KR102363360B1 - Film for bonding and light transmitting layered product comprising of the same - Google Patents

Abstract

The embodiment relates to a bonding film, a light-transmitting laminate including the same, including the embossed surface, and the maximum of glossiness measured at light-receiving angles of 20°, 45°, and 60° of the embossed surface. The value is 20% or less, and the Spd value provides a bonding film of 200 mm ^-2 or more. The bonding film and the like may have a gloss level controlled at a main viewing angle by controlling the characteristics of the embossed surface.

Description

Film for bonding and light-transmitting laminate including same {FILM FOR BONDING AND LIGHT TRANSMITTING LAYERED PRODUCT COMPRISING OF THE SAME}

Embodiments relate to a bonding film, and a light-transmitting laminate including the same.

Polyvinyl acetal is used as an intermediate layer (film for laminated glass) of laminated glass (safety glass) or light-transmitting laminate. Laminated glass is mainly used for windows of buildings, exterior materials, and automobile window glass, etc. It is possible to secure stability to minimize damage or injury.

The film for bonding has a number of fine embossing on its surface to prevent blocking between the intermediate layers, to improve handling workability when overlapping the glass plate and the intermediate layer (slip property with the glass plate), and degassing during bonding processing with the glass plate. s is formed.

When an embossed bonding film is used for bonding, interference fringes or bubbles may occur in the laminated glass under the influence of the embossing located on both sides of the film, and visibility may be reduced. In addition, when glare occurs, there is a problem in that workability is deteriorated.

Domestic Registered Patent No. 10-1425242 Japanese Laid-Open Patent No. 2016-071237

An object of the embodiment is to provide a bonding film with improved visibility and less glare when inspecting foreign substances with the naked eye, a light-transmitting laminate including the same, and the like.

In order to achieve the above object, the bonding film according to an embodiment disclosed in the present specification includes an embossed surface.

The maximum value of the glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface is 20% or less.

The Spd value of the embossed surface is 200 mm ^-2 or more.

The standard deviation of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 7% or less.

The sum of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 70% or less.

The average value of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 15% or less.

The Spd value of the embossed surface may be 1500 mm ^-2 or less.

The Sku value of the embossed surface may be 0.5 to 4.

The S10z value of the embossed surface may be 30 to 90 um.

The embossed surface may include a micropattern.

The bonding film may be a single-layer film of one layer or a laminated film of two or more layers.

The bonding film may contain polyvinyl acetal resin.

The bonding film may include a sound insulating layer.

In order to achieve the above object, a light transmitting laminate according to another embodiment disclosed herein is a first light transmitting layer, a bonding film located on one surface of the first light transmitting layer, and a bonding film located on the and a second light-transmitting layer.

The bonding film includes an embossed surface.

The maximum value of the glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface is 20% or less.

The Spd value of the embossed surface is 200 mm ^-2 or more.

In order to achieve the above object, the moving means according to another embodiment disclosed herein includes the light-transmitting laminate as a windshield.

The bonding film of the embodiment, the light-transmitting laminate including the same, and the like may have a gloss adjusted within the main viewing angle range by controlling the surface characteristics of the embossed surface.

1 is a conceptual diagram illustrating an embossing roller applied in the manufacturing process of a bonding film of a comparative example.
Figure 2 is a conceptual diagram illustrating the process of forming a surface embossing in the manufacturing process of the bonding film manufactured in an embodiment of the present invention.

Hereinafter, the embodiments will be described in detail so that those of ordinary skill in the art can easily implement them. However, the embodiment may be implemented in various different forms and is not limited to the embodiment described herein.

As used herein, the terms "about," "substantially," and the like, are used in a sense at or close to the numerical value when the manufacturing and material tolerances inherent in the stated meaning are presented, and to aid understanding of embodiments. It is used to prevent an unconscionable infringer from using the mentioned disclosure in an unreasonable way.

Throughout this specification, the term "combination of these" included in the expression of the Markush form means one or more mixtures or combinations selected from the group consisting of the components described in the expression of the Markush form, and the components It is meant to include one or more selected from the group consisting of.

Throughout this specification, reference to “A and/or B” means “A, B, or A and B”.

Throughout this specification, terms such as “first”, “second” or “A” and “B” are used to distinguish the same terms from each other unless otherwise specified.

