KR102264912B1 - Rubber hose composition having excellent chemical resistance and heat resistance and rubber hose using the same - Google Patents
Rubber hose composition having excellent chemical resistance and heat resistance and rubber hose using the same Download PDFInfo
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- KR102264912B1 KR102264912B1 KR1020190059753A KR20190059753A KR102264912B1 KR 102264912 B1 KR102264912 B1 KR 102264912B1 KR 1020190059753 A KR1020190059753 A KR 1020190059753A KR 20190059753 A KR20190059753 A KR 20190059753A KR 102264912 B1 KR102264912 B1 KR 102264912B1
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 128
- 239000000203 mixture Substances 0.000 title claims abstract description 28
- 239000000126 substance Substances 0.000 title claims abstract description 22
- 229920006229 ethylene acrylic elastomer Polymers 0.000 claims abstract description 11
- 229920001973 fluoroelastomer Polymers 0.000 claims abstract description 11
- 239000012744 reinforcing agent Substances 0.000 claims description 37
- 239000000853 adhesive Substances 0.000 claims description 36
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 32
- 230000001070 adhesive effect Effects 0.000 claims description 27
- 239000006229 carbon black Substances 0.000 claims description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 19
- 239000000945 filler Substances 0.000 claims description 19
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 18
- 238000004073 vulcanization Methods 0.000 claims description 18
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical group [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 16
- 239000006227 byproduct Substances 0.000 claims description 16
- 239000011787 zinc oxide Substances 0.000 claims description 16
- 239000003431 cross linking reagent Substances 0.000 claims description 14
- 239000003999 initiator Substances 0.000 claims description 14
- 238000004132 cross linking Methods 0.000 claims description 12
- 239000004014 plasticizer Substances 0.000 claims description 12
- 239000012190 activator Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical group [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 7
- 239000000920 calcium hydroxide Substances 0.000 claims description 7
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 7
- 239000000395 magnesium oxide Substances 0.000 claims description 7
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 7
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical group [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 7
- 230000000181 anti-adherent effect Effects 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 6
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 5
- 230000003712 anti-aging effect Effects 0.000 claims description 3
- 239000000446 fuel Substances 0.000 abstract description 18
- 230000008859 change Effects 0.000 description 44
- 230000000052 comparative effect Effects 0.000 description 18
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 15
- 230000000704 physical effect Effects 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 13
- 239000000295 fuel oil Substances 0.000 description 10
- 210000003734 kidney Anatomy 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000002671 adjuvant Substances 0.000 description 8
- 230000003679 aging effect Effects 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 238000007906 compression Methods 0.000 description 7
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- 239000000463 material Substances 0.000 description 7
- 239000010705 motor oil Substances 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 6
- 239000004203 carnauba wax Substances 0.000 description 6
- 235000013869 carnauba wax Nutrition 0.000 description 6
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 239000011737 fluorine Substances 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- SCABKEBYDRTODC-UHFFFAOYSA-N bis[2-(2-butoxyethoxy)ethyl] hexanedioate Chemical compound CCCCOCCOCCOC(=O)CCCCC(=O)OCCOCCOCCCC SCABKEBYDRTODC-UHFFFAOYSA-N 0.000 description 5
- 235000019441 ethanol Nutrition 0.000 description 5
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical compound FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000011701 zinc Substances 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 3
- 235000010290 biphenyl Nutrition 0.000 description 3
- 239000004305 biphenyl Substances 0.000 description 3
- -1 diphenyl quinidine Chemical compound 0.000 description 3
- REUFZACIJMPYOK-UHFFFAOYSA-N n-(2-phenylethyl)aniline Chemical compound C=1C=CC=CC=1NCCC1=CC=CC=C1 REUFZACIJMPYOK-UHFFFAOYSA-N 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- PYGXAGIECVVIOZ-UHFFFAOYSA-N Dibutyl decanedioate Chemical compound CCCCOC(=O)CCCCCCCCC(=O)OCCCC PYGXAGIECVVIOZ-UHFFFAOYSA-N 0.000 description 2
- 229910002056 binary alloy Inorganic materials 0.000 description 2
- 125000006267 biphenyl group Chemical group 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
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- 150000002500 ions Chemical class 0.000 description 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- XRFPUGXJDNLGOB-UHFFFAOYSA-N C(CCC)C(C(=O)O)(CCCCCCCC(=O)O)CCCC.C(CCCCCCCCC(=O)OCCCC)(=O)OCCCC Chemical group C(CCC)C(C(=O)O)(CCCCCCCC(=O)O)CCCC.C(CCCCCCCCC(=O)OCCCC)(=O)OCCCC XRFPUGXJDNLGOB-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- GQPLMRYTRLFLPF-UHFFFAOYSA-N Nitrous Oxide Chemical compound [O-][N+]#N GQPLMRYTRLFLPF-UHFFFAOYSA-N 0.000 description 1
- LOUPRKONTZGTKE-LHHVKLHASA-N Quinidine Natural products C([C@H]([C@H](C1)C=C)C2)C[N@@]1[C@H]2[C@@H](O)C1=CC=NC2=CC=C(OC)C=C21 LOUPRKONTZGTKE-LHHVKLHASA-N 0.000 description 1
- 230000010062 adhesion mechanism Effects 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 239000002519 antifouling agent Substances 0.000 description 1
- LOUPRKONTZGTKE-UHFFFAOYSA-N cinchonine Natural products C1C(C(C2)C=C)CCN2C1C(O)C1=CC=NC2=CC=C(OC)C=C21 LOUPRKONTZGTKE-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 210000004185 liver Anatomy 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229960001404 quinidine Drugs 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B25/042—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
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- B32B1/00—Layered products having a non-planar shape
- B32B1/08—Tubular products
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/011—Crosslinking or vulcanising agents, e.g. accelerators
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- C08K3/11—Compounds containing metals of Groups 4 to 10 or of Groups 14 to 16 of the Periodic Table
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K5/17—Amines; Quaternary ammonium compounds
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- B32B2597/00—Tubular articles, e.g. hoses, pipes
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Abstract
본 발명은 내열성 및 내화학성이 우수한 고무호스 조성물 및 이를 이용한 고무호스에 관한 것으로서, 보다 상세하게는 불소 고무 및 에틸렌 아크릴계 고무를 사용한 2층 구조를 구비하여 혼합연료의 저항성에 견딜 수 있는 내열성 및 내화학성이 우수한 고무호스 조성물에 관한 것이다.The present invention relates to a rubber hose composition having excellent heat and chemical resistance and a rubber hose using the same, and more particularly, to a two-layer structure using fluororubber and ethylene acrylic rubber to withstand the resistance of mixed fuel. It relates to a rubber hose composition having excellent chemical properties.
