KR102341122B1 - Liquid waterproof agent manufacturing method and waterproof method using thereof - Google Patents

Liquid waterproof agent manufacturing method and waterproof method using thereof Download PDF

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KR102341122B1
KR102341122B1 KR1020210070743A KR20210070743A KR102341122B1 KR 102341122 B1 KR102341122 B1 KR 102341122B1 KR 1020210070743 A KR1020210070743 A KR 1020210070743A KR 20210070743 A KR20210070743 A KR 20210070743A KR 102341122 B1 KR102341122 B1 KR 102341122B1
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weight
parts
waterproofing material
dioxane
liquid waterproofing
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KR1020210070743A
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Korean (ko)
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유지영
이선구
남원우
박민재
정성섭
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주식회사 건향알앤디
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/008Aldehydes, ketones
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/02Alcohols; Phenols; Ethers
    • C04B24/023Ethers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/46Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials

Abstract

The objective of the present invention is to provide a method for manufacturing a penetrating liquid waterproofing material that suppresses curing delay and heat generation and imparts water holding capacity, thereby providing physical properties, such as corrosion resistance, abrasion resistance, chemical resistance, and non-shrinkability, excellent adhesion properties and compressive strength, and a construction method using the same. To this end, provided is a method for manufacturing a penetrating liquid waterproofing material comprising: a step of mixing 70-90 parts by weight of tetrahydrofuran, 60-80 parts by weight of 1,4-dioxane, 50-70 parts by weight of 1,3-dioxane, 40-60 parts by weight of 1,4-benzodioxane, 30-50 parts by weight of acetaldehyde, 20-40 parts by weight of trichloroacetaldehyde, and 10-30 parts by weight of water, with respect to 100 parts by weight of ethylene oxide; and a step of making the mixture react at a temperature of 150-180℃ for 20 hours.

Description

침투식 액체 방수재 제조방법 및 이를 이용한 시공방법{Liquid waterproof agent manufacturing method and waterproof method using thereof}Penetrating liquid waterproofing material manufacturing method and construction method using the same {Liquid waterproof agent manufacturing method and waterproof method using thereof}

본 발명은 침투식 액체 방수재 제조방법 및 이를 이용한 시공방법에 관한 것으로서, 보다 상세하게는, 에틸렌옥사이드에 테트라하이드로퓨란, 1,4-다이옥산, 1,3-다이옥산, 1,4-벤조다이옥산, 아세트알데하이드, 트리클로로아세트알데하이드 및 물을 혼합하여 콘크리트 구조물에 도포시 뛰어난 상용성을 발휘하여 우수한 시멘트 페이스트 몰탈이 얻어지고 경화 지연성과 발열을 억제하고 보수성을 부여하여 내식성, 내마모성, 내약품성, 무수축성 등의 성능을 제공하고 고성능의 부착성과 압축강도를 제공할 수 있는 침투식 액체 방수재 제조방법 및 이를 이용한 시공방법에 관한 것이다.The present invention relates to a method for manufacturing a permeable liquid waterproofing material and a construction method using the same, and more particularly, to ethylene oxide, tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1,4-benzodioxane, acetone A mixture of aldehyde, trichloroacetaldehyde and water exhibits excellent compatibility when applied to concrete structures to obtain excellent cement paste mortar, suppresses curing delay and heat generation, and imparts water retention properties to provide corrosion resistance, abrasion resistance, chemical resistance, non-shrinkage, etc. It relates to a method for manufacturing a penetrating liquid waterproofing material capable of providing the performance of a high-performance adhesive and compressive strength, and a construction method using the same.

일반적으로 콘크리트 구조물의 수분에 의한 부식이나 파손 등을 방지하기 위해서는 콘크리트 구조물 표면에 방수 또는 방식 처리가 요구된다.In general, in order to prevent corrosion or damage caused by moisture of a concrete structure, waterproofing or anticorrosive treatment is required on the surface of the concrete structure.