In this specification, the meaning that B is located on A means that B is located on A or B is located on A while another layer is located in between, and B is located in contact with the surface of A It is not construed as being limited to

In the present specification, unless otherwise specified, the expression “a” is interpreted as meaning including “a” or “plural” as interpreted in context.

In the present specification, the main viewing angle means an angle in which an angle between the normal of the bonding film surface and the light incident on the bonding film surface is 0 to 60°.

In the present specification, embossing is an irregularity present on the surface of the bonding film, and a short spatial wavelength component (small scale lateral components) by an S-filter defined in ISO 25178-2:2012DML PART2 by measuring the cross-sectional curve of the bonding film, That is, it means the wavelength from which the fine concavo-convex component is removed. The convex part of the embossing is called a peak, and the concave part of the embossing is called a valley.

In the present specification, a fine pattern is an unevenness existing on the surface of the bonding film, and a short spatial wavelength component (small scale lateral) removed by the S-filter defined in ISO 25178-2:2012DML PART2 by measuring the cross-sectional curve of the bonding film. components), that is, the fine concavo-convex components.

In this specification, evaluation of the amount of hydroxyl groups measured and evaluated the amount of ethylene groups to which the hydroxyl groups of the said polyvinyl acetal resin couple|bonded with the method based on JISK6728.

Spd (number of peaks per unit area), Sku (kurtosis), and S10z (ten point height of irregularities) values are evaluated according to ISO_25178 and can be measured by a 3D illuminometer.

The Spd value is a value evaluated according to ISO_25178. The Spd value means the number of peaks per unit area.

The Sku value is a value evaluated according to ISO_25178. The Sku value is an index that evaluates kurtosis in a constant area.

The S10z value is a value evaluated according to ISO_25178. The S10z value means the sum of the average value of the heights of the five highest peaks and the average values of the depths of the five lowest valleys. That is, S10z is evaluated by Equation 1 below.

[Equation 1]

S10z = S5p + S5v

The bonding film is provided with surface embossing characteristics such as a certain uneven pattern or melt fracture to prevent unnecessary bonding between surfaces during winding and to provide degassing performance when bonding with a light transmitting body such as a glass plate. .

The bonding film to which surface embossing properties are imparted through a transfer process or the like is wound up in a roll shape. Before laminating the bonding film between the laminated glass and bonding it, the operator unwinds the roll-type film and inspects the appearance of the film, including visually checking for foreign matter.

In the course of the external condition inspection, the light propagated from the lighting around the workplace can be reflected on the surface of the film and affect the inspection. In particular, when the glossiness of the bonding film is high, glare by lighting may occur, and thus it may be difficult for the operator to check the appearance of the bonding film.

The inventors confirmed that the visibility of the bonding film can be improved by controlling the glossiness at the main viewing angle of the bonding film by controlling the surface properties of the bonding film, and completed the embodiment.

In order to achieve the above object, the bonding film according to an embodiment disclosed in the present specification includes an embossed surface. The maximum value of the glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface is 20% or less. The Spd value of the embossed surface is 200 mm ^-2 or more.

The glossiness of the embossed surface was evaluated according to JIS Z 8741-1997. The gloss can be measured using a gloss meter.

The glossiness measurement can be evaluated as an average value of the values measured after the bonding film is cut to a certain area. Specifically, one side of the cut bonding film is randomly divided into 5 parts. After setting the light receiving angle, the glossiness of each part is measured once. After that, the other side of the film is randomly divided into 5 parts and the glossiness of each part is measured once in the same way. After taking a total of 10 measurement values from the film, the average value is defined as glossiness.

For example, using the VG-7000 model manufactured by Nippon Denshoku, the glossiness may be measured in a manner according to JIS Z 8741-1997.

The maximum value of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 20% or less. The maximum value may be 15% or less. The maximum value may be 10% or less. The maximum value may be 1% or more. The maximum value may be 2% or more. The maximum value may be 3% or more. In this case, the workability and handleability of the bonding film in the visual inspection may be improved.

The standard deviation of glossiness measured for each light receiving angle on the embossed surface can be adjusted. In the process of visually inspecting the bonding film unwound from the roll form by the operator, the reflection angle of the reflected light reaching the operator's eyes varies depending on the operator's position. If the standard deviation of glossiness for each light-receiving angle is not adjusted, the intensity of the reflected light reaching the operator's eyes may not be constant depending on the location change of the operator, and the visibility of the bonding film may be reduced.

