may be omitted from the drawings.

An apparatus for manufacturing mulching vinyl according to the present invention includes a base vinyl lead-in roller 10, a supply roller 11 at the bottom of the draw-in roller 10, a draw-out roller 12 at the bottom of the feed roller 11, and the draw-out. A configuration including a recovery roller 13 installed at the rear of the roller 12 to wind the mulching vinyl with each hole formed therein, that is, as shown in FIG. 1, each of the above rollers is arranged at regular intervals from top to bottom A roller facility (R) for advancing the basic vinyl (M1) in a tense state from top to bottom, and a rectangular frame (20) provided in front of the roller facility (R); A pedestal 23 formed at the rear of the upper surface of the frame 20, with a space 231 formed in the center, and at the front, the rear surface of the base vinyl M1 supplied from the roller facility R is extremely close or in close contact. and; a moving plate 30 installed on the top of the frame 20 and moved back and forth based on the frame 20; It is implemented on the rear edge of the upper surface of the moving plate 30, and several electric incision hole forming devices 50 having incision cutters 52 are arranged left and right at regular intervals to form incision holes 101 in the base vinyl M1 An incision hole forming facility (S) to form a; a movement control means (40) for moving the moving plate (30) left and right; Electric dotted line hole forming drum 70 for forming dotted line holes 2 in the basic vinyl M1 with cutter blades of the dotted line cutter 100 installed directly below the incision hole forming facility S and protruding radially. ) is composed of Here, the number of the incision hole forming device 50 varies depending on the number of incision holes in the mulching vinyl, but is two or more.

In the dotted hole forming drum 70, several dotted line cutters 100 are radially fixed so that cutter blades protrude outward and are rotated by a rotational shaft 92 receiving power from a drive motor 93.

The present invention configured as described above is a device that can be used universally for all basic vinyls (one sheet or two layers, etc.) having different thicknesses as a roller facility (R), so first cut according to the thickness of the mulching vinyl (M) to be obtained The distance between the hole forming device 50 and the pedestal 23 (ultimately, the distance between the incision cutter blade and the front surface of the base vinyl) must be adjusted. The above distance adjustment is achieved by moving the moving plate 30 forward or backward by manipulating the moving control means 40, and the movement is guided based on the frame 20.

After adjusting the distance between the incision forming device 50 and the support 23 in this way, when the basic vinyl M1 of the mulching vinyl M is supplied to the roller equipment R, the basic vinyl M1 is the roller equipment R proceeds tensely from the top to the bottom by each roller, and at this time, the rear surface of the base vinyl (M1) is extremely close to or in close contact with the front surface of the pedestal 23, and in this process, the incision forming equipment (S) is operated to When the incision cutter 52 of the incision hole forming device 50 is rotated, the incision cutter blade 521 cuts the base vinyl M1, thereby cutting the base vinyl M1 in the width direction of the number of incision hole formation devices 50. And several incisions 101 corresponding to the arrangement form (line-shaped, etc.) are formed. Subsequently, the dotted line hole forming drum 70 installed directly under the incision hole forming equipment S forms the dotted line hole 2 in the base vinyl M1. When the above action proceeds, the rear surface of the base vinyl (M1) is not pushed backward by the front surface of the pedestal 23, preventing abnormal phenomena such as distortion of the shape of the incision 101 or not being completely perforated, and also pedestal ( 23) Since the space 231 formed in the center is open to the front, the rotating incision cutter blade 521 is evacuated, so the support 23 does not interfere with the process of forming the incision hole 101.

As described above, when the dotted hole forming drum 70 installed directly below the incision hole forming device 50 is rotated while the base vinyl M1 in which the incision hole 101 is formed continues to move downward, the dotted hole forming drum 70 ) As the cutter blades of the plurality of dotted line cutters 100 protruding to the outside sequentially penetrate the base vinyl (M1), the dotted line holes (2) are continuously formed at equal intervals in the longitudinal direction of the base vinyl (M1).

On the other hand, in an embodiment of the present invention in which the moving plate 30 is moved back and forth based on the frame 20, a guide plate 21 is formed on the front upper surface of the frame 20, and the moving plate is attached to the guide plate 21. The moving plate 21 can be guided by the guide plate 21 to move forward and backward (horizontal movement) by passing through (30). In this embodiment, since the moving plate 30 passes through the guide plate 21 protruding from the frame 20, the movement is performed stably.