이를 위하여, 현재 콘크리트 구조물의 건축 공사시 사용되고 있는 시멘트 방수재로는, 등록특허 제10-0566155호, 등록특허 제10-0973984호, 등록특허 제10-1293448호 및 특허공보 특1996-0006222호 등에 개시된 바와 같이, 다양한 것들이 있으나, 대부분 표면이 매우 거칠게 시공되는 콘크리트 구조물에 대해 충분한 방수 효과를 나타내고 있지 못하는 실정이다.To this end, as a cement waterproofing material currently used in the construction of concrete structures, it is disclosed in Patent Registration No. 10-0566155, Registration Patent No. 10-0973984, Registration Patent No. 10-1293448, and Patent Publication No. 1996-0006222. As shown, there are various types, but most of them do not exhibit a sufficient waterproofing effect for a concrete structure having a very rough surface.

예를 들면, 등록특허 제10-0566155호와 등록특허 제10-0973984호 등에 개시된 바와 같은 시멘트 방수재는, 알콕시실란 화합물 및 오르가노실록산 화합물 또는 그 축합물로부터 구성되는 폴리실록산을 수성매체로 분산, 유화, 용해한 실리콘변성아크릴계 투명도료를 제공하거나 또는, 알킬알콕시실란과 알킬알콕시실란 올리고머를 동시에 사용하는 수성 에멀젼 조성물을 제공하고 있으나, 상기와 같이 각종 지방산을 주원료로 하는 시멘트 방수재의 경우, 방수성은 우수하지만 콘크리트 표면 즉, 모체와의 접착력이 부족하여 시간이 경과되면 부풀음 현상이 나타나는 문제점이 있다.For example, in the cement waterproofing material disclosed in Patent Registration Nos. 10-0566155 and 10-0973984, etc., polysiloxane composed of an alkoxysilane compound and an organosiloxane compound or a condensate thereof is dispersed and emulsified in an aqueous medium. , a silicone-modified acrylic transparent paint dissolved therein, or an aqueous emulsion composition using an alkylalkoxysilane and an alkylalkoxysilane oligomer at the same time. There is a problem in that the concrete surface, that is, the adhesion to the parent body is insufficient, and the swelling phenomenon appears over time.

또한, 등록특허 제10-1293448호 등에 개시된 바와 같은 시멘트 방수재는, 테트라에톡시오로스실란과 메틸트리메톡시실란을 에폭시 분자 내에 도입한 에폭시 수지 조성물을 제공하고 있으나, 상기와 같이 합성수지와 파라핀 등을 주원료로 하는 시멘트 방수재의 경우, 모체와의 접착력과 방수성은 지방산을 주재료로 하는 시멘트 방수재에 비하여 우수한 특성을 가지지만, 강도가 부족하여 약간의 충격에도 방수층에 균열이 발생되는 문제점이 있다.In addition, the cement waterproofing material as disclosed in Korean Patent Registration No. 10-1293448, etc. provides an epoxy resin composition in which tetraethoxylossilane and methyltrimethoxysilane are introduced into the epoxy molecule, but as described above, synthetic resin, paraffin, etc. In the case of a cement waterproofing material using as a main raw material, adhesive strength and waterproofing properties with the parent body are superior to those of a cement waterproofing material containing fatty acids as the main material, but there is a problem in that the waterproofing layer is cracked even with a slight impact due to lack of strength.

또한, 특허공보 특1996-0006222호 등에 개시된 바와 같은 시멘트 방수재는, 시멘트에 유리분만, 모래, 계면활성제 및 규산소다 등이 혼합되는 조성물을 제공하고 있으나, 상기와 같이 각종 무기질 계통의 시멘트를 주원료로 하는 시멘트 방수재의 경우, 대부분 내마모성과 내후성이 부족하여 산성비에 취약한 문제점이 있다.In addition, the cement waterproofing material as disclosed in Patent Publication No. 1996-0006222, etc. provides a composition in which cement is mixed with glass powder, sand, a surfactant and sodium silicate, but as described above, various inorganic cements are used as the main raw material. In the case of cement waterproofing materials, most of them lack abrasion resistance and weather resistance, so they are vulnerable to acid rain.

또한, 종래의 시멘트 방수재는, 일반적으로 경화제의 점도가 높아 시멘트 중의 칼슘과 급속히 반응하게 되고 이에, 단시간에 시멘트와 함께 겔화가 이루어지기 때문에, 공극의 표면에만 침투가 된 상태에서 결정이 형성되어 용탈, 내구성저하, 차수성능저하 등이 발생되는 문제점이 있다.In addition, the conventional cement waterproofing material generally has a high viscosity of the curing agent, so it reacts rapidly with calcium in the cement, and thus, gels with the cement in a short time. , there is a problem in that durability, water-repellent performance, and the like occur.

