KR102275608B1 - Impedance Bond For Railroad Having Anti-Moisture Structure Improved insulating Property without Relay Malfunction And Method Thereof - Google Patents

Impedance Bond For Railroad Having Anti-Moisture Structure Improved insulating Property without Relay Malfunction And Method Thereof Download PDF

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KR102275608B1
KR102275608B1 KR1020210062171A KR20210062171A KR102275608B1 KR 102275608 B1 KR102275608 B1 KR 102275608B1 KR 1020210062171 A KR1020210062171 A KR 1020210062171A KR 20210062171 A KR20210062171 A KR 20210062171A KR 102275608 B1 KR102275608 B1 KR 102275608B1
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winding body
coil winding
connection terminal
coil
bus bar
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KR1020210062171A
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Korean (ko)
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이국현
이정수
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주식회사 한성테크
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/02Casings
    • H01F27/022Encapsulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L1/00Devices along the route controlled by interaction with the vehicle or train
    • B61L1/18Railway track circuits
    • B61L1/181Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/23Corrosion protection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/32Insulating of coils, windings, or parts thereof
    • H01F27/324Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
    • H01F27/325Coil bobbins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Mechanical Engineering (AREA)
  • Train Traffic Observation, Control, And Security (AREA)

Abstract

The present invention relates to a malfunction-free railway impedance bond having an anti-moisture film to increase insulating property, which can efficiently control railway vehicles, and a manufacturing method thereof. According to the present invention, a railway impedance bond comprises: a first coil winding body wound around a first bobbin with a certain number of turns and connecting a second bus bar connection terminal to one end of a first coil while a first bus bar connection terminal is connected to the other end of the first coil to come in contact with the first bobbin; a second coil winding body wound around a second bobbin, as an axis, with the same number of turns as that of the first coil winding body and connecting a fourth bus bar connection terminal to one end of a second coil while a third bus bar connection terminal is connected to the other end of the second coil to come in contact with the second bobbin; a primary coil winding body allowing the first bus bar connection terminal to penetrate second coil layers to match the third bus bar connection terminal while placing the first coil winding body on the lower side and placing the second coil winding body on the upper part, so that resistance of the first coil winding body and second coil winding body are the same with respect to a neutral point; a secondary coil winding body having a coil wound around a third bobbin in an electrical proportional relationship with the number of coil turns of the primary coil winding body while coming in contact with the lower surface of the primary coil winding body and having a plurality of lead wires connected and coupled to both ends of the coil; a silicon iron core formed through the center of the primary coil winding body and the secondary coil winding body; a moisture prevention film formed around the primary coil winding body, the secondary coil winding body, and the silicon iron core except for a plurality of bus bar connection terminals and lead wires; and an accommodation enclosure having the primary coil winding body, the secondary coil winding body, and the silicon iron core, which are sealed with the moisture prevention film, embedded and coupled thereto without vibration.

Description

습기 방지막이 있어 절연성이 향상되어 오동작이 없는 철도용 궤도회로 임피던스본드 및 그 제조방법{Impedance Bond For Railroad Having Anti-Moisture Structure Improved insulating Property without Relay Malfunction And Method Thereof} Impedance Bond For Railroad Having Anti-Moisture Structure Improved insulating Property without Relay Malfunction And Method Thereof

본 발명은 철도용 궤도회로 임피던스본드에 관한 것으로, 더욱 상세하게는 1차코일권선체 저항값을, 중성점을 기준으로, 불균형을 잡아 서로 간에 근접한 범위 내에 들도록 코일이 권선권취 되고, 1차코일권선체, 2차코일권선체 및 규소철심을 습기 방지막으로 밀봉하여 절연성이 우수하고 오동작이 없는, 임피던스본드에 관한 것이다.The present invention relates to an impedance bond for a railway track circuit, and more particularly, the coil is wound so that the resistance value of the primary coil winding body, based on the neutral point, is balanced to fall within a range close to each other, and the primary coil winding It relates to an impedance bond with excellent insulation and no malfunction by sealing the hull, secondary coil winding body and silicon iron core with a moisture barrier film.

열차 운행 상황을 통제하는 시스템에 있어서. 속도, 정차, 출발, 운행 중의 실시간 데이터는 매우 중요한 요소로, 이러한 요소를 결합하여 열차 운행을 통제하는 시스템 운용은 열차의 수량 및 속도의 향상으로 최근 매우 중요한 사회 인프라 기술로 자리하고 있다.In a system for controlling train operation conditions. Real-time data during speed, stop, departure, and operation are very important factors, and the operation of a system that controls train operation by combining these factors has recently become a very important social infrastructure technology due to the improvement of the quantity and speed of trains.

열차의 속도제어, 정차 제어, 진행, 정지 표시 제어 등을 수행함에 있어 In performing train speed control, stop control, progress, stop indication control, etc.

효율적인 제어를 위해 역과 역 사이의 철로를 소요 길이로 분할 할 필요가 있다. For efficient control, it is necessary to divide the railway between stations into required lengths.

그 분할된 부분을 통상 궤도회로라고 하는데, 임피던스본드는 궤도회로 간 경계점에 위치하여 신호전류와 전차선 귀선전류를 구분시키기 위해 사용되는 것으로, 궤도회로 상에 열차의 유무에 따라 열차의 점유 또는 비점유 신호를 발생시켜, 열차에 관련된 소기의 제어기능을 수행할 수 있도록 하는 장치이다.The divided part is usually called a track circuit, and the impedance bond is located at the boundary between the track circuits and is used to distinguish the signal current from the catenary return current. It is a device that generates a signal to perform a desired control function related to the train.

임피던스본드는 낮은 저항과 비교적 높은 리액턴스의 철심코일로 전환구간에 있어서 절연계수의 근처에서 귀선전류의 직류 회로를 확보하기 위해 사용된다. 임피던스본드는 궤도회로 간 경계점에 설치하여 신호전류와 전차선 귀선전류를 구분하기 위해서 사용되는, 열차에 관련된 소기의 제어 통제기능을 수행하고, 관리 감독할 수 있는 시스템에 사용되는 일종의 변압기이다.Impedance bond is used to secure the DC circuit of the return current near the insulation coefficient in the transition section to the low resistance and relatively high reactance iron core coil. Impedance bond is a kind of transformer used in a system that can manage and supervise a desired control and control function related to trains, which is installed at the boundary between track circuits and used to distinguish between signal current and catenary return current.

철도용 궤도회로 장치의 임피던스본드는 사용되는 권선코일의 권취 방법에 따라 길이 차이가 발생하여, 중성점을 기준으로, 양측 저항 값이 상이하게 발생할 수 있어, 저항값의 불평률을 없애기 위한 해결책이 요구되고 있다.The impedance bond of the railway track circuit device has a difference in length depending on the winding method of the winding coil used, and the resistance value of both sides may occur differently based on the neutral point, so a solution to eliminate the unbalance of the resistance value is required is becoming

설치된 임피던스본드 수용함체 내에서, 습기, 오물의 영향을 받아서 코일간 절연 상태가 변화를 일으켜 오동작 신호가 발생하는 사례가 발생하고 있다. In the installed impedance bond housing, there are cases where the insulation between the coils changes under the influence of moisture and dirt, causing a malfunction signal.

따라서 현재의 철도용 궤도회로의 임피던스본드는 사용되는 권선코일의 저항이 중성점을 기준으로 평형을 이루어 신호 오동작이 일어나지 않아야 하고, 신호지연이 없어야 한다. 열차 충돌 사고를 방지하는 중요한 요소로 떠오르고 있다. Therefore, in the impedance bond of the current railroad track circuit, the resistance of the winding coil used should be balanced based on the neutral point, so that a signal malfunction should not occur and there should be no signal delay. It is emerging as an important factor in preventing train collision accidents.

