KR102567450B1 - Composition for light-shielding film and light-shielding film using the same - Google Patents
Composition for light-shielding film and light-shielding film using the same Download PDFInfo
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Abstract
본 발명의 목적은 블랙도와 반사율이 낮은 차광필름용 조성물 및 그로부터 만들어지는 차광필름을 제공함에 있다. 상기와 같은 목적을 달성하기 위해 본 발명에서는 탄소계 입자, 열경화성 바인더 수지, 분산제, 폴리머 비드 및 용제를 포함하고, 상기 탄소계 입자는 rGO(reduced graphene oxide) 입자, GNP(graphene nano platelet) 입자 또는 이들이 혼합된 입자이고, 상기 폴리머 비드는 PBMA(Poly(butyl methylacrylate), PMMA(polymethyl methacrylate) 및 PMSQ(Polymethyl silsesquioxane)로 이루어지는 군에서 선택되는 일종 이상인 차광필름용 조성물을 제공할 수 있다. An object of the present invention is to provide a composition for a light-shielding film having low blackness and low reflectance and a light-shielding film made therefrom. In order to achieve the above object, in the present invention, carbon-based particles, a thermosetting binder resin, a dispersant, a polymer bead, and a solvent are included, and the carbon-based particles are rGO (reduced graphene oxide) particles, GNP (graphene nano platelet) particles, or These are particles mixed, and the polymer beads are one or more types selected from the group consisting of Poly(butyl methylacrylate) (PBMA), polymethyl methacrylate (PMMA), and polymethyl silsesquioxane (PMSQ). A composition for a light-shielding film can be provided.
Description
본 발명은 카메라 모듈의 스페이서(spacer) 또는 와셔로 사용될 수 있는 차광필름 및 이를 위한 코팅용액 조성물에 관한 것으로서, 보다 상세하게는 그래핀 입자와 폴리머 비드를 포함하여 블랙도, 광택도 및 반사율을 낮출 수 있는 차광필름 및 그 조성물에 관한 것이다. The present invention relates to a light-shielding film that can be used as a spacer or washer of a camera module and a coating solution composition for the same, and more particularly, includes graphene particles and polymer beads to reduce blackness, glossiness, and reflectance. It relates to a light-shielding film and a composition thereof.
최근 스마트 폰 등에 사용되는 카메라 모듈에는 내부의 빛으로 인한 플레어(flare) 현상을 억제하기 위해 카메라용 스페이서나 와셔로 차광필름이 적용되고 있다. 이러한 차광필름은 특수한 차광용 용액을 PET필름에 도포하여 만들어지는데, 이러한 카메라 렌즈용 차광필름의 필수 요소로는 코팅면의 낮은 광택도, 낮은 반사율과 차광을 위한 검은색 색상, 그리고, 렌즈와 필름 간의 정전기 방지를 위해 전기적 특성의 구현이 필요하게 된다. Recently, a light-shielding film is applied as a spacer or washer for a camera to suppress a flare phenomenon caused by internal light in a camera module used in a smartphone or the like. These shading films are made by applying a special shading solution to PET film. Essential elements of shading films for camera lenses include low gloss of the coated surface, low reflectance and black color for shading, and lenses and films. In order to prevent static electricity between cells, it is necessary to implement electrical characteristics.
현재 출시되는 카메라 모듈용 차광필름의 구조는 예를 들어 대한민국 등록특허 제10-1145947에서 설명하는 것과 같이 카본블랙 및 실리카와 같은 무기 활제를 포함하는 조성물을 합성수지 필름에 도포하여 코팅된 구조로 구성되어 있는데, 아직 블랙도, 광택도, 반사율, 전기적 특성 등에 있어 개선이 필요하다. The structure of the currently released light-shielding film for camera modules is composed of a coated structure by applying a composition containing an inorganic lubricant such as carbon black and silica to a synthetic resin film, as described in, for example, Korean Patent Registration No. 10-1145947. However, it still needs improvement in terms of blackness, glossiness, reflectance, and electrical properties.
본 발명의 목적은 블랙도와 반사율이 낮은 차광필름용 조성물 및 그로부터 만들어지는 차광필름을 제공함에 있다. An object of the present invention is to provide a composition for a light-shielding film having low blackness and low reflectance and a light-shielding film made therefrom.