The standard deviation of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 7% or less. The standard deviation may be 5% or less. The standard deviation may be 1% or more. The standard deviation may be 2% or more. In this case, a decrease in visibility due to a change in the position of the operator may be suppressed.

The sum of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 70% or less. The sum of the glossiness may be 30% or less. The sum of the glossiness may be 10% or less. The sum of the glossiness may be 1% or more. The sum of the glossiness may be 3% or more. The sum of the glossiness may be 5% or more. In this case, the bonding film can be suppressed from glare in the main viewing angle.

The average value of glossiness measured at the light receiving angles of 20°, 45°, and 60° of the embossed surface may be 15% or less. The average value of the gloss may be 10% or less. The average value of the gloss may be 5% or less. The average value of the gloss may be 1% or more. The average value of the gloss may be 3% or more. In this case, the visibility of the bonding film may be improved when inspecting the appearance of the bonding film.

The Spd value of the embossed surface is evaluated according to ISO_25178. The Spd value may be measured using a three-dimensional illuminometer and the calculated value may be taken.

Measurement of 3D roughness can be evaluated as an average value of values measured in a total area of 1,000,000 um ² or more. Specifically, when measuring using a 3D optical profiler or using a 3D laser measuring microscope, measure 5 times or more with an area of 340,000 um ² or more in different locations, and the average of the values excluding the highest and lowest values is 3 It can be applied as a measure of dimensional roughness. When using a 3D laser measuring microscope, 3D illuminance can be measured by splicing images from neighboring locations using ^the stitching function. It can be evaluated as the average of the values measured in

For example, it can be obtained by measuring 3D illuminance using a 3D illuminance meter (3D Optical Microscopy, model OLS 5000) manufactured by Olympus. The measured image is image corrected with a general Gaussian filter, and after removing small scale lateral components with an S-filter, the Spd value is measured.

In general, when an S-filter with a cutoff of 8 μm is applied, spatial wavelength components with a width of less than 2 μm are removed, and when an S-filter with a cutoff of 50 μm is applied, spatial components with a width of less than 12 μm are removed.

As a method of controlling the Spd value of the embossed surface of the bonding film, for example, a method of controlling the shape and size of the embossed pattern of an embossing mold or roller, additional processing of a fine pattern on the surface of the embossing mold or roller method, a method of applying a melt fracture process, and the like, but is not limited thereto.

The bonding film can control the Spd value of the embossed side to control the glossiness for each light-receiving angle. Controlling the Spd value of the embossed surface means controlling the number of embossed peaks per unit area. When the Spd value of the embossed surface is adjusted within a certain range, the light incident on the surface of the bonding film at the main viewing angle is reflected on the surface of a plurality of embossed peaks and is reflected at different angles. That is, it is possible to suppress total reflection of light generated on the surface of the bonding film and cause diffuse reflection. Accordingly, by controlling the shape of the surface profile of the embossed surface to control the degree of diffuse reflection of the incident light, it is possible to control the glossiness of the bonding film at the main viewing angle.

The Spd value of the embossed surface may be 200 mm ^-2 or more. The Spd value may be 300 mm ^-2 or more. The Spd value may be greater than or equal to 400 mm ^-2 . The Spd value may be 1500 mm ^-2 or less. The Spd value may be 1200 mm ^-2 or less. The Spd value may be 800 mm ^-2 or less. In this case, the film for bonding may have improved visibility by controlling the glossiness at the main viewing angle.

The Sku value of the embossed surface may be 0.5 to 4.

The Sku value is a value evaluated according to ISO_25178, and is an index for evaluating kurtosis (quotient of the mean quartic value of the ordinate values and the fourth power of Sq) in a certain area. The Sku value may be evaluated by Equation 2 below.

[Equation 2]

In Equation 2, A is the area to be measured, z(x, y) is the height (z) value at the x and y coordinates within the area to be measured, and Sq is the root mean square height of the surface).

The Sku value may be measured and calculated using a 3D illuminometer. The measurement of 3D illuminance is the same as the method of measuring the Spd value described above.

As the Sku value increases, the surface profile of the embossed surface has a sharp shape, and as the Sku value decreases, the surface profile has a dull shape.

When the Sku value of the embossed surface is adjusted within an appropriate range, the glossiness at the main viewing angle of the bonding film can be controlled by suppressing total reflection of light incident on the bonding film surface due to the surface profile of the embossed side. In addition, the bonding film may have stable edge sealing and degassing properties when bonding with the light transmitting body.