따라서 본 발명의 목적은 에틸렌옥사이드에 테트라하이드로퓨란, 1,4-다이옥산, 1,3-다이옥산, 1,4-벤조다이옥산, 아세트알데하이드, 트리클로로아세트알데하이드 및 물을 혼합하여 콘크리트 구조물에 도포시 뛰어난 상용성을 발휘하여 우수한 시멘트 페이스트 몰탈 및 탄성 도막이 얻어지고 경화 지연성과 발열을 억제하고 보수성을 부여하여 내식성, 내마모성, 내약품성, 무수축성 등의 성능을 제공하고 고성능의 부착성과 압축강도를 제공할 수 있는 침투식 액체 방수재 제조방법 및 이를 이용한 시공방법을 제공하는 것이다. Therefore, an object of the present invention is to mix ethylene oxide with tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1,4-benzodioxane, acetaldehyde, trichloroacetaldehyde and water, and excellent in application to concrete structures. By exhibiting compatibility, excellent cement paste mortar and elastic coating film are obtained, and it suppresses curing delay and heat generation and provides water retention properties to provide performance such as corrosion resistance, abrasion resistance, chemical resistance, non-shrinkability, etc., and to provide high-performance adhesion and compressive strength. It is to provide a method for manufacturing a penetration type liquid waterproofing material and a construction method using the same.

한편, 본 발명의 목적은 이상에서 언급한 목적으로 제한되지 않으며, 언급되지 않은 다른 목적들은 아래의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the object of the present invention is not limited to the object mentioned above, and other objects not mentioned will be clearly understood by those skilled in the art from the following description.

이를 위하여, 본 발명에 의하면, 에틸렌옥사이드 100중량부에 테트라하이드로퓨란 70∼90중량부, 1,4-다이옥산 60~80중량부, 1,3-다이옥산 50~70중량부, 1,4-벤조다이옥산 40~60중량부, 아세트알데하이드 30~50중량부, 트리클로로아세트알데하이드 20~40중량부 및 물 10~30중량부가 혼합되는 단계와; 상기 혼합물이 150℃~180℃의 온도에서 20 시간 동안 반응되는 단계를 포함하는 침투식 액체 방수재의 제조방법이 제공된다.For this, according to the present invention, 70 to 90 parts by weight of tetrahydrofuran, 60 to 80 parts by weight of 1,4-dioxane, 50 to 70 parts by weight of 1,3-dioxane, 1,4-benzo by 100 parts by weight of ethylene oxide 40 to 60 parts by weight of dioxane, 30 to 50 parts by weight of acetaldehyde, 20 to 40 parts by weight of trichloroacetaldehyde and 10 to 30 parts by weight of water; There is provided a method for producing a permeable liquid waterproofing material comprising the step of reacting the mixture at a temperature of 150 °C to 180 °C for 20 hours.

또한, 본 발명에 의하면, 콘크리트 표면이 청소되고 프라이머가 도포되는 단계와; 상기 침투식 액체 방수재가 제조되는 단계와; 침투식 액체 방수재와 시멘트가 소정의 부피비로 혼합된 후 콘크리트 표면에 도포 또는 분사되어 방수가 실시되는 단계를 포함하는 침투식 액체 방수재를 이용한 시공방법이 제공된다.In addition, according to the present invention, the concrete surface is cleaned and the step of applying a primer; manufacturing the penetrating liquid waterproofing material; There is provided a construction method using a penetrating liquid waterproofing material, comprising the step of performing waterproofing by applying or spraying on a concrete surface after mixing the penetrating liquid waterproofing material and cement in a predetermined volume ratio.

