KR102415879B1 - Eco-friendly biodegradable plastic composite comprising wood flour and method for manufacturing the same - Google Patents

Eco-friendly biodegradable plastic composite comprising wood flour and method for manufacturing the same Download PDF

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KR102415879B1
KR102415879B1 KR1020220026959A KR20220026959A KR102415879B1 KR 102415879 B1 KR102415879 B1 KR 102415879B1 KR 1020220026959 A KR1020220026959 A KR 1020220026959A KR 20220026959 A KR20220026959 A KR 20220026959A KR 102415879 B1 KR102415879 B1 KR 102415879B1
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wood flour
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김연수
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/06Making preforms by moulding the material
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
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    • B29B13/04Conditioning or physical treatment of the material to be shaped by cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
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    • B29B13/06Conditioning or physical treatment of the material to be shaped by drying
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Abstract

The present invention relates to an eco-friendly biodegradable wood flour plastic and a manufacturing method thereof. The eco-friendly biodegradable wood flour plastic is prepared by a precursor composition comprising: 0.01 to 15 % by weight of polylactic acid, 50 to 90 % by weight of polybutylene adipate terephthalate, 1 to 30 % by weight of wood flour, 0.01 to 30 % by weight of calcium carbonate (CaCO_3), 0.01 to 1.0 % by weight of a phenolic oxidation agent, 0.01 to 0.5 % by weight of a slip agent; 0.01 to 3 % by weight of titanium dioxide, 0.01 to 3 % by weight of magnesium stearate (MgSt); and 0.01 to 2 % by weight of 2-ethylhexyl cocoate, wherein the precursor composition has an absorption rate of 5 to 8 % for light with a wavelength of 300 to 400 nm.

Description

친환경 생분해성 목분 플라스틱 및 이의 제조방법{ECO-FRIENDLY BIODEGRADABLE PLASTIC COMPOSITE COMPRISING WOOD FLOUR AND METHOD FOR MANUFACTURING THE SAME}Eco-friendly biodegradable wood flour plastic and manufacturing method thereof

본 발명은 친환경 생분해성 목분 플라스틱 및 이의 제조방법에 관한 것으로, 생분해성이 우수하고, 목분을 활용하여 미감과 촉감이 우수하면서도 우수한 물성을 갖는 친환경 생분해성 목분 플라스틱 및 이의 제조방법에 관한 것이다.The present invention relates to an eco-friendly biodegradable wood flour plastic and a manufacturing method thereof, and to an eco-friendly biodegradable wood flour plastic having excellent biodegradability and excellent physical properties while having excellent aesthetics and touch using wood flour and a method for manufacturing the same.

플라스틱 제품은 가공이 쉽고, 가격이 저렴하여 많은 분야에서 다양한 용도로 제작하여 사용되고 있다. Plastic products are easy to process and inexpensive, so they are manufactured and used for various purposes in many fields.

그러나, 사용 후의 폐플라스틱은 대부분 소각 또는 매립에 의존하고 있으며, 소각처리의 경우엔 다이옥신 등의 유해물질들이 발생하고, 환경호르몬 등을 배출하는 문제가 있고, 흙 속에 매몰하더라도 분해기간이 500년 이상되기 때문에 지구 환경 오염을 야기하는 문제가 있다.However, most of the waste plastics after use depend on incineration or landfill, and in the case of incineration, harmful substances such as dioxins are generated, there is a problem of discharging environmental hormones, and even if buried in soil, the decomposition period is more than 500 years. Therefore, there is a problem of causing global environmental pollution.

이러한 문제를 해결하기 위하여 기존의 플라스틱을 대체할 수 있는 생분해성 소재에 대한 연구가 활발하게 진행되고 있다. In order to solve this problem, research on biodegradable materials that can replace conventional plastics is being actively conducted.

생분해성 플라스틱은 미생물에 의해 생화학적으로 이산화탄소 및 물 등으로 분해 가능하도록 개발되었으며, 버려진 후에 분해되는 시간을 줄여 생분해성을 향상시키고 있으나, 기존의 다양한 플라스틱 재질의 물품에 적용하기 어려운 물성을 가지거나, 딱딱하고, 차가운 느낌과 촉감을 주는 문제가 있었다.Biodegradable plastics have been developed to be biochemically decomposable by microorganisms into carbon dioxide and water, and improve biodegradability by reducing the time to decompose after being discarded, but have properties that are difficult to apply to various existing plastic materials, or , there was a problem of giving a hard, cold feeling and touch.

한편, 생분해성 플라스틱으로 개발된 고분자 재료로는, 천연계 고분자로 전분, Cellulose, Hemi-cellulose, 키틴과 Protein 등을 들 수 있으며, 화학 합성 고분자로는 PCL(Polycaprolactone), PLA(Polylacticacid)], PG(Polyglycolicacid) 등이 있으며, 미생물 생산 고분자로는 PHB(Polyhydroxybutyricacid) 등이 있다.On the other hand, polymer materials developed as biodegradable plastics include starch, cellulose, hemi-cellulose, chitin and protein as natural polymers, and chemically synthesized polymers include PCL (Polycaprolactone), PLA (Polylacticacid)], PG (Polyglycolicacid), and the like, and PHB (Polyhydroxybutyricacid) is a microorganism-producing polymer.

생분해성 플라스틱은 생분해성 외에 기계적 물성, 내후성, 변색 등의 문제를 해결하기 위해 단일한 수지를 사용하여 제조하기 보다 2 이상의 수지를 함께 사용하여 취약한 물성을 보완한 형태로 사용된다.In order to solve problems such as mechanical properties, weather resistance, and discoloration in addition to biodegradability, biodegradable plastics are used in a form that supplements weak physical properties by using two or more resins together rather than using a single resin.

대한민국 등록특허 제1755892호는 목분을 이용한 바이오플라스틱 복합재 제조방법 및 이에 의해 제조된 바이오플라스틱 복합재에 관한 것으로서, 목재를 건조시키고 분쇄하여 목분을 얻는 건조분쇄단계, 상기 목분을 화학 용제와 교반한 후 여과하고, 여과된 목분을 건조시켜 목분의 고체상 성분을 회수하는 전처리단계, 상기 회수된 목분에 액상의 무수말레익산이 그라프트된 폴리프로필렌을 함침하는 함침단계, 상기 함침된 목분을 건조하는 건조단계 및 상기 건조단계를 마친 목분에 폴리프로필렌 수지 및 첨가제를 혼합한 후 압출성형하여 최종 제품의 외관 균일성을 갖는 바이오 플라스틱 및 이의 제조방법을 제시하고 있다.Republic of Korea Patent No. 1755892 relates to a method for manufacturing a bioplastic composite using wood flour and a bioplastic composite produced thereby, a dry grinding step of drying and pulverizing wood to obtain wood flour, and agitating the wood flour with a chemical solvent and then filtration and drying the filtered wood powder to recover the solid components of the wood powder, an impregnating step of impregnating the recovered wood powder with polypropylene grafted with liquid maleic anhydride, a drying step of drying the impregnated wood powder, and A bioplastic having uniform appearance of a final product by mixing polypropylene resin and additives with wood flour after the drying step and extrusion molding, and a manufacturing method thereof are presented.

대한민국 공개특허 제2014-0032130호는 친환경 바이오 목재 플라스틱 복합재 및 이의 제조방법에 관한 것으로서, 목분 이외에 천연 자원으로부터 유래한 바이오 수지를 포함하여 압축 및 충격 강도 등의 물리적 특성을 향상시키는 한편, 재활용이 가능한 친환경 바이오 목재 플라스틱 복합재를 제시하고 있다.Republic of Korea Patent Publication No. 2014-0032130 relates to an eco-friendly bio-wood plastic composite and a method for manufacturing the same, and includes bio-resin derived from natural resources in addition to wood flour to improve physical properties such as compression and impact strength, while recyclable An eco-friendly bio-wood plastic composite is presented.