Description
본 발명은 내열성 및 내화학성이 우수한 고무호스 조성물 및 이를 이용한 고무호스에 관한 것으로서, 보다 상세하게는 불소 고무 및 에틸렌 아크릴계 고무를 사용한 2층 구조를 구비하여 혼합연료의 저항성에 견딜 수 있는 내열성 및 내화학성이 우수한 고무호스 조성물에 관한 것이다.The present invention relates to a rubber hose composition having excellent heat and chemical resistance and a rubber hose using the same, and more particularly, to a two-layer structure using fluororubber and ethylene acrylic rubber to withstand the resistance of mixed fuel. It relates to a rubber hose composition having excellent chemical properties.
종래의 PCV (Positive Crankcase Ventilation) 및 BREATHER 호스는 엔진의 블로바이 가스(미연소 가스_질소 산화물, 탄화수소)를 서지탱크로 이송 및 재순환하는 역할을 하는 호스로써 블로바이 가스를 공기중으로 배출하지 않고, 흡기쪽으로 돌려 태움에 따라 대기 환경오염을 절감 하는 역할을 한다.The conventional PCV (Positive Crankcase Ventilation) and BREATHER hose is a hose that transports and recirculates the blow-by gas (unburned gas_nitrogen oxide, hydrocarbon) of the engine to the surge tank without discharging the blow-by gas into the air. It plays a role in reducing air pollution by turning it toward the intake side and burning it.
그러나, 최근에는 대기 환경오염을 절감하기 위해 미국, 남미, 중동 지역에는 가솔린에 에탄올 및 메탄올 바이어 연료를 혼합하여 사용하고 있다.However, recently, in order to reduce air pollution, in the United States, South America, and the Middle East, gasoline mixed with ethanol and methanol fuel is used.
종래에는 가솔린 연료 단독 사용으로 미연소 가스 블로바이 가스를 내열성이 우수한 AEM 재질의 1종 고무호스를 사용 했으나, FFV (Fuel Flexible Vehicle) 혼합 연료 사용에 따라 미연소 가스에 에탄올 및 메탄올 성분이 AEM 재질을 연화 하여, 고무호스의 내구성이 저하됨에 따라 고무호스 내면에는 내화학성이 우수한 극성 고무 FKM과 외면에는 내열성이 우수한 비극성 고무 AEM 재질을 사용 해야만 한다.In the past, when using gasoline fuel alone, a type 1 rubber hose made of AEM material with excellent heat resistance was used for unburned gas blow-by gas. However, with the use of FFV (Fuel Flexible Vehicle) mixed fuel, ethanol and methanol components in unburned gas are AEM material. As the durability of the rubber hose decreases by softening the rubber hose, it is necessary to use FKM, a polar rubber with excellent chemical resistance, and AEM, a non-polar rubber, with excellent heat resistance, on the outside.
하지만, 내면 극성 고무 FKM과 비극성 고무 AEM 재질은 상용성이 좋지 않음에 따라 호스 제품 제조시내면 FKM과 외면 AEM 고무가 접착이 되지 않는 문제점이 있다.However, there is a problem in that the inner surface FKM and outer surface AEM rubber do not adhere to each other during the manufacture of hose products because the inner surface polar rubber FKM and the non-polar rubber AEM material do not have good compatibility.
본 발명은 내화학성이 우수한 극성고무 FKM과 내열성이 우수한 비극성 고무 AEM을 포함하여 내열성 및 내화학성이 우수한 고무호스 조성물 및 이를 이용한 고무호스에 관한 것이다.The present invention relates to a rubber hose composition having excellent heat resistance and chemical resistance, including polar rubber FKM having excellent chemical resistance and AEM having excellent heat resistance, and a rubber hose using the same.
또한 본 발명은, 내층고무와 외층고무의 접착이 우수한 내열성 및 내화학성이 우수한 고무호스 조성물 및 이를 이용한 고무호스에 관한 것이다.In addition, the present invention relates to a rubber hose composition having excellent heat and chemical resistance, which has excellent adhesion between the inner layer rubber and the outer layer rubber, and a rubber hose using the same.
본 발명이 일 실시예에 의하면, 본 발명은 불소 고무를 포함하는 제1고무층; 및 에틸렌 아크릴계 고무를 포함하는 제2고무층;을 포함하고, 상기 제1고무층은 불소 고무, 제1보강제, 제2보강제, 가류개시제, 부산물제거제 및 충진제를 포함하고, 상기 제2고무층은 에틸렌 아크릴계 고무, 제3보강제, 제4보강제, 접착조제, 가교제 및 접착활성제를 포함하는 내열성 및 내화학성이 우수한 고무호스 조성물을 포함한다.According to one embodiment of the present invention, the present invention is a first rubber layer comprising a fluororubber; and a second rubber layer comprising an ethylene acrylic rubber, wherein the first rubber layer includes a fluororubber, a first reinforcing agent, a second reinforcing agent, a vulcanization initiator, a by-product remover and a filler, and the second rubber layer is an ethylene acrylic rubber , a rubber hose composition having excellent heat resistance and chemical resistance including a third reinforcing agent, a fourth reinforcing agent, an adhesion aid, a crosslinking agent and an adhesion activator.
상기 제1고무층은 불소 고무 100 중량부에 대하여, 제1보강제 12 내지 18 중량부, 제2보강제 7 내지 12 중량부, 가류개시제 3 내지 9 중량부, 부산물 제거제 1 내지 6 중량부, 및 충진제 10 내지 20 중량부를 포함할 수 있다.The first rubber layer is based on 100 parts by weight of the fluororubber, 12 to 18 parts by weight of the first reinforcing agent, 7 to 12 parts by weight of the second reinforcing agent, 3 to 9 parts by weight of the vulcanization initiator, 1 to 6 parts by weight of the by-product remover, and 10 parts by weight of the filler. to 20 parts by weight.
상기 제1보강제는 카본블랙(Carbon Black) N774, 제2보강제는 카본블랙(Carbon Black) N330일 수 있다.The first reinforcing agent may be carbon black N774, and the second reinforcing agent may be carbon black N330.
상기 가류개시제는 칼슘 하이드록시드(Calclum hydroxide)일 수 있다.The vulcanization initiator may be calcium hydroxide.