따라서 본 발명에 의하면, 에틸렌옥사이드에 테트라하이드로퓨란, 1,4-다이옥산, 1,3-다이옥산, 1,4-벤조다이옥산, 아세트알데하이드, 트리클로로아세트알데하이드 및 물을 혼합하여 콘크리트 구조물에 도포시 뛰어난 상용성을 발휘하여 우수한 시멘트 페이스트 몰탈 및 탄성 도막이 얻어지고 경화 지연성과 발열을 억제하고 보수성을 부여하여 내식성, 내마모성, 내약품성, 무수축성 등의 성능을 제공하고 고성능의 부착성과 압축강도를 제공할 수 있다. Therefore, according to the present invention, ethylene oxide is mixed with tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1,4-benzodioxane, acetaldehyde, trichloroacetaldehyde and water, which is excellent when applied to concrete structures. By exhibiting compatibility, excellent cement paste mortar and elastic coating film are obtained, and it suppresses curing delay and heat generation and provides water retention properties to provide performance such as corrosion resistance, abrasion resistance, chemical resistance, non-shrinkability, etc., and to provide high-performance adhesion and compressive strength. have.

한편, 본 발명의 효과는 이상에서 언급한 효과로 제한되지 않으며, 언급되지 않은 다른 효과들은 청구범위의 기재로부터 통상의 기술자에게 명확하게 이해될 수 있을 것이다.On the other hand, the effects of the present invention are not limited to the above-mentioned effects, and other effects not mentioned will be clearly understood by those skilled in the art from the description of the claims.

이하, 본 발명의 바람직한 실시예에 대하여 상세히 설명하기로 한다. Hereinafter, preferred embodiments of the present invention will be described in detail.

본 발명의 바람직한 실시예에 따른 침투식 액체 방수재는, 에틸렌옥사이드에 테트라하이드로퓨란, 1,4-다이옥산, 1,3-다이옥산, 1,4-벤조다이옥산, 아세트알데하이드, 트리클로로아세트알데하이드 및 물이 첨가된 후 소정의 온도에서 소정의 시간 동안 반응되어 제조된다.Penetrating liquid waterproofing material according to a preferred embodiment of the present invention, tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1,4-benzodioxane, acetaldehyde, trichloroacetaldehyde and water in ethylene oxide After addition, it is prepared by reacting at a predetermined temperature for a predetermined time.

구체적으로 본 발명의 침투식 액체 방수재는, 에틸렌옥사이드 100중량부에 테트라하이드로퓨란 70∼90중량부, 1,4-다이옥산 60~80중량부, 1,3-다이옥산 50~70중량부, 1,4-벤조다이옥산 40~60중량부, 아세트알데하이드 30~50중량부, 트리클로로아세트알데하이드 20~40중량부 및 물 10~30중량부가 혼합된 후, 150℃~180℃의 온도에서 20 시간 동안 반응되어 제조된다.Specifically, the penetrating liquid waterproofing material of the present invention is 70 to 90 parts by weight of tetrahydrofuran, 60 to 80 parts by weight of 1,4-dioxane, 50 to 70 parts by weight of 1,3-dioxane, 1, After mixing 40-60 parts by weight of 4-benzodioxane, 30-50 parts by weight of acetaldehyde, 20-40 parts by weight of trichloroacetaldehyde, and 10-30 parts by weight of water, react at a temperature of 150°C to 180°C for 20 hours to be manufactured

한편, 본 발명의 바람직한 실시예에 따른 침투식 액체 방수재의 제조방법은, 에틸렌옥사이드 100중량부에 테트라하이드로퓨란 70∼90중량부, 1,4-다이옥산 60~80중량부, 1,3-다이옥산 50~70중량부, 1,4-벤조다이옥산 40~60중량부, 아세트알데하이드 30~50중량부, 트리클로로아세트알데하이드 20~40중량부 및 물 10~30중량부가 혼합되는 단계와, 상기 혼합물이 150℃~180℃의 온도에서 20 시간 동안 반응되는 단계 등을 포함한다.On the other hand, the method of manufacturing a permeable liquid waterproofing material according to a preferred embodiment of the present invention is 70 to 90 parts by weight of tetrahydrofuran, 60 to 80 parts by weight of 1,4-dioxane, 1,3-dioxane to 100 parts by weight of ethylene oxide 50 to 70 parts by weight, 40 to 60 parts by weight of 1,4-benzodioxane, 30 to 50 parts by weight of acetaldehyde, 20 to 40 parts by weight of trichloroacetaldehyde, and 10 to 30 parts by weight of water are mixed, and the mixture is Including a step of reacting for 20 hours at a temperature of 150 ℃ ~ 180 ℃.