이와 같이, 생분해성을 가지면서도, 플라스틱 제품으로 활용하기에 적합한 물성을 가지며, 부드러운 미감과 촉감을 제공하는 플라스틱 재료에 대한 개발이 지속적으로 요구되고 있다.As such, while having biodegradability, the development of a plastic material that has properties suitable for use as a plastic product and provides a soft aesthetic and tactile feel is continuously required.

(0001) 대한민국 등록특허 제1755892호(2017.07.07)(0001) Republic of Korea Patent No. 1755892 (2017.07.07) (0002) 대한민국 등록특허 제2014-003230호(2014.03.14)(0002) Republic of Korea Patent Registration No. 2014-003230 (2014.03.14)

본 발명은 목분을 활용한 생분해성 플라스틱을 제공하는 것을 목적으로 한다.An object of the present invention is to provide a biodegradable plastic using wood flour.

본 발명은 자연 친화적 소재인 목분을 이용하여 기존의 생분해성 플라스틱의 차가운 느낌 및 촉감을 개선하는 것을 목적으로 한다.An object of the present invention is to improve the cold feeling and tactile feel of existing biodegradable plastics using wood flour, which is a nature-friendly material.

본 발명은 자연에서 생분해가 가능하여 폐플라스틱의 발생으로 인한 환경 오염을 방지하는 것을 목적으로 한다.An object of the present invention is to prevent environmental pollution due to the generation of waste plastics because it is biodegradable in nature.

본 발명은 일상 생활에 활용되는 플라스틱 물품에 적용할 수 있는 미감, 촉감 및 물성을 만족하는 생분해성 플라스틱 및 이의 제조방법을 제공하는 것을 목적으로 한다.An object of the present invention is to provide a biodegradable plastic satisfying aesthetic, tactile and physical properties applicable to plastic articles used in daily life, and a method for manufacturing the same.

상술한 과제를 해결하기 위한 본 발명에 따른 생분해성 목분 플라스틱은,The biodegradable wood powder plastic according to the present invention for solving the above problems,

PLA(Polylactic acid) 0.01 내지 15 중량%, PBAT(Polybutylene adipate terephthalate) 50 내지 90 중량%, 목분 1 내지 30 중량%, 탄산칼슘(Calcium carbonate, CaCO3) 0.01 내지 30 중량%, 페놀계 산화방지제 0.01 내지 1.0 중량%, 슬립제 0.01 내지 0.5 중량%, 이산화티탄 0.01 내지 3 중량%, 마그네슘스테아레이트(MgSt, Magnesium Stearate) 0.01 내지 3 중량% 및 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.01 내지 2 중량%를 포함하는 전구조성물로 제조되고, 또는,PLA (Polylactic acid) 0.01 to 15 wt%, PBAT (Polybutylene adipate terephthalate) 50 to 90 wt%, Wood flour 1 to 30 wt%, Calcium carbonate (CaCO 3 ) 0.01 to 30 wt%, Phenolic antioxidant 0.01 to 1.0 wt%, slip agent 0.01 to 0.5 wt%, titanium dioxide 0.01 to 3 wt%, magnesium stearate (MgSt, Magnesium Stearate) 0.01 to 3 wt%, and 2-Ethylhexyl cocoate 0.01 to prepared as a pre-structure comprising 2% by weight, or,

PLA(Polylactic acid) 5 내지 10 중량%, PBAT(Polybutylene adipate terephthalate) 60 내지 70 중량%, 목분 3 내지 10 중량%, 탄산칼슘(Calcium carbonate, CaCO3) 15 내지 20 중량%, 페놀계 산화방지제 0.01 내지 0.5 중량%, 슬립제 0.1 내지 0.5 중량%, 이산화티탄 0.1 내지 1 중량%, 마그네슘 스테아레이트(MgSt, Magnesium Stearate) 0.5 내지 2 중량% 및 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.01 내지 2 중량%를 포함하는 전구 조성물로 제조될 수 있고,PLA (Polylactic acid) 5 to 10 wt%, PBAT (Polybutylene adipate terephthalate) 60 to 70 wt%, wood flour 3 to 10 wt%, Calcium carbonate (CaCO 3 ) 15 to 20 wt%, phenolic antioxidant 0.01 to 0.5 wt%, slip agent 0.1 to 0.5 wt%, titanium dioxide 0.1 to 1 wt%, magnesium stearate (MgSt, Magnesium Stearate) 0.5 to 2 wt%, and 2-Ethylhexyl cocoate 0.01 to can be prepared as a precursor composition comprising 2% by weight,

상기 전구 조성물은 300 내지 400 nm(나노미터) 파장의 빛에 대한 흡수율이 5 내지 8%인 구성을 갖는다.The precursor composition has a composition having an absorption rate of 5 to 8% for light having a wavelength of 300 to 400 nm (nanometers).

보다 상세하게는, 상기 전구 조성물은 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.1 내지 1 중량%를 포함할 수 있다.More specifically, the precursor composition may contain 0.1 to 1% by weight of 2-Ethylhexyl cocoate.

본 발명에 따른 생분해성 목분 플라스틱의 제조방법은, The method for producing biodegradable wood flour plastic according to the present invention,

(a) PLA(Polylactic acid), PBAT(Polybutylene adipate terephthalate), 목분, 탄산칼슘, 페놀계 산화방지제, 슬립제, 이산화티탄, 마그네슘 스테아레이트 및2-에틸헥실코코에이트를 배합기에 넣고 30℃ 미만의 온도 조건에서 10 내지 20 분간 배합하여 전구 조성물을 제조하는 단계;(a) PLA (Polylactic acid), PBAT (Polybutylene adipate terephthalate), wood flour, calcium carbonate, phenolic antioxidant, slip agent, titanium dioxide, magnesium stearate and 2-ethylhexyl cocoate are placed in a blender and preparing a precursor composition by mixing under temperature conditions for 10 to 20 minutes;

(b) 상기 전구 조성물을 압출기에 넣고 설정 온도를 200 내지 250℃로 하여 압출하는 단계; 및(b) putting the precursor composition into an extruder and extruding at a set temperature of 200 to 250°C; and

(c) 상기 (b) 단계에서 제조된 압출물을 78 내지 82℃의 온도에서 3시간 이상 건조하는 단계;(c) drying the extrudate prepared in step (b) at a temperature of 78 to 82° C. for 3 hours or more;

를 포함하고,including,

상기 (b) 단계는 진공 챔버 내에서 수행되고,Step (b) is performed in a vacuum chamber,

상기 (b) 단계는 압출된 압출물을 냉각수로 냉각시키는 단계를 더 포함한다.Step (b) further includes cooling the extruded extrudate with cooling water.

본 발명에 따른 제조방법에 있어서, 상기 생분해성 목분 플라스틱은 수분 함량이 0.1 % 미만일 수 있다.In the manufacturing method according to the present invention, the biodegradable wood flour plastic may have a moisture content of less than 0.1%.

본 발명에 따른 제조방법에 있어서, 상기 (a) 단계는 (a-1) 상기 (a) 단계를 거친 상기 전구 조성물에 대해 300 내지 400 nm 파장의 빛을 10 내지 15분간 조사하는 단계를 더 포함할 수 있다.In the manufacturing method according to the present invention, the step (a) further includes (a-1) irradiating light with a wavelength of 300 to 400 nm to the precursor composition that has undergone step (a) for 10 to 15 minutes can do.

본 발명에 따르면, 기존의 생분해성 플라스틱의 차가운 느낌 및 촉감과는 달리 부드럽고 자연 친환경적 미감과 촉감을 갖는 효과가 있다.According to the present invention, there is an effect of having a soft, natural and eco-friendly aesthetic and tactile feel, unlike the cold feeling and tactile feel of conventional biodegradable plastics.

본 발명은 자연에서 생분해가 가능하여 폐 플라스틱의 발생으로 인한 환경 오염을 방지할 수 있다.The present invention can prevent environmental pollution due to the generation of waste plastic because it is biodegradable in nature.

본 발명은 부드러운 미감과 촉감을 제공하면서도, 제작 시 성형성이 우수하고, 강도 및 내구성이 우수하여 일상 생활에 활용되는 플라스틱 물품으로 제작이 가능하다.The present invention provides a soft aesthetic and tactile feel, and excellent moldability, strength, and durability during manufacturing, so that it can be manufactured into a plastic article used in daily life.