상기 부산물 제거제는 마그네슘 옥사이드(Magneslum oxide)일 수 있다.The by-product remover may be magnesium oxide.
상기 충진제는 바륨 설페이트(Barium sulfate)일 수 있다.The filler may be barium sulfate.
상기 제1고무층은 제1가소제, 내부 가공조제 및 외부 가공조제를 더 포함할 수 있다.The first rubber layer may further include a first plasticizer, an internal processing aid, and an external processing aid.
상기 제2고무층은 에틸렌 아크릴계 고무 100 중량부에 대하여 제3보강제 30 내지 40 중량부, 제4보강제 60 내지 70중량부, 접착조제 5 내지 8 중량부, 가교제 1.5 내지 2.5 중량부 및 접착활성제 1.5 내지 2.5 중량부를 포함할 수 있다.The second rubber layer includes 30 to 40 parts by weight of a third reinforcing agent, 60 to 70 parts by weight of a fourth reinforcing agent, 5 to 8 parts by weight of an adhesive agent, 1.5 to 2.5 parts by weight of a crosslinking agent, and 1.5 to 2.5 parts by weight of an adhesive activator based on 100 parts by weight of the ethylene acrylic rubber. 2.5 parts by weight.
상기 제3보강제는 카본블랙(Carbon Black) N550, 제4보강제는 카본블랙(Carbon Black) N774일 수 있다.The third reinforcing agent may be carbon black N550, and the fourth reinforcing agent may be carbon black N774.
상기 접착조제는 실리콘 옥사이드(Sillicon Oxide)일 수 있다.The adhesive agent may be silicon oxide (Silicon Oxide).
상기 가교제는 헥사메틸렌다이아민(Hexamethylendiamine)일 수 있다.The crosslinking agent may be hexamethylenediamine.
상기 접착활성제는 디아자비시클로 언덱 솔트(Diazablcyclo undec salt)일 수 있다.The adhesive activator may be Diazablcyclo undec salt.
상기 제2고무층은 제2가소제, 제1가공조제, 접착조제, 노방제, 스코치 방지제, 점착방지제 및 가교촉진제를 더 포함할 수 있다.The second rubber layer may further include a second plasticizer, a first processing aid, an adhesion aid, an anti-aging agent, an anti-scorch agent, an anti-adhesive agent, and a cross-linking accelerator.
본 발명의 또다른 실시예에 의하면, 제1고무층; 및 상기 제1고무층 상에 형성되는 제2고무층;을 포함하고, 상기 제1고무층 및 상기 제2고무층은 제1항에 따른 고무호스 조성물을 포함하는 것을 특징으로 하는 고무호스를 포함한다.According to another embodiment of the present invention, the first rubber layer; and a second rubber layer formed on the first rubber layer, wherein the first rubber layer and the second rubber layer include a rubber hose comprising the rubber hose composition according to claim 1 .
본 발명의 내측면에 따르면, 본 발명은 혼합연료인 FFV 에탄올 및 메탄올 연료에 대한 저항성에 견딜 수 있는 내열성 및 내화학성이 우수한 고무호스 조성물 및 이를 이용한 고무호스에 관한 것이다.According to the inner aspect of the present invention, the present invention relates to a rubber hose composition excellent in heat resistance and chemical resistance that can withstand resistance to FFV ethanol and methanol fuel, which are mixed fuels, and a rubber hose using the same.
또한 본 발명에 따르면, 혼합연료에도 저항성이 우수한 고무호스 조성물 및 이를 이용한 고무호스를 사용함으로써, 혼합연료를 사용하는 차량이 증가함에 따라 종래의 일반연료 사용에 따른 대기오염을 감소시킬 수 있는 효과가 있다.In addition, according to the present invention, by using a rubber hose composition excellent in resistance to mixed fuel and a rubber hose using the same, as the number of vehicles using mixed fuel increases, there is an effect of reducing air pollution caused by the use of conventional general fuel. have.
도 1은 본 발명의 일 실시예에 연료호스의 구조를 나타낸 도면이다.1 is a view showing the structure of a fuel hose according to an embodiment of the present invention.
기타 실시예들의 구체적인 사항들은 상세한 설명 및 도면들에 포함되어 있다. The details of other embodiments are included in the detailed description and drawings.
본 발명의 이점 및 특징, 그리고 그것들을 달성하는 방법은 첨부되는 도면과 함께 상세하게 후술되어 있는 실시예들을 참조하면 명확해질 것이다. 그러나 본 발명은 이하에서 개시되는 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 구현될 수 있으며, 이하의 설명에서 어떤 부분이 다른 부분과 연결되어 있다고 할 때, 이는 직접적으로 연결되어 있는 경우뿐 아니라 그 중간에 다른 매체를 사이에 두고 연결되어 있는 경우도 포함한다. 또한, 도면에서 본 발명과 관계없는 부분은 본 발명의 설명을 명확하게 하기 위하여 생략하였다. Advantages and features of the present invention and methods of achieving them will become apparent with reference to the embodiments described below in detail in conjunction with the accompanying drawings. However, the present invention is not limited to the embodiments disclosed below, but may be implemented in a variety of different forms, and in the following description, when a part is connected to another part, this is only the case where it is directly connected. However, it also includes cases in which other media are interposed in between. In addition, in the drawings, parts not related to the present invention have been omitted to clarify the description of the present invention.
이하, 첨부된 도면들을 참고하여 본 발명에 대해 설명하도록 한다.Hereinafter, the present invention will be described with reference to the accompanying drawings.
도 1은 본 발명의 일 실시예에 연료호스의 구조를 나타낸 도면이다.1 is a view showing the structure of a fuel hose according to an embodiment of the present invention.