에틸렌옥사이드는, 액체 방수재의 투수비와 흡수비를 낮추는 기능을 제공한다.Ethylene oxide provides a function of lowering the water permeability and absorption ratio of the liquid waterproofing material.

테트라이드로퓨란은, 상기 조성물들과 반응하여 도막층을 형성하는 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 70~90중량부가 혼합되는데, 70중량부 보다 적게 첨가되면 접착 강도가 저하되고, 90중량부 보다 많이 첨가되면 점성이 너무 커지게 되어 침투성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다. Tetrahydrofuran is a material that reacts with the above compositions to form a coating layer, and 70 to 90 parts by weight are mixed with respect to 100 parts by weight of the ethylene oxide. When less than 70 parts by weight is added, the adhesive strength decreases, When added in more than parts, there is a problem in that the viscosity becomes too large and the permeability is lowered. Therefore, it is preferable to have the limited parts by weight as described above.

1,4-다이옥산은, 상기 조성물들과 반응하여 소정의 점도를 제공하기 위한 결합 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 60~80중량부가 혼합되는데, 60중량부 보다 적게 첨가되면 액체 방수재의 전반적인 점도가 너무 커지게 되어 침투성이 저하되고, 80중량부 보다 많이 첨가되면 액체 방수재의 전반적인 점도가 너무 작아지게 되어 시공성이 크게 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.1,4-dioxane, as a binding material for reacting with the compositions to provide a predetermined viscosity, is mixed with 60 to 80 parts by weight based on 100 parts by weight of the ethylene oxide, when less than 60 parts by weight is added, the liquid waterproofing material Since the overall viscosity becomes too large to lower the permeability, and when more than 80 parts by weight is added, the overall viscosity of the liquid waterproofing material becomes too small and the workability is greatly reduced, so it is preferable to have the limited parts by weight as described above.

1,3-다이옥산은, 1,4-다이옥산과 함께 상기 조성물들과 반응시 방수성을 제공하기 위한 결합 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 50~70중량부가 혼합되는데, 50중량부 보다 적게 첨가되면 방수성이 저하되고, 70중량부 보다 많이 첨가되면 콘크리트와의 접착력이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.1,3-dioxane is a binding material for providing waterproofness when reacting with the compositions together with 1,4-dioxane, 50 to 70 parts by weight are mixed with respect to 100 parts by weight of the ethylene oxide, less than 50 parts by weight When added, waterproofness is lowered, and when added more than 70 parts by weight, there is a problem in that adhesion with concrete is lowered.

1,4-벤조다이옥산은, 1,4-다이옥산과 함께 상기 조성물들과 반응시 가사 시간을 조절하는 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 40~60중량부가 혼합되는데, 40중량부 보다 적게 첨가되면 경화 시간이 너무 느려 전체 작업 시간이 증가되고, 60중량부 보다 많이 첨가되면 에틸렌옥사이드의 점도가 너무 높아 분사 및 도포 작업과 침투성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.1,4-benzodioxane, as a material for controlling pot life when reacting with the compositions together with 1,4-dioxane, is mixed with 40 to 60 parts by weight based on 100 parts by weight of ethylene oxide, less than 40 parts by weight When added, the curing time is too slow, the overall working time is increased, and when added more than 60 parts by weight, the viscosity of ethylene oxide is too high, and there is a problem in that spraying and coating operations and permeability are lowered, so it is preferable to have a limited weight part as described above do.

아세트알데하이드는, 상기 조성물들과 반응시 코팅 기능을 제공하는 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 30~50중량부가 혼합되는데, 30중량부 보다 적게 첨가되면 코팅도가 너무 작아지게 되고, 50중량부 보다 많이 첨가되면 코팅도가 너무 커지게 되어 침투성과 시공성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.Acetaldehyde, as a material that provides a coating function when reacting with the compositions, is mixed with 30-50 parts by weight based on 100 parts by weight of the ethylene oxide, but when less than 30 parts by weight is added, the degree of coating becomes too small, 50 When more than 1 part by weight is added, the coating degree becomes too large and there is a problem in that permeability and workability are deteriorated.

