KR102262987B1 - A pattern shape formation device for pile-textile - Google Patents

Abstract

The present invention relates to a pattern shape forming apparatus for pile fabrics which, after the collapsed or inclined villi of the pile fabric are primarily erected by means of standing and arranging various pattern shapes on the pile fabric, thermally melts the villi of the pile fabric inserted into pattern holes formed in a molding roller and inserted into the pattern hole by hot steam secondarily supplied from a steam spray means and rapidly and stably forms various pattern shapes on the pile fabric to mass produce the pile fabric forming a stable pattern shape, and fundamentally blocks the generation of defective pattern shapes molded on the pile fabric generated as villi of the pile fabric collapse or incline by the standing and arranging means.

Description

A pattern shape formation device for pile-textile}

The present invention relates to a pattern forming apparatus for pile fabrics, and more particularly, to a pattern forming apparatus for pile fabrics in which various patterns can be stably formed continuously by hot steam on a pile fabric.

As a technology for pattern shape forming device for pile fabrics;

Korean Patent Laid-Open Patent No. 10-2011-0127380 (published on November 25, 2011) "apparatus for forming a pile fabric pattern shape" is proposed,

In processing the surface pattern of the textile fabric with hot steam sprayed from the chamber 3 having a plurality of nozzles 2 while feeding the textile fabric 1 by a plurality of rollers,

By perforating the surface of the cylindrical shape in various patterns, a forming roller 10 having a plurality of patterned holes 11 is fitted to surround the chamber 3 that is horizontally coupled to the column 4, and the forming roller 10 ), a support roller 20 for supporting the surface of a plurality of points in contact is coupled to the column 4, and the forming roller 10 is rotated in a state supported by the support roller 20 by receiving the power of the motor 30 It relates to an apparatus for forming a pile fabric pattern, characterized in that it is configured to be configured so that it is composed of a heating roller 40 that heats the fiber fabric 1 that is transferred and supplied in a state spaced apart from the forming roller 10 .

However, the pile yarn, which is the fiber fabric 1, is passed between the forming roller 10 and the heating roller 40 and passed through the pattern hole 11 formed in the forming roller 10. (1) The villi of the pile yarn are heat-melted with the heating roller 40 to form a pattern shape on the fiber fabric (1). Due to the nature of the pile fabric, which is the fiber fabric (1), a plurality of villi stand on the pile fabric. However, if this villi is knocked down or inclined, the villi are not properly inserted into the pattern hole 11, or are unstable and thus unstable inserted or not inserted into the pattern hole 11 by the heating roller 40. In (11), heat melting does not work properly, and these villi have many problems in mass-producing pile fabrics with defective patterns that are not formed by forming a complete pattern on the pile fabric.

Republic of Korea Patent Publication No. 10-2011-0127380 (published on November 25, 2011)

In order to solve the above problems, the present invention is to first stand up the fallen or inclined villi of the pile fabric by means of standing and arranging various pattern shapes on the pile fabric, and then, inside of the pattern balls formed on the forming roller. A pile that forms a stable pattern by quickly and stably forming various patterns on the pile fabric by heat-melting the dragon hairs of the pile fabric inserted inside the pattern ball due to the hot steam that is inserted and supplied from the steam spraying means. The purpose is to provide a pattern forming device for pile fabrics that mass-produces fabrics and fundamentally blocks the occurrence of defective patterns formed on pile fabrics caused by the collapse or tilting of villi of pile fabrics by means of standing alignment. have.

In addition, the present invention supplies the hot steam of the steam spraying means to the pattern balls of the forming roller to shape the pattern shape on the pile fabric to the pattern balls, and then completely collects the hot steam again, so that the outside of the forming roller and the guide roller It is completely discharged to the pile fabric, and the pattern shape is stably formed on the pile fabric by preventing the formation of defective patterns on the pile fabric due to water drops or condensation due to the hot steam leaking to the outside on the outer surface of the forming roller and guide rollers. An object of the present invention is to provide a pattern shape forming apparatus for pile fabric as much as possible.