본 발명은 또한, 플라스틱 재질로 구성되는 다양한 생활 물품에 적용하여 환경 친화적인 느낌과 목재 특유의 따듯한 미감과 촉감을 제공하여 환경 오염에 대한 인식을 널리 확산시킬 수 있는 효과가 있다.The present invention also has the effect of spreading awareness of environmental pollution widely by providing an environmentally friendly feeling and a warm aesthetic and tactile characteristic of wood when applied to various living articles made of plastic material.

도 1은 실시예와 비교예의 광 흡수율(%)을 나타낸 그래프이다.
도 2는 실시예와 비교예의 인장강도 측정 결과를 나타낸 그래프이다.
도 3은 실시예와 비교예의 충격강도 측정 결과를 나타낸 그래프이다.
1 is a graph showing the light absorptance (%) of Examples and Comparative Examples.
2 is a graph showing the tensile strength measurement results of Examples and Comparative Examples.
3 is a graph showing the impact strength measurement results of Examples and Comparative Examples.

이하, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 본 발명의 각 구성을 보다 상세히 설명하나, 이는 하나의 예시에 불과할 뿐, 본 발명의 권리범위가 다음 내용에 의해 제한되지 아니한다.Hereinafter, each configuration of the present invention will be described in more detail so that those of ordinary skill in the art to which the present invention pertains can easily carry out, but this is only an example, and the scope of the present invention is defined by the following contents Not limited.

본 발명에 사용된 "바람직한" 또는 "바람직하게는"은 특정 조건에서 특정 장점을 갖는 본 발명의 실시예를 나타낸다. 그러나, 다른 실시예 또한 동일 조건 또는 다른 조건에서 바람직할 수 있다. 또한, 하나 이상의 바람직한 실시예는 다른 실시예가 유용하지 않다는 것을 의미하는 것은 아니며, 본 발명의 범위 내에 있는 다른 실시예를 배제하는 것도 아니다.As used herein, "preferred" or "preferably" refers to an embodiment of the invention that has certain advantages under certain conditions. However, other embodiments may also be preferred under the same or different conditions. Furthermore, one or more preferred embodiments do not mean that other embodiments are not useful, nor do they exclude other embodiments that are within the scope of the present invention.

본 명세서에 사용된 "포함한다"는 용어는 본 발명에 유용한 재료, 조성물, 장치, 및 방법들을 나열할 때 사용되며 그 나열된 예에 제한되는 것은 아니다.As used herein, the term "comprises" is used to enumerate materials, compositions, devices, and methods useful in the present invention and is not limited to the enumerated examples.

본 발명은 기존의 생분해성 플라스틱의 차가운 느낌 및 촉감과는 달리 부드럽고 자연 친환경적 미감과 촉감을 갖도록 목분을 활용하면서도, 생분해성과 플라스틱의 기계적 물성이 우수한 생분해성 목분 플라스틱 및 이의 제조방법에 관한 것이다.The present invention relates to a biodegradable wood flour plastic having excellent biodegradability and mechanical properties of the plastic, and a method for manufacturing the same, while utilizing wood flour to have a soft, natural and eco-friendly aesthetic and tactile feel, unlike the cold feeling and tactile feel of conventional biodegradable plastics.

본 발명에 따른 생분해성 목분 플라스틱은 자연에서 생분해가 가능하여 폐 플라스틱의 발생으로 인한 환경 오염을 방지할 수 있고, 폐기 전에는 핸드폰 케이스, 컴퓨터 장비, 전자기기 하우징과 같은 다양한 플라스틱 물품에 적용하기에 적합한 물성을 갖는 것을 특징으로 한다.The biodegradable wood flour plastic according to the present invention is biodegradable in nature, so it is possible to prevent environmental pollution due to the generation of waste plastic, and it is suitable for application to various plastic articles such as cell phone cases, computer equipment, and electronic device housings before disposal. It is characterized by having physical properties.

특히, 본 발명에 따른 생분해성 목분 플라스틱을 활용하여 일상 생활에서 쉽게 접하게 되는 플라스틱 재질의 물품을 구성함으로써 친화적인 느낌과 목재 특유의 따듯한 미감과 촉감을 제공하는 한편, 환경 오염에 대한 인식을 널리 확산시킬 수 있는 장점을 갖는다.In particular, by using the biodegradable wood flour plastic according to the present invention to construct an article made of a plastic material that is easily encountered in daily life, it provides a friendly feeling and a warm aesthetic and tactile characteristic unique to wood, while spreading awareness of environmental pollution widely have the advantage of being able to

구체적으로, 본 발명에 따른 생분해성 목분 플라스틱은, Specifically, the biodegradable wood powder plastic according to the present invention,

PLA(Polylactic acid) 0.01 내지 15 중량%, PBAT(Polybutylene adipate terephthalate) 50 내지 90 중량%, 목분 1 내지 30 중량%, 탄산칼슘(Calcium carbonate, CaCO3) 0.01 내지 30 중량%, 페놀계 산화방지제 0.01 내지 1.0 중량%, 슬립제 0.01 내지 0.5 중량%, 이산화티탄 0.01 내지 3 중량%, 마그네슘스테아레이트(MgSt, Magnesium Stearate) 0.01 내지 3 중량% 및 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.01 내지 2 중량%를 포함하는 전구조성물로 제조되고, PLA (Polylactic acid) 0.01 to 15% by weight, PBAT (Polybutylene adipate terephthalate) 50 to 90% by weight, wood flour 1 to 30% by weight, calcium carbonate (CaCO3) 0.01 to 30% by weight, phenolic antioxidant 0.01 to 1.0 wt%, slip agent 0.01 to 0.5 wt%, titanium dioxide 0.01 to 3 wt%, magnesium stearate (MgSt, Magnesium Stearate) 0.01 to 3 wt%, and 2-Ethylhexyl cocoate 0.01 to 2 It is prepared as a pre-structural composition comprising % by weight,

보다 바람직하게는, PLA(Polylactic acid) 5 내지 10 중량%, PBAT(Polybutylene adipate terephthalate) 60 내지 70 중량%, 목분 3 내지 10 중량%, 탄산칼슘(Calcium carbonate, CaCO3) 15 내지 20 중량%, 페놀계 산화방지제 0.01 내지 0.5 중량%, 슬립제 0.1 내지 0.5 중량%, 이산화티탄 0.1 내지 1 중량%, 마그네슘 스테아레이트(MgSt, Magnesium Stearate) 0.5 내지 2 중량% 및 2-에틸헥실코코에이트 0.01 내지 2 중량%를 포함하는 전구 조성물로 제조되는 것일 수 있다.More preferably, PLA (Polylactic acid) 5 to 10% by weight, PBAT (Polybutylene adipate terephthalate) 60 to 70% by weight, wood flour 3 to 10% by weight, calcium carbonate (Calcium carbonate, CaCO 3 ) 15 to 20% by weight, 0.01 to 0.5 wt% of a phenolic antioxidant, 0.1 to 0.5 wt% of a slip agent, 0.1 to 1 wt% of titanium dioxide, 0.5 to 2 wt% of magnesium stearate (MgSt, Magnesium Stearate), and 0.01 to 2 wt% of 2-ethylhexyl cocoate It may be prepared as a precursor composition comprising % by weight.

또한, 상기 전구 조성물은 300 내지 400 nm(나노미터) 파장의 빛에 대한 흡수율이 5 내지 8%인 구성을 갖는다.In addition, the precursor composition has a configuration in which the absorption rate for light having a wavelength of 300 to 400 nm (nanometers) is 5 to 8%.

이하에서는, 본 발명의 구성을 자세히 설명한다.Hereinafter, the configuration of the present invention will be described in detail.