And one embodiment of the incision forming device 50 of the incision forming facility S includes a bearing housing 55 fixed to the upper surface of the moving plate 30 as shown in FIG. 5, and the bearing housing 55, two bearings 551 and 552 through which the central axis 515 passes through the center, and a motor shaft 61 attached to the bottom surface of the moving plate 30 so that the central axis 515 A motor 60 coupled to, a pad 54 having a cushion interposed between the lower surface of the moving plate 30 and the motor 60, fixed to the upper end of the central axis 515, and a groove 511 on one side ) And the rotation plate 51 formed. It is seated in the groove 511 of the rotary plate 51 and moves in a horizontal direction using the bottom of the groove as a guide surface, bolted to the rotary plate 51 through the long hole 522 on the upper surface, and the cutting cutter blade 521 is rotated (51) It consists of a cutting cutter 52 protruding outward and a cover 514 covering the rotating plate 51 to protect the cutting cutter 52.

In the above incision forming device 50, when the rotating plate 51 is rotated, the pad 54 intervened between the motor 60 and the moving plate 30 absorbs the vibration of the motor, and the central axis of the rotating plate 51 ( 515) is supported by two bearings 551 and 552, which has an effect of minimizing vibration or flow of the rotary plate 51, and this action causes the shape of the incision 101 to be distorted or completely perforated. To prevent abnormal phenomena such as failure to do so.

Next, in one embodiment of the moving manipulation means 40 in the present invention, the rack 31 formed at a certain position on the bottom surface of the moving plate 30, the rotating shaft supported by the bearing metal 22 of the frame 20 ( 411), a pinion 41 fixed to the rotating shaft 411 and meshed with the rack 31, and a handle 42 rotating the rotating shaft 411. In such a movement control means 40, when the pinion 41 is rotated forward or backward by manipulation of the handle 42, the rack 31 of the moving plate 30 engaged with the pinion 41 moves forward or backward. Since it can be moved, there is an action that can make the movement of the moving plate 30 minute.

On the other hand, in another embodiment of the incision hole forming device 50, the groove 511 of the rotary plate 51 is formed to extend inwardly, and the fine adjustment plate 53 is seated in the extension groove 512, but the upper surface The fine adjustment plate 53 is fixed to the rotary plate 51 through the long hole 531, and the scale 532 is displayed on the rear edge of the upper surface of the fine adjustment plate 53, and the scale 532 is displayed on the surface of the rotary plate 51. A reference point 513 that can be aligned can be displayed.

In this configuration, the incision hole forming device 50 can adjust the distance between the base vinyl M1 and the incision cutter blade 521 even when the incision hole forming device 50 is fixed. If this configuration is configured together with the moving manipulating means 40 composed of the rack 31 and the pinion 41, the moving manipulating means 40 in which the minimum adjustment range cannot be made smaller than the size of the gear teeth It can perform an auxiliary role for position control according to. That is, after adjusting the position of the entire incision forming device 50 by the operation of the pinion 41, the fine adjustment plate 53 is moved finely to the contact point between the scale 532 and the reference point 513, Since the degree of protrusion of the protruding cutting cutter blade 521 can be precisely adjusted, the present invention can be used more universally. In addition, the upper scale 532 also has an action that can conveniently perform the operation of equalizing the degree of protrusion of the incision cutter blade 521 of the plurality of incision hole forming devices 50. In addition, the above adjusting device using the fine adjustment plate 53 can be applied to a manufacturing device in which the incision forming device 50 is fixed, and even if it is performed after application, it is necessary to adjust the distance between the incision forming device 50 and the pedestal 23 There is no problem.

In summary, the adjustment device using the fine adjustment plate 55 serves as an auxiliary function to the adjustable incision hole forming device and can be operated alone in the fixed type incision hole forming device.

In addition, a non-slip plate 54 having irregularities 541 in contact with the irregularities 533 on the bottom surface of the fine adjustment plate 53 is buried in the bottom of the groove 511 of the rotary plate 51 to form a fine adjustment plate 53. It is possible to more precisely adjust the degree of protrusion of the incision cutter blade 521 by preventing the flow of the fine adjustment plate 53 from occurring after the process of fixing with a bolt after finely moving or coupling.

In addition, in one embodiment of the dotted line hole forming drum 70 in the present invention, as shown in FIG. 5 (shown in FIG. 5 (shown of coupling means such as coupling bolts, etc. omitted), the first split body 80 divided into left and right sides And, coupled to the first divided body 80, a plurality of seating grooves 91 are formed on the inner surface at equal intervals, and a second divided body 90 divided into left and right sides, and each seating groove 91 It consists of several dotted line cutters 100 seated on. This configuration results in an action that enables convenient assembly and disassembly of the plurality of dotted cutters 100 to the dotted hole forming drum 70 and the dotted hole forming drum 70 to the rotary shaft 92. In the above, it is preferable to combine the first divided body 80 and the second divided body 90 with a coupling means such as a bolt so that disassembly and assembly can be conveniently performed.