한국등록특허 10-0455931, 10-0453858, 10-1555361, 10-1719326Korean Patents 10-0455931, 10-0453858, 10-1555361, 10-1719326

상기와 같은 문제점을 해결하기 위한 본 발명의 목적은, 1차코일권선체의 저항값이, 중성점을 기준으로 양측이 균일하면서 평형을 이루도록 코일을 권선 권취하고, 1차코일권선체 , 2차코일권선체 및 규소철심을 습기방지막으로 밀봉하여 절연성이 우수한 임피던스본드 및 제조방법을 제공하여 효과적으로 철도차량을 통제 할 수 있도록 한다.An object of the present invention for solving the above problems is to wind the coil so that the resistance value of the primary coil winding body is uniform and balanced on both sides based on the neutral point, the primary coil winding body, the secondary coil By sealing the winding body and the silicon iron core with a moisture barrier, it provides an impedance bond with excellent insulation and a manufacturing method to effectively control railway vehicles.

상기와 같은 목적을 달성하기 위한 수단으로 본 발명의 임피던스본드는, The impedance bond of the present invention as a means for achieving the above object,

제1 보빈에 접하여 제1 부스바 연결단자가 제 1코일 일단에 접속되어 있는 상태에서, 상기 제1 보빈을 축으로 일정한 권수로 권취되고, 제 1코일 타단에 제2 부스바 연결단자가 접속되어 있는 제1코일권선체, 제2 보빈에 접하여 제3 부스바 연결단자가 제2 코일 일단에 접속되어 있는 상태에서, 상기 제2 보빈을 축으로 제1 코일권선체의 권수와 동일한 권수로 제2 코일이 권취되고, 제2 코일 타단에 제4 부스바 연결단자가 접속되어 있는 제2코일권선체, 상기 제1코일권선체를 하부에 놓고, 제2코일권선체를 상부에 배치하면서 제 1 부스바 연결단자를 제 2코일 층 사이로 관통하여 제 3 부스바 연결단자와 일치시켜, 중성점을 기준으로 제1코일권선체와 제2코일권선체 저항이 같은 1차코일권선체;In a state in which the first busbar connection terminal is connected to one end of the first coil in contact with the first bobbin, the first bobbin is wound around the first bobbin with a certain number of turns, and the second busbar connection terminal is connected to the other end of the first coil. In a state where the third busbar connection terminal is connected to one end of the second coil in contact with the first coil winding body and the second bobbin, the second coil winding body has the same number of turns as the number of turns of the first coil winding body with the second bobbin as the axis. A second coil winding body in which a coil is wound and a fourth bus bar connection terminal is connected to the other end of the second coil, the first coil winding body is placed on the lower part, and the second coil winding body is placed on the upper part of the first bus a primary coil winding body in which the bar connection terminal penetrates between the second coil layers and coincides with the third bus bar connection terminal, the resistance of the first coil winding body and the second coil winding body being the same with respect to the neutral point;

상기 1차코일권선체 하부면에 접하여, 제3 보빈에 1차코일권선체의 코일권선 횟수와 전기적인 비례 관계로 코일이 감겨있으면서 코일의 양끝에 다수의 인입선이 연결 결합되어 있는 2차코일권선체;A secondary coil winding in which a plurality of lead wires are connected and coupled to both ends of the coil while the coil is wound on the third bobbin in an electrical proportional relationship with the number of coil turns of the primary coil winding body in contact with the lower surface of the primary coil winding body hull;

상기 1차코일권선체, 2차코일권선체 중앙을 관통하여 형성된 규소철심;a silicon iron core formed through the center of the primary coil winding body and the secondary coil winding body;

상기 1차코일권선체, 2차코일권선체, 규소철심에서 다수의 부스바 연결단자 및 인입선을 제외한 부위를 감싸며 형성된 습기방지막;a moisture barrier film formed around the primary coil winding body, the secondary coil winding body, and the silicon iron core except for a plurality of bus bar connection terminals and lead wires;

상기 습기방지막으로 밀봉된 1차코일권선체, 2차코일권선체, 규소철심을 진동 없게 내장결합하고, 일측면에 다수의 1차코일권선체와 결합된 부스바 연결단자를 외부로 빼어낼 수 있는 3개의 홀을 갖고, 타측면에 2차코일권선체와 결합된 인입선을 빼어낼 수 있는 1개의 홀을 갖는 수용함체를 포함한다. The primary coil winding body, the secondary coil winding body, and the silicon iron core sealed with the moisture barrier are internally coupled without vibration, and the bus bar connection terminals coupled with a plurality of primary coil winding bodies can be pulled out on one side. It has three holes located on the other side and includes a housing box having one hole through which the lead-in connected to the secondary coil winding body can be pulled out on the other side.

상기 제1, 제2 보빈은 내부가 관통되는 구조를 갖고 부도체 절연되는 물질로 형성되며 제1, 제2 보빈은 두께가 다르도록 구성되는 것을 포함한다.The first and second bobbins have a structure through which they are penetrated and are formed of a non-conductive insulating material, and the first and second bobbins have different thicknesses.

상기 제1,제2 코일은 판형 도체 물질로 형성되며 외부표면은 절연물질로 코팅 또는 커버되어 있는 것을 포함한다. The first and second coils are formed of a plate-shaped conductor material, and the outer surface thereof is coated or covered with an insulating material.

상기 제2 코일 권선 방향은 제1 코일 권선 방향과 반대인 것을 포함한다.The second coil winding direction includes a direction opposite to the first coil winding direction.

상기 제1,제2 부스바 연결단자는 제3,제4 부스바 연결단자보다 길이가 권선코일 폭만큼 길게 형성되는 것을 포함한다. The first and second busbar connection terminals may have a length longer than that of the third and fourth busbar connection terminals by the width of the winding coil.

상기 제1, 제2 코일의 길이는 서로 다르게 형성되는 것을 포함한다.The lengths of the first and second coils may be different from each other.

상기 습기방지막은 실리콘막, 또는 에폭시막으로 2 내지 4cm 두께를 갖는 것을 포함한다. The moisture barrier film includes a silicone film or an epoxy film having a thickness of 2 to 4 cm.

상기 수용함체 내부 바닥에 진동방지 고무막이 형성되고, 수용함체 뚜껑은 이중으로 형성되어, 단자대를 제1뚜껑 상에 설치하여 인입선을 연결하고, 제2뚜껑을 제1뚜껑상에 설치하여 빗물이나 오물이 유입될 수 없도록 다수의 결합장치가 형성되는 것을 포함한다. An anti-vibration rubber film is formed on the inner bottom of the housing, the lid of the housing is double formed, a terminal block is installed on the first lid to connect the lead-in line, and a second lid is installed on the first lid to prevent rainwater or dirt Including that a plurality of coupling devices are formed so that they cannot be introduced.

상기와 같은 목적을 달성하기 위한 수단으로 본 발명의 임피던스본드를 형성하는 방법은, The method of forming the impedance bond of the present invention as a means for achieving the above object,

제1 부스바 연결단자가 제1 코일 일단에 접속 되어 있고 타단에 제2 부스바 연결단자를 접속되어 있는 제1 코일을 제1 보빈을 축으로 권선하여 일정수 권수를 갖는 제1코일권선체를 형성하고, 제3 부스바 연결단자가 제2 코일 일단에 접속되어 있고 타단에 제4 부스바 연결단자가 접속되어 있는 제2 코일을 제 2 보빈을 축으로 권선하여 제1코일권선체 권수와 동일하게 권선하여 제2코일권선체를 형성한 다음, 상기 제1코일권선체를 하부에 배치하고, 제2코일권선체를 상부에 배치하면서 제1 부스바 연결단자와 제3 부스바 연결단자를 결합하여 중성점을 기준으로 제1코일권선체와 제2코일권선체 저항이 같게 하는 1차코일권선체제작단계;A first coil having a first busbar connection terminal connected to one end of the first coil and a second busbar connection terminal connected to the other end is wound around the first bobbin to form a first coil winding body having a predetermined number of turns. is formed, and a second coil having a third busbar connection terminal connected to one end of the second coil and a fourth busbar connection terminal connected to the other end is wound around the second bobbin to have the same number of turns as the first coil winding body After winding to form a second coil winding body, the first coil winding body is disposed on the lower side, and the first bus bar connection terminal and the third bus bar connection terminal are coupled while the second coil winding body is disposed on the upper part. a first coil winding body manufacturing step of making the resistance of the first coil winding body and the second coil winding body equal with respect to the neutral point;