In order to achieve this object, the present invention is provided with a plurality of pull-in rollers to draw in the pile fabric (a); a forming roller which is pierced in various patterns on the cylindrical surface to form a pattern on the pile fabric guided by the pull-in rollers to form a plurality of pattern balls, and is rotated by receiving power from a motor; a guide roller installed adjacent to the lower portion of the forming roller to guide the pile fabric; After the villi of the pile fabric installed inside the forming roller and introduced between the forming roller and the guide rollers are inserted into the pattern ball, blow air is sprayed on the villi inserted into the pattern ball. Thus, the villi are tangled or twisted on the upper surface of the pile fabric, and the villi of the pile fabric are blown by blowing the inclined villi to stand on the upper surface of the pile fabric depending on the inner circumference of the pattern ball. means and; It is installed inside the forming roller, and by spraying hot steam to the pattern balls to melt the villi of the pile fabric that is introduced between the forming roller and the guide rollers and is inserted into the pattern balls to melt the pattern. A plurality of steam injection nozzles are provided so that a pattern is formed inside the ball, and the hot steam injected from the steam injection nozzles and the hot steam passing through the patterned balls are collected and discharged. The discharging means is installed at the front and rear of the main body and has a plurality of suction holes formed therein, and the upper and lower surfaces of both the wing pieces and the upper and lower surfaces of the main body are installed to be spaced apart from each other to form a steam collecting space. and a steam spraying means provided with a cover body installed to cover the upper surface of the main body, a plurality of steam exhaust holes formed on the top surface of the cover body, and a steam exhaust pipe part connected to the steam exhaust holes; It is characterized in that it is composed of a plurality of pull-out rollers to discharge the pile fabric having a pattern pattern formed between the forming roller and the guide rollers.

delete

delete

delete

delete

It is characterized in that a plurality of steam exhaust holes are formed on the upper surface of the cover body.

In addition, the wing pieces installed on both sides of the main body are characterized in that they are inclined downwardly to the outside of the main body.

In addition, it is characterized in that the blocking wall is installed on the outside of the wing piece to guide the hot steam injected from the steam injection nozzles to the suction holes so that the hot steam is not discharged to the outside.

In addition, the steam exhaust pipe unit includes a steam exhaust port installed in each of the steam exhaust holes, a first exhaust connection pipe connected to the steam exhaust ports, and a steam exhaust port installed in a plurality of the steam exhaust holes installed on the other upper side of the cover body. A second exhaust connection pipe connected to the first exhaust connection pipe, a first vertical exhaust connection pipe vertically connected to one side of the upper surface of the first exhaust connection pipe, and a second vertical exhaust connected vertically to the other side of the upper surface of the first exhaust connection pipe A connection pipe, a third vertical exhaust connection pipe vertically connected to one side of the upper surface of the second exhaust connection pipe, and a fourth vertical exhaust connection pipe vertically connected to the other side on the upper surface of the second exhaust connection pipe become; A first horizontal exhaust connection pipe horizontally connected in one direction in the first vertical exhaust connection pipe, a second horizontal exhaust connection pipe horizontally connected in the other direction in the second vertical exhaust connection pipe, and in the third vertical exhaust connection pipe It is provided with a third horizontal exhaust connection pipe horizontally connected in one direction, and a fourth horizontal exhaust connection pipe horizontally connected in the other direction from the fourth vertical exhaust connection pipe; A first connecting exhaust pipe connecting the first horizontal exhaust connecting pipe and the third horizontal exhaust connecting pipe to each other, and a second connecting exhaust pipe connecting the second horizontal exhaust connecting pipe and the fourth horizontal exhaust connecting pipe to each other become; a first exhaust pipe installed vertically on an upper surface of the first connecting exhaust pipe and a second exhaust pipe installed vertically on an upper surface of the second connecting exhaust pipe; An exhaust fan is installed inside the first and second exhaust pipes.

In addition, the suction holes are characterized in that formed in a plurality of zigzag shape in the longitudinal direction on the upper surface of the wing piece.

In addition, the plurality of steam exhaust holes installed on the upper surface of the cover body is characterized in that it is installed in a zigzag shape.

delete

delete

delete

According to the present invention, various pattern shapes are placed on a pile fabric by means of a standing arrangement means, and then the fallen or inclined villi of the pile fabric are first erected, and then inserted into the pattern balls formed on the forming roller, and secondarily in the steam spraying means. By heat-melting the dragon hairs of the pile fabric inserted inside the pattern ball due to the supplied hot steam, various patterns are quickly and stably formed on the pile fabric, and the pile fabric with stable patterns is mass-produced, and the standing alignment means This has the effect of fundamentally blocking the occurrence of defective patterns formed on pile fabrics caused by the collapse or tilting of the villi of pile fabrics.