상기와 같은 목적을 달성하기 위해 본 발명에서는 탄소계 입자, 열경화성 바인더 수지, 분산제, 폴리머 비드 및 용제를 포함하고, 상기 탄소계 입자는 rGO(reduced graphene oxide) 입자, GNP(graphene nano platelet) 입자 또는 이들이 혼합된 입자이고, 상기 폴리머 비드는 PBMA(Poly(butyl methylacrylate), PMMA(polymethyl methacrylate) 및 PMSQ(Polymethyl silsesquioxane)로 이루어지는 군에서 선택되는 일종 이상인 차광필름용 조성물을 제공할 수 있다. In order to achieve the above object, in the present invention, carbon-based particles, a thermosetting binder resin, a dispersant, a polymer bead, and a solvent are included, and the carbon-based particles are rGO (reduced graphene oxide) particles, GNP (graphene nano platelet) particles, or These are particles mixed, and the polymer beads are one or more types selected from the group consisting of Poly(butyl methylacrylate) (PBMA), polymethyl methacrylate (PMMA), and polymethyl silsesquioxane (PMSQ). A composition for a light-shielding film can be provided.
또한, 본 발명에서 제공하는 차광필름용 조성물에서, 상기 rGO(reduced graphene oxide) 또는 GNP(graphene nano platelet) 입자는 산소함량이 5 중량% 미만이고, 판상형의 구조로 길이/두께 비율이 100 이상일 수 있다. In addition, in the composition for a light-shielding film provided by the present invention, the rGO (reduced graphene oxide) or GNP (graphene nano platelet) particles may have an oxygen content of less than 5% by weight and a length/thickness ratio of 100 or more in a plate-like structure. there is.
또한, 본 발명에서 제공하는 차광필름용 조성물에서, 상기 rGO(reduced graphene oxide) 또는 GNP(graphene nano platelet) 입자의 결정화도는 0.4~1.0 범위이고, 상기 결정화도는 라만 스펙트럼을 이용한 IG/ID 비율(여기서, IG는 그래핀 성분의 피크 강도이고 ID는 결함(defect)의 피크 강도)일 수 있다. In addition, in the composition for light-shielding film provided by the present invention, the crystallinity of the rGO (reduced graphene oxide) or GNP (graphene nano platelet) particles is in the range of 0.4 to 1.0, and the crystallinity is the I G / I D ratio using Raman spectrum. (Here, I G is the peak intensity of the graphene component and I D is the peak intensity of the defect).
또한, 본 발명에서 제공하는 차광필름용 조성물에서, 상기 폴리머 비드는 굴절률(refrctive index 1.4~1.5)이고, 레이저 산란 방식의 입도분석기로 분석할 때 D50이 0.1~10㎛ 범위일 수 있다. In addition, in the composition for a light-shielding film provided in the present invention, the polymer beads have a refractive index (refractive index of 1.4 to 1.5), and D 50 may be in the range of 0.1 to 10 μm when analyzed with a laser scattering type particle size analyzer.
또한, 본 발명에서 제공하는 차광필름용 조성물에서, 상기 차광필름용 조성물에서 상기 탄소계 입자는 0.5~3 중량%, 상기 폴리머 비드는 0.1~20 중량%, 상기 열경화성 바인더 수지는 1~20 중량%, 분산제는 0.5~10 중량% 범위, 나머지는 용제로 이루어질 수 있다. Further, in the composition for a light-shielding film provided by the present invention, in the light-shielding film composition, the carbon-based particles are 0.5 to 3% by weight, the polymer beads are 0.1 to 20% by weight, and the thermosetting binder resin is 1 to 20% by weight. , The dispersant may be in the range of 0.5 to 10% by weight, and the rest may consist of a solvent.
한편, 본 발명에서는 상술한 차광필름용 조성물을 필름에 도포하여 만들어지는 차광필름으로서, 블랙도(L*) 20이하이고, 반사율은 4.0 이하인 차광필름을 제공할 수 있다. On the other hand, in the present invention, as a light-shielding film made by applying the above-described composition for a light-shielding film to a film, it is possible to provide a light-shielding film having a blackness (L*) of 20 or less and a reflectance of 4.0 or less.