The Sku value of the embossed surface may be 0.5 or more. The Sku value may be 1 or more. The Sku value may be greater than or equal to 1.5. The Sku value may be 4 or less. The Sku value may be 3.8 or less. The Sku value may be 3.5 or less. In this case, the glossiness of the bonding film may be adjusted to improve workability, and the bonding film may have stable edge sealing properties and degassing properties.

The S10z value of the embossed surface may be 30 to 90 um.

The S10z value is evaluated according to ISO_25178. The S10z value may be measured and calculated using a three-dimensional illuminance meter. The measurement of 3D illuminance is the same as the method of measuring the Spd value described above.

The S10z value of the embossed surface may be 30 um or more. The S10z value may be greater than or equal to 40 um. The S10z value may be 45 um or more. The S10z value may be less than or equal to 90 um. The S10z value may be less than or equal to 80 um. The S10z value may be less than or equal to 75 um. In this case, the embossing can effectively suppress the total reflection of the incident light, and the bonding film can have excellent edge sealing properties and degassing properties.

The bonding film may include a fine pattern on the embossed surface.

The micropattern may be formed in the peak of the embossed pattern, or may be formed in the valley of the embossed pattern.

In the process of forming the embossing, by applying a method of additionally processing a fine pattern on one side of the bonding film or additional processing of a fine pattern on the surface of a mold or roller that transfers the embossing, the embossed side can have the characteristics described above. have. When a fine pattern is additionally processed on the surface of the bonding film, the surface profile of the embossed surface is adjusted, so that the glossiness of the bonding film can be adjusted.

Specifically, the fine pattern may be further processed by transferring the pattern to the surface of the bonding film using a mold or roller by further processing on a mold or roller for transferring the embossing to the bonding film. Illustratively, fine patterns may be further processed by fine sandblasting on a mold or roller. However, the method of further processing the fine pattern is not limited thereto.

The bonding film may be a single-layer film or a multi-layer film.

When the bonding film is a single-layer film, the bonding film may be formed of a bonding layer.

Hereinafter, the composition of the film for bonding, etc. are demonstrated.

The bonding film may include a polyvinyl acetal resin, and may include a polyvinyl acetal resin and a plasticizer.

Specifically, the bonding film may include 60 wt% or more and 76 wt% or less of polyvinyl acetal resin. The bonding film may contain 70 wt% or more and 76 wt% or less of polyvinyl acetal resin. The bonding film may include 71 wt% or more and 74 wt% or less of polyvinyl acetal resin. When the polyvinyl acetal resin is included in this range, it is possible to impart relatively high tensile strength and modulus to the laminated film for bonding.

The polyvinyl acetal resin may have an acetyl group content of less than 2% by weight. The polyvinyl acetal resin may have an acetyl group content of 0.01 or more and less than 1.5 wt%. The polyvinyl acetal resin may have a hydroxyl group content of 15 wt% or more. The polyvinyl acetal resin may have a hydroxyl group content of 16 wt% or more. The polyvinyl acetal resin may have a hydroxyl group content of 19 wt% or more. In addition, the polyvinyl acetal resin may have a hydroxyl group content of 30% by weight or less. When a polyvinyl acetal resin having such properties is applied to a bonding film, it may have excellent bonding to a substrate such as glass and have mechanical properties such as appropriate penetration resistance.

The polyvinyl acetal resin may be a polyvinyl acetal resin obtained by acetalizing polyvinyl alcohol having a polymerization degree of 1,600 or more and 3,000 or less with aldehyde. The polyvinyl acetal resin may be a polyvinyl acetal resin obtained by acetalizing polyvinyl alcohol having a polymerization degree of 1,700 or more and 2,500 or less with aldehyde. When such a polyvinyl acetal resin is applied, mechanical properties such as penetration resistance of the bonding film can be sufficiently improved.

The polyvinyl acetal resin may be a mixture of polyvinyl alcohol and aldehyde, and the type of aldehyde is not limited. Specifically, the aldehyde may be any one selected from the group consisting of n-butyl aldehyde, isobutyl aldehyde, n-barrel aldehyde, 2-ethyl butyl aldehyde, n-hexyl aldehyde, and blend resins thereof. When n-butyl aldehyde is applied as aldehyde, the prepared polyvinyl acetal resin may have a refractive index characteristic with a small difference from the refractive index of glass, and may have excellent bonding strength with glass.