1) 생분해성 플라스틱1) Biodegradable plastic

생분해성 플라스틱은 미국 ASTM(American Society for Testing and Materials)에 의하면 "특정 환경 조건에서 일정기간 동안에 화학적 구조가 상당히 변화되어 그 성질 변화를 표준시험방법으로 측정할 수 있는 플라스틱을 말하며 광분해성 생붕괴성 생분해성 플라스틱"으로 나눌 수 있다고 기재되어 있다.According to the American Society for Testing and Materials (ASTM), "biodegradable plastic refers to a plastic whose chemical structure changes significantly under certain environmental conditions for a certain period of time and whose properties can be measured by standard test methods. Biodegradable plastics”.

다만, 일반적으로는 "자연계에서 박테리아 등의 유기물에 의해 그 물리적 화학적 구조가 면화되는 소위 썩는 플라스틱"을 의미하는 것으로 사용되고, 천연계 고분자로 전분, Cellulose, Hemi-cellulose, 키틴과 Protein 등을 들 수 있으며, 화학 합성 고분자로는 PCL(Polycaprolactone), PLA(Polylacticacid)], PG(Polyglycolicacid) 등이 있으며, 미생물 생산 고분자로는 PHB(Polyhydroxybutyricacid) 등이 대표적이다.However, it is generally used to mean “a so-called rotting plastic whose physical and chemical structure is made cotton by organic substances such as bacteria in nature”, and natural polymers include starch, cellulose, hemi-cellulose, chitin and protein. , chemically synthesized polymers include PCL (Polycaprolactone), PLA (Polylacticacid)], PG (Polyglycolicacid), and the like, and PHB (Polyhydroxybutyricacid), etc., is a representative polymer produced by microorganisms.

본 발명에서는 생분해성 플라스틱으로 널리 알려진, PLA와 PBAT를 소정의 함량으로 포함하는 혼합된 생분해성 플라스틱을 활용함으로써 생분해도가 우수하면서도 물성이 향상된 특성의 생분해성 목분 플라스틱을 제공한다.In the present invention, a biodegradable wood powder plastic having excellent biodegradability and improved physical properties is provided by utilizing a mixed biodegradable plastic containing PLA and PBAT in a predetermined content, which is widely known as a biodegradable plastic.

PLA는 폴리락트산, 폴리락타이드로 불리우며, 주로 옥수수와 사탕수수 등의 식물로 만드는 생분해성 수지이다. 젖산을 단위체로 지닌 중합체이며 무수젖산을 이용하여 중합한다. 세계적으로 생분해성 고분자화합물 중 가장 많이 생산되고 있으며, 가수분해 산물이 젖산이라 생체에 독성은 없으나 분해 시 주변의 pH가 낮아지는 단점이 있다. 그 자체로는 기계적 강도는 좋은 편은 아니나 인체에 무해하고 바이오매스에서 생산이 가능하며 가공성이 우수하다는 장점을 갖는다.PLA, called polylactic acid and polylactide, is a biodegradable resin mainly made from plants such as corn and sugar cane. It is a polymer with lactic acid as a unit and is polymerized using lactic anhydride. It is produced the most among biodegradable high molecular compounds worldwide, and the hydrolysis product is lactic acid, so it is not toxic to the living body, but has a disadvantage in that the surrounding pH is lowered during decomposition. By itself, the mechanical strength is not good, but it is harmless to the human body, can be produced from biomass, and has the advantage of excellent processability.

한편, PBAT, 폴리부틸렌아디페이트테레프탈레이트는 석유를 기반으로 하는 생분해성 플라스틱으로, 분해 속도가 빠르고, 유연성과 가공성이 우수한 장점을 갖는다. On the other hand, PBAT and polybutylene adipate terephthalate are petroleum-based biodegradable plastics, and have the advantages of high decomposition rate and excellent flexibility and processability.

본 발명에서는, 플라스틱의 제조를 위한 전구 조성물의 총 중량을 기준으로, PLA(Polylactic acid) 0.01 내지 15 중량%, 보다 바람직하게는, 5 내지 10 중량%와 PBAT(Polybutylene adipate terephthalate) 50 내지 90 중량%, 보다 바람직하게는, 60 내지 70 중량%를 포함하는 전구 조성물로 목분 플라스틱을 제조한다.In the present invention, based on the total weight of the precursor composition for the production of plastic, 0.01 to 15% by weight of PLA (Polylactic acid), more preferably, 5 to 10% by weight and 50 to 90% by weight of PBAT (Polybutylene adipate terephthalate) %, more preferably, a wood powder plastic is prepared from a precursor composition comprising 60 to 70% by weight.

상기 함량보다 PLA가 소량으로 포함되는 경우, 충격강도가 떨어지고, 생분해도가 저하되는 문제가 있고, 상기 함량보다 PLA가 과량으로 포함되는 경우, 인장강도가 떨어져, 다양한 플라스틱 물품에 적용하기 어려운 문제가 있다.When PLA is included in a small amount than the above content, there is a problem that the impact strength is lowered and the biodegradability is lowered, and when PLA is included in excess than the above content, the tensile strength is lowered, and it is difficult to apply to various plastic articles. have.

특히, PLA와 PBAT의 함량 비율이 상기 수치범위를 벗어나는 경우에, 생분해성을 오히려 저하되는 문제가 있는데, 이는 두 수지의 함량 비율뿐만 아니라, 그 외 함께 첨가되는 기타 첨가물의 함량 비율과도 최적의 비율로 배합되었을 때 최적의 생분해도를 나타내기 때문이다.In particular, when the content ratio of PLA and PBAT is out of the above numerical range, there is a problem that the biodegradability is rather reduced, which is optimal not only with the content ratio of the two resins, but also with the content ratio of other additives added together. This is because optimal biodegradability is shown when formulated in a ratio.

2) 목분2) Wood flour

목분은 아무런 처리되지 않은 목재를 분쇄하여 제조된 것일 수 있고, 폐목재에서 유래된 것을 사용할 수도 있다. 다만, 그 크기가 불균일하지 않고, 최대 직경 2 내지 5 mm 이내인 목분을 활용하는 것이 바람직하다.Wood flour may be prepared by pulverizing untreated wood, or may be used as derived from waste wood. However, it is preferable to use wood powder having a non-uniform size and having a maximum diameter of 2 to 5 mm.

상기 입자 크기보다 큰 경우에는, 압출시키기 어렵고, 플라스틱 재질의 물품으로 가공할 때 두께나 크기 등의 제한이 생기게 되므로, 상기 범위 내의 목분을 이용하는 것이 바람직하다.When the particle size is larger than the particle size, it is difficult to extrude, and when processing into a plastic article, restrictions such as thickness or size occur, so it is preferable to use wood flour within the above range.

반면에, 상기 입자 크기보다 작은 경우에는, 광 흡수율이 크게 낮아지고, 전구 조성물의 점도가 크게 증가하는 문제가 있고, 이는 결국, 압출 과정을 수행하기 어려워지고, 플라스틱의 물성 저하를 유발하게 된다.On the other hand, when the particle size is smaller than the particle size, there is a problem in that the light absorption rate is greatly lowered and the viscosity of the precursor composition is greatly increased, which in turn makes it difficult to perform the extrusion process and causes deterioration of the physical properties of the plastic.

상기 목분은 상기 전구 조성물의 전체 중량을 기준으로, 1 내지 30 중량%, 보다 바람직하게는, 3 내지 10 중량%로 포함될 수 있다.The wood powder may be included in an amount of 1 to 30 wt%, more preferably, 3 to 10 wt%, based on the total weight of the precursor composition.

상기 함량보다 과다한 경우에는, 최종 완성품의 경도가 저하되는 문제가 있을 수 있고, 상기 함량보다 적은 경우에는, 목분에 의한 따듯한 느낌이 미미하고, 생활용품에 적용 시 강성이 떨어지는 문제가 있을 수 있다.If it exceeds the above content, there may be a problem in that the hardness of the final finished product is lowered.

3) 기타3) Others

그 외, 본 발명의 생분해성 목분 플라스틱을 제조하기 위한 전구 조성물에는 탄산칼슘(Calcium carbonate, CaCO3), 페놀계 산화방지제, 슬립제, 이산화티탄, 마그네슘 스테아레이트 및 2-에틸헥실코코에이트를 첨가한다.In addition, calcium carbonate (CaCO 3 ), phenolic antioxidant, slip agent, titanium dioxide, magnesium stearate and 2-ethylhexyl cocoate were added to the precursor composition for producing the biodegradable wood powder plastic of the present invention. do.