제3 보빈에 1차코일권선체의 코일권선 횟수와 전기적인 비례 관계로 코일을 감고 코일의 양끝에 다수의 인입선을 연결 결합한 다음, 상기 1차코일권선체 하부면에 2차코일권선체를 부착하는 2차코일권선체제작단계;After winding the coil on the third bobbin in an electrical proportional relationship with the number of coil windings of the primary coil winding body, and connecting a plurality of lead wires to both ends of the coil, attach the secondary coil winding body to the lower surface of the primary coil winding body Secondary coil winding body manufacturing step;

상기 1차코일권선체, 2차코일권선체 중앙을 관통하여 규소철심을 형성하는 규소철심연결단계;a silicon iron core connecting step of forming a silicon iron core through the center of the primary coil winding body and the secondary coil winding body;

상기 1차코일권선체, 2차코일권선체, 규소철심에서 다수의 부스바 연결단자 및 인입선을 제외한 부위를 감싸는 몰딩판을 만든 후 몰딩액을 넣어 습기방지막을 만드는 습기방지막형성단계;a moisture barrier film forming step of forming a moisture barrier film by adding a molding liquid to the primary coil winding body, the secondary coil winding body, and the silicon iron core after making a molding plate surrounding the area except for a plurality of bus bar connection terminals and lead wires;

일측면에 1차코일권선체와 결합된 부스바 연결단자를 외부로 빼어낼 수 있는 3개의 홈을 갖고, 타측면에 2차코일권선체와 결합된 인입선을 빼어낼 수 있는 1개의 홈을 갖는 수용함체를 만들어, 상기 습기방지막으로 밀봉된 1차코일권선체, 2차코일권선체, 규소철심을 수용함체 안에 진동없게 결합하고, 부스바 연결단자를 수용함체 외부로 빼어내고, 인입선을 수용함체 외부로 빼어내는 수용함체겹합단계를 갖는 것을 포함한다.It has three grooves on one side for pulling out the bus bar connection terminal coupled with the primary coil winding body, and one groove on the other side for pulling out the lead-in wire connected with the secondary coil winding body By making a housing, the primary coil winding body, secondary coil winding body, and silicon iron core sealed with the moisture barrier are combined in the housing without vibration, and the bus bar connection terminal is pulled out of the housing, and the lead-in is accommodated in the housing. and having the containment enclosure plying step withdrawn to the outside.

상기 제1, 제2 코일에 제1,2,3,4 부스바 연결단자를 접속하는 방법은 전기적인 용접으로 하는 단계를 포함한다.The method of connecting the first, second, third, and fourth busbar connection terminals to the first and second coils includes performing electrical welding.

상기 제1, 제3 부스바 연결단자를 서로 결합하는 방법은 제1 부스바 연결단자를 제2 코일 권선체의 제2 권선코일 사이로 넣어서 일치시켜 연결하는 단계를 포함한다. The method of coupling the first and third busbar connection terminals to each other includes the step of inserting the first busbar connection terminal between the second winding coils of the second coil winding body to match and connect the first busbar connection terminals to each other.

상기와 같은 본 발명에 따르면, 1차코일권선체의 저항값이, 중성점을 기준으로 양측이 균일하면서 평형을 이루도록 코일을 권선 권취하고, 1차코일권선체, 2차코일권선체 및 규소철심을 습기방지막으로 밀봉하여 절연성이 우수하여 오동작이 없는, 철도용 궤도회로의 임피던스본드를 얻을 수 있다.According to the present invention as described above, the coil is wound so that the resistance value of the primary coil winding body is uniform and balanced on both sides based on the neutral point, and the primary coil winding body, the secondary coil winding body and the silicon iron core are wound. Impedance bond of railway track circuit without malfunction due to excellent insulation by sealing with moisture barrier can be obtained.

또한 절연성이 우수하여 오동작이 없는, 철도용 궤도회로의 임피던스본드를 제조하는 방법을 얻을 수 있다. In addition, it is possible to obtain a method for manufacturing an impedance bond of a track circuit for railways, which has excellent insulation and does not cause malfunction.

도 1은 본발명의 철도용 궤도회로의 임피던스 본드 설치 사진이다.
도 2는 철로에 신호전류와 전차선 귀선전류를 내보내는 연결전선을 보여주는 사진이다.
도 3은 불량이 발생된 철도용 궤도회로의 임피던스본드 사진이다.
도 4는 본 발명의 1차코일권선체, 2차코일권선체, 규소철심이 결합된 사진이다.
도 5는 본 발명에 사용되는 규소철심 분해 사진이다.
도 6은 발명의 1차코일권선체, 2차코일권선체, 규소철심을 결합 후 습기방지막을 형성한 사진이다.
도 7은 본 발명의 수용함체 일측면을 보여주는 사진이다.
도 8은 본 발명의 수용함체 제1뚜껑을 씌운 상태 사진이다.
도 9는 본 발명의 수용함체 내에 1차코일권선체, 2차코일권선체, 규소철심을 결합 후 습기방지막을 형성한 부품을 내장하는 모습을 보여주는 사진이다.
도 10은 본 발명의 수용함체 내에 부품을 내장하여 수용함체 뚜껑을 결합 완성된 임피던스본드 상태를 측단면으로 보여주는 단면도이다.
도 11은 본 발명의 완성된 임피던스본드 사진이다.
도 12는 본 발명의 임피던스본드 제작단계를 보여주는 공정도이다.
1 is a photograph of an impedance bond installation of a railway track circuit of the present invention.
2 is a photograph showing a connecting wire that emits a signal current and a catenary return current to a railroad track.
3 is an impedance bond photograph of a railway track circuit in which a defect has occurred.
4 is a photograph in which the primary coil winding body, the secondary coil winding body, and the silicon iron core of the present invention are combined.
5 is an exploded photograph of the silicon iron core used in the present invention.
6 is a photograph showing the formation of a moisture barrier after bonding the primary coil winding body, the secondary coil winding body, and the silicon iron core of the present invention.
7 is a photograph showing one side of the housing of the present invention.
8 is a photograph of a state in which the first lid of the housing of the present invention is covered.
9 is a photograph showing the state of embedding a component having a moisture barrier film formed after combining the primary coil winding body, the secondary coil winding body, and the silicon iron core in the housing of the present invention.
10 is a cross-sectional view showing the completed impedance bond state by embedding the components in the housing of the present invention and coupling the lid of the housing.
11 is a picture of the completed impedance bond of the present invention.
12 is a process diagram showing an impedance bond manufacturing step of the present invention.

본문에 개시되어 있는 본 발명의 실시예들에 대해서, 특정한 구조적 내지 기능적 설명들은 단지 본 발명의 실시예를 설명하기 위한 목적으로 예시된 것으로, 본 발명의 실시예들은 다양한 형태로 실시될 수 있으며 본문에 설명된 실시예들에 한정되는 것으로 해석되어서는 아니 된다.With respect to the embodiments of the present invention disclosed in the text, specific structural or functional descriptions are only exemplified for the purpose of describing the embodiments of the present invention, and the embodiments of the present invention may be embodied in various forms. It should not be construed as being limited to the embodiments described in .

본 발명은 다양한 변경을 가할 수 있고 여러 가지 형태를 가질 수 있는 바, 특정 실시예들을 도면에 예시하고 본문에 설명하고자 한다. 그러나 이는 본 발명을 특정한 개시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 각 도면을 설명하면서 유사한 참조부호를 구성요소에 대해 사용하였다.Since the present invention can have various changes and can have various forms, specific embodiments are illustrated in the drawings and described in the text. However, this is not intended to limit the present invention to the specific disclosed form, it should be understood to include all modifications, equivalents and substitutes included in the spirit and scope of the present invention. In describing each figure, similar reference numerals are used for components.