In addition, the present invention supplies the hot steam of the steam spraying means to the pattern balls of the forming roller to shape the pattern shape on the pile fabric to the pattern balls, and then completely collects the hot steam again, so that the outside of the forming roller and the guide roller It is completely discharged to the pile fabric, and the pattern shape is stably formed on the pile fabric by preventing the formation of defective patterns on the pile fabric due to water drops or condensation due to the hot steam leaking to the outside on the outer surface of the forming roller and guide rollers. has the effect of making

1 is a schematic diagram according to the invention;
Figure 2 is a schematic view showing a forming roller according to the present invention, a steam injection means, and a standing alignment means.
3 is a schematic view showing a forming roller according to the present invention.
4 is a front view of the steam spraying means and the steam discharge means according to the present invention.
5 is a bottom view of the steam spraying means and the steam discharging means according to the present invention.
6 is a side view of the steam spray means and the steam discharge means according to the present invention.
7 is a schematic view showing the first and second exhaust connection pipes, the first and second vertical exhaust connection pipes, the horizontal exhaust connection pipe, the bent exhaust connection pipe, and the exhaust fan of the steam discharging means according to the present invention.
8 is a schematic view showing a standing alignment means according to the present invention.
9 is another embodiment showing that a plurality of steam injection means are installed on the forming roller according to the present invention.

In order to fully understand the present invention, preferred embodiments of the present invention will be described with reference to the accompanying drawings.

Embodiments of the present invention may be modified in various forms, and the scope of the present invention should not be construed as being limited to the embodiments described in detail below. This embodiment is provided to more safely explain the present invention to those of ordinary skill in the art.

Accordingly, the shape of elements in the drawings may be exaggerated to emphasize a clearer description. It should be noted that the same members in each drawing are sometimes shown with the same reference numerals.

Figure 1 is a schematic diagram according to the present invention, Figure 2 is a schematic diagram showing a forming roller according to the present invention, a steam spraying means, and a standing alignment means, Figure 3 is a schematic diagram showing a forming roller according to the present invention, Figure 4 is a front view of the steam spraying means and the steam discharging means according to the present invention, FIG. 5 is a bottom view of the steam spraying means and the steam discharging means according to the present invention, and FIG. 6 is the steam spraying means and the steam discharging means according to the present invention It is a side view, and FIG. 7 is a schematic diagram showing the first and second exhaust connection pipes, the first and second vertical exhaust connection pipes, the horizontal exhaust connection pipe, the bent exhaust connection pipe, and the exhaust fan of the steam discharging means according to the present invention. , FIG. 8 is a schematic view showing a standing alignment means according to the present invention, and FIG. 9 is another embodiment showing that a plurality of steam spraying means are installed on the forming roller according to the present invention.

The pattern shape forming apparatus for pile fabric according to the present invention will be described in detail with reference to FIGS. 1 to 7 as follows.

The pattern shape forming apparatus of the pile fabric according to the present invention includes an inlet roller 10, a forming roller 20, a guide roller 30, a standing alignment means 40, a steam spraying means 50, and a steam It consists of a collection and discharge means (50a) and a take-out roller (60).

As shown in FIG. 1 , the pull-in roller 10 is installed in plurality from the upper right side of the frame body 10a to the lower part.

The pull-in rollers 10 are provided in plurality to draw the pile fabric (a) into the frame body (10a).

In addition, a plurality of the pull-in rollers 10 are installed at a distance from each other at the lower left side of the frame body 10a, and the pile fabric (a) is transferred to the frame body 10a by these pull-in rollers 10 . ) is drawn into the interior of the frame body (10a) and is configured to be drawn between the guide rollers installed in the middle and the forming roller 20 installed thereunder.

In addition, it is composed of a motor (m) installed on any one of the pull-in rollers 10 selected from among the pull-in rollers (10).

The pile fabric (a) is moved to the pull-in roller (10) connected to the drive shaft (m1) of the motor (m) and is continuously drawn into the frame body (10a).

