KR102336332B1 - A Environment Agriculture Biodegradable Mulch Non-woven Fabrics Manufactory System Using Natural Cotton And Method of Operation Thereof - Google Patents

A Environment Agriculture Biodegradable Mulch Non-woven Fabrics Manufactory System Using Natural Cotton And Method of Operation Thereof Download PDF

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KR102336332B1
KR102336332B1 KR1020200155088A KR20200155088A KR102336332B1 KR 102336332 B1 KR102336332 B1 KR 102336332B1 KR 1020200155088 A KR1020200155088 A KR 1020200155088A KR 20200155088 A KR20200155088 A KR 20200155088A KR 102336332 B1 KR102336332 B1 KR 102336332B1
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mulching
natural
woven fabric
web
coating
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안혜림
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권종욱
안혜림
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H17/00—Felting apparatus
    • D04H17/10—Felting apparatus for felting between rollers, e.g. heated rollers
    • D04H17/12—Multi-roller apparatus
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00—Protecting plants
    • A01G13/02—Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0256—Ground coverings
    • A01G13/0262—Mulches, i.e. covering material not-pre-formed in mats or sheets
    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02—Carding machines
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/407—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing absorbing substances, e.g. activated carbon
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/28—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture specially adapted for farming

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Protection Of Plants (AREA)

Abstract

The present invention relates to a system for manufacturing an eco-friendly agricultural biodegradable mulching non-woven fabric using natural cotton to increase manufacturing efficiency and an operation method thereof. According to the present invention, the system comprises: a mulching non-woven fabric generating unit including a first carding machine carding natural cotton and spraying a natural adhesive while entangling carded natural cotton fibers in various directions by blowing air to form a vortex to perform pressing by a pressing roller so as to make a first web and a second carding machine making a second web by combining two or more of the generated first webs; a mulching non-woven fabric pressing unit molding a mulching non-woven fabric made by combining a plurality of second webs by a press including a pressing roller; a mulching non-woven fabric absorbent attachment and drying unit attaching an absorbent to the pressed mulching non-woven fabric and performing first drying so that color coating will be performed well; a mulching non-woven fabric dying and coating unit coating the first dried mulching non-woven fabric with a natural colorant and coating the surface with a natural coating material; a mulching non-woven fabric drying unit performing secondary drying and winding the dye-coated mulching non-woven fabric on a roller rod; and a mulching non-woven fabric packaging unit cutting the dye-coated mulching non-woven fabric completing secondary drying and wound on the roller rod to a required length and packaging the cut mulching non-woven fabric.

Description

천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템 및 그 시스템 운용방법{A Environment Agriculture Biodegradable Mulch Non-woven Fabrics Manufactory System Using Natural Cotton And Method of Operation Thereof} A Environment Agriculture Biodegradable Mulch Non-woven Fabrics Manufactory System Using Natural Cotton And Method of Operation Thereof

본 발명은 천연면을 이용한 친환경 유기 농업용 생분해성 멀칭부직포 생산시스템 및 그 시스템 운용방법에 관한 것으로, 보다 상세하게는, 천연면으로 값싸고 생분해되어 환경오염이 없고, 농경작 인력절감의 효과를 얻을 수 있는, 멀칭부직포를 생산하는 시스템 및 그 시스템 운용방법에 관한 것이다.The present invention relates to a production system for eco-friendly organic agricultural biodegradable mulching nonwoven fabric using natural cotton and a method for operating the system, and more specifically, to natural cotton, cheap and biodegradable, so that there is no environmental pollution, and the effect of reducing manpower for farming can be obtained. It relates to a system for producing a mulching non-woven fabric and a method of operating the system.

일반적으로, 멀칭(mulching)은 농작물을 재배할 때 경지토양의 표면을 덮어주는 기능을 하면서, 토양침식방지ㅇ토양수분유지ㅇ지온조절ㅇ잡초억제ㅇ토양오염방지 등의 다양한 목적으로 사용되었다.In general, mulching has been used for various purposes, such as preventing soil erosion, maintaining soil moisture, controlling the temperature, controlling weeds, and preventing soil contamination while serving to cover the surface of cultivated soil when cultivating crops.

재배작물을 제외한 기타 식물들에게 생장에 필요한 태양 빛을 물리적으로 차단하는 차양막 기능과 함께, 지온 조절 기능과 함께 잡초 억제 기능을 수행하기도 하고, 농사에 필요 없는 식물들의 생장을 최대한 방해함으로써, 잡초 제거를 위한 제초제의 사용을 억제하여 토양이 오염되는 것을 방지하는 기능을 하였다.In addition to the awning function that physically blocks sunlight necessary for growth for other plants except for cultivated crops, it also performs a weed suppression function along with a geothermal control function, and removes weeds by maximally obstructing the growth of plants that are not necessary for farming. It has a function to prevent soil contamination by suppressing the use of herbicides for

이러한 특징 때문에 작업이 간편하고 확보가 용이한 폴리에틸렌이나 폴리염화비닐과 같은 재료를 사용하였다.Because of these characteristics, materials such as polyethylene or polyvinyl chloride, which are easy to work with and easy to secure, were used.

그러나, 상기한 비닐 재료들은 흙 속에 묻은 후에 수거하는 작업을 거쳐야 하는데, 회수를 위한 작업강도가 상상외로 높을 뿐만 아니라 농촌인력의 노령화로 인하여 완력으로 제거되기가 어렵고 대부분의 비닐 멀칭지가 흙 속에 영구적으로 남게 되어 환경오염 문제를 유발하였다.However, the above-mentioned vinyl materials have to go through the work of collecting them after they are buried in the soil. The work intensity for recovery is unexpectedly high, and it is difficult to remove by force due to the aging of the rural workforce, and most of the vinyl mulching papers are permanently buried in the soil. As a result, it caused environmental pollution problems.

최근에는, 이러한 문제점을 극복하기 위해서, 땅속에서 일정한 시간이 지나면 생분해되는 멀칭재료에 대한 연구가 지속적으로 행해져 오고 있다.Recently, in order to overcome this problem, research on mulching materials that are biodegradable after a certain period of time in the ground has been continuously conducted.