제1, 제2 등의 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되어서는 안 된다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위로부터 이탈되지 않은 채 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다.Terms such as first, second, etc. may be used to describe various elements, but the elements should not be limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, without departing from the scope of the present invention, a first component may be referred to as a second component, and similarly, a second component may also be referred to as a first component.

어떤 구성요소가 다른 구성요소에 "연결되어" 있다거나 "접속되어" 있다고 언급된 때에는, 그 다른 구성요소에 직접적으로 연결되어 있거나 또는 접속되어 있을 수도 있지만, 중간에 다른 구성요소가 존재할 수도 있다고 이해되어야 할 것이다. 반면에, 어떤 구성요소가 다른 구성요소에 "직접 연결되어" 있다거나 "직접 접속되어" 있다고 언급된 때에는, 중간에 다른 구성요소가 존재하지 않는 것으로 이해되어야 할 것이다. 구성요소들 간의 관계를 설명하는 다른 표현들, 즉 "~사이에"와 "바로 ~사이에" 또는 "~에 이웃하는"과 "~에 직접 이웃하는" 등도 마찬가지로 해석되어야 한다.When a component is referred to as being “connected” or “connected” to another component, it is understood that the other component may be directly connected or connected to the other component, but other components may exist in between. it should be On the other hand, when it is said that a certain element is "directly connected" or "directly connected" to another element, it should be understood that no other element is present in the middle. Other expressions describing the relationship between elements, such as "between" and "immediately between" or "neighboring to" and "directly adjacent to", should be interpreted similarly.

본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 설시(說示)된 특징, 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부분품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terms used in the present application are only used to describe specific embodiments, and are not intended to limit the present invention. The singular expression includes the plural expression unless the context clearly dictates otherwise. In the present application, terms such as "comprise" or "have" are intended to designate that the specified feature, number, step, action, component, part, or combination thereof exists, but one or more It should be understood that this does not preclude the possibility of addition or existence of other features or numbers, steps, operations, components, parts, or combinations thereof.

이하, 첨부한 도면들을 참조하여, 본 발명의 바람직한 실시예를 설명하고자 한다. 도면상의 동일한 구성요소에 대해서는 동일한 참조부호를 사용하고 동일한 구성요소에 대해서 중복된 설명은 생략한다.Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. The same reference numerals are used for the same components in the drawings, and repeated descriptions of the same components are omitted.

도 1은 본 발명의 철도용 궤도회로의 임피던스본드 설치 사진이다.1 is a photograph of an impedance bond installation of a railway track circuit of the present invention.

도 2는 철로에 연결전선을 보여주는 사진이다.2 is a photograph showing a connecting wire on a railroad track.

전기로 구동되는 열차가 달리는 철도 레일에는 귀선전류(동력전류)와 신호전류가 흐른다. 귀선전류는 열차를 구동하고 열차가 지나간 다음 변전소로 돌아가는 전류이고 신호전류는 열차의 진입을 감지하는 전류로 두 전류는 레일을 통하여 흐른다. 그렇기 때문에 절연 이음매를 레일 양단에 설치하여 신호전류가 레일에 흐르는 범위를 제한함으로써 신호전류는 차단하고 귀선전류는 절연 이음매를 넘어갈 수 있게 하여야 하는데 임피던스본드(100)가 그런 역할을 한다. A return current (power current) and a signal current flow in the railroad rails on which the electrically driven train runs. The return current is the current that drives the train and returns to the substation after the train has passed. The signal current is the current that detects the entry of the train. Both currents flow through the rail. Therefore, by installing an insulating joint at both ends of the rail to limit the range in which the signal current flows through the rail, the signal current must be blocked and the return current can pass through the insulating joint, and the impedance bond 100 plays such a role.

도 3은 불량이 발생된 철도용 궤도회로의 임피던스본드 사진이다.3 is an impedance bond photograph of a railway track circuit in which a defect has occurred.

도 3을 참조하여 설명하면, 철도용 궤도회로의 임피던스 본드는 일종의 변압기로 변압기에서 가장 핵심인 1차코일권선체(110)와 2차코일권선체(130)로 구성된다. 사진 오른쪽에 있는 2차코일권선체(130)는 다수의 인입선(140a,b,c)과 접속되어 있다. 상기 2차코일권선체(130)는 일정한 규격화되어 세트로 일반화 되어 있다.Referring to FIG. 3 , the impedance bond of the railway track circuit is a kind of transformer and is composed of a primary coil winding body 110 and a secondary coil winding body 130 , which are the most core elements of the transformer. The secondary coil winding body 130 on the right side of the photo is connected to a plurality of lead wires 140a, b, and c. The secondary coil winding body 130 is standardized and generalized as a set.

상기 2차코일권선체(130)를 제외한 사진 오른쪽 부품은 모두 변압기 1차코일권선체가 되는 부분이다.All parts on the right side of the photo except for the secondary coil winding body 130 are parts that become the primary coil winding body of the transformer.

철도용 궤도회로의 임피던스본드는 특성상 1차코일권선체를 중성점에서 2개로 나누고, 중성점 단자는 접지와 연결하고, 양끝 단자는 양측 레일과 연결되도록 해야 한다. 그러므로 제2, 제4 부스바 연결단자(120a 170a, 120c 170c)는 추후 양측 레일과 연결되고, 중성점 단자가 되는 제1,제3 부스바 연결단자(120b 170b)는 서로 결합하여 접지선과 연결되어야 한다. In the characteristic of the impedance bond of the railway track circuit, the primary coil winding body should be divided into two at the neutral point, the neutral point terminal should be connected to the ground, and the terminals at both ends should be connected to both rails. Therefore, the second and fourth busbar connection terminals 120a 170a, 120c 170c are later connected to both rails, and the first and third busbar connection terminals 120b 170b, which are neutral terminals, must be coupled to each other and connected to the ground line. do.

이러한 경우 중성점 단자를 중심으로 양단자 사이의 저항값 차이가 최소화 되어야 하므로 저항 불평형 실험을 통한 엄격한 심사를 통과하기 위한 제품을 생산하기 위해서는 다양한 코일 권선방법 및 코일과 접속되는 연결단자의 저항들을 고려해야 한다.In this case, since the difference in resistance between both terminals should be minimized with the neutral point as the center, various coil winding methods and resistances of the connecting terminals connected to the coil should be considered in order to produce products that pass the strict examination through resistance unbalance tests. .

뿐만 아니라 수용함체(180) 내에 내장되어 오랜 시간 야외에 설치되는 특성상, 비, 눈, 기온뿐만 아니라 변압기로 작동하며 발생되는 내부열에 의한, 온도차에서 발생하는 수용함체 내부의 결로현상으로 발생하는 습기에 의해서 코일간 절연상태의 불량이 발생하여 오작동 신호가 발생한다.In addition, due to the nature of being built in the housing 180 and being installed outdoors for a long time, it is not only resistant to rain, snow, and temperature, but also to moisture generated by dew condensation inside the housing due to internal heat generated by operating as a transformer and a temperature difference. This causes a malfunction of the insulation between the coils, resulting in a malfunction signal.

외부의 온도차를 줄이기 위해서 수용함체(180) 내부에 단열재(190)를 넣는 경우 단열재가 비, 눈, 기온뿐만 아니라 변압기로 작동하며 발생되는 내부열에 의한, 온도차에서 발생하는 결로현상으로 발생하는 습기의 수분을 함유하면 오작동 신호가 발생하는 사례가 빈번히 발생 된다.When the heat insulating material 190 is put inside the housing 180 to reduce the external temperature difference, the heat insulating material works as a transformer as well as rain, snow, and temperature. If it contains moisture, a malfunction signal occurs frequently.