The bonding film may contain 24 wt% or more and 40 wt% or less of a plasticizer. The bonding film may contain 24 wt% or more and 30 wt% or less of a plasticizer. The bonding film may contain 26 wt% or more and 29 wt% or less of a plasticizer. When the plasticizer is included in this range, it is good in that it can impart appropriate bonding strength and impact resistance to the laminated film for bonding.

Specifically, as a plasticizer, triethylene glycol bis 2-ethylhexanoate (3G8), tetraethylene glycol diheptanoate (4G7), triethylene glycol bis 2-ethylbutyrate (3GH), triethylene glycol bis 2-heptanoate From the group consisting of ate (3G7), dibutoxyethoxyethyl adipate (DBEA), butyl carbitol adipate (DBEEA), dibutyl sebacate (DBS), bis 2-hexyl adipate (DHA), and combinations thereof Any one selected may be applied, and specifically, the group consisting of triethylene glycol di-2-ethyl butyrate, triethylene glycol di-2-ethylhexanoate, triethylene glycol di-n-heptanoate, and combinations thereof It may include any one selected from, more specifically, triethylene glycol bis 2-ethylhexanoate (3G8) may be applied.

The bonding film may further include an additive as necessary, for example, the additive is any one selected from the group consisting of antioxidants, heat stabilizers, UV absorbers, UV stabilizers, IR absorbers, glass bonding strength regulators, and combinations thereof. can

The antioxidant may be a hindered amine type or a hindered phenol type. Specifically, in the polyvinyl butyral (PVB) manufacturing process that requires a process temperature of 150° C. or higher, a hindered phenol-based antioxidant is more preferable. The hindered phenol-based antioxidant may be, for example, IRGANOX 1076 or 1010 manufactured by BASF.

As the thermal stabilizer, a phosphite-based thermal stabilizer may be used in consideration of compatibility with antioxidants. For example, BASF's IRGAFOS 168 can be used.

As a UV absorber, Chemisorb 12, Chemisorb 79, Chemisolv 74, Chemisolv 102, BASF's Tinuvin 328, Tinuvin 329, Tinuvin 326, etc. of Chemipro Chemicals can be used. As a UV stabilizer, BASF's Tinuvin, etc. may be used.

ITO, ATO, AZO, etc. may be used as the IR absorber, and the glass bonding strength adjusting agent may include, but is not limited to, metal salts such as Mg, K, Na, epoxy-modified Si oil, or a mixture thereof.

The bonding film may be a multilayer film. The bonding film may be a laminate of two or more layers, a laminate of three or more layers, or a laminate of five or more layers. The multilayer film may include a bonding layer in direct contact with a light-transmitting laminate such as a glass plate, and a core layer that is distinct from the bonding layer. The core layer may have functionality, for example, may have functionality such as a heat shielding functional layer.

At least one layer including the bonding layer may include a polyvinyl acetal resin corresponding to the composition of the single-layer film described above, and may include a polyvinyl acetal resin and a plasticizer. Since the description of the polyvinyl acetal resin and the plasticizer overlaps with the description above, the description thereof will be omitted.

The bonding film may include a sound insulating layer. The sound insulating layer may be located between the bonding layers, and may be located on one surface of the bonding layer.

The sound insulating layer may include polyvinyl acetal resin.

The sound insulating layer may include 54 wt% or more of polyvinyl acetal resin. The sound insulating layer may contain 76 wt% or less of polyvinyl acetal resin. The sound insulating layer may include 60 wt% or more of polyvinyl acetal resin. The sound insulating layer may contain 70 wt% or less of polyvinyl acetal resin.

The sound insulating layer may include 24 wt% or more of a plasticizer. The sound insulating layer may include 46 wt% or less of a plasticizer. The sound insulating layer may contain 30 wt% or more of a plasticizer. The sound insulating layer may contain 40 wt% or less of a plasticizer.

The polyvinyl acetal resin included in the sound insulating layer may have an acetyl group content of 8 mol% or more. The polyvinyl acetal resin may have an acetal group content of 8 mol% or more and 30 mol% or less. In addition, the polyvinyl acetal resin included in the sound insulating layer may have a hydroxyl group content of 26 mol% or less. The polyvinyl acetal resin may have a hydroxyl group content of 10 wt% or more and 25 wt% or less. In this case, it is possible to impart more stable sound insulation properties to the bonding film.