본 발명을 통해 얻을 수 있는 차광필름용 조성물을 통해 낮은 블랙도, 광택도 및 반사율을 가지는 차광필름을 얻을 수 있고, 이러한 차광필름을 통해 카메라 모듈에서 낮은 두께의 필름으로도 플레어(flare) 현상이 없게 된다. Through the composition for shading film obtained through the present invention, it is possible to obtain a shading film having low blackness, glossiness and reflectance, and through this shading film, a flare phenomenon is prevented even with a film of low thickness in a camera module. there will be no
본 발명을 설명함에 있어, 관련된 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략할 것이다. 또한, 어떤 부분이 어떤 구성요소를 '포함'한다고 할 때, 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다.In describing the present invention, if it is determined that a detailed description of a related known function or configuration may unnecessarily obscure the gist of the present invention, the detailed description will be omitted. In addition, when a certain part 'includes' a certain component, this means that it may further include other components without excluding other components unless otherwise stated.
본 발명에서는 탄소계 입자, 열경화성 바인더 수지, 분산제, 폴리머 비드 및 용제를 포함하고, 상기 탄소계 입자는 rGO(reduced graphene oxide) 입자, GNP(graphene nano platelet) 입자 또는 이들이 혼합된 입자이고, 상기 폴리머 비드는 PBMA(Poly(butyl methylacrylate), PMMA(polymethyl methacrylate) 및 PMSQ(Polymethyl silsesquioxane)로 이루어지는 군에서 선택되는 일종 이상인 차광필름용 조성물을 제공할 수 있다.In the present invention, a carbon-based particle, a thermosetting binder resin, a dispersant, a polymer bead, and a solvent are included, and the carbon-based particle is a reduced graphene oxide (rGO) particle, a graphene nano platelet (GNP) particle, or a mixture thereof, and the polymer The bead may provide a composition for a light-shielding film of at least one kind selected from the group consisting of PBMA (Poly (butyl methylacrylate), PMMA (polymethyl methacrylate), and PMSQ (Polymethyl silsesquioxane).
상술한 바와 같이 카메라 렌즈 등에 적용되는 차광필름은 코팅면의 낮은 광택도, 낮은 반사율과 차광을 위한 검은색상, 정전기 방지를 위한 전기적 특성의 구현이 중요하다. 이를 위해 본 발명에서는 블랙도와 전기적 특성을 위해 탄소계 입자를 포함하면서 낮은 광택도, 반사율을 위한 첨가제로서 폴리머 비드를 포함하게 된다. As described above, it is important for the light-shielding film applied to a camera lens or the like to have low gloss, low reflectance, black color for light-shielding, and electrical properties for preventing static electricity. To this end, in the present invention, polymer beads are included as additives for low gloss and reflectance while including carbon-based particles for blackness and electrical properties.
특히, 탄소계 입자는 rGO(reduced graphene oxide) 입자, GNP(graphene nano platelet) 입자 또는 이들이 혼합된 입자가 될 수 있는데, 필름 조성물에 이러한 rGO 및/또는 GNP를 사용함으로써 최종 필름의 블랙도를 낮추면서 전기적 특성을 부여할 수 있게 된다. In particular, the carbon-based particles may be rGO (reduced graphene oxide) particles, GNP (graphene nano platelet) particles, or a mixture thereof. By using these rGO and/or GNP in the film composition, the blackness of the final film is lowered. electrical properties can be imparted.
탄소계 입자인 rGO 또는 GNP는 산소함량이 5 중량% 미만이고, 판상형의 구조로 길이/두께 비율이 100 이상일 수 있는데, 산소함량이 5 중량% 이상이 되면 그만큼 입자 자체의 전도도가 낮아지게 되고, 판상형으로 길이/두께의 비율이 100보다 작으면 입자간 접촉 면적이 줄어들게 되어 최종 필름의 전기적 특성에 좋지 않은 결과를 얻을 수 있게 된다. Carbon-based particles, such as rGO or GNP, have an oxygen content of less than 5% by weight and a plate-like structure with a length/thickness ratio of 100 or more. When the ratio of length/thickness is less than 100 in a plate-like shape, the contact area between particles is reduced, resulting in poor electrical properties of the final film.