As shown in Figs. 1 to 3, the forming roller 20 is guided by the pull-in rollers 10 to form a pattern on the pile fabric (a). A plurality of pattern holes 21 are formed by perforating various patterns on the cylindrical surface.

That is, the pattern hole 21 inserts the villi a1 formed on the upper surface of the pile fabric (a), and inserts the villi a1 inserted into the pattern hole 21 into the steam spray nozzle ( 51), the villi (a1) are heat-melted in the inside of the pattern hole (21) to form various patterns to form various patterns on the pile fabric (a).

In addition, the forming roller 20 is configured to rotate by receiving the power of the motor (m).

Therefore, the villi (a1) vertically standing on the upper surface of the pile fabric (a) are located on the lower surface of the forming roller 20 to face upward, so that the villi (a1) is the pattern of the forming roller (20). It is configured to be inserted into the inside of the ball (21).

And after the villi (a1) of the pile fabric (a) are inserted into the pattern hole 21, the steam injection nozzle 51 of the steam injection means 50 to be described later is inserted into the pattern hole 21. Hot steam is supplied through the pattern hole 21 to heat-melt the villi a1 inserted into the pattern hole 21 to form a pattern shape corresponding to the inner circumference shape of the pattern hole 21 .

On the other hand, it is composed of a plurality of guide support rollers (20a) installed in contact with both sides and the upper surface of the forming roller (20).

Among the guide support rollers 20a as described above, the left guide support rollers 20a and the upper guide support roller 20a are connected to the belt (c) and installed, and the belt (c) has a motor (m) of the drive shaft m1 is connected.

As described above, the forming with the guide support rollers 20a connected to the belt c connected to the drive shaft m1 and the guide support rollers 20a installed on the left side of the forming roller 20 By driving the rotation of the roller 20 smoothly and stably, the villi a1 of the pile fabric (a) inserted into the pattern balls 21 formed on the forming roller 20 are inserted more stably This is to stably heat-melt with hot steam supplied from the steam spray nozzle 51 to stably form a pattern on the pile fabric (a).

As shown in FIG. 1, the guide roller 30 is provided with a plurality of guide rollers 30 installed adjacent to the lower portion of the forming roller 20 to guide the pile fabric (a).

A plurality of the guide rollers 30 are installed in the middle of the frame body 10a.

The forming rollers 20 installed to be spaced apart from the upper portions of both the guide rollers 30 are installed and configured.

Therefore, both of the guide rollers 30 are configured to guide the lower part of the pile fabric (a) where the villi (a1) is not formed.

In addition, the guide rollers 30 are connected to the belt c connected to the drive shaft m1 of the motor m and configured to rotate.

That is, both the guide rollers 30 are respectively provided with the driving rotation shaft 31 .

Both the driving rotation shafts 31 are connected to the belt c provided on the driving shaft m1 of the motor m installed under the guide rollers 30 and configured to be driven.

Accordingly, both the guide rollers 30 are configured to be driven by receiving the power of the motor m.

As shown in FIGS. 1 and 8, the standing aligning means 40 is located on the lower right side of the inside of the forming roller 20 installed in the inner center of the frame body 10a. installed and configured.

The villi (a1) of the pile fabric (a) installed inside the forming roller 20 and introduced between the forming roller 20 and the guide roller 30 are inside the pattern hole 21. After being inserted into the pattern hole 21, blowing air is blown to the villi a1 inserted in the inside of the pattern hole 21 so that the villi a1 are tangled or twisted and collapsed on the upper surface of the pile fabric (a). The villi (a1) of the pile fabric (a) by blowing (a1) are configured to stand up on the upper surface of the pile fabric (a) by relying on the inner circumference of the pattern hole (21).

On the other hand, the standing alignment means 40 is supplied to the inside of the standing alignment means 40 the blowing force generated by the blowing fan (f) provided on the outside, the blowing outlet provided in the standing alignment means (40) (41) is configured to be discharged.

The blowing fan (f) is configured to be driven by receiving power from the motor (m).

In addition, the standing alignment means 40 is composed of a blower discharge hole 41 for discharging the blowing force to the outside.

The blowing fan f and the standing alignment means 40 are connected by a connecting pipe 42 .