On the other hand, the present invention installs the blower 200 at the left or right end of the frame 20 so that the wind generated by the blower 200 can cool the motor 60 of the incision forming device 50 to cut Overheating of the hole forming device 50 can be prevented.

The above present invention is a drawing of the configuration of the present invention and specific components included in the configuration to help the understanding of the principle of the configuration to be pursued by the present invention and the principle, and explained based on the drawing, The structure, form, shape, arrangement, direction, and quantity of the components included in the present invention and their specific components are determined in consideration of the principle to be pursued, and these may be variously changed as needed. The configuration and specific components thereof presented in the present invention exemplify the effect that a person skilled in the art would like to obtain from the present invention and which principle is most preferable to apply in order to obtain a better effect from the effect. it did Accordingly, the present invention is most preferably completed by including all of the above-described configurations, but it is possible to complete the present invention by selecting or excluding some of the above-described configurations according to cost reduction, manufacturing convenience, environmental conditions, or needs. In addition, one or more components may be separated and merged with other components to complete the configuration. In addition, each configuration described above may be independently applied to other technical fields other than this technical field in consideration of principles, uses, functions, roles, actions, and effects. Based on this, the scope of the present invention can be claimed in the order in which the scope of rights is wide by specifying the scope of the claims of the present invention as follows.

The present invention provides a device that can be used universally for mulching vinyl of different thicknesses, and can manufacture mulching vinyl using a device that can minimize perforation defects of each hole, thereby improving aspects such as usability and marketability. From this point of view, industrial applicability is significant.

M: Mulching vinyl 1: Through hole
101: incision hole 2: dotted line hole
M1: Basic vinyl R: Roller facilities
10: inlet roller 11: supply roller
12: withdrawal roller 13: recovery roller
S: incision forming facility 20: frame
21: guide plate 22: bearing metal
23: pedestal 231: space
30: moving plate 31: rack
40: movement control means 41: pinion
411: axis of rotation 42: handle
50: incision forming device 51: rotary plate
511: groove 512: extension groove
513: reference point 514: cover
515: central axis 52: cutting cutter
521: incision cutter blade 522: long hole
53: fine adjustment plate 531: long hole
532: scale 533: unevenness
54: sliding fingerboard 541: uneven
55: bearing housing 551, 552: bearing
54: pad 60: motor
61: motor shaft 70: dotted line hole forming drum
80: first divided body 90: second divided body
91: seating groove 92: rotation shaft
93: drive motor 100: dotted line cutter
200: blower

Claims (3)

A roller facility (R) for advancing the base vinyl (M1) from the top to the bottom;
a frame 20 provided in front of the roller facility R;
It is formed at the rear of the upper surface of the frame 20, a front open space 231 is formed in the center, and the rear surface of the basic vinyl M1 supplied from the roller facility R is extremely close to or in close contact with the support ( 23) and;
a moving plate 30 installed on the top of the frame 20 and moved back and forth based on the frame 20;
It is implemented on the rear edge of the upper surface of the moving plate 30, and several electric incision hole forming devices 50 having incision cutters 52 are arranged left and right at regular intervals to form incision holes 101 in the base vinyl M1 An incision hole forming facility (S) to form a;
a movement control means (40) for moving the moving plate (30) left and right;
Electric dotted line hole forming drum 70 for forming dotted line holes 2 in the basic vinyl M1 with cutter blades of the dotted line cutter 100 installed directly below the incision hole forming facility S and protruding radially. ),
The dotted line hole forming drum 70,
A first divided body 80 divided into left and right parts;
a second split body 90 coupled to the first split body 80, having several seating grooves 91 formed at equal intervals on the inner surface, and divided into left and right sides;
It includes a plurality of dotted line cutters 100 seated in each of the seating grooves 91,
The movement control means 40,
A rack 31 formed at a predetermined position on the bottom surface of the moving plate 30, a rotating shaft 411 supported by the bearing metal 22 of the frame 20, fixed to the rotating shaft 411 and engaged with the rack 31 It includes a pinion 41 and a handle 42 for rotating the rotary shaft 411,
The incision hole forming device 50 extends the groove 511 of the rotating plate 51 inwardly, and the fine adjustment plate 53 is seated in the extension groove 512 through the long hole 531 on the upper surface. The fine adjustment plate 53 is fixed to the rotary plate 51, the scale 532 is marked on the rear edge of the upper surface of the fine adjustment plate 53, and the reference point ( 513) is a manufacturing apparatus for mulching vinyl, characterized in that displayed. delete delete