이러한 문제를 해결하기 위해서 많은 실험을 한 결과 수용함체에 단열재를 사용하지 않고 공기만으로 채우며, 1, 2차코일권선체 및 규소철심을 습기방지막으로 밀봉한 경우가 오동작이 가장 적게 일어났다. As a result of many experiments to solve this problem, the malfunction occurred the least when the housing was filled with only air without using an insulating material, and the primary and secondary coil windings and silicon iron core were sealed with a moisture barrier.

도 4는 본 발명의 1차코일권선체, 2차코일권선체, 규소철심이 결합된 사진이다. 4 is a photograph in which the primary coil winding body, the secondary coil winding body, and the silicon iron core of the present invention are combined.

도 5는 본 발명에 사용되는 규소철심 분해 사진이다. 5 is an exploded photograph of the silicon iron core used in the present invention.

도 4, 5를 참조하여 설명하면, 본발명에 사용되는 철도용 임피던스본드의 권선 권취 방법 및 그 권취체는 본 발명의 발명자가 특허출원하여 등록된 한국등록특허 10-1719326에 있는 사항으로, 자세한 내용은 공개공보된 자료에 참조하고 발명의 특성을 성명하기 위해서 특징적인 부분만 설명한다. 4 and 5, the winding winding method of the impedance bond for railway used in the present invention and the winding body are the matters in Korean Patent Registration No. 10-1719326 registered by the inventor of the present invention, in detail For the content, only the characteristic parts are described in order to refer to the published materials and to state the characteristics of the invention.

제1보빈(보이지 않음)에 접하여 제1 부스바 연결단자(120b)가 제 1코일 일단에 접속되어 있는 상태에서, 상기 제1 보빈을 축으로 일정한 권수로 권취되고, 제 1코일 타단에 제2부스바 연결단자(120a)가 접속되어 있는 제1코일권선체(110a)가 제작되어 있다.In a state in which the first busbar connection terminal 120b is connected to one end of the first coil in contact with the first bobbin (not shown), the first bobbin is wound around the first bobbin with a certain number of turns, and the second end is connected to the other end of the first coil. The first coil winding body 110a to which the bus bar connection terminal 120a is connected is manufactured.

제2 보빈(보이지 않음)에 접하여 제3 부스바 연결단자(120b)가 제2 코일 일단에 접속되어 있는 상태에서, 상기 제2 보빈을 축으로 제1 코일권선체의 권수와 동일한 권수로 제2코일이 권취되고, 제2 코일 타단에 제4 부스바 연결단자(120c)가 접속되어 있는 제2 코일권선체(110b)가 제작되어 있다. In a state in which the third busbar connection terminal 120b is connected to one end of the second coil in contact with the second bobbin (not shown), the second bobbin is the axis of the second bobbin with the same number of turns as the number of turns of the first coil winding body. A second coil winding body 110b in which a coil is wound and a fourth busbar connection terminal 120c is connected to the other end of the second coil is manufactured.

상기 제 1코일권선체(110a)를 하부에 놓고, 제2코일권선체(110b)를 상부에 배치하면서 제 1 부스바 연결단자(120b)를 제 2코일 층 사이로 관통하여 제 3 부스바 연결단자(120b)와 일치시켜, 중성점을 기준으로 제1코일권선체(110a)와 제2코일권선체(110b) 저항이 같은 1차코일권선체(110a, 110b)로 만들어져있다. The first coil winding body 110a is placed on the lower side and the second coil winding body 110b is placed on the upper side, and the first busbar connection terminal 120b is penetrated between the second coil layers to obtain a third busbar connection terminal. Consistent with (120b), the first coil winding body 110a and the second coil winding body 110b with respect to the neutral point are made of primary coil winding bodies 110a and 110b having the same resistance.

상기 1차코일권선체 (110a, 110b) 하부면에 접하여, 제3 보빈(보이지 않음)에 1차코일권선체의 코일권선 횟수와 전기적인 비례 관계로 코일이 감겨있으면서 코일의 양끝에 다수의 인입선(140a,140b,140c)이 연결 결합되어 있는 2차코일권선체(130)는 일정하게 규격화되어 세트로 일반화 되어 있다.In contact with the lower surface of the primary coil winding body (110a, 110b), the coil is wound on a third bobbin (not shown) in an electrical proportional relationship with the number of coil windings of the primary coil winding body, and a plurality of lead wires at both ends of the coil The secondary coil winding body 130 to which (140a, 140b, 140c) are connected is standardized and generalized as a set.

규소철심(150)은 U자형 철심 2개를 이용하여 1차코일권선체(110a, 110b), 2차코일권선체(130) 제작 시 사용되는 제1,2,3보빈 중앙을 관통하여 결합 후 탭핑 결합되어있다.The silicon iron core 150 uses two U-shaped iron cores to penetrate through the center of the first, second, and third bobbins used when the primary coil winding body 110a, 110b and the secondary coil winding body 130 are manufactured. Tapping is coupled.

도 6은 발명의 1차코일권선체, 2차코일권선체, 규소철심을 결합 후 습기방지막을 형성한 사진이다.6 is a photograph showing the formation of a moisture barrier film after bonding the primary coil winding body, the secondary coil winding body, and the silicon iron core of the present invention.

도 6을 참조하여 설명하면, 1차코일권선체(110a, 110b), 2차코일권선체(130), 규소철심(150)을 결합 후 다수의 부스바 연결단자(120a, 120b, 120c) 및 인입선(140a,140b,140c) 일부를 제외한 부위를 실리콘막, 또는 에폭시막으로 2 내지 4cm 두께 밀봉하여 습기방지막(160)이 형성되어 있다.6, after coupling the primary coil winding body 110a, 110b, the secondary coil winding body 130, and the silicon iron core 150, a plurality of busbar connection terminals 120a, 120b, 120c and A moisture barrier film 160 is formed by sealing a portion except for a portion of the lead lines 140a, 140b, and 140c with a silicone film or an epoxy film to a thickness of 2 to 4 cm.

상기 습기방지막(160)을 형성하는 방법은 1차코일권선체(110a, 110b), 2차코일권선체(130), 규소철심(150)에서 다수의 부스바 연결단자 (120a, 120b, 120c) 및 인입선(140a,140b,140c)을 제외한 부위를 감싸는 몰딩판을 만든 후 실리콘액, 또는 에폭시액을 넣어 2 내지 4cm 두께 밀봉하여 습기방지막(160)을 만든다.The method of forming the moisture barrier film 160 includes a plurality of busbar connection terminals 120a, 120b, and 120c in the primary coil winding body 110a, 110b, the secondary coil winding body 130, and the silicon iron core 150. And after making a molding plate surrounding the area except for the lead-in lines (140a, 140b, 140c), a silicone liquid or an epoxy liquid is put in and sealed to a thickness of 2 to 4 cm to make the moisture barrier film 160.

도 7은 본 발명의 수용함체 일측면을 보여주는 사진이다.7 is a photograph showing one side of the housing of the present invention.

도 8은 본 발명의 수용함체 제1뚜껑을 씌운 상태 사진이다.8 is a photograph of a state in which the first lid of the housing of the present invention is covered.

도 9는 본 발명의 수용함체 내에 1차코일권선체, 2차코일권선체, 규소철심을 결합 후 습기방지막을 형성한 부품을 내장하는 모습을 보여주는 사진이다. 9 is a photograph showing a state in which a component having a moisture barrier film formed therein after combining the primary coil winding body, the secondary coil winding body, and the silicon iron core in the housing of the present invention.

도 10은 본 발명의 수용함체 내에 부품을 내장하여 수용함체 뚜껑을 결합 완성된 임피던스본드 상태를 측단면으로 보여주는 단면도이다.10 is a cross-sectional view showing the completed impedance bond state by embedding the components in the housing of the present invention and coupling the lid of the housing.

도 11은 본 발명의 완성된 임피던스본드 사진이다.11 is a picture of the completed impedance bond of the present invention.