That is, the high-pressure blow generated by the blower fan (f) rotated at high speed by receiving the high-speed rotating power of the motor (m) passes through the standing alignment means (40) and the blower discharge hole (41) through the pile fabric The pile fabric (a) is tangled, twisted, collapsed or tilted and erected villi (a1) by making the pile fabric (a) stand upright or tangled with each other on the upper surface of (a) It is inserted into the pattern hole 21 and is heat-melted with hot steam supplied from the steam injection nozzle 51 of the steam injection means 50 to form a pattern shape, which is inserted into the interior of the pattern hole 21. The villi (a1) are heat-melted to form a pattern that is not properly formed, so as to fundamentally prevent the formation of a defective pattern on the pile fabric (a).

As shown in FIGS. 1 and 4 to 6 , the steam spraying means 50 is installed on the lower left side of the inside of the forming roller 20 .

The steam spraying means 50 injects hot steam into the patterned balls 21, is drawn between the forming roller 20 and the guide rollers 30, passes through, and is inserted into the patterned balls 21. It is configured by providing a plurality of steam spray nozzles 51 so as to form a pattern in the interior of the pattern hole 21 by thermally melting the villi a1 of the pile fabric (a).

That is, the hot steam supplied from the steam spray nozzle 51 is sprayed onto the villi a1 of the pile fabric (a) inserted into the pattern hole 21, and the inner circumference of the pattern hole 21 is It is configured to heat-melt the villi (a1) in the pattern to form a pattern corresponding to the inner circumference shape of the pattern hole (21).

In addition, the steam spraying means 50 is configured to supply any one selected from hot steam or hot air.

On the other hand, the steam spraying means 50 is composed of a main body 52 having a plurality of steam spraying nozzles 51 installed on the lower surface.

Steam inlet 53 through which hot steam is injected is installed on both sides of the main body 52 and configured.

In addition, the steam space portion 54 into which hot steam is injected into the inside of the main body 52 through both the steam injection ports 53 is formed in the longitudinal direction.

That is, the steam spray nozzles 51 communicating with the lower surface of the steam space 54 are installed and configured.

In addition, as shown in FIGS. 4 to 6 , the hot steam injected from the steam injection nozzles 51 of the steam injection means 50 and the hot steam passing through the pattern holes 21 are collected and discharged. The steam collecting and discharging means (50a) installed in the steam spraying means (50) is configured to do so.

The steam collection and discharge means (50a) is installed in the front and rear of the main body (52) is composed of a blade piece (51a) formed with a plurality of suction holes (51b).

That is, the wing piece (51a) is configured to be installed in the longitudinal direction at the front and rear of the main body (52).

In addition, the wing pieces 51a installed on both sides of the main body 52 are configured to be inclined downwardly to the outside of the main body 52 .

As described above, the wing pieces 51a installed on both sides of the main body 52 are formed to be inclined downwardly to the outside of the main body 52,

The hot steam sprayed from the steam spray nozzle 51 to the paral fabric (a) is more easily collected by the lower surface of the wing piece 51a inclined downward to the outside of the main body 52, and the wing piece By preventing the hot steam injected from the steam injection nozzle 51 from being discharged to the outside of the main body 52 by easily being sucked into the suction holes 51b formed in 51a,

The forming roller 20 and both the guide roller 30 due to water droplets and condensation on the outside of the forming roller 20 and the guide roller 30 with hot steam discharged to the outside of the main body 52 This is to fundamentally prevent the formation of defective patterns due to water droplets and dew condensation on the pile fabric (a) introduced between the

And a blocking wall 51f is installed on the outside of the wing piece 51a so that the hot steam sprayed from the steam injection nozzles 51 is guided to the suction holes 51b so that the hot steam is not discharged to the outside. is composed

As described above, a blocking wall 51f on the outside of the wing piece 51a so that the hot steam injected from the steam injection nozzles 51 is guided to the suction holes 51b so that the hot steam is not discharged to the outside. This is installed,

The hot steam sprayed from the steam spray nozzle 51 hits the pile fabric (a) and returns, and the hot steam sprayed from the steam spray nozzle 51 is generated by the steam collection and discharge means (50a). This is primarily to prevent leakage to the outside.

In addition, the suction holes (51b) are formed in a plurality of zigzag shape in the longitudinal direction on the upper surface of the wing piece (51a) is configured.