트리클로로아세트알데하이드는, 상기 조성물들과 반응시 콘크리트 표면과의 접착력과 셀프레벨링 기능을 제공하는 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 20~40중량부가 혼합되는데, 20중량부 보다 적게 첨가되면 접착력이 약하여 쉽게 박리되고, 40중량부 보다 많이 첨가되면 접착력을 강해지지만 셀프레벨링 기능이 저하되어 작업성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.Trichloroacetaldehyde is a substance that provides adhesion with the concrete surface and a self-leveling function when reacting with the above compositions. 20-40 parts by weight is mixed with respect to 100 parts by weight of the ethylene oxide, but when less than 20 parts by weight is added The adhesive strength is weak and peels off easily, and when more than 40 parts by weight is added, the adhesive strength is strengthened, but there is a problem in that the self-leveling function is lowered and workability is reduced.

물은, 상기 조성물들의 교반 및 반응시 소정의 점도를 유지시켜 콘크리트 표면에 침투시 침투율이나 투과율 등이 조절되도록 하는 물질로서, 상기 에틸렌옥사이드 100중량부에 대하여 10~30중량부가 혼합되는데, 10중량부 보다 적게 첨가되면 조성물들의 결합도 및 접착 강도가 강해져 시공성이 저하되고, 30중량부 보다 많이 첨가되면 조성물들의 결합도 및 접착 강도가 약해져 접착 및 방수 기능이 저하되는 문제점이 있으므로, 상기와 같은 한정된 중량부를 가지는 것이 바람직하다.Water is a substance that maintains a predetermined viscosity during stirring and reaction of the compositions to control the penetration rate or transmittance when penetrating into the concrete surface, and 10 to 30 parts by weight are mixed with respect to 100 parts by weight of the ethylene oxide, 10 parts by weight When less than 30 parts by weight is added, the degree of bonding and adhesive strength of the compositions is strengthened and workability is reduced. It is preferable to have parts by weight.

한편, 본 발명에 의하면, 상기 액체 방수재의 제조시, 상기와 같은 조성물들이 물에 혼합되는 경우 150℃~180℃의 온도에서 20 시간 동안 반응되도록 하고 있는데, 반응 온도와 시간이 상기 수치보다 작으면 팽윤율이 저하되고, 반응 온도와 시간이 상기 수치 보다 크면 고증점이 되어 교반성이 저하되는 문제점이 있으므로, 상기와 같은 한정된 반응 온도와 시간을 가지는 것이 바람직하다.On the other hand, according to the present invention, when preparing the liquid waterproofing material, when the above compositions are mixed with water, they are reacted at a temperature of 150 ° C. to 180 ° C. for 20 hours. If the swelling rate is lowered, and the reaction temperature and time are greater than the above values, there is a problem in that the stirrability is lowered due to high thickening, so it is preferable to have the limited reaction temperature and time as described above.

이하, 본 발명의 바람직한 실시예에 따른 침투식 액체 방수재의 효과를 구체적인 실시예를 통해 설명하기로 한다. Hereinafter, the effect of the penetrating liquid waterproofing material according to a preferred embodiment of the present invention will be described with reference to specific examples.

에틸렌옥사이드 100중량부에 테트라하이드로퓨란 60중량부, 1,4-다이옥산 50중량부, 1,3-다이옥산 40중량부, 1,4-벤조다이옥산 70중량부, 아세트알데하이드 60중량부, 트리클로로아세트알데하이드 50중량부 및 물 40중량부가 혼합된 후, 100℃의 온도에서 15 시간 동안 반응되어 침투식 액체 방수재가 제조된다.To 100 parts by weight of ethylene oxide, 60 parts by weight of tetrahydrofuran, 50 parts by weight of 1,4-dioxane, 40 parts by weight of 1,3-dioxane, 70 parts by weight of 1,4-benzodioxane, 60 parts by weight of acetaldehyde, trichloroacetate After mixing 50 parts by weight of aldehyde and 40 parts by weight of water, it is reacted at a temperature of 100° C. for 15 hours to prepare a penetrating liquid waterproofing material.