도 7, 8, 9, 10, 11을 참조하여 설명하면, 임피던스본드에서 수용함체(180)는, 내부로 우수나 기타 오물이 침입할 수 없는 견고한 구조로 만들어져야 하고, 열차 및 기타 외부의 진동에 임피던스본드 내부의 기기조립 부분이 탈락되거나 접속불량이 발생하지 않아야 한다. 7, 8, 9, 10, and 11, the housing 180 in the impedance bond should be made of a strong structure that rainwater or other contaminants cannot penetrate into the interior, and vibrations from trains and other external sources. There shall be no disconnection of the device assembly part inside the impedance bond or a faulty connection.

PVC 또는 공업용 플라스틱 재질로 만든 수용함체(180)는, 일측면에 1차코일권선체(110a, 110b)와 결합된 부스바 연결단자(120a, 120b, 120c)를 외부로 빼어낼 수 있는 연결단자(170a, 170b, 170c)와 결합하여 외부로 빼어낼 수 있는 3개의 홀(185a, 185b, 185c)을 갖고, 타측면에 2차코일권선체(130)와 결합된 인입선(140a, 140b, 140c)을 빼어낼 수 있는 1개의 홀(189)을 갖는다. The housing 180 made of PVC or industrial plastic material is a connection terminal capable of pulling out the bus bar connection terminals 120a, 120b, and 120c coupled to the primary coil winding body 110a, 110b on one side to the outside. (170a, 170b, 170c) has three holes (185a, 185b, 185c) that can be pulled out in combination with the lead wire (140a, 140b, 140c) coupled to the secondary coil winding body 130 on the other side ) has one hole 189 through which it can be pulled out.

상기 수용함체(180) 내부 바닥에는 진동방지 고무막이 형성되어 있고, 1차코일권선체(110a, 110b), 2차코일권선체(130), 규소철심(150)을 결합하고 다수의 부스바 연결단자(120a, 120b, 120c) 및 인입선(140a,140b,140c) 일부를 제외한 부위를 실리콘, 또는 에폭시막으로 2 내지 4cm 두께 밀봉하여 형성된 습기방지막(160)을 갖는 몸체를 고정시키며 진동을 막는다.An anti-vibration rubber film is formed on the inner bottom of the housing 180, and the primary coil winding bodies 110a and 110b, the secondary coil winding body 130, and the silicon iron core 150 are combined and a plurality of busbars are connected. Terminals (120a, 120b, 120c) and parts except for some of the lead wires (140a, 140b, 140c) are sealed with a silicone or epoxy film to a thickness of 2 to 4 cm to fix the body having the moisture barrier film 160 and prevent vibration.

뚜껑은 이중으로 형성되어 제1뚜껑 상에 단자대(188)를 설치하여, 제1뚜껑의 홀(187)을 통하여 인입선(140a, 140b, 140c)을 껴내서 단자대(188)에 연결하여, 수용함체(180) 타측면의 홀(189)을 통하여 외부로 빼낸다.The lid is formed as a double, and the terminal block 188 is installed on the first lid, and the lead-in wires 140a, 140b, 140c are inserted through the hole 187 of the first lid and connected to the terminal block 188, and the housing body (180) It is taken out through the hole 189 of the other side.

1차코일권선체(110a, 110b)와 결합된 부스바 연결단자(120a, 120b, 120c)를 외부로 빼어낼 수 있는 연결단자(170a, 170b, 170c)와 결합하여 3개의 홀(185a, 185b, 185c)을 통해 외부로 빼낸다.The bus bar connection terminals 120a, 120b, and 120c coupled to the primary coil winding body 110a, 110b are combined with the connection terminals 170a, 170b, 170c that can be pulled out to the three holes 185a, 185b. , 185c) to the outside.

제2뚜껑은 제1뚜껑 상에 설치하여 빗물이나 오물이 유입될 수 없도록 철저히 조여 조립되어있다.The second lid is installed on the first lid and is assembled by tightening it thoroughly so that rainwater or dirt cannot flow in.

외부로 빼어낼 수 있는 연결단자(170a, 170b, 170c)및 인입선(140a, 140b, 140c)을 외부로 빼어낸 후 4개의 홀(185a, 185b, 185c, 189)은 철저히 밀봉된다.After pulling out the connecting terminals 170a, 170b, 170c and the lead wires 140a, 140b, 140c that can be pulled out to the outside, the four holes 185a, 185b, 185c, 189 are thoroughly sealed.

그러면 빗물이나 오물의 유입이 없고, 1차코일권선체, 2차코일권선체 및 규소철심을 습기방지막으로 밀봉되어, 변압기로 작동하며 발생되는 내부열에 의한, 온도차에서 발생하는 결로현상으로 발생하는 습기에도 절연성이 우수하여 오동작이 없는, 철도용 궤도회로의 임피던스본드를 얻을 수 있다.Then, there is no inflow of rainwater or dirt, and the primary coil winding body, secondary coil winding body and silicon iron core are sealed with a moisture barrier, and the moisture generated by the dew condensation caused by the temperature difference due to the internal heat generated while operating as a transformer Impedance bond of railway track circuit without malfunction due to excellent insulation can be obtained.

도 12는 본 발명의 임피던스본드 제작단계를 보여주는 공정도이다.12 is a process diagram showing an impedance bond manufacturing step of the present invention.

제1 부스바 연결단자가 제1 코일 일단에 접속 되어 있고 타단에 제2 부스바 연결단자를 접속되어 있는 제1 코일을 제1 보빈을 축으로 권선하여 일정수 권수를 갖는 제1 코일 권선체를 형성하고, 제3 부스바 연결단자가 제2 코일 일단에 접속되어 있고 타단에 제4 부스바 연결단자가 접속되어 있는 제2 코일을 제 2 보빈을 축으로 권선하여 제1 코아 권선체 권수와 동일하게 권선하여 제2 코일 권선체를 형성한 다음, 상기 제1 코일 권선체를 하부에 배치하고 상기 제2 코일 권선체를 상부에 배치하면서 제1 부스바 연결단자와 제3 부스바 연결단자를 결합하여 중성점을 기준으로 제1코일권선체와 제2코일권선체 저항이 같은 1차코일권선체를 제작한다.A first coil having a first busbar connection terminal connected to one end of the first coil and a second busbar connection terminal connected to the other end is wound around the first bobbin to form a first coil winding body having a predetermined number of turns. and winding a second coil having a third busbar connection terminal connected to one end of the second coil and a fourth busbar connection terminal connected to the other end of the second coil as an axis, the same as the number of turns of the first core winding body After winding to form a second coil winding body, the first bus bar connection terminal and the third bus bar connection terminal are coupled while the first coil winding body is disposed on the lower part and the second coil winding body is disposed on the upper part Thus, a primary coil winding body having the same resistance as the first coil winding body and the second coil winding body is manufactured based on the neutral point.

제3 보빈에 1차코일권선체의 코일권선 횟수와 전기적인 비례 관계로 코일을 감고 코일의 양끝에 다수의 인입선을 연결 결합한 다음, 상기 1차코일권선체 하부면에 2차코일권선체를 부착한다.After winding the coil on the third bobbin in an electrical proportional relationship with the number of coil windings of the primary coil winding body, and connecting a plurality of lead wires to both ends of the coil, attach the secondary coil winding body to the lower surface of the primary coil winding body do.

상기 1차코일권선체, 2차코일권선체 중앙을 관통하여 규소철심를 연결한다.The silicon iron core is connected through the center of the primary coil winding body and the secondary coil winding body.

상기 1차코일권선체, 2차코일권선체, 규소철심 중에서 다수의 부스바 연결단자 및 인입선을 제외한 부위를 감싸는 몰딩판을 만든 후 몰딩액을 넣어 습기방지막을 형성한다. Among the primary coil winding body, the secondary coil winding body, and the silicon iron core, a molding plate is formed to cover a portion except for a plurality of bus bar connection terminals and lead wires, and then a molding liquid is added to form a moisture barrier.