As described above, the plurality of suction holes 51b are formed in a zigzag shape in the longitudinal direction on the upper surface of the wing piece 51a in a zigzag manner on the upper surface of the wing piece 51a. The hot steam sprayed from the steam injection nozzle 51 into (50b) and the hot steam injected from the steam injection nozzle 51 and collided with the pile fabric (a) are quickly and stably sucked to make hot This is for easily discharging steam to the outside of the frame body 10a in which the steam collection and discharge means 50a is installed.

And the upper and lower surfaces of both the wing pieces 51a and the upper and lower surfaces of the main body 52 are installed to be spaced apart to form the steam collecting space 51c, so that the upper portions of both the wing pieces 51a and the body 52 are spaced apart from each other. 52) is provided and configured with a cover body 51d installed to cover the upper surface.

A plurality of steam exhaust holes 51e are formed on the upper surface of the cover body 51d.

In addition, the plurality of steam exhaust holes 51e installed on the upper surface of the cover body 51d are installed in a zigzag shape.

As described above, the plurality of steam exhaust holes 51e installed on the upper surface of the cover body 51d are installed in a zigzag shape, which is collected in the tip collection space 51c of the cover body 51d. This is to discharge hot steam more quickly and easily.

It consists of a steam exhaust pipe part (b) connected to the steam exhaust holes (51e).

On the other hand, as shown in FIG. 7 , the steam exhaust pipe part (b) includes steam exhaust ports 51g installed in the steam exhaust holes 51e, respectively.

It consists of a first exhaust connection pipe (b1) connected to these steam exhaust ports (51g).

In addition, it is composed of a second exhaust connection pipe (b2) connected to the steam exhaust ports (51g) installed in the steam exhaust hole (51e) provided in plurality on the other upper surface of the cover body (51d) (b2).

It is composed of a first vertical exhaust connection pipe (b3) vertically connected to one side of the upper surface of the first exhaust connection pipe (b1).

It is composed of a second vertical exhaust connection pipe (b4) vertically connected to the other side of the upper surface of the first exhaust connection pipe (b1).

It is composed of a third vertical exhaust connection pipe (b5) vertically connected to one side of the upper surface of the second exhaust connection pipe (b2).

It is composed of a fourth vertical exhaust connection pipe (b6) vertically connected to the other side to the upper surface of the second exhaust connection pipe (b2).

It is composed of a first horizontal exhaust connection pipe (b7) horizontally connected in one direction from the first vertical exhaust connection pipe (b3).

It is composed of a second horizontal exhaust connection pipe (b8) horizontally connected to the other side from the second vertical exhaust connection pipe (b4).

It is composed of a third horizontal exhaust connection pipe (b9) horizontally connected in one direction from the third vertical exhaust connection pipe (b5).

It is composed of a fourth horizontal exhaust connection pipe (b10) horizontally connected to the other side from the fourth vertical exhaust connection pipe (b6).

and a first connection exhaust pipe b11 connecting the first horizontal exhaust connection pipe b7 and the third horizontal exhaust connection pipe b9 to each other.

and a second connection exhaust pipe b12 connecting the second horizontal exhaust connection pipe b8 and the fourth horizontal exhaust connection pipe b10 to each other.

It consists of a first exhaust pipe (b13) vertically installed on the upper surface of the first connection exhaust pipe (b11).

It is composed of a second exhaust pipe (b14) vertically installed on the upper surface of the second connection exhaust pipe (b12).

An exhaust fan f1 is installed inside the first and second connection exhaust pipes b13 and b14 and is configured.

The exhaust fan f1 is connected to the drive shaft m1 of the motor m and configured to rotate.

As described above, it is composed of the steam exhaust pipe part (b) connected to the plurality of steam exhaust holes (51e) on the upper surface of the cover body (51d),

The hot steam collected in the steam collecting space 51c of the cover 51d is transferred to the steam exhaust pipe part b and the first and second exhaust pipes b13 and b14 of the steam exhaust pipe part b. Through the exhaust fans f1 provided therein, the forming roller 20 and both the guide rollers 30 are quickly and easily discharged from the inside of the frame body 10a to the outside, so that the hot steam This is to prevent water droplets and condensation on the forming roller 20 and both guide rollers 30 from forming a defective pattern on the pile fabric (a) due to the water droplets and condensation.

As shown in FIG. 1, the take-out roller 60 discharges the pile fabric (a) in which a pattern is formed between the forming roller 20 and the guide roller 30. A plurality of pieces are provided on the upper right side of the inside of the frame body 10a so as to be configured.