한국등록특허 10-1347898 한국등록특허 10-01075708Korean Patent 10-1347898 Korean Patent 10-01075708

본 발명은 상기와 같은 문제점을 해결하기 위해 도출된 것으로, 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템 및 그 시스템 운용방법과 그 시스템으로 생산한 생분해성 멀칭부직포를 제공한다.The present invention was derived to solve the above problems, and provides a system for efficiently producing an eco-friendly agricultural biodegradable mulching nonwoven fabric using natural cotton, a method for operating the system, and a biodegradable mulching nonwoven fabric produced by the system.

상기와 같은 목적을 달성하기 위한 수단으로, 천연면를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(web)를 만드는 제1카딩기와 생성된 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(web)를 만드는 제2카딩기를 갖는 멀칭부직포생성부;As a means for achieving the above object, natural cotton is carded and air is sprayed to form a vortex, so that the carded natural cotton fibers are entangled in various directions while spraying a natural adhesive and pressing it with a pressing roller to form a first web (web) A mulching nonwoven fabric generating unit having a second carding machine for making a second web (web) by combining two or more of the generated first web (web) with a first carding machine to make a;

복수로 결합하여 만든 제2웨브로 만들어진 멀칭부직포를 압착롤러가 있는 압착기로 압착하여 성형하는 멀칭부직포압착부;A mulching nonwoven compression unit for pressing and molding a mulching nonwoven fabric made of a second web made by combining a plurality of them with a pressing machine having a pressing roller;

압착된 멀칭부직포에 흡수제를 부착하고 염색코팅이 잘되도록 제1건조하는 멀칭부직포흡수제부착건조부;A mulching nonwoven absorbent attachment drying unit attaching an absorbent to the compressed mulching nonwoven fabric and first drying it so that the dye coating is good;

제1건조된 멀칭부직포에 천연색료를 염색하고 표면을 천연코팅재로 코팅하는 멀팅부직포염색코팅부;The first dried mulching nonwoven fabric is dyed with a natural colorant and the surface is coated with a natural coating material.

염색 코팅된 멀칭부직포를 제2건조하여 롤러 봉에 감는 멀칭부직포건조부;A mulching non-woven drying unit winding the dye-coated mulching non-woven fabric on a roller rod by drying the second;

제2건조되어 롤러 봉에 감아있는 염색코팅된 멀칭부직포를 필요한 길이로 제단포장하는 멀칭부직포포장부를 포함한다. It includes a mulching non-woven packaging unit for cutting and packaging the dye-coated mulching non-woven fabric wound on the second dried roller rod to a required length.

상기 제1카딩기는 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 한쪽으로 치우치지 않도록 격자구조에서 접착제를 분사하는 칸막이 형태의 누름판을 포함한다. The first carding machine includes a partition-type pressing plate that sprays an adhesive in a grid structure so that the carded natural cotton fibers are entangled in various directions and are not biased to one side.

상기 천연면은 재활용 재생면을 포함한다.The natural cotton includes recycled and regenerated cotton.

상기 천연접착제는 식물성 아교 또는 동물성 아교 중에서 선택되는 어느 하나 또는 둘 이상의 접착제를 혼합하여 물에 녹여 사용하는 것을 포함한다.The natural adhesive includes mixing any one or two or more adhesives selected from plant glue or animal glue and dissolving it in water.

상기 흡수제는 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제를 혼합사용하는 것을 포함한다.The absorbent includes any one or a mixture of two or more absorbents selected from zeolite, silica gel, and activated carbon powder.

상기 천연색료는 뽕나무오디, 오징어 먹물, 참숯 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연색료를 혼합사용하는 것을 포함한다.The natural colorant includes mixing and using any one or two or more natural colorants selected from mulberry mulberry, squid ink, and charcoal powder.

상기 천연코팅제는 둥굴레뿌리. 다시마, 타피오카 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연코팅제를 혼합사용하는 것을 포함한다.The natural coating agent is Dungulle root. It includes mixing and using any one or two or more natural coating agents selected from kelp and tapioca powder.

상기 멀팅부직포염색코팅부는 천연색료 및 천연코팅제를 분사하는 장치를 포함한다.The multing non-woven fabric dyeing coating unit includes a device for spraying a natural colorant and a natural coating agent.

상기 멀칭부직포포장부는 와인딩 머시인(winding machine)을 포함한다.The mulching non-woven packaging unit includes a winding machine.

상기와 같은 목적을 달성하기 위한 수단으로, 천연면를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(web)를 만들고, 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(web)를 만드는 단계;As a means for achieving the above object, natural cotton is carded and air is sprayed to form a vortex, so that the carded natural cotton fibers are entangled in various directions while spraying a natural adhesive and pressing it with a pressing roller to form a first web (web) Making a step to make a second web (web) by combining two or more of the first web (web);

제2웨브를 압착하여 멀칭부칙포를 성형하는 단계;Squeezing the second web to form a mulching buggy fabric;

멀칭부직포에 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제를 혼합 분사하여 염색코팅이 잘되도록 제1건조하는 단계;A first drying step by mixing and spraying any one or two or more absorbents selected from zeolite, silica gel, and activated carbon powder on the mulching non-woven fabric so that the dye coating is well;

제1건조된 멀칭부직포에 뽕나무오디, 오징어 먹물, 참숯 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연색료와 둥굴레뿌리, 다시마, 타피오카 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연코팅제를 혼합사용하여 염색코팅하는 단계;Dye coating by mixing any one or two or more natural coloring agents selected from mulberry mulberry, squid ink, and charcoal powder on the first dried mulching non-woven fabric and any one or two or more natural coating agents selected from mulberry root, kelp, and tapioca powder step;

염색 코팅된 멀칭부직포를 제2건조하여 롤러 봉에 감아 염색코팅된 멀칭부직포를 필요한 길이로 재단 포장하는 단계를 포함한다. The second drying of the dye-coated mulching non-woven fabric includes the step of winding the dye-coated mulching non-woven fabric to a required length and packaging it by winding it on a roller rod.