도 1을 참조하면, 본 발명의 일 실시예에 따른 내열성 및 내화학성이 우수한 고무호스 조성물 및 이를 이용한 고무호스는 불소 고무를 포함하는 제1고무층; 및 에틸렌 아크릴계 고무를 포함하는 제2고무층;을 포함하고, 상기 제1고무층은 불소 고무, 제1보강제, 제2보강제, 가류개시제, 부산물제거제 및 충진제를 포함하고, 상기 제2고무층은 에틸렌 아크릴계 고무, 제3보강제, 제4보강제, 접착조제, 가교제 및 접착활성제를 포함하는 것을 특징으로 한다. 상기 제1고무층은 불소 고무인 FKM(Fluoro Carbon Elastomer)인 것이 바람직하며, 제2고무층은 에틸렌 아크릴계 고무인 AEM(Ethylene Arcrylic Elastomer)인 것이 바람직하다.Referring to FIG. 1 , a rubber hose composition having excellent heat resistance and chemical resistance according to an embodiment of the present invention and a rubber hose using the same include a first rubber layer comprising fluororubber; and a second rubber layer comprising an ethylene acrylic rubber, wherein the first rubber layer includes a fluororubber, a first reinforcing agent, a second reinforcing agent, a vulcanization initiator, a by-product remover and a filler, and the second rubber layer is an ethylene acrylic rubber , a third reinforcing agent, a fourth reinforcing agent, an adhesion aid, a crosslinking agent and an adhesion activator. The first rubber layer is preferably made of fluorocarbon elastomer (FKM), and the second rubber layer is preferably ethylene arcrylic elastomer (AEM), which is ethylene acrylic rubber.
상기 제1고무층은 불소 고무 100 중량부에 대하여, 제1보강제 12 내지 18 중량부, 제2보강제 7 내지 12 중량부, 가류개시제 3 내지 9 중량부, 부산물 제거제 1 내지 6 중량부, 및 충진제 10 내지 20 중량부를 포함하는 것을 특징으로 한다. The first rubber layer is based on 100 parts by weight of the fluororubber, 12 to 18 parts by weight of the first reinforcing agent, 7 to 12 parts by weight of the second reinforcing agent, 3 to 9 parts by weight of the vulcanization initiator, 1 to 6 parts by weight of the by-product remover, and 10 parts by weight of the filler. to 20 parts by weight.
상기 제1고무층은 미연소 가스 및 연료와 직접 접촉하기 때문에 내화학성 및 내연료유성이 우수해야 한다. 본 발명에서는 제1고무층의 내연료유성을 우수하게 하기 위하여 상기 제1고무층으로 사용되는 FKM 원료 고무 중 불소함량이 69% 이상인 3원계 불소고무(Fluorocarbon Rubber Terpolymer)를 사용하는 것을 특징으로 한다.Since the first rubber layer is in direct contact with unburned gas and fuel, chemical resistance and fuel oil resistance should be excellent. In the present invention, in order to improve the fuel oil resistance of the first rubber layer, a fluorine content of 69% or more among the FKM raw rubber used as the first rubber layer is used.
상기 제1보강제는 카본블랙(Carbon Black) N774, 제2보강제는 카본블랙(Carbon Black) N330인 것이 바람직하며, 제1보강제는 12 내지 18 중량부, 제2보강제는 7 내지 12 중량부를 포함할 때 기계적 물성이 가장 우수하다.Preferably, the first reinforcing agent is carbon black N774, the second reinforcing agent is carbon black N330, and the first reinforcing agent is 12 to 18 parts by weight, and the second reinforcing agent is 7 to 12 parts by weight. When the mechanical properties are the best.
본 발명에서는 고무호스의 장기 내구성을 향상시키기 위하여 보강제로써 카본블랙을 사용하며, 카본블랙 중에서도 입자 크기가 중간 정도인 N774 Grade와 입자 크기가 작으면서도 보강 효과가 우수한 N330 Grade를 사용함에 따라 인장강도가 우수한 고무호스를 제공할 수 있다.In the present invention, carbon black is used as a reinforcing agent to improve the long-term durability of the rubber hose. Among carbon black, N774 Grade with a medium particle size and N330 Grade with a small particle size and excellent reinforcing effect are used. An excellent rubber hose can be provided.
상기 가류개시제는 칼슘 하이드록시드(Calclum hydroxide)인 것이 바람직하며, 3 내지 9 중량부를 포함하는 것이 바람직하다. 상기 가류개시제인 칼슘 하이드록시드(Calclum hydroxide)가 3 중량부 미만일 경우, 가류반응이 저해되어, 상기 제2고무층과의 접착이 저해되는 문제가 있다. The vulcanization initiator is preferably calcium hydroxide, and preferably contains 3 to 9 parts by weight. When the amount of calcium hydroxide as the vulcanization initiator is less than 3 parts by weight, there is a problem in that the vulcanization reaction is inhibited and adhesion to the second rubber layer is inhibited.
또한, 상기 부산물 제거제는 마그네슘 옥사이드(Magneslum oxide)인 것이 바람직하며, 1 내지 6 중량부를 포함하는 것이 바람직하다. 상기 부산물 제거제인 마그네슘 옥사이드(Magneslum oxide)는 불소 가류시 발생하는 부산물 HF Gas를 제거하는 역할을 하며, 상기 마그네슘 옥사이드(Magneslum oxide)를 통해 부산물 HF Gas가 제거되어야 가류반응이 잘 일어나며 접착도 향상된다.In addition, the by-product removing agent is preferably magnesium oxide (Magneslum oxide), and preferably contains 1 to 6 parts by weight. The by-product remover, magnesium oxide, serves to remove the by-product HF gas generated during fluorine vulcanization, and the vulcanization reaction occurs well and adhesion is improved only when the by-product HF gas is removed through the magnesium oxide. .
따라서, 본 발명에서는 상기 제1고무층에 가류개시제 및 부산물 제거제를 사용함으로써 가류 반응이 우수하며, 제2고무층과의 접착이 매우 우수한 효과가 있는 고무호스를 제공할 수 있다. Therefore, in the present invention, by using a vulcanization initiator and a by-product remover in the first rubber layer, it is possible to provide a rubber hose having an excellent vulcanization reaction and excellent adhesion to the second rubber layer.
또한, 상기 충진제는 바륨 설페이트(Barium sulfate)를 사용하는 것이 바람직하며, 10 내지 20 중량부를 포함하는 것이 바람직하다. 일반적으로 종래의 PCV 호스는 압출표면 향상을 위하여 충진제로서 ZnO(Zinc oxide)를 사용하나, ZnO를 사용할 경우 Zn+ 이온반응으로 인하여 제2고무층과의 접착이 되지 않는다. 본 발명에서는 충진제로써 ZnO를 사용하지 않고 바륨 설페이트(Barium sulfate)를 사용함으로써, FKM(제1고무층) 압출표면 향상과 AEM(제2고무층)과의 접착을 향상시킬 수 있다. In addition, the filler preferably uses barium sulfate, and preferably contains 10 to 20 parts by weight. In general, conventional PCV hoses use ZnO (zinc oxide) as a filler to improve the extrusion surface, but when ZnO is used, adhesion with the second rubber layer is not achieved due to Zn+ ion reaction. In the present invention, by using barium sulfate instead of ZnO as a filler, it is possible to improve the FKM (first rubber layer) extrusion surface and improve adhesion with AEM (second rubber layer).