또한, 탄소계 입자인 rGO 또는 GNP는 결정화도(라만 스펙트럼으로 측정하였을 때 IG/ID 비율)가 0.4~1.0 범위인 것이 바람직하다.In addition, the carbon-based particles rGO or GNP preferably have crystallinity (I G / ID ratio when measured by Raman spectrum) in the range of 0.4 to 1.0.
결정화도는 라만 스펙트럼을 통해 나타낼 수 있는데, IG는 그래핀 성분의 피크 강도이고 ID는 결함(defect)의 피크 강도를 나타낸다. 이러한 비율을 통해 그래핀 입자의 결정화도를 나타낼 수 있는데, 본 발명에서는 이러한 결정화도가 0.4~1.0 범위인 rGO 또는 GNP를 사용하는 것이 바람직하다.Crystallinity can be expressed through a Raman spectrum, where I G is the peak intensity of a graphene component and I D indicates the peak intensity of a defect. The crystallinity of the graphene particles can be represented through this ratio, and in the present invention, it is preferable to use rGO or GNP having such a crystallinity in the range of 0.4 to 1.0.
그라파이트를 화학적 또는 물리적 공정으로 박리하여 제조한 그래핀 소재인 rGO 또는 GNP는 그래핀의 C-C결합 구조상에 결함이 발생하면서 결정화도가 낮아질 수 있다. 이러한 결정화도가 0.4 이하인 경우에는 결함이 그만큼 많기 때문에 그래핀 소재의 전기적, 광학적 특성의 구현이 어렵게 될 수 있다. 한편 결정화도가 너무 높아 1.0 이상인 경우에는 그래핀 소재가 그라파이트의 물성을 갖게 되어 그래핀 표면에 작용기가 부족함에 따라 조성물 내에서 분산이 어렵게 되고 이는 최종 필름에서 전기적, 광학적 특성의 구현이 어렵게 될 수 있다. The crystallinity of rGO or GNP, which is a graphene material prepared by exfoliating graphite through a chemical or physical process, may be lowered as defects occur in the C-C bond structure of graphene. If the degree of crystallinity is 0.4 or less, it may be difficult to implement electrical and optical properties of the graphene material because there are so many defects. On the other hand, if the crystallinity is too high and is higher than 1.0, the graphene material has the physical properties of graphite, and it is difficult to disperse in the composition due to the lack of functional groups on the graphene surface, which can make it difficult to implement electrical and optical properties in the final film. .
본 발명에 따른 차광필름용 조성물에서 첨가제로서 폴리머 비드가 사용될 수 있는데, 폴리머 비드는 PBMA(Poly(butyl methylacrylate), PMMA(polymethyl methacrylate) 및 PMSQ(Polymethyl silsesquioxane)로 이루어지는 군에서 선택되는 일종 이상일 수 있다. 발명자는 차광을 위한 첨가제로서 이러한 폴리머 비드가 탄소계 입자인 rGO 또는 GNP와 함께 사용될 때 최종 필름에서의 차광 효과가 증대될 수 있는 것을 발견하고 이러한 첨가제와 rGO 또는 GNP을 함께 조성물에 포함시키게 되었다. A polymer bead may be used as an additive in the composition for a light shielding film according to the present invention, and the polymer bead may be at least one selected from the group consisting of poly(butyl methylacrylate) (PBMA), polymethyl methacrylate (PMMA), and polymethyl silsesquioxane (PMSQ). The inventors found that the light-shielding effect in the final film can be increased when these polymer beads are used together with rGO or GNP, which are carbon-based particles, as additives for light-shielding, and included these additives and rGO or GNP together in the composition. .