The bonding film may be manufactured in a sheet shape by extruding a composition for manufacturing a bonding film including a resin, a plasticizer, and, if necessary, an additive, and molding it through T-DIE. When the bonding film is a multilayer film, a lamination means such as a feed block may be further applied to the front end of the T-DIE.

The bonding film prepared in the sheet shape may be manufactured as a bonding film through processes such as thickness control and embossing, but the manufacturing method of the bonding film of the embodiment is not limited to this method.

1 is a conceptual diagram illustrating an embossing roller applied in the manufacturing process of a bonding film of a comparative example, and FIG. 2 is a process of forming a surface embossing in the manufacturing process of the bonding film manufactured in an embodiment of the present invention. It is a conceptual diagram. Hereinafter, a method of manufacturing a bonding film having a surface embossing of the present invention with reference to FIGS. 1 and 2 will be described.

The single-layer film or the multi-layer film 100 is manufactured in a sheet shape in the same manner as described above, and then the surface embossing of the film is formed by applying the embossing roller 500 to form a bonding film.

Since the surface characteristics of the emboss roller 500 are transferred to the surface of a single-layer film or a multi-layer film by applying the method of heating and pressing that is usually applied to the bonding film, the surface characteristics of the embossing roller are controlled to obtain the characteristics of the surface on which the film embossing is formed. can be controlled

The embossing roller 500 may be manufactured by a method such as grit blasting on the surface of the basic roller. At this time, the surface properties can be controlled by adjusting the conditions (particle size, spraying pressure, spraying distance, spraying angle, etc.) applied at the time of grit blasting, which is complementarily reflected in the embossing properties of the film surface.

Illustratively, particles with an average outer diameter of 5 um are added to the recesses of the basic roller having an Rz roughness value of 30 to 90 um, having irregularities in the form of a matte pattern in which dots are randomly formed, from 30 to 40 cm Direct pressure spraying at a spray pressure of 0.2 MPa at a distance of . Through grit blasting, a fine pattern is formed on the surface of the film to control the surface properties of the film, so that the glossiness of the bonding film can be appropriately adjusted in the main viewing angle range.

The light transmitting laminate according to another embodiment disclosed herein is a first light transmitting layer, a bonding film located on one surface of the first light transmitting layer, and a second bonding film located on the bonding film and a light-transmitting layer.

The first light-transmitting layer and the second light-transmitting layer may each independently be light-transmitting glass or light-transmitting plastic.

The bonding film described above is applied to the bonding film, and a detailed description thereof will be omitted because it overlaps with the above description.

The moving means according to another embodiment disclosed herein includes the light-transmitting laminate as described above. The moving means may include a body forming a body of the moving means, a driving unit (engine, etc.) mounted on the body, driving wheels (wheels, etc.) rotatably mounted on the body, a connecting device connecting the driving wheels and the driving unit; and a windshield, which is a light-transmitting laminate that is mounted on a portion of the body and blocks wind from the outside.

Hereinafter, specific examples will be described in more detail. In the following description of the experiment, when it is unclear whether the unit is weight% or mole% with respect to the % base, it means weight%.

Manufacturing Example: Roller Machining

As shown in FIG. 1, a roller (Rz = 48 um) having random irregularities in the form of a matte pattern was applied as ROLL 1.

The same roller surface as ROLL 1 was subjected to grit blasting to prepare ROLL 2a and ROLL 2b, respectively. In the grit blasting treatment, particles with an average outer diameter of 5 μm were sprayed through a 200-mesh foreign material removal filter at a distance of 40 to 45 cm with a spray pressure of 0.4 MPa by direct pressure. The angle between the roller surface and the spray particles (or nozzles) was 85 to 105 degrees.

ROLL 2a was subjected to the above grit blasting treatment twice, and ROLL 2b was subjected to the above grit blasting treatment 3 times.

The rollers thus prepared were applied to Examples or Comparative Examples as shown in Table 1 below.

Preparation Example: Preparation of Film

Preparation of resin composition and additives

Each component used in the following Examples and Comparative Examples is as follows.

Polyvinyl butyral resin (A): Polyvinyl having 20.3 wt% of hydroxyl groups, 78.9 wt% of butyral groups, and 0.8 wt% of acetyl groups by adding PVA and n-BAL having a polymerization degree of 1700 and a saponification degree of 99, and proceeding with a normal synthesis process A butyral resin was obtained.