또한, 상기 제1고무층은 제1가소제, 내부 가공조제 및 외부 가공조제를 더 포함할 수 있다. 상기 제1가소제는 디부틸 세바카테(dibutyl sebacate)를 사용하는 것이 바람직하며, 5 내지 10 중량부를 포함하는 것이 바람직하다.In addition, the first rubber layer may further include a first plasticizer, an internal processing aid, and an external processing aid. The first plasticizer is preferably dibutyl sebacate (dibutyl sebacate), and preferably contains 5 to 10 parts by weight.
상기 내부 가공조제는 알리파틱산 부산물의 혼합물(blend of aliphatic acid ramification)을 사용하는 것이 바람직하며, 0.5 내지 2.0 중량부를 포함하는 것이 바람직하다.The internal processing aid is preferably a mixture of aliphatic acid by-product (blend of aliphatic acid ramification), and preferably contains 0.5 to 2.0 parts by weight.
상기 외부 가공조제는 카나우바 왁스(Carnauba Wax)를 사용하는 것이 바람직하며, 0.5 내지 2.0 중량부를 포함하는 것이 바람직하다.The external processing aid preferably uses carnauba wax (Carnauba Wax), and preferably contains 0.5 to 2.0 parts by weight.
제1고무층과 제2고무층의 접착 메커니즘은 제1고무층에 가류개시제 3 내지 9 중량부 및 부산물 제거제 1 내지 6 중량부를 사용함으로써, 제1고무층의 Amine 가교결합과 제2고무층의 Amide 가교결합이 계면간에 반응하여 접착반응이 일어난다. 이때 종래에 충진제로 사용되었던 ZnO는 Zn+ 이온 발생으로 인하여 제1고무층과 제2고무층의 가교반응을 저해하는 역할을 함에 따라 반드시 배합제 및 제조공정상에서 배제하는 것이 바람직하다.The adhesion mechanism of the first rubber layer and the second rubber layer uses 3 to 9 parts by weight of a vulcanization initiator and 1 to 6 parts by weight of a by-product remover in the first rubber layer, so that the amine cross-linking of the first rubber layer and the amide cross-linking of the second rubber layer are interfacial. The liver reacts with the adhesion reaction. At this time, ZnO, which has been used as a filler in the prior art, plays a role in inhibiting the cross-linking reaction between the first and second rubber layers due to the generation of Zn+ ions.
상기 제2고무층은 에틸렌 아크릴계 고무 100 중량부에 대하여 제3보강제 30 내지 40 중량부, 제4보강제 60 내지 70중량부, 접착조제 5 내지 8 중량부, 가교제 1.5 내지 2.5 중량부 및 접착활성제 1.5 내지 2.5 중량부를 포함하는 것을 특징으로 한다. 상기 제2고무층인 AEM 고무는 외부열에 대한 저항성과 압축영구줄음률 및 기계적 물성이 우수해야 하며, 특히 제1고무층인 FKM 고무와의 접착성이 우수해야만 한다. 상기 제2고무층도 상기 제1고무층과 같이 Zn 성분이 존재하면 접착력이 매우 저하되므로 Zn 성분이 포함되는 것은 바람직하지 못하다.The second rubber layer includes 30 to 40 parts by weight of a third reinforcing agent, 60 to 70 parts by weight of a fourth reinforcing agent, 5 to 8 parts by weight of an adhesive agent, 1.5 to 2.5 parts by weight of a crosslinking agent, and 1.5 to 2.5 parts by weight of an adhesive activator based on 100 parts by weight of the ethylene acrylic rubber. It is characterized in that it contains 2.5 parts by weight. The second rubber layer, AEM rubber, should be excellent in resistance to external heat, compression set and mechanical properties, and in particular, should have excellent adhesion to FKM rubber, which is the first rubber layer. When the Zn component is present in the second rubber layer as in the first rubber layer, the adhesive strength is greatly reduced, so it is not preferable to include the Zn component.
상기 제3보강제는 카본블랙(Carbon Black) N550, 제4보강제는 카본블랙(Carbon Black) N774인 것이 바람직하며, 상기 제3보강제는 30 내지 40 중량부, 제4보강제는 60 내지 70중량부를 포함할 때, 보강 효과가 우수하다. 또한, 상기 접착조제는 실리콘 옥사이드(Sillicon Oxide)인 것이 바람직하며, 5 내지 8 중량부를 포함하는 것이 바람직하다. Preferably, the third reinforcing agent is carbon black N550, the fourth reinforcing agent is carbon black N774, and the third reinforcing agent includes 30 to 40 parts by weight, and the fourth reinforcing agent includes 60 to 70 parts by weight. When it is done, the reinforcement effect is excellent. In addition, the adhesive aid is preferably silicon oxide (Silicon Oxide), it is preferable to include 5 to 8 parts by weight.
상기 가교제는 헥사메틸렌다이아민(Hexamethylendiamine)인 것이 바람직하며, 1.5 내지 2.5 중량부를 포함하는 것이 바람직하다. 본 발명에서는 제2고무층의 외부열에 대한 저항성을 만족시키기 위하여 가교제로서 헥사메틸렌다이아민 (Hexamethylendiamine)을 사용하였으며 상기 헥사메틸렌다이아민 (Hexamethylendiamine) 함량이 높은 Grade FD-10MB를 사용하는 것이 바람직하다. 상기 가교제는 함량이 많아질수록 내열성이 우수하지만, 2.5 중량부를 초과할 경우에는 다른 물성신장율 및 내엔진오일성이 저하되는 문제점이 있어 바람직하지 않다.The crosslinking agent is preferably hexamethylenediamine, and preferably includes 1.5 to 2.5 parts by weight. In the present invention, in order to satisfy the resistance to external heat of the second rubber layer, hexamethylenediamine is used as a crosslinking agent, and it is preferable to use Grade FD-10MB having a high hexamethylendiamine content. As the content of the crosslinking agent increases, heat resistance is excellent, but when it exceeds 2.5 parts by weight, other physical properties elongation and engine oil resistance are deteriorated, which is not preferable.