상기와 같은 목적을 달성하기 위한 수단으로, 천연면를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(web)를 만들고, 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(web)를 만드는 단계;As a means for achieving the above object, natural cotton is carded and air is sprayed to form a vortex, so that the carded natural cotton fibers are entangled in various directions while spraying a natural adhesive and pressing it with a pressing roller to form a first web (web) Making a step to make a second web (web) by combining two or more of the first web (web);

제2웨브를 압착하여 멀칭부칙포를 성형하는 단계;Squeezing the second web to form a mulching buggy fabric;

멀칭부직포에 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제를 혼합 분사하여 염색코팅이 잘되도록 제1건조하는 단계;A first drying step by mixing and spraying any one or two or more absorbents selected from zeolite, silica gel, and activated carbon powder on the mulching non-woven fabric so that the dye coating is well;

제1건조된 멀칭부직포에 뽕나무오디, 오징어 먹물, 참숯 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연색료와 둥굴레뿌리, 다시마, 타피오카 분말 중에서 어느 하나 또는 둘 이상의 선택되는 천연코팅제를 혼합사용하여 염색코팅하는 단계;Dye coating using any one or two or more natural colors selected from mulberry mulberry, squid ink, and charcoal powder on the first dried mulching nonwoven fabric and any one or two or more selected natural coating agents from Dungulle root, kelp, and tapioca powder step;

염색 코팅된 멀칭부직포를 제2건조하여 롤러 봉에 감아 염색코팅된 멀칭부직포를 필요한 길이로 재단포장하는 단계로 만들어진 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 포함한다. It includes an eco-friendly agricultural biodegradable mulching non-woven fabric using natural cotton made by second drying the dye-coated mulching non-woven fabric and winding the dye-coated mulching non-woven fabric to the required length by winding it on a roller rod.

상기 친환경 농업용 생분해성 멀칭부직포는, 천연면 75 내지 85 중량%, 천연접착제 5 내지 8 중량%, 흡수제 3 내지 6 중량%, 천연색료 5내지 7 중량%, 천연코팅제 2내지 4 중량%를 포함한다. The eco-friendly agricultural biodegradable mulching nonwoven fabric contains 75 to 85 wt% of natural cotton, 5 to 8 wt% of a natural adhesive, 3 to 6 wt% of an absorbent, 5 to 7 wt% of a natural colorant, and 2 to 4 wt% of a natural coating agent. .

상기 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 천연면은 재활용 재생면을 포함한다.The eco-friendly agricultural biodegradable mulching non-woven natural cotton using the natural cotton includes recycled and regenerated cotton.

상기 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포에서 접착제는 식물성 아교 또는 동물성 아교 중에서 선택되는 어느 하나 또는 둘 이상의 접착제가 혼합된 것을 포함한다.In the eco-friendly agricultural biodegradable mulching nonwoven fabric using the natural cotton, the adhesive includes any one or a mixture of two or more adhesives selected from vegetable glue or animal glue.

상기 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포의 흡수제는 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제가 혼합된 것을 포함한다.The absorbent of the eco-friendly agricultural biodegradable mulching nonwoven fabric using the natural cotton includes any one or a mixture of two or more absorbents selected from zeolite, silica gel, and activated carbon powder.

상기 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포의 천연색료는 뽕나무오디, 오징어 먹물, 참숯 분말액 중에서 어느 하나 또는 둘 이상의 선택되는 천연색료가 혼합된 것을 포함한다.The natural colorant of the eco-friendly agricultural biodegradable mulching nonwoven fabric using the natural cotton includes a mixture of any one or two or more selected from among mulberry mulberry, squid ink, and charcoal powder liquid.

상기 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포의 천연코팅제는 둥굴레뿌리, 다시마, 타피오카 분말 중에서 어느 하나 또는 둘 이상의 선택되는 천연코팅제를 포함한다.The natural coating agent of the eco-friendly agricultural biodegradable mulching nonwoven fabric using the natural cotton includes any one or two or more selected natural coating agents from dungulle root, kelp, and tapioca powder.

상기와 같은 본 발명에 따르면, 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템을 얻을 수 있다. According to the present invention as described above, it is possible to obtain a system for efficiently producing an eco-friendly agricultural biodegradable mulching nonwoven using natural cotton.

천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템으로 생산한 생분해성 멀칭부직포를 얻을 수 있다. It is possible to obtain a biodegradable mulching nonwoven fabric produced by a system that efficiently produces an eco-friendly agricultural biodegradable mulching nonwoven fabric using natural cotton.

도 1은 본 발명의 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템을 보여주는 사진이다.
도 2는 본 발명의 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템의 블록다이어그램이다.
도 3은 본 발명의 멀칭부직포생성부를 보여주는 사진이다.
도 4는 본발명의 제1카딩기를 보여주는 사진이다.
도 5는 본발명의 제2카딩기를 보여주는 사진이다.
도 6, 7은 본 발명의 제1카팅기 내부를 보여주는 사진이다.
도 8은 본 발명의 멀칭부직포압착부를 보여주는 사진이다.
도 9는 본 발명의 멀칭부직포흡수제부착건조부를 보여주는 사진이다.
도 10은 본 발명의 멀팅부직포염색코팅부를 보여주는 사진이다.
도 11은 본 발명의 멀칭부직포건조부를 보여주는 사진이다.
도 12는 본 발명의 멀칭부직포포장부를 보여주는 사진이다.
도 13은 본 발명으로 생산 포장된 멀칭부직포를 보여주는 사진이다.
도 14는 본 발명의 멀칭부직포를 효율적으로 생산하는 공정도이다.
도 15는 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮는 작업을 보여주는 사진이다.
도 16은 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮고 고구마를 심은 후 15일 후 상태를 보여주는 사진이다.
도 17은 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮고 고구마를 심은 후 60일 후 멀칭부직포가 생분해되는 상태를 보여주는 사진이다.
도 18은 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮고 고구마를 심고 수확 후 멀칭부직포가 생분해되어 없는 경지토양 상태를 보여주는 사진이다.1 is a photograph showing a system for efficiently producing an eco-friendly agricultural biodegradable mulching non-woven fabric using natural cotton of the present invention.
Figure 2 is a block diagram of a system for efficiently producing the eco-friendly agricultural biodegradable mulching non-woven fabric using the natural cotton of the present invention.
3 is a photograph showing the mulching non-woven fabric generating unit of the present invention.
4 is a photograph showing the first carding machine of the present invention.
5 is a photograph showing the second carding machine of the present invention.
6 and 7 are photographs showing the inside of the first carting machine of the present invention.
8 is a photograph showing the mulching non-woven fabric pressing unit of the present invention.
9 is a photograph showing the drying part to which the mulching nonwoven absorbent is attached according to the present invention.
10 is a photograph showing the multing non-woven fabric dyed coating part of the present invention.
11 is a photograph showing the mulching nonwoven drying unit of the present invention.
12 is a photograph showing the mulching non-woven packaging unit of the present invention.
13 is a photograph showing the mulching non-woven fabric produced and packaged according to the present invention.
14 is a process chart for efficiently producing the mulching nonwoven fabric of the present invention.
15 is a photograph showing the operation of covering the surface of the cultivated soil with the mulching non-woven fabric made by the present invention.
16 is a photograph showing the state 15 days after planting sweet potatoes by covering the surface of cultivated soil with the mulching non-woven fabric made according to the present invention.
17 is a photograph showing a state in which the mulching nonwoven fabric is biodegraded 60 days after planting the sweet potato after covering the surface of the cultivated soil with the mulching nonwoven fabric made according to the present invention.
18 is a photograph showing the state of cultivated soil without biodegradation of the mulching non-woven fabric after harvesting after planting sweet potatoes by covering the surface of the cultivated soil with the mulching non-woven fabric made according to the present invention.