에틸렌옥사이드 100중량부에 테트라하이드로퓨란 80중량부, 1,4-다이옥산 70중량부, 1,3-다이옥산 60중량부, 1,4-벤조다이옥산 50중량부, 아세트알데하이드 40중량부, 트리클로로아세트알데하이드 30중량부 및 물 20중량부가 혼합된 후, 180℃의 온도에서 20 시간 동안 반응되어 침투식 액체 방수재가 제조된다.To 100 parts by weight of ethylene oxide, 80 parts by weight of tetrahydrofuran, 70 parts by weight of 1,4-dioxane, 60 parts by weight of 1,3-dioxane, 50 parts by weight of 1,4-benzodioxane, 40 parts by weight of acetaldehyde, trichloroacetate After 30 parts by weight of aldehyde and 20 parts by weight of water are mixed, they are reacted at a temperature of 180° C. for 20 hours to prepare a penetrating liquid waterproofing material.

에틸렌옥사이드 100중량부에 테트라하이드로퓨란 100중량부, 1,4-다이옥산 90중량부, 1,3-다이옥산 80중량부, 1,4-벤조다이옥산 30중량부, 아세트알데하이드 20중량부, 트리클로로아세트알데하이드 10중량부 및 물 5중량부가 혼합된 후, 200℃의 온도에서 24 시간 동안 반응되어 침투식 액체 방수재가 제조된다.100 parts by weight of ethylene oxide, 100 parts by weight of tetrahydrofuran, 90 parts by weight of 1,4-dioxane, 80 parts by weight of 1,3-dioxane, 30 parts by weight of 1,4-benzodioxane, 20 parts by weight of acetaldehyde, trichloroacetate After mixing 10 parts by weight of aldehyde and 5 parts by weight of water, it is reacted at a temperature of 200° C. for 24 hours to prepare a penetrating liquid waterproofing material.

이후, 상기 실시예 1 내지 3에 따라 제조된 침투식 액체 방수재와, 상기 실시예들의 참고예 또는 평가예로서 시제품(특허공개 1997-0065579)을 KSF2451에 의거하여 중량비 기준으로 방수재:레미탈(시멘트) = 3:2로 배합하여 시험편을 제조하고 24시간 후 탈형하고 이후, 다시 10일간 양생한 후, 압축강도, 인장강도 및 흡수시험 등을 실시하여 표 1에 그 측정 결과를 나타내었다. Thereafter, the penetration liquid waterproofing material manufactured according to Examples 1 to 3 and the prototype (Patent Publication 1997-0065579) as a reference example or evaluation example of the above Examples were tested in a weight ratio based on KSF2451 waterproofing material: Remital (cement). ) = 3:2 to prepare a test piece, demold after 24 hours, and after curing for 10 days again, compressive strength, tensile strength and absorption tests were performed, and the measurement results are shown in Table 1.

Figure 112021063203517-pat00001
Figure 112021063203517-pat00001

따라서 본 발명의 바람직한 실시예에 따른 침투식 액체 방수재는, 상기 표 1에 나타낸 바와 같이, A사의 제품에 비하여, 안정성이 양호하고 흡수비와 투수비가 우수하면서도 부착강도, 압축강도, 인장강도 및 신장율이 뛰어난 것을 알 수 있다.Therefore, as shown in Table 1 above, the penetrating liquid waterproofing material according to a preferred embodiment of the present invention has better stability and excellent water absorption and water permeability ratio compared to the product of Company A, but also has excellent adhesion strength, compressive strength, tensile strength and elongation. It can be seen that this is excellent.

한편, 본 발명의 바람직한 실시예에 따른 침투식 액체 방수재를 이용한 시공방법은 다음과 같다.On the other hand, the construction method using the penetration type liquid waterproofing material according to a preferred embodiment of the present invention is as follows.

먼저, 작업자에 의해 상기와 같이 조성되는 침투식 액체 방수재가 시공되기 위한 콘크리트 표면이 청소 및 처리된다. First, the concrete surface is cleaned and treated by the operator for the penetration type liquid waterproofing material to be constructed as described above.

여기서, 콘크리트 표면의 청소는, 콘크리트 표면에 붙어 있는 먼지, 오염물, 또는 오일을 제거하고 시공될 표면의 돌출부가 매끄럽게 처리되는 것을 포함한다.Here, the cleaning of the concrete surface includes removing dust, contaminants, or oil adhering to the concrete surface and smoothing the protrusion of the surface to be constructed.