특히 아크릴계 수지인 PMMA(Ploy(methyl methacrylate))는 구상이면서 매우다양한 입도의 제품이 이미 상용화되어 입수가 용이하고, 많은 분야에서 이미 검증이 되어 다양한 규격의 제품을 통해 필름 조성물을 제조할 수 있게 된다. PBMA(Poly(butyl methylacrylate)와 PMSQ(Polymethyl silsesquioxane)도 마찬가지로 다양한 입도의 제품과 안정된 내화학성 그리고 필요한 범위의 굴절률을 가질 수 있어서 필름 조성물 적용에 유리하게 된다. In particular, PMMA (Ploy (methyl methacrylate)), an acrylic resin, is spherical and has a wide variety of particle sizes already commercialized and easy to obtain, and has already been verified in many fields, making it possible to manufacture film compositions through products of various standards. . PBMA (Poly (butyl methylacrylate) and PMSQ (Polymethyl silsesquioxane) are similarly advantageous for application of film compositions because they can have products of various particle sizes, stable chemical resistance, and refractive index in the required range.
상술한 폴리머 비드는 굴절률(refrctive index 1.4~1.5)이고, 레이저 산란 방식의 입도분석기로 분석할 때 D50이 0.1~10㎛ 범위일 수 있다. The above-described polymer beads have a refractive index (refractive index of 1.4 to 1.5), and D 50 may be in the range of 0.1 to 10 μm when analyzed with a laser scattering type particle size analyzer.
굴절률이 1.5 이상인 경우에는 반사 방지 성능이 충분하지 못하여 광학적 특성이 저하될 수 있으며, 1.4 이하의 폴리머 비드는 조성물과의 혼화성이 어려울 수 있다. When the refractive index is 1.5 or more, the antireflection performance is not sufficient, and optical properties may be deteriorated, and polymer beads with a refractive index of 1.4 or less may have difficulty in miscibility with the composition.
또한, 폴리머 비드는 레이저 산란 방식의 입도분석기로 분석할 때 입도가 D50 기준으로 0.1~10㎛인데, 여기서 D50은 입자들의 누적 백분율이 50%에 도달할 때의 해당 입도를 의미한다. D50 기준으로 폴리머 입자의 입도가 0.1 ㎛미만이면 폴리머 입자 간의 응집이 심하여 취급이 어렵고 증가하는 비표면적으로 인해 조성물 내에서 분산이 어렵게 된다. 한편 10㎛을 초과하면 최종 필름의 거칠기가 증가하여 원하는 차광효과를 얻지 못할 수 있다. In addition, the polymer beads have a particle size of 0.1 to 10 μm based on D 50 when analyzed with a laser scattering type particle size analyzer, where D 50 refers to the particle size when the cumulative percentage of the particles reaches 50%. If the particle size of the polymer particles is less than 0.1 μm based on D 50 , handling is difficult due to severe aggregation between the polymer particles and dispersion in the composition becomes difficult due to the increased specific surface area. On the other hand, if the thickness exceeds 10 μm, the roughness of the final film may increase, and a desired light blocking effect may not be obtained.
한편, 본 발명에서 차광필름용 조성물에서 상기 탄소계 입자는 0.5~3 중량%, 상기 폴리머 비드는 0.1~20 중량%, 상기 열경화성 바인더 수지는 1~20 중량%, 분산제는 0.5~10 중량% 범위일 수 있다.On the other hand, in the composition for light-shielding film in the present invention, the carbon-based particles are 0.5 to 3% by weight, the polymer beads are 0.1 to 20% by weight, the thermosetting binder resin is 1 to 20% by weight, and the dispersant is in the range of 0.5 to 10% by weight. can be
탄소계 입자인 rGO, GNP 또는 이들의 조합은 조성물 내에서 0.5~3 중량% 포함되는 것이 바람직한데, 이 범위 보다 작으면 필름의 전기적 특성, 블랙도를 원하는 수준으로 맞출 수 없고, 이 범위 보다 크면 차광을 위한 첨가제의 양이 줄어들게 되어 원하는 광택도를 맞출 수 없게 된다. Carbon-based particles such as rGO, GNP, or a combination thereof are preferably included in an amount of 0.5 to 3% by weight in the composition. If it is smaller than this range, the electrical properties and blackness of the film cannot be adjusted to the desired level, and if it is larger than this range, the electrical properties and blackness of the film cannot be adjusted to the desired level. Since the amount of additives for light blocking is reduced, desired gloss cannot be achieved.