A decompression roller 70 for decompressing the pile fabric (a) drawn out from the take-out roller 60 is installed and configured in the upper right portion of the frame body 10a.

Meanwhile, as shown in FIG. 9 , a plurality of the steam spraying means 50 are installed and configured to be spaced apart from each other inside the forming roller 20 .

As described above, the plurality of steam spraying means 50 are installed spaced apart from each other in the inside of the forming roller 20,

When the villi a1 of the pile fabric (a) are firstly inserted into the pattern hole 21 formed on the left side of the forming roller 20, the steam spraying means 50 installed on the left side of the forming roller 20 ) to first melt the pattern, and then, when the villi (a1) of the pile fabric (a) are secondarily inserted into the pattern hole 21 formed on the right side of the forming roller 20, the forming roller The pattern shape is secondarily formed with the steam spraying means 50 installed on the right side of (20), and the pattern shape of the pile fabric (a) is melted twice in the first and second order to give the pattern shape to the pile fabric (a). In order to form stably and accurately.

The operation of the present invention will be described as follows.

First, the pile fabric (a) is driven by the driving force of the motor (m) through the pull-in rollers (10) to the left of the guide roller (30) and the forming roller (20) installed spaced apart from the lower part moves it

As described above, the pile fabric (a) flows into the left side between both the guide rollers 30 and the forming roller 20. At this time, the villi (a1) formed in the pile fabric (a) moves upward. will become

By aligning the villi (a1) collapsed or inclined to the pile fabric (a) that is moved in this way with the blow generated by the standing alignment means 40 installed on the inner right side of the forming roller 20, the pile The fabric (a) is transferred from left to right between both the guide rollers 30 and the forming rollers 20 .

At this time, with the blow generated by the standing alignment means 40 installed on the inner left side of the guide roller 30, the pile fabric (a) collapses on the upper surface of the pile fabric (a), or the inclined villi (a1) stand up vertically give.

When the pile fabric (a) in which the villi (a1) is vertically erected as described above is transferred to the right between both the guide rollers 30 and the forming rollers 20,

The villi a1 of the pile fabric (a) transferred to the right are inserted into the pattern holes 21 formed on the right side of the forming roller 20 and the steam installed on the inner right side of the forming roller 20 The steam injection nozzle 51 of the injection means 50 is sprayed with hot steam, and the villi a1 inserted into the pattern hole 21 are heat-melted at the inner circumference of the pattern hole 21, and the A pattern pattern is formed in a shape corresponding to the inner circumference of the pattern ball 21 .

At this time, the hot steam sprayed from the steam spray nozzle 51 and returned after hitting the pile fabric (a) or the hot steam sprayed from the steam spray nozzle 51 is quickly and easily transferred to the steam collection and discharge means (50a). Water droplets on both the guide rollers 30 and the forming rollers 20 due to hot steam by collecting them and discharging them to the outside of the guide roller 30 and the forming roller 20 and the frame body 10a. Prevents condensation from occurring.

On the left side of the forming roller 20 of the guide roller 30, the pile fabric (a) in which various patterns are continuously formed by melting the villi (a1) by the steam spraying means (50) is drawn out Finally, the pressure is reduced to the decompression roller 70 through the roller 60 .

The embodiments according to the present invention described above are merely exemplary, and those of ordinary skill in the art to which the present invention pertains will appreciate that various modifications and equivalent other embodiments are possible therefrom. . Therefore, it will be well understood that the present invention is not limited to the form mentioned in the above detailed description.

Therefore, the true technical protection scope of the present invention should be determined by the technical spirit of the appended claims. It is also to be understood that the present invention covers all modifications, equivalents and substitutions falling within the spirit and scope of the invention as defined by the appended claims.