본문에 게시되어 있는 본 발명의 실시예들에 대해서, 특정한 구조적 내지 기능적 설명들은 단지 본 발명의 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 실시예들은 다양한 형태로 실시될 수 있으며 본문에 설명된 실시예 들에 한정되는 것으로 해석되어서는 아니 된다.With respect to the embodiments of the present invention published in the text, specific structural or functional descriptions are only exemplified for the purpose of describing the embodiments of the present invention, and the embodiments of the present invention may be implemented in various forms and the text It should not be construed as being limited to the embodiments described in .

이하, 첨부한 도면들을 참조하여, 본 발명의 바람직한 실시예를 설명하고자 한다. 도면상의 동일한 구성요소에 대해서는 동일한 참조부호를 사용하고 동일한 구성요소에 대해서 중복된 설명은 생략한다.Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. The same reference numerals are used for the same components in the drawings, and repeated descriptions of the same components are omitted.

도 1은 본 발명의 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템을 보여주는 사진이다.1 is a photograph showing a system for efficiently producing an eco-friendly agricultural biodegradable mulching non-woven fabric using natural cotton of the present invention.

도 2는 본 발명의 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포를 효율적으로 생산하는 시스템의 블록다이어그램이다.2 is a block diagram of a system for efficiently producing an eco-friendly agricultural biodegradable mulching non-woven fabric using natural cotton of the present invention.

도1, 2를 참조하여 설명하면, 친환경 농업용 생분해성 멀칭부직포를 생산하기 위해서는, 모든 원료를 친환경 소재를 사용하여 일정시간이 지나면 생분해되어 없어지도록 해야 한다. 1 and 2, in order to produce an eco-friendly agricultural biodegradable mulching non-woven fabric, all raw materials should be biodegradable and disappear after a certain period of time by using an eco-friendly material.

생분해성 멀칭부직포를 생산하기 위한 시스템(100)은, 멀칭부직포생성부(110), 멀칭부직포압착부(120), 멀칭부직포흡수제부착건조부(130), 멀팅부직포염색코팅부(140), 멀칭부직포건조부(150), 멀칭부직포포장부(160)로 구성되어 있다.The system 100 for producing a biodegradable mulching nonwoven fabric includes a mulching nonwoven fabric generating unit 110, a mulching nonwoven fabric compression unit 120, a mulching nonwoven fabric absorbent attachment drying unit 130, a mulching nonwoven fabric dyeing coating unit 140, mulching It is composed of a nonwoven drying unit 150 and a mulching nonwoven packaging unit 160 .

각각의 블록 구성 및 연결상태 및 기능은 자세한 구성도를 통해서 설명하고자 한다. Each block configuration, connection state, and function will be explained through a detailed configuration diagram.

도 3은 본 발명의 멀칭부직포생성부를 보여주는 사진이다.3 is a photograph showing the mulching non-woven fabric generating unit of the present invention.

도 4는 본발명의 제1카딩기를 보여주는 사진이다.4 is a photograph showing the first carding machine of the present invention.

도 5는 본발명의 제2카딩기를 보여주는 사진이다.5 is a photograph showing the second carding machine of the present invention.

도 6, 7은 본 발명의 제1카팅기 내부를 보여주는 사진이다.6 and 7 are photographs showing the inside of the first carting machine of the present invention.

멀칭부직포생성부(110)는 천연면(111)를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(113)를 만드는 제1카딩기(114)와 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(115)를 만드는 제2카딩기(116)를 갖는다.The mulching nonwoven fabric generating unit 110 cuts the natural cotton 111 and sprays air to form a vortex so that the carded natural cotton fibers are entangled in various directions while spraying a natural adhesive and pressing with a compression roller to compress the first web 113 ) has a second carding machine 116 for making a second web 115 by combining two or more of the first carding machine 114 and the first web (web).

제1카딩기(114)는 천연면을 소면하여 섬유질을 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(113)를 만들어 낸다. 뽑아낸 천연면 섬유질을 부직포로 사용하기 위해, 마지막 롤러휠(117)과 접하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 한쪽으로 치우치지 않도록 격자구조의 칸막이 형태의 누름판(118a)이 내장된 누름성형장치(118)를 갖는다. The first carding machine 114 creates the first web 113 by spraying natural adhesive while carding natural cotton and entangled fibers in various directions, and compressing it with a compression roller. In order to use the extracted natural cotton fibers as a non-woven fabric, a pressure plate having a lattice structure partition-type pressing plate 118a is built-in so that the natural cotton fibers that have been carded in contact with the last roller wheel 117 are entangled in various directions and are not biased to one side. It has a molding device (118).