첨가제인 폴리머 비드는 0.1~20 중량%가 포함될 수 있는데, 이 범위보다 적게 들어가면 차광 효과를 얻을 수 없고, 크면 다른 고상 물질인 탄소계 입자의 투입량이 줄어들 수 있어서 전기 전도도, 블랙도 측면에서 특성이 좋지 않을 수 있게 된다. Polymer beads, which are additives, may be included in an amount of 0.1 to 20% by weight. If the amount is less than this range, the light blocking effect cannot be obtained, and if it is large, the amount of carbon-based particles, which are other solid materials, may be reduced, so that the properties in terms of electrical conductivity and blackness may be reduced. it might not be good
열경화성 바인더 수지는 폴리아크릴레이트, 폴리우레탄, 폴리에스터, 폴리 알콕실레이트, 폴리에테르, 폴리염화비닐 등이 사용될 수 있는데, 바인더 수지가 1중량% 보다 적게 들어가면 고상의 입자간 충분한 결합력을 부여할 수 없고 20 중량%를 초과하여 너무 많으면 그만큼 흑연계 입자나 첨가제인 폴리머 입자의 양이 줄어들게 되어 원하는 물성을 얻을 수 없게 된다. Polyacrylate, polyurethane, polyester, polyalkoxylate, polyether, polyvinyl chloride, etc. may be used as the thermosetting binder resin, and if the binder resin is less than 1% by weight, sufficient bonding strength between particles of the solid phase may be imparted. If it is too much and exceeds 20% by weight, the amount of graphite-based particles or polymer particles as additives is reduced by that much, so that desired physical properties cannot be obtained.
분산제는 산가 또는 아민가를 포함하는 폴리우레탄계, 지방산계, CPT계, 인산 에스테르계 수지 등이 사용될 수 있는데, 0.5 중량% 보다 적게 들어가면 고상 물질의 원활한 분산이 이루어지지 않고, 10 중량%를 초과하면 오히려 분산 효과가 떨어지게 된다. Polyurethane-based, fatty acid-based, CPT-based, phosphoric acid ester-based resins, etc. containing an acid value or amine value may be used as the dispersant. If it is less than 0.5% by weight, the solid material cannot be smoothly dispersed, and if it exceeds 10% by weight, it is rather Dispersion effect is reduced.
조성물의 나머지는 용제로 이루어지는데 용제는 케톤계(MEK, MIBK), 아세테이트계(n-buthyl acetate, 에틸셀로솔브 아세테이트, 부틸 셀로솔브 아세테이트), 톨루엔 등이 사용될 수 있다. The rest of the composition is composed of a solvent, and the solvent may be ketone-based (MEK, MIBK), acetate-based (n-buthyl acetate, ethyl cellosolve acetate, butyl cellosolve acetate), toluene, or the like.
이러한 차광필름용 조성물을 폴리머 필름에 도포하여 차광필름을 제조하게 되는데 이를 통해 만들어지는 차광필름은 블랙도(L*) 20이하이고, 반사율은 4.0 이하일 수 있다.A light-shielding film is prepared by applying the composition for a light-shielding film to a polymer film. The light-shielding film produced through this may have a blackness (L*) of 20 or less and a reflectance of 4.0 or less.
이러한 차광필름은 낮은 코팅 두께에서도 플레어 현상이 없는 우수한 특성을 가질 수 있게 된다. Such a light-shielding film can have excellent characteristics without a flare phenomenon even at a low coating thickness.
이하, 본 발명을 충분히 이해하기 위해서 본 발명의 바람직한 실시예를 첨부한 도면을 참조하여 설명한다.Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings in order to fully understand the present invention.
본 발명의 실시예는 당해 기술 분야에서 통상의 지식을 가진 자에게 본 발명을 더욱 완전하게 설명하기 위하여 제공되는 것이며, 아래의 실시예는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 아래의 실시예로 한정되는 것은 아니다. 오히려, 이들 실시예는 본 개시를 더욱 충실하고 완전하게 하며 당업자에게 본 발명의 사상을 완전하게 전달하기 위하여 제공되는 것이다.The embodiments of the present invention are provided to more completely explain the present invention to those skilled in the art, and the following examples may be modified in many different forms, and the scope of the present invention It is not limited to the examples below. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the spirit of the invention to those skilled in the art.