이후, 상기와 같은 침투식 액체 방수재가 제조된다.Then, the penetration type liquid waterproofing material as described above is manufactured.

이후, 상기 침투식 액체 방수재와 시멘트가 소정의 부피비 일예로, 3:2의 부피비로 배합된 후 상기 표면 처리된 시공표면에 소정의 두께로 도포된 후 건조 및 경화되어 시공이 완료된다.Thereafter, the penetrating liquid waterproofing material and cement are mixed in a predetermined volume ratio, for example, 3:2, and then applied to the surface-treated construction surface to a predetermined thickness, dried and cured, and construction is completed.

따라서 본 발명의 바람직한 실시예에 의한, 에틸렌옥사이드에 테트라하이드로퓨란, 1,4-다이옥산, 1,3-다이옥산, 1,4-벤조다이옥산, 아세트알데하이드, 트리클로로아세트알데하이드 및 물을 혼합하여 콘크리트 구조물에 도포시 뛰어난 상용성을 발휘하여 우수한 시멘트 페이스트 몰탈 및 탄성 도막이 얻어지고 경화 지연성과 발열을 억제하고 보수성을 부여하여 내식성, 내마모성, 내약품성, 무수축성 등의 성능을 제공하고 고성능의 부착성과 압축강도를 제공할 수 있다.Therefore, according to a preferred embodiment of the present invention, ethylene oxide is mixed with tetrahydrofuran, 1,4-dioxane, 1,3-dioxane, 1,4-benzodioxane, acetaldehyde, trichloroacetaldehyde and water to form a concrete structure It exhibits excellent compatibility when applied to a cement paste, and an excellent cement paste mortar and elastic coating film are obtained, and it suppresses curing delay and heat generation and provides water retention properties to provide performance such as corrosion resistance, abrasion resistance, chemical resistance, non-shrinkability, etc., and high-performance adhesion and compressive strength. can provide

이상 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 설명하였지만, 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 벗어나지 않는 범위 내에서 여러 가지로 치환, 변형 및 변경이 가능하므로 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다. Although preferred embodiments of the present invention have been described with reference to the accompanying drawings, those of ordinary skill in the art to which the present invention pertains may substitute variously within the scope without departing from the technical spirit or essential characteristics of the present invention. and variations are possible, so it will be understood that the embodiments may be implemented in other specific forms. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive.

Claims (2)

에틸렌옥사이드 100중량부에 테트라하이드로퓨란 70∼90중량부, 1,4-다이옥산 60~80중량부, 1,3-다이옥산 50~70중량부, 1,4-벤조다이옥산 40~60중량부, 아세트알데하이드 30~50중량부, 트리클로로아세트알데하이드 20~40중량부 및 물 10~30중량부가 혼합되는 단계와;
상기 혼합물이 150℃~180℃의 온도에서 20 시간 동안 반응되는 단계를 포함하는 것을 특징으로 하는 침투식 액체 방수재의 제조방법.
To 100 parts by weight of ethylene oxide, 70 to 90 parts by weight of tetrahydrofuran, 60 to 80 parts by weight of 1,4-dioxane, 50 to 70 parts by weight of 1,3-dioxane, 40 to 60 parts by weight of 1,4-benzodioxane, acetone 30 to 50 parts by weight of aldehyde, 20 to 40 parts by weight of trichloroacetaldehyde, and 10 to 30 parts by weight of water are mixed;
Method for producing a penetration-type liquid waterproofing material comprising the step of the mixture is reacted at a temperature of 150 ℃ ~ 180 ℃ for 20 hours.
콘크리트 표면이 청소되는 단계와;
제1항에 따른 침투식 액체 방수재가 제조되는 단계와;
침투식 액체 방수재와 시멘트가 소정의 부피비로 혼합된 후 콘크리트 표면에 도포 또는 분사되어 방수가 실시되는 단계를 포함하는 것을 특징으로 하는 침투식 액체 방수재를 이용한 시공방법.
cleaning the concrete surface;
The step of manufacturing a penetration-type liquid waterproofing material according to claim 1;
A construction method using a penetrating liquid waterproofing material, comprising the step of mixing the penetrating liquid waterproofing material and cement in a predetermined volume ratio and then applying or spraying on the concrete surface to perform waterproofing.
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