필요에 따라서, 상기 성분 외에 추가 첨가제를 넣을 수 있으나, 최적의 기계적 물성과 생분해성을 동시에 만족시킬 수 있도록 상기 구성성분을 포함하도록 구성하는 것이 바람직하다.If necessary, additional additives may be added in addition to the above components, but it is preferable to include the above components so as to simultaneously satisfy optimal mechanical properties and biodegradability.

보다 상세하게는, 탄산칼슘(Calcium carbonate, CaCO3) 0.01 내지 30 중량%, 페놀계 산화방지제 0.01 내지 1.0 중량%, 슬립제 0.01 내지 0.5 중량%, 이산화티탄 0.01 내지 3 중량%, 마그네슘스테아레이트(MgSt, Magnesium Stearate) 0.01 내지 3 중량% 및 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.01 내지 2 중량%를 포함할 수 있고,More specifically, calcium carbonate (CaCO 3 ) 0.01 to 30% by weight, phenolic antioxidant 0.01 to 1.0% by weight, slip agent 0.01 to 0.5% by weight, titanium dioxide 0.01 to 3% by weight, magnesium stearate ( MgSt, Magnesium Stearate) 0.01 to 3% by weight and 2-Ethylhexyl cocoate (2-Ethylhexyl cocoate) 0.01 to 2% by weight,

가장 바람직하게는, 탄산칼슘(Calcium carbonate, CaCO3) 15 내지 20 중량%, 페놀계 산화방지제 0.01 내지 0.5 중량%, 슬립제 0.1 내지 0.5 중량%, 이산화티탄 0.1 내지 1 중량%, 마그네슘 스테아레이트(MgSt, Magnesium Stearate) 0.5 내지 2 중량% 및 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.01 내지 2 중량%를 포함할 수 있다.Most preferably, 15 to 20% by weight of calcium carbonate (CaCO 3 ), 0.01 to 0.5% by weight of a phenolic antioxidant, 0.1 to 0.5% by weight of a slip agent, 0.1 to 1% by weight of titanium dioxide, magnesium stearate ( MgSt, Magnesium Stearate) 0.5 to 2% by weight and 2-ethylhexyl cocoate (2-Ethylhexyl cocoate) 0.01 to 2% by weight may be included.

특히, 상기 2-에틸헥실코코에이트는 본 발명에서 생분해성과 기계적 물성이 동시에 우수하도록 하는 구성성분으로서, 이를 포함함으로써, 생분해성과 물리적 물성이 모두 우수한 특성을 갖는다. In particular, the 2-ethylhexyl cocoate is a component that provides excellent biodegradability and mechanical properties at the same time in the present invention, and by including it, has excellent properties in both biodegradability and physical properties.

보다 바람직하게는, 2-에틸헥실코코에이트는 0.1 내지 1 중량%를 포함할 수 있다.More preferably, 2-ethylhexyl cocoate may contain 0.1 to 1% by weight.

이를 과량으로 포함하는 경우에는, 다른 첨가제의 함량이 적어지게 되어, 압출성이나, 혼화성을 충분히 확보할 수 없으므로, 첨가하더라도 상기 함량범위 내로 첨가하는 것이 바람직하다.When it is included in excess, the content of other additives is reduced, and extrudability or miscibility cannot be sufficiently secured.

4) 제조방법4) Manufacturing method

한편, 본 발명에 따른 생분해성 목분 플라스틱의 제조방법은,On the other hand, the manufacturing method of the biodegradable wood flour plastic according to the present invention,

(a) PLA(Polylactic acid), PBAT(Polybutylene adipate terephthalate), 목분, 탄산칼슘, 페놀계 산화방지제, 슬립제, 이산화티탄, 마그네슘 스테아레이트 및 2-에틸헥실코코에이트를 배합기에 넣고 30℃ 미만의 온도 조건에서 10 내지 20 분간 배합하여 전구 조성물을 제조하는 단계;(a) PLA (Polylactic acid), PBAT (Polybutylene adipate terephthalate), wood flour, calcium carbonate, phenolic antioxidant, slip agent, titanium dioxide, magnesium stearate and 2-ethylhexyl cocoate are placed in a blender and preparing a precursor composition by mixing under temperature conditions for 10 to 20 minutes;

(b) 상기 전구 조성물을 압출기에 넣고 설정 온도를 200 내지 250℃로 하여 압출하는 단계; 및(b) putting the precursor composition into an extruder and extruding at a set temperature of 200 to 250°C; and

(c) 상기 (b) 단계에서 제조된 압출물을 78 내지 82℃의 온도에서 3시간 이상 건조하는 단계;(c) drying the extrudate prepared in step (b) at a temperature of 78 to 82° C. for 3 hours or more;

를 포함하고,including,

상기 (b) 단계는 진공 챔버 내에서 수행되고,Step (b) is performed in a vacuum chamber,

상기 (b) 단계는 압출된 압출물을 냉각수로 냉각시키는 단계를 더 포함할 수 있다.Step (b) may further include cooling the extruded extrudate with cooling water.

상기 (a) 단계는 보다 바람직하게는, 2-에틸헥실코코에이트를 더 포함하여 배합할 수 있으며, 가장 바람직하게는, 총 배합 시간 중 40 내지 60%에 도달했을 때 첨가할 수 있다.In step (a), more preferably, 2-ethylhexyl cocoate may be further included, and most preferably, it may be added when 40 to 60% of the total mixing time is reached.

이와 같이 첨가함으로써, 탄산칼슘이나 이산화티탄과 2-에틸헥실코코에이트가 먼저 결착되어, 전구 조성물 내에 충분히 혼합되지 못하고, 첨가량 대비 플라스틱의 기계적 물성이 충분히 향상되지 못하는 문제를 방지할 수 있다.By adding in this way, it is possible to prevent problems in that calcium carbonate or titanium dioxide and 2-ethylhexyl cocoate are first bound, so that they are not sufficiently mixed in the precursor composition, and the mechanical properties of the plastic are not sufficiently improved compared to the amount added.

상기 (a) 단계의 온도 조건은 30℃ 미만으로 유지되며, 바람직하게는 적어도 15℃ 이상 30℃ 미만의 온도로 유지되는 것이 바람직하다.The temperature condition of step (a) is maintained at less than 30°C, preferably at least 15°C or more and less than 30°C.

(a-1) 상기 (a) 단계를 거친 상기 전구 조성물에 대해 300 내지 400 nm 파장의 빛을 10 내지 15분간 조사하는 단계를 더 포함할 수 있다.The method may further include (a-1) irradiating light with a wavelength of 300 to 400 nm to the precursor composition that has undergone step (a) for 10 to 15 minutes.

이와 같은 과정을 수행함으로써, 플라스틱의 기계적 물성을 보다 향상시킬 수 있다.By performing such a process, the mechanical properties of the plastic can be further improved.

상기 단계를 거친 전구 조성물은 300 내지 400 nm(나노미터) 파장의 빛에 대한 흡수율이 5 내지 8%일 수 있다.The precursor composition that has passed through the above steps may have an absorption rate of 5 to 8% for light having a wavelength of 300 to 400 nm (nanometers).

상기 흡수율이라 함은, 시료를 투과하기 전의 빛과 대비하여, 반사되거나 투과된 빛을 제외한 빛의 비율을 흡수율로 칭한다. 빛의 반사, 투과율을 측정할 수 있는 장비를 이용하여 간접적으로 흡수율을 구하는 등 그 방법에 특별히 제한은 없다.The absorptivity refers to a ratio of light excluding reflected or transmitted light compared to light before passing through the sample as an absorptivity. There is no particular limitation on the method, such as indirectly obtaining the absorption rate using equipment capable of measuring light reflection and transmittance.