Preparation of additive: 0.1 parts by weight of Irganox1076 as an antioxidant, 0.2 parts by weight of TINUVIN-328 as a UV absorber, and 0.03 parts by weight of Mg Acetate as a bonding strength regulator were mixed and mixed to be sufficiently dispersed in a tumbler (total 0.33 parts by weight).

manufacture of film

Example 1: In 72.67 wt% of polyvinyl butyral resin (A), 27 wt% of 3g8 as a plasticizer and 0.33 wt% of an additive were added to a single twin-screw extruder and extruded, followed by T-DIE to prepare a mirror-finished sheet . After that, the film on which the surface pattern was transferred by embossing using ROLL 2a before winding was sampled in the form of a roll sample. The prepared sheet had a thickness of 760 um and a width of 1.0 M.

Example 2: It was prepared under the same conditions as in the manufacturing method of Example 1, but ROLL#2b was applied as a pattern roller.

Comparative Example 1: Prepared under the same conditions as in the manufacturing method of Example 1, but extruded by extruding a composition for preparing a bonding film including a resin, a plasticizer and an additive, and operating a lip cooler during molding through T-DIE A melt fracture shape was formed on the surface of the film to be used. The temperature of the lip cooler was applied at 130°C.

Comparative Example 2: It was prepared under the same conditions as the manufacturing method of Example 1, but ROLL#1 was applied as a pattern roller.

Evaluation example: evaluation of physical properties

Measurement of 3D Illuminance

Spd, Sku, and S10z values were obtained from the film surface according to ISO_25178 through a 3D roughness measuring device, respectively. Specifically, the 3D roughness of the film was measured using a non-contact three-dimensional roughness meter (model OLS 5000) manufactured by Olympus, and the above values were taken.

Measurements were made using an eyepiece 1x objective lens 50x. At this time, it was possible to scan an area of 597.5 um in width and 523.5 um in height per image. In the same pattern, a measurement area was randomly determined, and a total of 16 images, 4 in the horizontal direction and 4 in the vertical direction, were repeatedly measured, and stitching was performed to measure an image of 2390.2 um in width and 2381.2 um in size. The measured image was corrected with a general Gaussian filter and a 50 um S filter condition. The average of the values excluding the maximum and minimum values of the measured values from the corrected data was applied as a three-dimensional roughness measurement value, and the results are shown in Table 1 below.

Glossiness measurement

Samples having a size of 30 cm * 30 cm were cut in the center of the films prepared in Examples and Comparative Examples. One side of the sample was randomly divided into 5 sites. After setting the light receiving angle, the glossiness of each part is measured once. Thereafter, the other surface of the sample is randomly divided into 5 parts, and the glossiness of each part is measured once in the same way. After taking a total of 10 measured values, the average value was calculated as gloss, and is shown in Table 2.

The light receiving angles were 20°, 45°, and 60°. Glossiness was measured using a VG-7000 model manufactured by Nippon Denshoku, using JIS Z 8741-1997 as a standard.

After measuring the glossiness according to the light reception angles of 20°, 45°, and 60° for each Example and Comparative Example, the maximum glossiness of the glossiness for each light reception angle, the standard deviation for each glossiness, the sum of glossiness, and the average glossiness were calculated 2 is described.

Ease of detection of foreign substances

Films in the form of roll samples for each Example and Comparative Example were unwound, and a total of 10 evaluators were positioned around the unwound film. After that, the light source was installed under the same conditions as the normal foreign material detection operation. Each evaluator evaluated whether the visibility was excellent enough to easily detect foreign substances on the film unwound with the naked eye, and recorded as PASS if 7 or more evaluated excellent, and FAIL if less than 7 evaluated as excellent, and is shown in Table 1. .

roller used Spd(mm ^-2 ) Sku S10z(um) Foreign matter detection
Ease of evaluation Example 1 ROLL#2a 562 2.2 49.2 PASS Example 2 ROLL#2b 588 3.4 46.4 PASS Comparative Example 1 Unapplied 197 0.4 51.6 FAIL Comparative Example 2 ROLL#1 174 5.4 50.1 FAIL

Glossiness measurement result (%) Receiver angle 20° Receiver angle 45° Receiver angle 60° maximum
glossiness Standard Deviation by Glossiness sum of gloss average
glossiness Example 1 1.8 5.9 7.1 7.1 2.27 14.8 4.93 Example 2 1.4 4.3 5.5 5.5 1.72 11.2 3.73 Comparative Example 1 4.1 19.8 29.0 29.0 10.28 52.9 17.63 Comparative Example 2 5.2 8.8 25.5 25.5 8.84 39.5 13.17

In Tables 1 and 2, in the case of Examples 1 and 2, the Spd value was measured to be 550 mm ^-2 or more, whereas in Comparative Examples 1 and 2, it was measured to be 200 mm ^-2 or less. This means that the Spd value increases when fine pattern additional processing is performed on the surface of the embossing roller.