상기 접착활성제는 디아자비시클로 언덱 솔트(Diazablcyclo undec salt)인 것이 바람직하며, 1.5 내지 2.5 중량부를 포함하는 것이 바람직하다. 상기 접착조제 및 접착활성제는 제1고무층과의 접착력을 향상시키는 역할을 하며, 상기 투입함량을 벗어날 경우에는 접착력이 저하되는 문제점이 있다.The adhesion activator is preferably diazablcyclo undec salt, and preferably contains 1.5 to 2.5 parts by weight. The adhesion assistant and the adhesion activator serve to improve adhesion with the first rubber layer, and when the amount exceeds the input content, there is a problem in that the adhesion is reduced.
또한, 상기 제2고무층은 제2가소제, 제1가공조제, 접착조제, 노방제, 스코치 방지제, 점착방지제 및 가교촉진제를 더 포함할 수 있다.In addition, the second rubber layer may further include a second plasticizer, a first processing aid, an adhesion aid, an anti-aging agent, an anti-scorch agent, an anti-adhesive agent, and a cross-linking accelerator.
상기 제2가소제는 디부톡시에톡시에틸 아디페이트(dibutoxyethoxyethyl adipate)를 사용하는 것이 바람직하며, 8.0 내지 12.0 중량부를 포함하는 것이 바람직하다.The second plasticizer preferably uses dibutoxyethoxyethyl adipate, and preferably contains 8.0 to 12.0 parts by weight.
상기 제1가공조제는 스테아린산(Stearic acid)을 사용하는 것이 바람직하며, 1.0 내지 2.0 중량부를 포함하는 것이 바람직하다. 상기 접착조제는 실리콘 디옥사이드(Silicon Dioxide)를 사용하는 것이 바람직하며, 5.0 내지 10.0 중량부를 포함하는 것이 바람직하다. 상기 노방제는 페닐에틸 아닐린(phenylethyl aniline)을 사용하는 것이 바람직하며, 1.0 내지 2.0 중량부를 포함하는 것이 바람직하다. 상기 스코치 방지제는 모노 아민타입(Mono amine type)을 사용하는 것이 바람직하며, 1.0 내지 2.0 중량부를 포함하는 것이 바람직하다. 상기 점착방지제는 포스파놀 타입(phosphanol type)을 사용하는 것이 바람직하며, 1.0 내지 2.0 중량부를 포함하는 것이 바람직하다. 상기 가교촉진제는 디페닐 퀴아니딘(diphenyl quinidine)을 사용하는 것이 바람직하며, 1.0 내지 2.5 중량부를 포함하는 것이 바람직하다.The first processing aid is preferably stearic acid, and preferably contains 1.0 to 2.0 parts by weight. It is preferable to use silicon dioxide as the adhesive aid, and it is preferable to include 5.0 to 10.0 parts by weight. The antifouling agent preferably uses phenylethyl aniline, and preferably contains 1.0 to 2.0 parts by weight. The anti-scorch agent preferably uses a mono amine type, and preferably contains 1.0 to 2.0 parts by weight. The anti-adhesive agent preferably uses a phosphanol type, and preferably contains 1.0 to 2.0 parts by weight. The crosslinking accelerator preferably uses diphenyl quinidine, and preferably contains 1.0 to 2.5 parts by weight.
이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시한다. 그러나 하기의 실시예는 본 발명을 보다 쉽게 이해하기 위하여 제공되는 것일 뿐, 하기 실시예에 의해 본 발명의 내용이 한정되는 것은 아니다.Hereinafter, preferred examples are presented to help the understanding of the present invention. However, the following examples are only provided for easier understanding of the present invention, and the contents of the present invention are not limited by the following examples.
(실시예 1) 제1고무층(FKM)의 물성 및 제2고무층(AEM)과의 접착강도 실험(Example 1) Physical properties of the first rubber layer (FKM) and adhesion strength test with the second rubber layer (AEM)
실시예 1에서는 본 발명의 실시예에 따른 내열성 및 내화학성이 우수한 고무호스 조성물의 물성을 평가하기 위하여 하기와 같이 테스트하였다. 실시예 1에서 실험에 사용된 제1고무층인 FKM에 투입되는 물질들의 함량은 하기 표 1 및 표 2와 같이 투입하여 제조하였다.In Example 1, in order to evaluate the physical properties of the rubber hose composition excellent in heat resistance and chemical resistance according to an embodiment of the present invention, the following tests were performed. In Example 1, the contents of the materials added to the first rubber layer, FKM, used in the experiment were prepared as shown in Tables 1 and 2 below.
상기 표 1 및 표 2와 같이 제조된 제1고무층을 이용하여 상태물성, 노화물성, 내유성, 내연료유성(A법), 내연료유성(B법) 및 제2고무층인 AEM고무와의 접착강도를 평가하여 그 결과를 하기 표 3 및 표 4에 나타내었다. 표 3은 상기 실시예 1의 실시예 1 내지 5에 따른 제1고무층의 상기 물성 및 접착강도 평가결과를 나타낸 표이다. State physical properties, aging properties, oil resistance, fuel oil resistance (method A), fuel oil resistance (method B), and adhesive strength with the second rubber layer, AEM rubber, using the first rubber layer prepared as shown in Tables 1 and 2 was evaluated and the results are shown in Tables 3 and 4 below. Table 3 is a table showing the evaluation results of the physical properties and adhesive strength of the first rubber layer according to Examples 1 to 5 of Example 1.