일측면에 1차코일권선체와 결합된 부스바 연결단자를 외부로 빼어낼 수 있는 3개의 홈을 갖고, 타측면에 2차코일권선체와 결합된 인입선을 빼어낼 수 있는 1개의 홈을 갖는 수용함체를 만들어, 상기 습기방지막으로 밀봉된 1차코일권선체, 2차코일권선체, 규소철심을 수용함체 안에 진동없게 결합하고, 부스바 연결단자를 수용함체 외부로 빼어내고, 인입선을 수용함체 외부로 빼어내는 수용함체겹합하는 단계로 철도용 궤도회로의 임피던스 본드를 만든다.It has three grooves on one side for pulling out the bus bar connection terminal coupled with the primary coil winding body, and one groove on the other side for pulling out the lead-in wire connected with the secondary coil winding body By making a housing, the primary coil winding body, secondary coil winding body, and silicon iron core sealed with the moisture barrier are combined in the housing without vibration, and the bus bar connection terminal is pulled out of the housing, and the incoming wire is accommodated in the housing. In the step of overlapping the receiving enclosures pulled out, the impedance bond of the track circuit for railway is made.

상술한 바와 같이, 본 발명의 바람직한 실시예를 참조하여 설명하였지만 해당 기술 분야에서 통상의 지식을 가진 자라면 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.As described above, although described with reference to preferred embodiments of the present invention, those of ordinary skill in the art may vary the present invention within the scope without departing from the spirit and scope of the present invention described in the claims below. It will be understood that modifications and changes may be made to

본 발명은 철도용 궤도회로의 임피던스본드를 보다 쉽게 제작할 수 있고, 규격화된 부품을 미리 계산하여 대량 생산 할 수 있어 원가 절감 및 작업효율이 좋을 뿐 아니라 본 발명의 사상을 다양하게 응용하여 다른 제품을 만들 수 있다.According to the present invention, the impedance bond of the railway track circuit can be manufactured more easily, and the standardized parts can be calculated in advance and mass-produced, so that the cost reduction and work efficiency are good, and other products can be manufactured by variously applying the idea of the present invention. can make

100: 임피던스본드 110a, 110b: 1차코일권선체
120a, 120b, 120c: 부스바 연결단자
130: 2차코일권선체 140a, 140b, 140c: 인입선
150: 규소철심 160: 습기방지막
170: 연결단자 180: 수용함체
100: impedance bond 110a, 110b: primary coil winding body
120a, 120b, 120c: bus bar connection terminals
130: secondary coil winding body 140a, 140b, 140c: incoming line
150: silicon iron core 160: moisture barrier film
170: connecting terminal 180: receiving box

Claims (10)