누름성형장치(118) 내부의 누름판(118a)은 롤러휠(117)에서 올라오는 천연면 섬유질에 격자구조의 다양한 면에 형성된 접착제분사구(118b)에서 공기와 천연접착제가 분사되어, 압축롤러(119)에 의해서 압축되어 제1웨브(113)가 형성된다. 누름판(118a)는 격자 모양의 칸막이 형태로 형성되어 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 한쪽으로 치우치지 않도록 잡아주는 역할을 한다. The pressure plate 118a inside the press molding device 118 is a natural cotton fiber coming up from the roller wheel 117, air and natural adhesive are sprayed from the adhesive injection hole 118b formed on various surfaces of the grid structure, and the compression roller 119 ) is compressed by the first web 113 is formed. The pressure plate 118a is formed in the form of a lattice-shaped partition and serves to hold the carded natural cotton fibers entangled in various directions so as not to be biased to one side.

제2카딩기는 제1웨브(113)를 2 이상 복수로 결합하여 부피가 약간 부풀려진 제2웨브(115)를 만든다. 섬유질이 다양한 방향으로 얽힌 상태에서 복수로 결합되면서 충분한 인장력이 있는 천연면 섬유 멀칭부직포가 생성된다. The second carding machine makes the second web 115 slightly inflated in volume by combining two or more of the first web 113 in plurality. A natural cotton fiber mulched nonwoven fabric with sufficient tensile force is produced as the fibers are combined in a plurality of entangled states in various directions.

상기 천연접착제는 식물성 아교 또는 동물성 아교 중에서 선택되는 어느 하나 또는 둘 이상의 접착제를 혼합사용하며, 멀칭부직포의 총중량에서 천연접착제 는 5 내지 8 중량% 차지하도록 한다.The natural adhesive uses any one or two or more adhesives selected from plant glue or animal glue, and the natural adhesive accounts for 5 to 8% by weight of the total weight of the mulching nonwoven fabric.

도 8은 본 발명의 멀칭부직포압착부를 보여주는 사진이다.8 is a photograph showing the mulching non-woven fabric pressing unit of the present invention.

도 9는 본 발명의 멀칭부직포흡수제부착건조부를 보여주는 사진이다.9 is a photograph showing the drying part to which the mulching nonwoven absorbent is attached according to the present invention.

도 8, 9를 참조하여 설명하면, 멀칭부직포압착부(120), 멀칭부직포흡수제부착건조부(130)는, 제2웹브(115)를 압착기(125)로 압착 성형하여 멀칭부직포를 만들고, 멀칭부직포에 흡수제를 부착하여 건조하는 공정을 진행한다. 8 and 9, the mulching nonwoven fabric compression unit 120 and the mulching nonwoven fabric absorbent attachment drying unit 130 are press-molded by pressing the second webb 115 with a pressing machine 125 to make a mulching nonwoven fabric, and mulching The process of drying is performed by attaching an absorbent to the nonwoven fabric.

흡수제수납기(136, 138) 안에 있는 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제를 물과 혼합 분사하여 압축하는 분사압축기(132)에 멀칭부직포를 통과 시키면서 흡수제가 부착된다. 흡수제가 부착되면 수분을 제거하여 염색코팅 공정이 잘 진행될 수 있도록 제1건조기(134)를 통하여 멀칭부직포를 제1건조한다.The absorbent is attached while passing the mulching nonwoven fabric through the spray compressor 132, which mixes and sprays any one or two or more absorbents selected from zeolite, silica gel, and activated carbon powder in the absorbent receivers 136 and 138 with water. When the absorbent is attached, the mulching non-woven fabric is first dried through the first dryer 134 so that the dye coating process can proceed well by removing moisture.

상기 흡수제는 멀칭부직포의 총중량에서 흡수제 3 내지 6 중량%을 사용하여 물과 혼합후 분사압축기(132)를 이용하여 분사 부착한다.The absorbent is mixed with water using 3 to 6 wt% of the absorbent based on the total weight of the mulching nonwoven fabric, and then sprayed and attached using a spray compressor 132.

도 10은 본 발명의 멀팅부직포염색코팅부를 보여주는 사진이다.10 is a photograph showing the multing non-woven fabric dyed coating part of the present invention.

도 11은 본 발명의 멀칭부직포건조부를 보여주는 사진이다.11 is a photograph showing the mulching nonwoven drying unit of the present invention.

도 12는 본 발명의 멀칭부직포포장부를 보여주는 사진이다.12 is a photograph showing the mulching non-woven packaging unit of the present invention.

도 13은 본 발명으로 생산 포장된 멀칭부직포를 보여주는 사진이다.13 is a photograph showing the mulching non-woven fabric produced and packaged according to the present invention.

도 10, 11, 12, 13를 참조하여 설명하면, 멀팅부직포염색코팅부(140), 멀칭부직포건조부(150), 멀칭부직포포장부(160)는 천연면으로 된 멀칭부직포에 뽕나무오디분말, 오징어 먹물 분말, 참숯 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연색료를 혼합사용하여 염색하고, 천연코팅제로 둥굴레뿌리, 다시마, 타피오카 분말 중에서 선택되는 어느 하나 또는 둘 이상을 이용하여 코팅한다.10, 11, 12, and 13, the mulching non-woven fabric dyeing coating unit 140, the mulching non-woven fabric drying unit 150, the mulching non-woven fabric packaging unit 160 is a mulching non-woven fabric made of natural cotton, mulberry mulberry powder, Any one or two or more natural colors selected from squid ink powder and charcoal powder are mixed and dyed, and as a natural coating agent, any one or two or more selected from Dungulle root, kelp, and tapioca powder is used for coating.

멀칭부직포는 태양광의 투과를 막아 잡초의 발아 및 생장을 억제해주고, 생육에 필수적인 수분증발을 일정부분 억제하여 일정 범위내에서 재배작물을 위한 수분조절 역할을 수행하기도 해주어야함으로, 수분증발을 막기 위해서 표면이 코팅이 필요하고, 태양투과를 막아 잡초의 발아 및 생장을 억제하기 위해서 검정색으로 염색이 필요하다. Mulching non-woven fabrics inhibit the germination and growth of weeds by blocking the penetration of sunlight, and also play a role in controlling moisture for cultivated crops within a certain range by suppressing the evaporation of moisture essential for growth to a certain extent. This coating is necessary, and it is necessary to dye it black in order to block the penetration of the sun and suppress the germination and growth of weeds.