(kg/cm2)The tensile strength
(kg/cm2)
(130℃×70HR)aging properties
(130℃×70HR)
이하-15
Below
(%)kidney change
(%)
이하-30
Below
(120℃×70HR×
IRM 903 OIL)oil resistance
(120℃×70HR×
IRM 903 OIL)
(%)kidney change
(%)
(%)volume change
(%)
(40℃×48HR×
FUEL D)Fuel oil resistance (Method A)
(40℃×48HR×
FUEL D)
(%)kidney change
(%)
(%)volume change
(%)
(40℃×70HR×
FUEL C:에틸알콜
=8:2)Fuel oil resistance (method B)
(40℃×70HR×
FUEL C: ethyl alcohol
=8:2)
(%)kidney change
(%)
(%)volume change
(%)
(N)Adhesive strength
(N)
이상40N
More than
(kg/cm2)The tensile strength
(kg/cm2)
(130℃×70HR)aging properties
(130℃×70HR)
(%)kidney change
(%)
(120℃×70HR×
IRM 903 OIL)oil resistance
(120℃×70HR×
IRM 903 OIL)
(%)kidney change
(%)
(%)volume change
(%)
(A법)
(40℃×48HR×
FUEL D)fuel oil resistance
(Method A)
(40℃×48HR×
FUEL D)
(%)kidney change
(%)
(%)volume change
(%)
(B법)
(40℃×70HR×
FUEL C:에틸알콜
=8:2)fuel oil resistance
(Method B)
(40℃×70HR×
FUEL C: ethyl alcohol
=8:2)
(%)kidney change
(%)
(%)volume change
(%)
(N)Adhesive strength
(N)
상기 표 3 및 표 4를 참조하면, 본 발명에 따른 고무 조성물의 배합에 따라 제조된 고무조성물인 실시예 1 내지 실시예 5는 경도 및 인장강도, 노화물성, 내유성, 내연료유성 및 AEM 고무와의 접착강도가 모두 우수하게 나타나는 것을 알 수 있으며, 특히 실시예 2의 경우에는 접착강도 및 물성이 매우 우수하게 나타난 것을 알 수 있다. Referring to Tables 3 and 4 above, Examples 1 to 5, which are rubber compositions prepared according to the formulation of the rubber composition according to the present invention, have hardness and tensile strength, aging properties, oil resistance, fuel oil resistance and AEM rubber and It can be seen that all of the adhesive strengths are excellent, and in particular, in the case of Example 2, it can be seen that the adhesive strength and physical properties are very excellent.
하지만, 2원계 불소고무를 사용한 비교예 1의 경우 내연료유성, 내유성 및 접착강도가 규격대비 불만족하게 나타났으며, 충진제를 ZnO를 사용한 비교예 2의 경우에는 외면 AEM 재질과의 접착성이 불만족스럽게 나타난 것을 알 수 있다. 또한, 가류계시제인 칼슘 하이드록시드(Calcium hydroxide)를 사용하지 않은 비교예 3은 가교밀도가 저하되어 기계적 물성인 경도, 인장강도, 신장율이 저하되었으며, 외면 AEM 재질과의 접착성도 불만족스럽게 나타났다.However, in the case of Comparative Example 1 using binary fluororubber, fuel oil resistance, oil resistance and adhesive strength were unsatisfactory compared to the standard, and in Comparative Example 2 using ZnO as the filler, adhesion with the outer AEM material was unsatisfactory. It can be seen that it appeared In Comparative Example 3, which did not use the vulcanization initiator calcium hydroxide, the crosslinking density was lowered, and mechanical properties such as hardness, tensile strength, and elongation were lowered, and the adhesiveness with the outer surface AEM material was also unsatisfactory.
(실시예 2) 제2고무층(AEM)의 물성 및 제1고무층(FKM)과의 접착강도 실험(Example 2) Physical properties of the second rubber layer (AEM) and adhesion strength test with the first rubber layer (FKM)
실시예 2에서는 본 발명의 실시예에 따른 내열성 및 내화학성이 우수한 고무호스 조성물의 물성을 평가하기 위하여 하기와 같이 테스트하였다. 실시예 2에서 실험에 사용된 제2고무층인 AEM에 투입되는 물질들의 함량은 하기 표 5 및 표 6과 같이 투입하여 제조하였다.In Example 2, in order to evaluate the physical properties of the rubber hose composition excellent in heat resistance and chemical resistance according to an embodiment of the present invention, the following tests were performed. In Example 2, the contents of the materials added to the AEM, which is the second rubber layer used in the experiment, were prepared as shown in Tables 5 and 6 below.
상기 표 5 및 표 6과 같이 제조된 제2고무층을 이용하여 상태물성, 노화물성, 내엔진오일성, 압축영구줄음률 및 FKM 고무와의 접착강도를 평가하여 그 결과를 하기 표 7 및 표 8에 나타내었다. State physical properties, aging properties, engine oil resistance, compression set and adhesion strength with FKM rubber were evaluated using the second rubber layer prepared as shown in Tables 5 and 6, and the results are shown in Tables 7 and 8 below. indicated.
(kg/cm2)The tensile strength
(kg/cm2)
(150℃×70HR)aging properties
(150℃×70HR)
(%)kidney change
(%)
(100℃×70HR×
ENGINE OIL (90v%) :
GASOLINE (10v%)engine oil resistance
(100℃×70HR×
ENGINE OIL (90v%):
GASOLINE (10v%)
(%)kidney change
(%)
(%)volume change
(%)
(N)Adhesive strength
(N)
(kg/cm2)The tensile strength
(kg/cm2)
(150℃×70HR)aging properties
(150℃×70HR)
(100℃×70HR×
ENGINE OIL (90v%) :
GASOLINE (10v%)engine oil resistance
(100℃×70HR×
ENGINE OIL (90v%):
GASOLINE (10v%)
상기 표 7 및 표 8을 참조하면, 본 발명에 따른 고무 조성물의 배합에 따라 제조된 고무조성물인 실시예 1 내지 5는 경도 및 인장강도, 노화물성, 내엔진오일성, 압축영구줄음률 및 FKM 고무와 접착강도가 모두 우수하게 나타나는 것을 알 수 있으며, 특히 실시예 3의 경우에는 접착강도 및 물성이 매우 우수하게 나타난 것을 알 수 있다.Referring to Tables 7 and 8, Examples 1 to 5, which are rubber compositions prepared according to the formulation of the rubber composition according to the present invention, have hardness and tensile strength, aging properties, engine oil resistance, compression set and FKM rubber. It can be seen that both and the adhesive strength are excellent, and in particular, in the case of Example 3, it can be seen that the adhesive strength and the physical properties are very excellent.
하지만, 타 가교제를 사용하여 제조한 비교예 1의 경우에는 FKM 고무와의 접착강도가 매우 낮게 나타난 것을 알 수 있으며, 접착조제인 실리콘 디옥사이드(Sillicon Dioxide)를 사용하지 않은 비교예 2의 경우에도 FKM 고무와의 접착강도가 매우 낮게 나타났다. 또한, 충진제로써 ZnO를 사용한 비교예 3의 경우에도 접착강도가 매우 낮게 나타난 것을 알 수 있다.However, in the case of Comparative Example 1 prepared using another crosslinking agent, it can be seen that the adhesion strength with FKM rubber was very low, and even in the case of Comparative Example 2 in which silicon dioxide, an adhesion aid, was not used, FKM The adhesive strength with rubber was very low. In addition, it can be seen that even in the case of Comparative Example 3 using ZnO as a filler, the adhesive strength was very low.