제1 보빈에 접하여 제1 부스바 연결단자가 제 1코일 일단에 접속되어 있는 상태에서, 상기 제1 보빈을 축으로 일정한 권수로 권취되고, 제 1코일 타단에 제2 부스바 연결단자가 접속되어 있는 제1코일권선체, 제2 보빈에 접하여 제3 부스바 연결단자가 제2 코일 일단에 접속되어 있는 상태에서, 상기 제2 보빈을 축으로 제1 코일권선체의 권수와 동일한 권수로 제2 코일이 권취되고, 제2 코일 타단에 제4 부스바 연결단자가 접속되어 있는 제2코일권선체, 상기 제1코일권선체를 하부에 놓고, 제2코일권선체를 상부에 배치하면서 제 1 부스바 연결단자를 제 2코일 층 사이로 관통하여 제 3 부스바 연결단자와 일치시켜, 중성점을 기준으로 제1코일권선체와 제2코일권선체 저항이 같은 1차코일권선체;
상기 1차코일권선체 하부면에 접하여, 제3 보빈에 1차코일권선체의 코일권선 횟수와 전기적인 비례 관계로 코일이 감겨있으면서 코일의 양끝에 다수의 인입선이 연결 결합되어 있는 2차코일권선체;
상기 1차코일권선체, 2차코일권선체 중앙을 관통하여 형성된 규소철심;
상기 1차코일권선체, 2차코일권선체, 규소철심에서 다수의 부스바 연결단자 및 인입선을 제외한 부위를 감싸며 형성된 습기방지막;
상기 습기방지막으로 밀봉된 1차코일권선체, 2차코일권선체, 규소철심을 진동 없게 내장결합하고, 일측면에 다수의 1차코일권선체와 결합된 부스바 연결단자를 외부로 빼어낼 수 있는 3개의 홀을 갖고, 타측면에 2차코일권선체와 결합된 인입선을 빼어낼 수 있는 1개의 홀을 갖는 수용함체를 갖는 것이 특징인 철도용 궤도회로 임피던스본드.
In a state in which the first busbar connection terminal is connected to one end of the first coil in contact with the first bobbin, the first bobbin is wound around the first bobbin with a certain number of turns, and the second busbar connection terminal is connected to the other end of the first coil. In a state where the third busbar connection terminal is connected to one end of the second coil in contact with the first coil winding body and the second bobbin, the second coil winding body has the same number of turns as the number of turns of the first coil winding body with the second bobbin as the axis. A second coil winding body in which a coil is wound and a fourth bus bar connection terminal is connected to the other end of the second coil, the first coil winding body is placed on the lower part, and the second coil winding body is placed on the upper part, while the first booth a primary coil winding body in which the bar connection terminal penetrates between the second coil layers and coincides with the third bus bar connection terminal so that the resistance of the first coil winding body and the second coil winding body is the same with respect to the neutral point;
A secondary coil winding in which a plurality of lead wires are connected and coupled to both ends of the coil while the coil is wound on the third bobbin in an electrical proportional relationship with the number of coil turns of the primary coil winding body in contact with the lower surface of the primary coil winding body hull;
a silicon iron core formed through the center of the primary coil winding body and the secondary coil winding body;
a moisture barrier film formed around the primary coil winding body, the secondary coil winding body, and the silicon iron core except for a plurality of bus bar connection terminals and lead wires;
The primary coil winding body, the secondary coil winding body, and the silicon iron core sealed with the moisture barrier are internally coupled without vibration, and the bus bar connection terminals coupled with a plurality of primary coil winding bodies on one side can be pulled out. Impedance bond for railway track circuit, characterized by having three holes on the other side and a housing box having one hole on the other side to take out the lead-in connected to the secondary coil winding body.
제1항에 있어서, 상기 제2 코일 권선 방향은 제1 코일 권선 방향과 반대인 것이 특징인 철도용 궤도회로 임피던스본드. [2] The impedance bond of claim 1, wherein the second coil winding direction is opposite to the first coil winding direction. 제1항에 있어서, 상기 습기방지막은 실리콘막, 또는 에폭시막으로 2 내지 4cm 두께를 갖는 것이 특징인 철도용 궤도회로 임피던스본드. The impedance bond of claim 1, wherein the moisture barrier is a silicon film or an epoxy film and has a thickness of 2 to 4 cm. 제 1항에 있어서, 상기 수용함체는 내부 바닥에 진동방지 고무막이 형성되어 있고, 수용함체 뚜껑은 이중으로 형성되어, 단자대를 제1뚜껑 상에 설치하여 인입선을 연결하고, 제2뚜껑을 제1뚜껑상에 설치하여 빗물이나 오물이 유입될 수 없도록 다수의 결합장치가 형성되는 것이 특징인 철도용 궤도회로 임피던스본드. According to claim 1, wherein the housing has an anti-vibration rubber film is formed on the inner bottom, the housing lid is formed in a double, a terminal block is installed on the first lid to connect the lead-in line, and the second lid is attached to the first Impedance bond for railway track circuit, characterized in that it is installed on the lid and a plurality of coupling devices are formed so that rainwater or dirt cannot flow in. 제1항에 있어서, 상기 제1,제2 코일은 판형 도체 물질로 형성되며 외부표면은 절연물질로 코팅 또는 커버되어 있는 것이 특징인 철도용 궤도회로 임피던스본드. The impedance bond of claim 1, wherein the first and second coils are formed of a plate-shaped conductor material and the outer surface is coated or covered with an insulating material. 제1 부스바 연결단자가 제1 코일 일단에 접속 되어 있고 타단에 제2 부스바 연결단자를 접속되어 있는 제1 코일을 제1 보빈을 축으로 권선하여 일정수 권수를 갖는 제1코일권선체를 형성하고, 제3 부스바 연결단자가 제2 코일 일단에 접속되어 있고 타단에 제4 부스바 연결단자가 접속되어 있는 제2 코일을 제 2 보빈을 축으로 권선하여 제1코일권선체 권수와 동일하게 권선하여 제2코일권선체를 형성한 다음, 상기 제1코일권선체를 하부에 배치하고, 제2코일권선체를 상부에 배치하면서 제1 부스바 연결단자와 제3 부스바 연결단자를 결합하여 중성점을 기준으로 제1코일권선체와 제2코일권선체 저항이 같게 하는 1차코일권선체제작단계;
제3 보빈에 1차코일권선체의 코일권선 횟수와 전기적인 비례 관계로 코일을 감고 코일의 양끝에 다수의 인입선을 연결 결합한 다음, 상기 1차코일권선체 하부면에 2차코일권선체를 부착하는 2차코일권선체제작단계;
상기 1차코일권선체, 2차코일권선체 중앙을 관통하여 규소철심을 형성하는 규소철심연결단계;
상기 1차코일권선체, 2차코일권선체, 규소철심 중에서 다수의 부스바 연결단자 및 인입선을 제외한 부위를 감싸는 몰딩판을 만든 후 몰딩액을 넣어 습기방지막을 만드는 습기방지막형성단계;
일측면에 1차코일권선체와 결합된 부스바 연결단자를 외부로 빼어낼 수 있는 3개의 홈을 갖고, 타측면에 2차코일권선체와 결합된 인입선을 빼어낼 수 있는 1개의 홈을 갖는 수용함체를 만들어, 상기 습기방지막으로 밀봉된 1차코일권선체, 2차코일권선체, 규소철심을 수용함체 안에 진동없게 결합하고, 부스바 연결단자를 수용함체 외부로 빼어내고, 인입선을 수용함체 외부로 빼어내는 수용함체겹합단계를 갖는 것이 특징인 철도용 궤도회로 임피던스본드 제작방법.
A first coil having a first busbar connection terminal connected to one end of the first coil and a second busbar connection terminal connected to the other end is wound around the first bobbin to form a first coil winding body having a predetermined number of turns. is formed, and a second coil having a third busbar connection terminal connected to one end of the second coil and a fourth busbar connection terminal connected to the other end is wound around the second bobbin to have the same number of turns as the first coil winding body After winding to form a second coil winding body, the first coil winding body is disposed on the lower side, and the first bus bar connection terminal and the third bus bar connection terminal are coupled while the second coil winding body is disposed on the upper part. a first coil winding body manufacturing step of making the resistance of the first coil winding body and the second coil winding body equal with respect to the neutral point;
After winding the coil on the third bobbin in an electrical proportional relationship with the number of coil windings of the primary coil winding body, and connecting a plurality of lead wires to both ends of the coil, attach the secondary coil winding body to the lower surface of the primary coil winding body Secondary coil winding body manufacturing step;
a silicon iron core connecting step of forming a silicon iron core through the center of the primary coil winding body and the secondary coil winding body;
A moisture barrier film forming step of forming a moisture barrier film by putting a molding liquid after making a molding plate surrounding a portion of the primary coil winding body, the secondary coil winding body, and the silicon iron core except for a plurality of bus bar connection terminals and lead wires;
It has three grooves on one side for pulling out the bus bar connection terminal coupled with the primary coil winding body, and one groove on the other side for pulling out the lead-in wire connected with the secondary coil winding body By making a housing, the primary coil winding body, secondary coil winding body, and silicon iron core sealed with the moisture barrier are combined in the housing without vibration, and the bus bar connection terminal is pulled out of the housing, and the incoming wire is accommodated in the housing. A method of manufacturing an impedance bond for a railroad track circuit, characterized by having a receiving enclosure overlapping step taken out to the outside.
제 6항에 있어서, 상기 제1, 제2 코일에 제1,2,3,4 부스바 연결단자를 접속하는 방법은 전기적인 용접으로 하는 것이 특징인 철도용 궤도회로 임피던스본드 제작방법. [Claim 7] The method of claim 6, wherein the first, second, third, and fourth busbar connection terminals are connected to the first and second coils by electrical welding. 제 6항에 있어서, 상기 제1, 제3 부스바 연결단자를 서로 결합하는 방법은 제1 부스바 연결단자를 제2 코일 권선체의 제2권선코일 사이로 넣어서 일치시켜 연결하는 것이 특징인 철도용 궤도회로 임피던스본드 제작 방법. 7. The method of claim 6, wherein the method for coupling the first and third busbar connection terminals to each other is to connect the first busbar connection terminal by inserting the first busbar connection terminal between the second winding coils of the second coil winding body. How to make orbital circuit impedance bond 제 6항에 있어서, 상기습기방지막을 형성하는 방법은, 1차코일권선체, 2차코일권선체, 규소철심 중에서 다수의 부스바 연결단자 및 인입선을 제외한 부위를 감싸는 몰딩판을 만든 후 실리콘액, 또는 에폭시액을 넣는 것이 특징인 철도용 궤도회로 임피던스본드 제작 방법. [Claim 7] The method of claim 6, wherein the method of forming the moisture barrier film comprises forming a molded plate surrounding a portion of the primary coil winding body, the secondary coil winding body, and the silicon iron core excluding a plurality of busbar connection terminals and lead-in wires, and then using a silicone liquid. , or a method of manufacturing an impedance bond for railway track circuits, characterized by adding an epoxy liquid. 제 6항에 있어서, 상기 규소철심은 U자형 철심 2개를 이용하여 1차코일권선체, 2차코일권선체 중앙을 관통하여 결합 후 탭핑 결합하는 것이 특징인 철도용 궤도회로 임피던스본드 제작 방법. [Claim 7] The method of claim 6, wherein the silicon iron core is coupled through the center of the primary coil winding body and the secondary coil winding body using two U-shaped iron cores and then coupled by tapping.
KR1020210062171A 2021-05-13 2021-05-13 Impedance Bond For Railroad Having Anti-Moisture Structure Improved insulating Property without Relay Malfunction And Method Thereof KR102275608B1 (en)

Priority Applications (1)

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KR102502298B1 (en) * 2022-04-20 2023-02-23 주식회사 한성테크 Method Of Impedance Bond Coiling For Railroad Track Circuit And Impedance Bond Thereof

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KR100455931B1 (en) 2003-07-23 2004-11-06 (주)매트론 Transformer and structure and manufacture method thereof
KR20160000674A (en) * 2014-06-25 2016-01-05 주식회사 세명전기 impedance bond for railway track
KR20160075486A (en) * 2016-06-22 2016-06-29 김동욱 Impedance Bond Having Improved Structure Stability and Insulating Property
KR101719326B1 (en) * 2017-02-21 2017-03-23 이정수 Impedance Bond Winding Method Thereof

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KR20040024950A (en) * 2002-09-18 2004-03-24 씨큐아이씨이 주식회사 Impedance bond of track circuit for railroad
KR100455931B1 (en) 2003-07-23 2004-11-06 (주)매트론 Transformer and structure and manufacture method thereof
KR20160000674A (en) * 2014-06-25 2016-01-05 주식회사 세명전기 impedance bond for railway track
KR20160075486A (en) * 2016-06-22 2016-06-29 김동욱 Impedance Bond Having Improved Structure Stability and Insulating Property
KR101719326B1 (en) * 2017-02-21 2017-03-23 이정수 Impedance Bond Winding Method Thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102502298B1 (en) * 2022-04-20 2023-02-23 주식회사 한성테크 Method Of Impedance Bond Coiling For Railroad Track Circuit And Impedance Bond Thereof

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