천연색료 및 천연코팅제 성분을 멀칭부직포 총중량의 천연색료 5내지 7 중량%, 코팅제 2내지 4 중량% 혼합하여, 필요 시 물과 천연색료 및 천연코팅제 혼합분말 중량비 100:5로 색소코팅혼합기(142)에서 혼합하여, 장치 내부에 있는 분사기(144) 노즐을 이용하여 멀칭부직포 상에 분사방식으로 염색 및 코팅을 실시한다.Natural colorant and natural coating agent components are mixed with 5 to 7% by weight of natural colorant and 2 to 4% by weight of coating agent based on the total weight of the mulching nonwoven fabric. by mixing, dyeing and coating are performed on the mulching non-woven fabric by spraying using the sprayer 144 nozzle inside the device.

상기 천연색료 및 천연코팅제에 한정하지 않고, 토양에 해가 없는 검정색을 갖는 천연색료나 천연코팅제를 사용할 수 있고, 천연색료와 천연코팅제를 독립적으로 상기의 비율로 물과 혼합하여 분사방식으로 염색 및 코팅을 실시할 수 있다. Not limited to the natural colorants and natural coating agents, a natural colorant or natural coating agent having a black color that is harmless to the soil can be used, and the natural colorant and the natural coating agent are independently mixed with water in the above ratio and dyed and coated by spraying. can be carried out.

또한 일정시간이 지나면 천연면 섬유는 자연스럽게 생분해되지만, 분해가 잘되도록 첨가제를 천연색료나 천연코팅제와 함께 혼합하여 활용할 수 있다. In addition, natural cotton fibers are naturally biodegradable after a certain period of time, but additives can be mixed with natural dyes or natural coating agents to facilitate decomposition.

염색되고 코팅된 멀칭부직포(115)를 멀칭부직포건조부(150)에서 건조한다. 열풍건조기(152) 상부로 컨베어벨트를 타고 이동하는, 염색코팅된 멀칭부직포는 열풍건조기(152)에서 발생하는 열풍에 의해서 건조되고, 열풍건조기(152) 측면에 설치된 측면롤러(156)를 타고 내려와 적당량 감아진다. 건조과정 및 감기 과정은 통제기(154)에 의해서 통제된다.The dyed and coated mulching nonwoven fabric 115 is dried in the mulching nonwoven fabric drying unit 150 . The dye-coated mulching nonwoven fabric, which moves on a conveyor belt to the upper part of the hot air dryer 152, is dried by the hot air generated in the hot air dryer 152, and rides down the side roller 156 installed on the side of the hot air dryer 152. Appropriate amount is rolled up. The drying process and winding process are controlled by the controller 154 .

건조가 완료된 멀칭부직포(115)는 적당한 길이로 롤러봉에 감아서 멀칭부직포포장부(160)에서 와인딩머신(162, 164)에 의해서 폭과 길이를 규격에 맞게 재단하여, 포장된다. The dried mulching non-woven fabric 115 is wound on a roller rod to an appropriate length, and the width and length are cut according to the standard by the winding machines 162 and 164 in the mulching non-woven fabric packaging unit 160, and then packaged.

도 14는 본 발명의 멀칭부직포를 효율적으로 생산하는 공정도이다.14 is a process chart for efficiently producing the mulching nonwoven fabric of the present invention.

14를 참조하여 설명하면, 천연면를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(web)를 만들고, 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(web)를 만든다(S100). Referring to 14, natural cotton is carded and air is sprayed to form a vortex so that the carded natural cotton fibers are entangled in various directions while spraying natural adhesive and pressing it with a compression roller to make a first web, 1 web (web) is combined in a plurality of two or more to make a second web (web) (S100).

상기 천연면은 원면뿐만 아니라 원면 가공 과정에서 발생한 폐재료 재활용 재생면을 포함한다.The natural cotton includes not only raw cotton, but also recycled cotton recycled from waste materials generated during processing of raw cotton.

제2웨브를 압착하여 멀칭부칙포를 성형한다(S110).The second web is compressed to form a mulching non-chicken cloth (S110).

멀칭부직포에 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제를 혼합 분사하여 염색코팅이 잘되도록 제1건조한다(S120).One or two or more absorbents selected from zeolite, silica gel, and activated carbon powder are mixed and sprayed on the mulching non-woven fabric, and the first drying is performed so that the dye coating is well (S120).

제1건조된 멀칭부직포에 뽕나무오디, 오징어 먹물, 참숯 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연색료와 둥굴레뿌리, 다시마, 타피오카 분말 중에서 선택되는 천연코팅제를 혼합사용하여 염색코팅한다(S130).The first dried mulching nonwoven fabric is dyed and coated using any one or two or more natural colors selected from mulberry mulberry, squid ink, and charcoal powder, and a natural coating agent selected from dungulle root, kelp, and tapioca powder (S130).

천연색료 및 천연코팅제 성분을 멀칭부직포 총량의 천연색료 5내지 7 중량%, 코팅제 2내지 4 중량% 혼합하여, 필요 시 물과 천연색료 및 천연코팅제 혼합분말 중량비 100:5로 색소코팅혼합기에서 혼합하여, 분사기 노즐을 이용하여 멀칭부직포 상에 분사방식으로 염색 및 코팅을 실시한다.5 to 7% by weight of the natural colorant and 2 to 4% by weight of the coating agent of the total amount of the mulching nonwoven fabric are mixed with the natural colorant and natural coating agent, and if necessary, mixed with water and natural colorant and natural coating agent in a weight ratio of 100:5 in a color coating mixer , Dyeing and coating are performed by spraying on the mulching non-woven fabric using a spray nozzle.

염색 코팅된 멀칭부직포를 제2건조하여 롤러 봉에 감아 염색코팅된 멀칭부직포를 필요한 길이로 재단 포장한다(S140). A second drying of the dye-coated mulching non-woven fabric is wound around a roller rod, and the dye-coated mulching non-woven fabric is cut and packaged to a required length (S140).

도 15는 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮는 작업을 보여주는 사진이다.15 is a photograph showing the operation of covering the surface of the cultivated soil with the mulching non-woven fabric made according to the present invention.