[제조예][Production Example]
폴리아크릴 바인더 40%(애경화학) 30wt%와 MEK와 MIBK 8:2로 혼합한 용제 49~62wt%, 분산제1(아크릴계), 분산제2(우레탄계)를 1:1비율로 3~7wt%를 용기에 넣은 후 혼합기에서 30분간 혼합하여 코팅용액을 위한 비히클을 제조하였다.40% of polyacrylic binder (Aekyung Chemical) 30wt%, 49~62wt% of solvent mixed with MEK and MIBK 8:2, 3~7wt% of dispersant 1 (acrylic) and dispersant 2 (urethane) in a 1:1 ratio in a container and then mixed in a mixer for 30 minutes to prepare a vehicle for the coating solution.
만들어진 비히클에 다양한 크기의 PMSQ 또는 PMMA 비드를 함량을 달리하여 넣고 혼합기에서 10분간 혼합 후 rGO파우더(Angstron사)를 함량별로 첨가하고 혼합기에서 30분간 추가로 혼합하여 혼합 용액을 제조하였다.Different amounts of PMSQ or PMMA beads of various sizes were put into the prepared vehicle, mixed in a mixer for 10 minutes, then rGO powder (Angstron) was added by content and further mixed in a mixer for 30 minutes to prepare a mixed solution.
교반된 혼합용액을 액을 지르코니아 비드와 혼합 후 페인트 쉐이커(paint shaker)를 이용 60분간 분산 처리하여 그래핀 분산 코팅액을 제조하였다.The stirred mixed solution was mixed with zirconia beads and then dispersed for 60 minutes using a paint shaker to prepare a graphene dispersion coating solution.
제조된 코팅용액을 블랙 PET 필름에 코팅 후 100℃에서 3분간 오븐 건조 후 분광 색차계 (코니카미놀타사 CM-5), 마이크로 광택계 (BYK사 AG 4563), 면저항(Sinco사 ST4) 측정기로 코팅막의 물성을 분석하였다.After coating the prepared coating solution on a black PET film and drying in an oven at 100 ° C for 3 minutes, the coating film was measured with a spectrophotometer (Konica Minolta CM-5), a micro gloss meter (BYK AG 4563), and a sheet resistance (Sinco ST4) meter. The physical properties of were analyzed.
실시예 1~10에서의 첨가제는 굴절률(refractive index) 1.4~1.5 범위의 폴리머 비드를 사이즈별, 소재별로 달리하여 첨가하였고, 탄소계 입자는 rGO(Angstron사)를 사용하였다. 비교예 2 및 4에서는 첨가제로 무기 실리카 입자를 사용하였고, 비교예 1 및 2에서는 탄소계 입자로 카본 블랙을 사용하였다. As additives in Examples 1 to 10, polymer beads having a refractive index in the range of 1.4 to 1.5 were added according to size and material, and rGO (Angstron) was used as the carbon-based particles. In Comparative Examples 2 and 4, inorganic silica particles were used as additives, and in Comparative Examples 1 and 2, carbon black was used as carbon-based particles.
상기 표와 같은 조성을 가지는 코팅 조성물을 블랙 PET 필름에 코팅 후 100℃에서 3분간 오븐 건조하여 필름을 제조하고, 만들어진 필름에 대해서 분광 색차계 (코니카미놀타사 CM-5), 마이크로 광택계 (BYK사 AG 4563), 면저항(Sinco사 ST4) 측정기로 코팅막의 물성을 분석하였다. 결과는 아래 표 2에서 나타내었다. After coating the coating composition having the composition shown in the table above on a black PET film, the film was prepared by drying in an oven at 100 ° C. for 3 minutes. AG 4563) and sheet resistance (Sinco ST4) were used to analyze the physical properties of the coating film. The results are shown in Table 2 below.