보다 바람직하게는, 상기 단계를 거쳐 빛을 조사한 후의 300 내지 400 nm(나노미터) 파장의 빛에 대한 흡수율이 6 내지 7%일 수 있다.More preferably, the absorption rate for light having a wavelength of 300 to 400 nm (nanometers) after irradiating light through the above steps may be 6 to 7%.

상기 범위의 광 흡수율을 만족하는 경우에, 전구 조성물이 조성물 전체에서 균일하게 혼합되어 이를 이용하여 제조된 플라스틱 제품의 전체에서 균일하게 우수한 기계적 물성을 나타낼 수 있다.When the light absorption rate in the above range is satisfied, the precursor composition may be uniformly mixed throughout the composition to exhibit uniformly excellent mechanical properties throughout the plastic product manufactured using the same.

상기 (b) 단계는 압출 시의 설정 온도를 200 내지 250℃로 하여 압출한다.Step (b) extrudes the set temperature at the time of extrusion to 200 to 250 ℃.

상기 온도보다 높은 온도로 설정하면, 전구 조성물의 일부가 탄화되어 거뭇하게 변형되거나, 충분히 흐름성을 갖지 못해 압출성이 떨어지는 문제가 있다.If it is set to a temperature higher than the above temperature, a portion of the precursor composition is carbonized and deformed darkly, or there is a problem of poor extrudability due to insufficient flowability.

상기 온도보다 낮은 온도로 설정하면, 압출물의 결합력이 저하되고, 기계적 물성이 저하되는 문제가 있다.If it is set to a temperature lower than the above temperature, there is a problem in that the bonding force of the extrudate is lowered, and mechanical properties are lowered.

상기 (b) 단계는 진공 챔버 내에서 수행되고, 상기 (b) 단계는 압출된 압출물을 냉각수로 냉각시키는 단계를 더 포함할 수 있다.The step (b) is performed in a vacuum chamber, and the step (b) may further include cooling the extruded product with cooling water.

건조에 앞서 냉각시키는 단계를 수행함으로써, 급속한 수분의 증발로 인한 압출물 표면 크랙 형성 등을 방지할 수 있어, 기계적 물성의 저하를 방지할 수 있다.By performing the step of cooling prior to drying, it is possible to prevent the formation of cracks on the surface of the extrudate due to rapid evaporation of moisture, thereby preventing deterioration of mechanical properties.

상기 (c) 단계는 제조된 압출물을 78 내지 82℃의 온도에서 3시간 이상 건조하는 과정으로서, 시간의 제한이 있는 것은 아니나, 생분해성 목분 플라스틱은 수분 함량이 0.1 % 미만이 될 때까지 건조한다. 또한, 상기 수분 함량의 하한 제한이 있는 것은 아니나, 0 % 이상일 수 있다.Step (c) is a process of drying the manufactured extrudate at a temperature of 78 to 82° C. for 3 hours or more, and although there is no time limit, the biodegradable wood powder plastic is dried until the moisture content is less than 0.1%. do. In addition, although there is no lower limit of the moisture content, it may be 0% or more.

상기 온도보다 높은 온도에서 건조하는 경우, 압출물 내부가 충분히 건조되지 않아 기계적 물성이 오히려 저하되는 문제가 있고, 상기 온도보다 낮은 온도에서 건조하는 경우, 제조 시간이 과다하게 소요되어, 제조 효율성이 떨어지는 문제가 있다.When drying at a temperature higher than the above temperature, the inside of the extrudate is not sufficiently dried and there is a problem that mechanical properties are rather deteriorated. there is a problem.

이하, 본 발명의 실시예를 기초로 보다 상세히 설명하나 이는 본 발명의 이해를 위한 하나의 예시적인 기재에 불과한 것일 뿐, 본 발명의 권리범위가 다음의 실시예로 한정되거나 제한되지 아니한다.Hereinafter, it will be described in more detail based on the embodiments of the present invention, but these are merely exemplary descriptions for the understanding of the present invention, and the scope of the present invention is not limited or limited to the following examples.

<실시예 1><Example 1>

배치에 총 중량 75kg을 기준으로, PLA LX-130(사출) 9 중량%, PBAT 62 중량%, 목분(최대 직경 2 내지 5 mm 이내) 5 중량%, 탄산 HB-2T 17.5 중량%, A/O 60(페놀계 산화방지제) 0.2 중량%, A/O 2112(페놀계 산화방지제) 0.18 중량%, INNOSLIP E(슬립제) 0.12 중량%, 이산화티탄 0.9 중량%, MgSt 1 중량%, 2-에틸헥실코코에이트 0.5 중량%, PRO P-3 3.6 중량%를 넣고 30℃ 미만의 온도 조건에서 15 분간 배합하여 전구 조성물을 제조하였다.Based on the total weight of 75 kg in the batch, 9 wt % PLA LX-130 (injected), 62 wt % PBAT, 5 wt % wood flour (within 2 to 5 mm diameter max.), 17.5 wt % carbonate HB-2T, A/O 60 (phenolic antioxidant) 0.2% by weight, A/O 2112 (phenolic antioxidant) 0.18% by weight, INNOSLIP E (slip agent) 0.12% by weight, titanium dioxide 0.9% by weight, MgSt 1% by weight, 2-ethylhexyl Cocoate 0.5% by weight and PRO P-3 3.6% by weight were added and blended for 15 minutes at a temperature of less than 30° C. to prepare a precursor composition.

이 중, 2-에틸헥실코코에이트 0.5 중량%는 다른 성분을 먼저 혼합하고 약 7~8분 경과한 때에 투입하여 혼합하였다.Among them, 0.5 wt % of 2-ethylhexyl cocoate was mixed with the other components by mixing after about 7 to 8 minutes had elapsed.

300 내지 400 nm 파장의 빛을 12분 간 조사한 다음, 진공 조건에서 설정 온도를 200 내지 250℃로 하여 상기 전구 조성물을 직경 10 mm의 펠릿(Pellet) 형태로 압출하였다. After irradiating light with a wavelength of 300 to 400 nm for 12 minutes, the precursor composition was extruded in the form of pellets having a diameter of 10 mm at a set temperature of 200 to 250° C. under vacuum conditions.

압출물은 즉시 냉각수를 이용하여 냉각시키고 이어서, 80℃의 온도로 유지하며 3시간 이상 건조하여 수분 함량이 총 중량 대비 0.1% 미만으로 확인되는 경우에 건조를 중단하여 생분해성 목분 플라스틱 압출물을 제조하였다.The extrudate is immediately cooled using cooling water, then maintained at a temperature of 80° C. and dried for 3 hours or more to stop drying when the moisture content is confirmed to be less than 0.1% based on the total weight to produce a biodegradable wood flour plastic extrudate did

<비교예 1><Comparative Example 1>

전구 조성물을 제조하기 위해, PLA LX-130(사출) 4 중량%, PBAT 67 중량%, 목분(최대 직경 2 내지 5 mm 이내) 5 중량%, 탄산 HB-2T 17.5 중량%, A/O 60(페놀계 산화방지제) 0.2 중량%, A/O 2112(페놀계 산화방지제) 0.18 중량%, INNOSLIP E(슬립제) 0.12 중량%, 이산화티탄 0.9 중량%, MgSt 1 중량%, 2-에틸헥실코코에이트 0.5 중량%, PRO P-3 3.6 중량%를 넣은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 생분해성 목분 플라스틱 압출물을 제조하였다.To prepare the precursor composition, PLA LX-130 (injection) 4% by weight, PBAT 67% by weight, wood flour (within 2 to 5 mm in diameter) 5% by weight, carbonic acid HB-2T 17.5% by weight, A/O 60 ( Phenolic antioxidant) 0.2 wt%, A/O 2112 (phenolic antioxidant) 0.18 wt%, INNOSLIP E (slip agent) 0.12 wt%, titanium dioxide 0.9 wt%, MgSt 1 wt%, 2-ethylhexyl cocoate A biodegradable wood flour plastic extrudate was prepared in the same manner as in Example 1, except that 0.5 wt% and 3.6 wt% of PRO P-3 were added.