도 16은 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮고 고구마를 심은 후 15일 후 상태를 보여주는 사진이다.16 is a photograph showing the state 15 days after planting sweet potatoes by covering the surface of cultivated soil with the mulching non-woven fabric made according to the present invention.

도 17은 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮고 고구마를 심은 후 60일 후 멀칭부직포가 생분해되는 상태를 보여주는 사진이다.17 is a photograph showing a state in which the mulching nonwoven fabric is biodegraded 60 days after planting the sweet potato after covering the surface of the cultivated soil with the mulching nonwoven fabric made according to the present invention.

도 18은 본 발명으로 만든 멀칭부직포로 경지토양의 표면을 덮고 고구마를 심고 수확 후 멀칭부직포가 생분해되어 없는 경지토양 상태를 보여주는 사진이다.18 is a photograph showing the state of cultivated soil without biodegradation of the mulching non-woven fabric after harvesting after planting sweet potatoes by covering the surface of the cultivated soil with the mulching non-woven fabric made according to the present invention.

도 15, 16, 17, 18을 참조하여 설명하면, 본 발명으로 만들어진 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포는, 충분한 인장력을 가지고 있어 멀칭부직포로 적합하여 농기계를 활용하여 멀칭부직포 씌우는 작업을 할 수 있고, 농작물을 파종, 모종, 이식하고난 후 경지토양의 표면을 덮어주는 기능을 하면서, 토양침식방지ㅇ토양수분유지ㅇ지온조절ㅇ잡초억제 등 효과를 얻을 수 있다. 15, 16, 17, and 18, the eco-friendly agricultural biodegradable mulching nonwoven fabric using natural cotton made according to the present invention has sufficient tensile force, so it is suitable as a mulching nonwoven fabric. After planting, seedling, and transplanting crops, it serves to cover the surface of the cultivated soil, while preventing soil erosion, maintaining soil moisture, controlling the temperature, and controlling weeds.

멀칭부직포를 씌우는 작업 후 60일이 지나면 농작물이 자라나는 시점부터 생분해되기 시작하여 90일에서 120일 사이에 완전 분해되어 유기비료화 되어 원재료가 가지고 있는 다양한 유무기물을 토양에 제공한다. After 60 days of covering the mulching non-woven fabric, it begins to biodegrade from the point of growing crops, and is completely decomposed within 90 to 120 days to become organic fertilizer, providing various organic and inorganic substances possessed by raw materials to the soil.

설명에서 구체적인 실시예를 들어 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템 및 그 시스템 운용방법과 그를 이용한 친환경 농업용 생분해성 멀칭부직포를 설명하였으나, 본 발명의 기술이 당업자에 의하여 용이하게 변형 실시될 가능성은 자명하며, 이러한 변형된 실시예들은 본 발명의 특허청구범위에 기재된 기술사상에 포함할 것이다.In the description, for example, a biodegradable mulching nonwoven fabric production system for eco-friendly agriculture using natural cotton and a method of operating the system and a biodegradable mulching nonwoven fabric for eco-friendly agriculture using the same have been described, but the technology of the present invention will be easily modified by those skilled in the art. Possibilities are obvious, and such modified embodiments will be included in the spirit described in the claims of the present invention.

본 발명의 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템 및 그 시스템 운용방법을 확대 적용하여 더 다양한 멀칭부직포를 만들 수 있다. By expanding the application of the eco-friendly agricultural biodegradable mulching non-woven fabric production system and the system operating method using the natural cotton of the present invention, it is possible to make more diverse mulching non-woven fabrics.

100: 생분해성 멀칭부직포를 생산하기 위한 시스템
110: 멀칭부직포생성부 120: 멀칭부직포압착부
130: 멀칭부직포흡수제부착건조부 140: 멀팅부직포염색코팅부
150:멀칭부직포건조부 160:멀칭부직포포장부
100: system for producing biodegradable mulching non-woven fabric
110: mulching non-woven fabric generating unit 120: mulching non-woven fabric compression unit
130: mulching non-woven fabric absorbent attachment drying unit 140: multing non-woven fabric dyed coating unit
150: mulching non-woven drying unit 160: mulching non-woven packaging unit

Claims (7)