상기 진술한 본 발명의 설명은 예시를 위한 것이며, 본 발명이 속하는 기술분야의 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 쉽게 변형이 가능하다는 것을 이해할 수 있을 것이다. 그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.The description of the present invention stated above is for illustration, and those of ordinary skill in the art to which the present invention pertains can understand that it can be easily modified into other specific forms without changing the technical spirit or essential features of the present invention. There will be. Therefore, it should be understood that the embodiments described above are illustrative in all respects and not restrictive.
Claims (14)
에틸렌 아크릴계 고무를 포함하는 제2고무층;을 포함하고,
상기 제1고무층 및 제2고무층은, 산화아연을 포함하지 않고,
제1보강제는 카본블랙(Carbon Black) N774, 제2보강제는 카본블랙(Carbon Black) N330, 제3보강제는 카본블랙(Carbon Black) N550, 제4보강제는 카본블랙(Carbon Black) N774이고,
상기 제1고무층은 불소 고무 100 중량부에 대하여, 제1보강제 15 중량부, 제2보강제 5 중량부, 가류개시제 3 중량부, 부산물 제거제 1 중량부, 및 충진제 15 중량부를 포함하며,
상기 제2고무층은 에틸렌 아크릴계 고무 100 중량부에 대하여 제3보강제 30 중량부, 제4보강제 60 중량부, 접착조제 5 중량부, 가교제 2 중량부 및 접착활성제 2 중량부를 포함하고,
상기 가류개시제는 칼슘 하이드록시드이며, 상기 부산물 제거제는 마그네슘 옥사이드이고, 상기 충진제는 바륨 설페이트이며, 상기 접착조제는 실리콘 옥사이드인 것을 특징으로 하는 내열성 및 내화학성이 우수한 고무호스 조성물.a first rubber layer comprising fluororubber; and
Including; a second rubber layer comprising an ethylene acrylic rubber;
The first rubber layer and the second rubber layer do not contain zinc oxide,
The first reinforcing agent is carbon black N774, the second reinforcing agent is carbon black N330, the third reinforcing agent is carbon black N550, the fourth reinforcing agent is carbon black N774,
The first rubber layer is based on 100 parts by weight of the fluororubber, 15 parts by weight of the first reinforcing agent, 5 parts by weight of the second reinforcing agent, 3 parts by weight of the vulcanization initiator, 1 part by weight of the by-product remover, and 15 parts by weight of the filler,
The second rubber layer contains 30 parts by weight of a third reinforcing agent, 60 parts by weight of a fourth reinforcing agent, 5 parts by weight of an adhesive aid, 2 parts by weight of a crosslinking agent, and 2 parts by weight of an adhesive activator based on 100 parts by weight of an ethylene acrylic rubber,
The vulcanization initiator is calcium hydroxide, the by-product remover is magnesium oxide, the filler is barium sulfate, and the adhesion aid is silicon oxide.
상기 제1고무층은 제1가소제, 내부 가공조제 및 외부 가공조제를 더 포함하는 것을 특징으로 하는 내열성 및 내화학성이 우수한 고무호스 조성물.The method of claim 1,
The first rubber layer is a rubber hose composition excellent in heat resistance and chemical resistance, characterized in that it further comprises a first plasticizer, an internal processing aid and an external processing aid.
상기 접착활성제는 디아자비시클로 언덱 솔트(Diazablcyclo undec salt)인 것을 특징으로 하는 내열성 및 내화학성이 우수한 고무호스 조성물.According to claim 1,
The adhesive activator is a rubber hose composition excellent in heat resistance and chemical resistance, characterized in that the diazabicyclo undec salt (Diazablcyclo undec salt).
상기 제2고무층은 제2가소제, 제1가공조제, 접착조제, 노방제, 스코치 방지제, 점착방지제 및 가교촉진제를 더 포함하는 것을 특징으로 하는 내열성 및 내화학성이 우수한 고무호스 조성물.The method of claim 1,
The second rubber layer is a rubber hose composition excellent in heat resistance and chemical resistance, characterized in that it further comprises a second plasticizer, a first processing aid, an adhesive aid, an anti-aging agent, an anti-scorch agent, an anti-adhesive agent and a cross-linking accelerator.
상기 제1고무층 상에 형성되는 제2고무층;을 포함하고,
상기 제1고무층 및 상기 제2고무층은 제1항에 따른 고무호스 조성물을 포함하는 것을 특징으로 하는 고무호스.a first rubber layer; and
Including; a second rubber layer formed on the first rubber layer;
The first rubber layer and the second rubber layer is a rubber hose, characterized in that it comprises the rubber hose composition according to claim 1.
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JP2007230225A (en) | 2006-02-01 | 2007-09-13 | Tokai Rubber Ind Ltd | Heat resistant air hose for diesel |
JP2008195039A (en) | 2007-02-15 | 2008-08-28 | Tokai Rubber Ind Ltd | Heat-resistant air hose |
JP2008195040A (en) * | 2007-02-15 | 2008-08-28 | Tokai Rubber Ind Ltd | Fuel-system rubber hose |
JP2011201074A (en) * | 2010-03-24 | 2011-10-13 | Nichirin Co Ltd | Vulcanization-adhered laminate of fluororubber and synthetic rubber |
JP2012187852A (en) | 2011-03-11 | 2012-10-04 | Tokai Rubber Ind Ltd | Heat-resistant hose for vehicle |
KR101684137B1 (en) * | 2015-06-29 | 2016-12-07 | 현대자동차주식회사 | Rubber composition for flexible coupling |
Family Cites Families (1)
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CN103249794B (en) * | 2010-11-12 | 2016-12-07 | 大曹株式会社 | Vulcanizing adhesion compositions |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2007230225A (en) | 2006-02-01 | 2007-09-13 | Tokai Rubber Ind Ltd | Heat resistant air hose for diesel |
JP2008195039A (en) | 2007-02-15 | 2008-08-28 | Tokai Rubber Ind Ltd | Heat-resistant air hose |
JP2008195040A (en) * | 2007-02-15 | 2008-08-28 | Tokai Rubber Ind Ltd | Fuel-system rubber hose |
JP2011201074A (en) * | 2010-03-24 | 2011-10-13 | Nichirin Co Ltd | Vulcanization-adhered laminate of fluororubber and synthetic rubber |
JP2012187852A (en) | 2011-03-11 | 2012-10-04 | Tokai Rubber Ind Ltd | Heat-resistant hose for vehicle |
KR101684137B1 (en) * | 2015-06-29 | 2016-12-07 | 현대자동차주식회사 | Rubber composition for flexible coupling |
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