실시예 1~3에서 폴리머 비드의 종류별 동일한 사이즈와 첨가량에서는 블랙도, 반사율, 광택도가 비슷하게 나타났는데, 특히 PMMA에서 블랙도가 가장 우수하게 나타났다. PMMA 크기를 1, 5, 10㎛으로 달리하여 평가한 결과에서는 5㎛의 경우 블랙도와 반사율이 가장 우수하였다. PMMA의 첨가량이 감소할 수록 블랙도, 반사율이 증가하는 경향이었고, 첨가량이 증가하면 블랙도와 반사율이 개선되었으나 코팅면의 조도가 증가하고 전기적 특성이 감소하는 경향을 나타내었다. 탄소계 입자로 rGO를 첨가한 실시예에서는 첨가량이 감소할 수록 블랙도와 면저항 등이 증가하였으나, 첨가량이 너무 많으면 코팅용액의 점도 상승으로 코팅면이 불균일하게 되는 문제가 발생하였다.In Examples 1 to 3, blackness, reflectance, and glossiness were similar in the same size and addition amount for each type of polymer beads, and in particular, PMMA showed the best blackness. As a result of evaluation with different PMMA sizes of 1, 5, and 10 μm, blackness and reflectance were the best in the case of 5 μm. As the addition amount of PMMA decreased, the blackness and reflectance tended to increase, and as the addition amount increased, the blackness and reflectance improved, but the roughness of the coated surface increased and the electrical properties tended to decrease. In the embodiment in which rGO was added as carbon-based particles, blackness and sheet resistance increased as the amount of addition decreased. However, if the amount of addition was too large, the coating surface became non-uniform due to the increase in the viscosity of the coating solution.
Claims (6)
상기 탄소계 입자는 rGO(reduced graphene oxide) 입자, GNP(graphene nano platelet) 입자 또는 이들이 혼합된 입자이고,
상기 폴리머 비드는 PBMA(Poly(butyl methylacrylate), PMMA(polymethyl methacrylate) 및 PMSQ(Polymethyl silsesquioxane)로 이루어지는 군에서 선택되는 일종 이상이고,
상기 탄소계 입자의 결정화도는 0.4~1.0 범위이고, 상기 결정화도는 라만 스펙트럼을 이용한 IG/ID 비율(여기서, IG는 그래핀 성분의 피크 강도이고 ID는 결함(defect)의 피크 강도)이며,
상기 폴리머 비드는 굴절률(refrctive index) 1.4~1.5이고, 레이저 산란 방식의 입도분석기로 분석할 때 D50이 0.1~10㎛ 범위이고,
상기 탄소계 입자는 1~3 중량%, 상기 폴리머 비드는 1~10 중량%, 상기 열경화성 바인더 수지는 1~20 중량%, 상기 분산제는 0.5~10 중량%를 포함하고 나머지는 용제로 이루어지는, 차광필름용 조성물.Including carbon-based particles, thermosetting binder resin, dispersant, polymer beads and solvent,
The carbon-based particles are reduced graphene oxide (rGO) particles, graphene nano platelet (GNP) particles, or a mixture thereof,
The polymer beads are at least one kind selected from the group consisting of PBMA (Poly (butyl methylacrylate), PMMA (polymethyl methacrylate), and PMSQ (Polymethyl silsesquioxane),
The crystallinity of the carbon-based particles is in the range of 0.4 to 1.0, and the crystallinity is the I G / I D ratio using a Raman spectrum (where I G is the peak intensity of the graphene component and I D is the peak intensity of the defect) is,
The polymer beads have a refractive index of 1.4 to 1.5, and a D50 range of 0.1 to 10 μm when analyzed with a laser scattering type particle size analyzer,
The carbon-based particles are 1 to 3% by weight, the polymer beads are 1 to 10% by weight, the thermosetting binder resin is 1 to 20% by weight, the dispersant is 0.5 to 10% by weight, and the rest is a solvent. Composition for film.
상기 rGO(reduced graphene oxide) 또는 GNP(graphene nano platelet) 입자는 산소함량이 5 중량% 미만이고, 판상형의 구조로 길이/두께 비율이 100 이상인, 차광필름용 조성물.According to claim 1,
The rGO (reduced graphene oxide) or GNP (graphene nano platelet) particles have an oxygen content of less than 5% by weight and a plate-like structure with a length / thickness ratio of 100 or more.
A light-shielding film made by applying the composition for a light-shielding film according to any one of claims 1 or 2 to a film, having a blackness (L*) of 20 or less and a reflectance of 4.0 or less.
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