천연면를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(web)를 만드는 제1카딩기와 생성된 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(web)를 만드는 제2카딩기를 갖는 멀칭부직포생성부;
복수로 결합하여 만든 제2웨브로 만들어진 멀칭부직포를 압착롤러가 있는 압착기로 압착하여 성형하는 멀칭부직포압착부;
압착된 멀칭부직포에 흡수제를 부착하고 염색코팅이 잘되도록 제1건조하는 멀칭부직포흡수제부착건조부;
제1건조된 멀칭부직포에 천연색료를 염색하고 표면을 천연코팅재로 코팅하는 멀팅부직포염색코팅부;
염색 코팅된 멀칭부직포를 제2건조하여 롤러 봉에 감는 멀칭부직포건조부;
제2건조되어 롤러 봉에 감아있는 염색코팅된 멀칭부직포를 필요한 길이로 재단포장하는 멀칭부직포포장부를 갖는 것이 특징인 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템.The first carding machine that creates a first web by spraying natural cotton and spraying air to form a vortex so that the carded natural cotton fibers are entangled in various directions while spraying a natural adhesive and pressing it with a compression roller A mulching nonwoven fabric generating unit having a second carding machine for making a second web by combining two or more webs in plurality;
A mulching nonwoven compression unit for molding by pressing the mulching nonwoven fabric made of a second web made by combining a plurality of presses with a pressing roller having a pressing roller;
A mulching nonwoven absorbent attachment drying unit that attaches an absorbent to the compressed mulching nonwoven fabric and first dries it so that the dye coating is good;
The first dried mulching non-woven fabric is dyed with a natural colorant and the surface is coated with a natural coating material.
A mulching nonwoven drying unit winding the dye-coated mulching nonwoven fabric on a roller rod by drying the second;
A biodegradable mulching non-woven fabric production system for eco-friendly agriculture using natural cotton, characterized in that it has a mulching non-woven fabric packaging unit for cutting and packaging the dye-coated mulching non-woven fabric wound on the second dried roller rod to a required length. 제 1항에 있어서, 상기 제1카딩기는 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 한쪽으로 치우치지 않도록 격자구조에서 접착제를 분사하는 칸막이 형태의 누름판을 갖는 것이 특징인 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템. According to claim 1, wherein the first carding machine has a partition-type pressure plate that sprays adhesive in a grid structure so that the carded natural cotton fibers are entangled in various directions and are not biased to one side. Biodegradable mulching non-woven fabric production system. 제 1에 있어서, 상기 천연접착제는 식물성 아교 또는 동물성 아교 중에서 선택되는 어느 하나 또는 둘 이상의 접착제를 혼합하여 물에 녹여 사용하는 것이 특징인 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템. According to claim 1, wherein the natural adhesive is an eco-friendly agricultural biodegradable mulching non-woven production system using natural cotton, characterized in that it is used by mixing any one or two or more adhesives selected from vegetable glue or animal glue and dissolving it in water. 천연면를 소면하고 공기를 분사하여 와류를 형성하여 소면된 천연면 섬유가 다양한 방향으로 얽히게 하면서 천연접착제를 분사하여 압착 롤러로 압착하여 제1웨브(web)를 만들고, 제1웨브(web)를 2 이상 복수로 결합하여 제2웨브(web)를 만드는 단계;
제2웨브를 압착하여 멀칭부칙포를 성형하는 단계;
멀칭부직포에 제올라이트, 실리카젤, 활성탄 분말 중에서 선택되는 어느 하나 또는 둘 이상의 흡수제를 혼합 분사하여 염색코팅이 잘되도록 제1건조하는 단계;
제1건조된 멀칭부직포에 뽕나무오디, 오징어 먹물, 참숯 분말 중에서 선택되는 어느 하나 또는 둘 이상의 천연색료와 둥굴레뿌리, 다시마, 타피오카 분말 중에서 선택되는 천연코팅제를 혼합사용하여 염색코팅하는 단계;
염색 코팅된 멀칭부직포를 제2건조하여 롤러 봉에 감아 염색코팅된 멀칭부직포를 필요한 길이로 재단포장하는 것이 특징인 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템 운용방법. The natural cotton is carded and air is sprayed to form a vortex so that the carded natural cotton fibers are entangled in various directions while spraying a natural adhesive and compressing it with a compression roller to make a first web, and Combining a plurality of the above to create a second web (web);
Squeezing the second web to form a mulching buggy fabric;
A first drying step by mixing and spraying any one or two or more absorbents selected from zeolite, silica gel, and activated carbon powder on the mulching non-woven fabric so that the dye coating is well;
Dyeing and coating the first dried mulching non-woven fabric using any one or two or more natural colors selected from mulberry mulberry, squid ink, and charcoal powder and a natural coating agent selected from dungulle root, kelp, and tapioca powder;
A method of operating an eco-friendly agricultural biodegradable mulching non-woven fabric production system using natural cotton, characterized in that the dye-coated mulching non-woven fabric is dried a second time, wound around a roller rod, and the dye-coated mulching non-woven fabric is cut and packaged to the required length. 제 4항에 있어서, 상기 천연색료 및 천연코팅제 성분을 혼합사용하는 것은 멀칭부직포 총중량에서 천연색료 5내지 7 중량%, 천연코팅제 2내지 4 중량% 혼합하여, 물과 천연색료 및 천연코팅제 혼합분말 중량비 100:5로 색소코팅혼합기에서 혼합하여, 분사기 노즐을 이용하여 멀칭부직포 상에 분사방식으로 염색 및 코팅을 실시하는 것이 특징인 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템 운용방법. [Claim 5] The method according to claim 4, wherein the mixing of the natural colorant and the natural coating agent is performed by mixing 5 to 7% by weight of the natural colorant and 2 to 4% by weight of the natural coating agent in the total weight of the mulching nonwoven fabric, and the weight ratio of the water, the natural colorant and the natural coating agent mixed powder A method of operating an eco-friendly agricultural biodegradable mulching non-woven fabric production system using natural cotton, characterized in that it is mixed in a dye coating mixer at a ratio of 100: 5, and dyed and coated on the mulching non-woven fabric by spraying using a spray nozzle. 청구항 4항의 천연면을 이용한 친환경 농업용 생분해성 멀칭부직포 생산시스템 운용방법으로 수득된 농업용 생분해성 멀칭부직포. A biodegradable mulching nonwoven fabric for agriculture obtained by the method of operating an eco-friendly agricultural biodegradable mulching nonwoven fabric production system using the natural cotton of claim 4 . 청구항 6항으로 수득된 농업용 생분해성 멀칭부직포는, 천연면 75 내지 85 중량%, 천연접착제 5 내지 8 중량%, 흡수제 3 내지 6 중량%, 천연색료 5내지 7 중량%, 천연코팅제 2내지 4 중량%를 갖는 것을 특징으로 하는 농업용 생분해성 멀칭부직포.



The agricultural biodegradable mulching nonwoven fabric obtained according to claim 6 is 75 to 85% by weight of natural cotton, 5 to 8% by weight of natural adhesive, 3 to 6% by weight of absorbent, 5 to 7% by weight of natural colorant, 2 to 4% by weight of natural coating agent % Agricultural biodegradable mulching non-woven fabric, characterized in that it has.
KR1020200155088A 2020-11-19 2020-11-19 A Environment Agriculture Biodegradable Mulch Non-woven Fabrics Manufactory System Using Natural Cotton And Method of Operation Thereof KR102336332B1 (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100663973B1 (en) * 2005-11-03 2007-01-03 김태홍 Biodegradable nonwoven sheet containing cotton and manufacturing method thereof
KR101075708B1 (en) * 2009-04-23 2011-10-21 정철영 A environment organic agriculture biodegradable mulch material and manufactury method thereof
KR101347898B1 (en) 2012-12-07 2014-01-07 황영준 A environment organic natural decomposition mulch material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100663973B1 (en) * 2005-11-03 2007-01-03 김태홍 Biodegradable nonwoven sheet containing cotton and manufacturing method thereof
KR101075708B1 (en) * 2009-04-23 2011-10-21 정철영 A environment organic agriculture biodegradable mulch material and manufactury method thereof
KR101347898B1 (en) 2012-12-07 2014-01-07 황영준 A environment organic natural decomposition mulch material

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