In the case of the Sku value, Examples 1 and 2 were measured to be within 0.5 to 4, and Comparative Examples 1 and 2 were measured to be less than 0.5 or greater than 4.

In the case of the S10z value, the S10z values of Examples and Comparative Examples were all measured within the range of 46 to 52 um. This means that there is no significant change in the S10z value even when a fine pattern is additionally processed on the surface of the embossing roller.

In the case of maximum gloss, Examples 1 and 2 were measured to be less than 10%, whereas Comparative Examples 1 and 2 were measured to be 25% or more. This indicates that when the embossing properties are adjusted through additional processing of a fine pattern on the surface of the bonding film, the glossiness in the main viewing angle range of the bonding film is lowered as a whole.

In the case of standard deviation by glossiness, Examples 1 and 2 were measured to be less than 3%, whereas Comparative Examples 1 and 2 were measured to be 8% or more. This indicates that in the case of the bonding film with the embossed characteristics controlled, the amount of change in glossiness according to the change in the light receiving angle is reduced.

For the sum of glossiness, Examples 1 and 2 were measured to be less than 15%, whereas Comparative Examples 1 and 2 were measured to be 35% or more. In addition, in the case of average glossiness, Examples 1 and 2 were measured to be 5% or less, whereas Comparative Examples 1 and 2 were measured to be 10% or more. This indicates that the bonding film with controlled embossing properties has overall lower gloss for each light receiving angle within the main viewing angle range.

For the evaluation of the ease of detecting foreign substances, Examples 1 and 2 were evaluated as PASS, whereas Comparative Examples 1 and 2 were evaluated as FAIL. This indicates that when the embossing properties of the bonding film are adjusted, the visibility is improved when inspecting foreign substances with the naked eye.

Although the preferred embodiment has been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements by those skilled in the art using the basic concept of the embodiment defined in the following claims are also within the scope of the present invention. will belong

100: bonding film
500, 500': embossing roller

Claims (12)

Including a surface on which the embossing is formed,
The maximum value of the glossiness measured at the light receiving angles of 20 °, 45 °, and 60 ° of the embossed surface is 20% or less,
The Spd value of the embossed surface is 200 mm ^-2 or more,
A bonding film containing polyvinyl acetal resin.
According to claim 1,
The standard deviation of glossiness measured at the light receiving angles of 20 °, 45 °, and 60 ° of the embossed surface is 7% or less, the bonding film.
The method of claim 1,
The sum of the glossiness measured at the light receiving angles of 20 °, 45 °, and 60 ° of the embossed surface is 70% or less, the bonding film.
According to claim 1,
The average value of the glossiness measured at the light receiving angles of 20 °, 45 °, and 60 ° of the embossed surface is 15% or less, the bonding film.
According to claim 1,
The Spd value of the embossed surface is 1500 mm ^-2 or less, the bonding film.
According to claim 1,
The Sku value of the embossed surface is 0.5 to 4, the bonding film.
According to claim 1,
The S10z value of the embossed surface is 30 to 90 um, the bonding film.
According to claim 1,
A bonding film comprising a fine pattern on the embossed surface.
The method of claim 1,
A film for bonding, which is a single-layer film of one layer or a laminated film of two or more layers.
The method of claim 1,
A bonding film comprising a sound insulating layer.
a first light-transmitting layer;
a bonding film positioned on one surface of the first light-transmitting layer; and
a second light-transmitting layer positioned on the bonding film;
including,
The bonding film includes an embossed surface,
The maximum value of the glossiness measured at the light receiving angles of 20 °, 45 °, and 60 ° of the embossed surface is 20% or less,
The Spd value of the embossed surface is 200 mm ^-2 or more,
The film for bonding contains a polyvinyl acetal resin, a light-transmitting laminate.
A moving means comprising the light-transmitting laminate according to claim 11 as a windshield.

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