<비교예 2><Comparative Example 2>

PLA LX-130(사출) 20 중량%, PBAT 51 중량%, 목분(최대 직경 2 내지 5 mm 이내) 5 중량%, 탄산 HB-2T 18 중량%, A/O 60(페놀계 산화방지제) 0.2 중량%, A/O 2112(페놀계 산화방지제) 0.18 중량%, INNOSLIP E(슬립제) 0.12 중량%, 이산화티탄 0.9 중량%, MgSt 1 중량%, PRO P-3 3.6 중량%를 넣은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 생분해성 목분 플라스틱 압출물을 제조하였다.PLA LX-130 (injection) 20% by weight, PBAT 51% by weight, wood flour (within 2 to 5 mm in diameter) 5% by weight, HB-2T carbonate 18% by weight, A/O 60 (phenolic antioxidant) 0.2% by weight %, A/O 2112 (phenolic antioxidant) 0.18 wt%, INNOSLIP E (slip agent) 0.12 wt%, titanium dioxide 0.9 wt%, MgSt 1 wt%, PRO P-3 3.6 wt% A biodegradable wood flour plastic extrudate was prepared in the same manner as in Example 1.

<비교예 3><Comparative Example 3>

전구 조성물을 제조하기 위해, PLA LX-130(사출) 9 중량%, PBAT 62 중량%, 목분(최대 직경 1 mm 이하) 5 중량%, 탄산 HB-2T 17.5 중량%, A/O 60(페놀계 산화방지제) 0.2 중량%, A/O 2112(페놀계 산화방지제) 0.18 중량%, INNOSLIP E(슬립제) 0.12 중량%, 이산화티탄 0.9 중량%, MgSt 1 중량%, 2-에틸헥실코코에이트 0.5 중량%, PRO P-3 3.6 중량%를 넣은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 생분해성 목분 플라스틱 압출물을 제조하였다.To prepare the precursor composition, PLA LX-130 (injection) 9% by weight, PBAT 62% by weight, wood flour (maximum diameter 1 mm or less) 5% by weight, HB-2T carbonate 17.5% by weight, A/O 60 (phenolic) Antioxidant) 0.2% by weight, A/O 2112 (phenolic antioxidant) 0.18% by weight, INNOSLIP E (slip agent) 0.12% by weight, titanium dioxide 0.9% by weight, MgSt 1% by weight, 2-ethylhexylcocoate 0.5% by weight %, a biodegradable wood flour plastic extrudate was prepared in the same manner as in Example 1, except that 3.6 wt% of PRO P-3 was added.

<비교예 4><Comparative Example 4>

배치에 총 중량 75kg을 기준으로, PLA LX-130(사출) 9 중량%, PBAT 62 중량%, 목분(최대 직경 2 내지 5 mm 이내) 5 중량%, 탄산 HB-2T 18 중량%, A/O 60(페놀계 산화방지제) 0.2 중량%, A/O 2112(페놀계 산화방지제) 0.18 중량%, INNOSLIP E(슬립제) 0.12 중량%, 이산화티탄 0.9 중량%, MgSt 1 중량%, PRO P-3 3.6 중량%를 넣은 것을 제외하고는 상기 실시예 1과 동일한 방법으로 생분해성 목분 플라스틱 압출물을 제조하였다.Based on 75 kg total weight in batch, 9 wt% PLA LX-130 (injection), 62 wt% PBAT, 5 wt% wood flour (within 2-5 mm diameter max.), 18 wt% carbonate HB-2T, A/O 60 (phenolic antioxidant) 0.2% by weight, A/O 2112 (phenolic antioxidant) 0.18% by weight, INNOSLIP E (slip agent) 0.12% by weight, titanium dioxide 0.9% by weight, MgSt 1% by weight, PRO P-3 A biodegradable wood flour plastic extrudate was prepared in the same manner as in Example 1, except that 3.6 wt% was added.

[물성평가][Physical evaluation]

1) 전구 조성물 광 흡수율 측정1) Measurement of Light Absorption Rate of Bulb Composition

제조 공정 중 300 내지 400 nm 파장의 빛을 조사하는 단계를 수행하기 전의 전구 조성물의 광 흡수율을 측정하고(A), 빛을 조사한 다음 광 흡수율을 측정하였다(B).Before performing the step of irradiating light with a wavelength of 300 to 400 nm during the manufacturing process, the light absorption rate of the precursor composition was measured (A), and the light absorption rate was measured after irradiating the light (B).

2) 압출성 시험2) Extrusion test

스크류 압출기를 이용하여, S-RPM 140, F-RPM 30, C-RPM 2000으로 각각 설정한 다음, 실시예 1의 PLA, PBAT 대신 PP(폴리프로필렌)을 넣어 압출물을 제조하였다.Using a screw extruder, S-RPM 140, F-RPM 30, and C-RPM 2000 were respectively set, and then PP (polypropylene) was added instead of PLA and PBAT of Example 1 to prepare an extrudate.

PP의 시간당 압출속도와 대비하여, 실시예와 비교예의 압출속도를 비교하여 비율로 나타냈다.Compared to the extrusion rate per hour of PP, the extrusion rates of Examples and Comparative Examples were compared and expressed as a ratio.

3) 인장강도 측정3) Measurement of tensile strength

만능시험기(Universal testing machine)를 이용하여 ASTM D638에 따라 각각의 시편에 대해 인장강도 시험을 진행하였다. A tensile strength test was performed on each specimen according to ASTM D638 using a universal testing machine.

4) 충격강도 측정4) Impact strength measurement

ASTM D256에 따라 각각의 시편에 대해 충격강도 시험을 진행하였다.Impact strength test was performed on each specimen according to ASTM D256.

5) 생분해도 평가(%)5) Assessment of biodegradability (%)

ISO 14855-1(호기성 생분해 시험)에 따라, 각 시편 200g을 동결 분쇄하여 최대 직경 5 mm 이하의 알갱이로 제조하고, 이를 생분해성 퇴비와 혼합하여 암흑에서 90일 간 생분해도(%) 평가를 진행하였다.According to ISO 14855-1 (aerobic biodegradation test), 200 g of each specimen is freeze-ground to produce granules with a maximum diameter of 5 mm or less, and the biodegradability (%) evaluation is performed for 90 days in the dark by mixing it with biodegradable compost. did

90% 이상의 분해율이 확인되는 경우, 적합한 것으로 평가하고, 90% 미만인 경우에는 부적합으로 평가하였다.When a decomposition rate of 90% or more was confirmed, it was evaluated as suitable, and when it was less than 90%, it was evaluated as unsuitable.

상기 실험예에 따른 결과를 하기 표 1 및 도 1 내지 3에 나타냈다.Results according to the above experimental examples are shown in Table 1 and FIGS. 1 to 3 below.

실시예1(A)Example 1 (A) 실시예1(B)Example 1 (B) 비교예1(A)Comparative Example 1 (A) 비교예1(B)Comparative Example 1 (B) 비교예2(A)Comparative Example 2 (A) 비교예2(B)Comparative Example 2 (B) 비교예3(A)Comparative Example 3 (A) 비교예3(B)Comparative Example 3 (B) 비교예 4Comparative Example 4 광흡수율
(%)
light absorption
(%)
88 66 1818 1515 1313 1212 33 33 66
압출성(상대속도비율, %)Extrudability (Relative Speed Ratio, %) 9191 9292 8989 9191 9090 9292 5050 4646 9090 인장강도
(MPa)
The tensile strength
(MPa)
3030 3838 3232 3636 2525 2727 2626 2929 1515
충격강도
(㎏㎝/㎝)
impact strength
(kgcm/cm)
88 99 44 66 88 88 99 77 44
생분해도biodegradability 적합fitness 적합fitness 부적합incongruity 부적합incongruity 부적합incongruity 부적합incongruity 부적합incongruity 부적합incongruity 부적합incongruity

도 1은 실시예와 비교예의 광 흡수율(%)을 나타낸 그래프이고, 도 2는 실시예와 비교예의 인장강도 측정 결과를 나타낸 그래프이며, 도 3은 실시예와 비교예의 충격강도 측정 결과를 나타낸 그래프이다.1 is a graph showing the light absorption rate (%) of Examples and Comparative Examples, FIG. 2 is a graph showing tensile strength measurement results of Examples and Comparative Examples, and FIG. 3 is a graph showing the impact strength measurement results of Examples and Comparative Examples to be.

상기 표 1 및 도 1 내지 3을 참고하면, 비교예 1의 경우, 압출성은 양호한 한편, 생분해도가 낮은 문제가 있고, 비교예 2의 경우, 생분해도도 낮을 뿐만 아니라, 인장강도 물성이 크게 떨어지는 문제가 있다.Referring to Table 1 and FIGS. 1 to 3, in the case of Comparative Example 1, the extrudability is good, but there is a problem of low biodegradability. there is a problem.

상기 표 1을 참고하면, 비교예 1의 경우, 압출성은 양호한 한편, 생분해도가 낮은 문제가 있고, 비교예 2의 경우, 생분해도도 낮을 뿐만 아니라, 인장강도 물성이 크게 떨어지는 문제가 있다.Referring to Table 1, in the case of Comparative Example 1, the extrudability is good, but there is a problem of low biodegradability, and in the case of Comparative Example 2, there is a problem that not only the biodegradability is low, but also the tensile strength and physical properties are greatly deteriorated.

비교예 3는 목분의 입자 크기가 너무 작아져, 전구 조성물의 점도가 증가함에 따라, 조성물의 균일한 혼합이 어렵고, 이에 따라 압출 시 균일하게 압출되지 못하고 불균일한 속도로 압출되는 문제가 있었다. 더욱이, 점도가 높은 전구 조성물은 압출 속도를 저하시켜, 압출성이 크게 떨어지는 것을 확인할 수 있다.In Comparative Example 3, the particle size of the wood powder was too small, and as the viscosity of the precursor composition increased, it was difficult to uniformly mix the composition. Accordingly, there was a problem in that the composition was not uniformly extruded during extrusion and was extruded at a non-uniform speed. Moreover, it can be seen that the high viscosity precursor composition lowers the extrusion rate, thereby significantly reducing the extrudability.

비교예 4는 2-에틸헥실코코에이트를 포함하지 않는 전구 조성물로 제조된 목분 플라스틱으로서, 플라스틱 물성이 크게 떨어지고, 생분해성도 낮은 것으로 확인되었다.Comparative Example 4 was a wood powder plastic prepared with a precursor composition not containing 2-ethylhexyl cocoate, and it was confirmed that the plastic properties were greatly deteriorated and the biodegradability was also low.

실시예 1의 생분해성 목분 플라스틱은, 플라스틱 물성이 대체로 우수하면서도, 생분해도 또한 적합한 수준으로 확인되었다.The biodegradable wood powder plastic of Example 1 was confirmed to have excellent plastic properties and a suitable level of biodegradability as well.

이에 따라, 목분을 활용하여 나무의 따듯한 느낌과 촉감을 제공하는 친환경적인 효과를 가지면서도 물성이 우수한 생분해성 목분 플라스틱을 활용한 다양한 플라스틱 물품을 제작할 수 있다.Accordingly, it is possible to manufacture various plastic articles using the biodegradable wood flour plastic having excellent physical properties while having an eco-friendly effect of providing the warmth and tactile feel of wood by using the wood flour.

한편, 실시예 1의 전구 조성물에 300 내지 400 nm 파장의 빛을 조사하는 과정을 수행하면, 인강 강도가 크게 향상됨을 확인할 수 있다.On the other hand, when the process of irradiating the precursor composition of Example 1 with light having a wavelength of 300 to 400 nm, it can be seen that the tensile strength is greatly improved.

Claims (5)

PLA(Polylactic acid) 9 중량%, PBAT(Polybutylene adipate terephthalate) 62 중량%, 목분 5 중량%, 탄산칼슘(Calcium carbonate, CaCO3) 15 내지 20 중량%, 페놀계 산화방지제 0.01 내지 1.0 중량%, 슬립제 0.01 내지 0.5 중량%, 이산화티탄 0.01 내지 3 중량%, 마그네슘 스테아레이트(MgSt, Magnesium Stearate) 0.01 내지 3 중량% 및 2-에틸헥실코코에이트(2-Ethylhexyl cocoate) 0.1 내지 1 중량%를 포함하는 전구 조성물로 제조되고,
상기 전구 조성물은 300 내지 400 nm(나노미터) 파장의 빛에 대한 흡수율이 6%인 생분해성 목분 플라스틱.
PLA (Polylactic acid) 9 wt%, PBAT (Polybutylene adipate terephthalate) 62 wt%, wood flour 5 wt%, Calcium carbonate (CaCO 3 ) 15 to 20 wt%, phenolic antioxidant 0.01 to 1.0 wt%, slip 0.01 to 0.5% by weight of titanium dioxide, 0.01 to 3% by weight of titanium dioxide, 0.01 to 3% by weight of magnesium stearate (MgSt, Magnesium Stearate), and 0.1 to 1% by weight of 2-Ethylhexyl cocoate prepared from a precursor composition,
The precursor composition is a biodegradable wood powder plastic having an absorption rate of 6% for light having a wavelength of 300 to 400 nm (nanometers).
삭제delete 제1항에 따른 생분해성 목분 플라스틱의 제조방법으로서,
(a) PLA(Polylactic acid), PBAT(Polybutylene adipate terephthalate), 목분, 탄산칼슘, 페놀계 산화방지제, 슬립제, 이산화티탄, 마그네슘 스테아레이트 및 2-에틸헥실코코에이트를 배합기에 넣고 30℃ 미만의 온도 조건에서 10 내지 20 분간 배합하여 전구 조성물을 제조하는 단계;
(b) 상기 전구 조성물을 압출기에 넣고 설정 온도를 200 내지 250℃로 하여 압출하는 단계; 및
(c) 상기 (b) 단계에서 제조된 압출물을 78 내지 82℃의 온도에서 3시간 이상 건조하는 단계;
를 포함하고,
상기 (b) 단계는 진공 챔버 내에서 수행되고,
상기 (b) 단계는 압출된 압출물을 냉각수로 냉각시키는 단계를 더 포함하는 생분해성 목분 플라스틱의 제조방법.
A method for producing the biodegradable wood flour plastic according to claim 1, comprising:
(a) PLA (Polylactic acid), PBAT (Polybutylene adipate terephthalate), wood flour, calcium carbonate, phenolic antioxidant, slip agent, titanium dioxide, magnesium stearate and 2-ethylhexyl cocoate are placed in a blender and preparing a precursor composition by mixing under temperature conditions for 10 to 20 minutes;
(b) putting the precursor composition into an extruder and extruding at a set temperature of 200 to 250°C; and
(c) drying the extrudate prepared in step (b) at a temperature of 78 to 82° C. for 3 hours or more;
including,
Step (b) is performed in a vacuum chamber,
The step (b) is a method for producing a biodegradable wood flour plastic further comprising the step of cooling the extruded product with cooling water.
제3항에 있어서,
상기 생분해성 목분 플라스틱은, 상기 생분해성 목분 플라스틱의 전체 중량을 기준으로 수분 함량이 0.1 % 미만인 생분해성 목분 플라스틱의 제조방법.
4. The method of claim 3,
The method for producing a biodegradable wood flour plastic in which the biodegradable wood flour plastic has a moisture content of less than 0.1% based on the total weight of the biodegradable wood flour plastic.
제3항에 있어서,
상기 (a) 단계는,
(a-1) 상기 (a) 단계를 거친 상기 전구 조성물에 대해 300 내지 400 nm 파장의 빛을 10 내지 15분간 조사하는 단계를 더 포함하는 생분해성 목분 플라스틱의 제조방법.
4. The method of claim 3,
The step (a) is,
(a-1) The method for producing a biodegradable wood powder plastic further comprising the step of irradiating light of a wavelength of 300 to 400 nm for 10 to 15 minutes to the precursor composition that has undergone step (a).
KR1020220026959A 2022-03-02 2022-03-02 Eco-friendly biodegradable plastic composite comprising wood flour and method for manufacturing the same KR102415879B1 (en)

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