10: inlet roller 20: forming roller
20a: guide roller 21: pattern ball
30: guide roller 40: standing alignment means
41: ventilation outlet 50: steam injection means
50a: steam collection and discharge means 51: steam injection nozzle
51a: wing piece 51b: suction hole
51c: steam collecting space 51d: cover body
51e: steam exhaust hole 51f: barrier wall
51g: steam exhaust port 52: body
53: steam inlet 54: steam space part
60: pull-out roller a: pile fabric
a1: villi b: steam exhaust pipe
b1: first exhaust connector b2: second exhaust connector
b3: first vertical exhaust connector b4: second vertical exhaust connector
b5: 3rd vertical exhaust connection pipe b6: 4th vertical exhaust connection pipe
b7: first horizontal exhaust connector b8: second horizontal exhaust connector
b9: third horizontal exhaust connector b10: fourth horizontal exhaust connector
b11: first connection exhaust pipe b12: second connection exhaust pipe
b13: first exhaust pipe b14: second exhaust pipe
c: belt f: blower fan
f1; exhaust fan m: motor
m1: drive shaft

Claims (14)

a pull-in roller 10 provided in plurality to draw in the pile fabric (a);
A plurality of pattern holes 21 are formed by perforating in various patterns on the cylindrical surface in order to form a pattern on the pile fabric (a) guided by the pull-in rollers (10), and the motor (m) a forming roller 20 which is rotated by receiving power;
a guide roller 30 installed adjacent to the lower portion of the forming roller 20 and provided in plurality to guide the pile fabric (a);
The villi (a1) of the pile fabric (a) installed inside the forming roller 20 and introduced between the forming roller 20 and the guide roller 30 are inside the pattern hole 21. After being inserted, the villi (a1) are tangled or twisted on the upper surface of the pile fabric (a) by blowing air to the villi (a1) inserted into the inside of the pattern hole 21, and the villi are tilted down ( a1) by blowing the villi (a1) of the pile fabric (a) by relying on the inner periphery of the pattern hole 21 to stand up and align on the upper surface of the pile fabric (a) (40) and ;
It is installed inside the shaping roller 20, and by spraying hot steam to the pattern holes 21, it is drawn between the shaping roller 20 and the guide rollers 30 and passes through the pattern holes 21 ) by melting the villi (a1) of the pile fabric (a) inserted into a plurality of steam jet nozzles 51 to form a pattern inside the pattern hole 21, and the steam jet nozzle ( The steam collecting and discharging means (50a) installed in the steam spraying means (50) to collect and discharge the hot steam sprayed from 51) and the hot steam that has passed through the pattern balls (21) is located in front and behind the main body (52). The wing piece 51a installed and provided with a plurality of suction holes 51b and the upper and lower surfaces of both the wing pieces 51a and the main body 52 are spaced apart from each other to install a steam collection space portion 51c. ) is provided with a cover body 51d installed to cover the upper surfaces of the upper surfaces of the wing pieces 51a and the main body 52 so as to form a plurality of steam exhaust holes on the upper surface of the cover body 51d. a steam spraying means 50 having a (51e) formed therein and comprising a steam exhaust pipe part (b) connected to the steam exhaust holes (51e);
Pattern shape of pile fabric, characterized in that it is composed of a plurality of pull-out rollers 60 provided to discharge the pile fabric (a) having a pattern pattern formed between the forming roller 20 and the guide rollers 30 molding device. delete delete delete delete The method of claim 1,
The wing pieces (51a) installed on both sides of the main body (52) are patterned forming apparatus for pile fabric, characterized in that it is inclined downwardly to the outside of the main body (52). The method of claim 1,
The blocking wall 51f is installed on the outside of the wing piece 51a so that the hot steam injected from the steam injection nozzles 51 is guided to the suction holes 51b so that the hot steam is not discharged to the outside. Characterized by a pattern shape forming device for pile fabric. The method of claim 1,
The steam exhaust pipe part (b) includes a steam exhaust port 51g installed in each of the steam exhaust holes 51e, a first exhaust connection pipe b1 connected to the steam exhaust ports 51g, and the cover body 51d. ) of the second exhaust connection pipe (b2) connected to the steam exhaust ports (51g) installed in the steam exhaust hole (51e) installed in plurality on the other side of the upper side, and on one side of the upper surface of the first exhaust connection pipe (b1) A first vertical exhaust connection pipe (b3) connected vertically, a second vertical exhaust connection pipe (b4) vertically connected to the other side of the upper surface of the first exhaust connection pipe (b1), and the second exhaust connection pipe (b2) ) provided with a third vertical exhaust connection pipe (b5) vertically connected to one side on one side, and a fourth vertical exhaust connection pipe (b6) vertically connected to the other side to the upper surface of the second exhaust connection pipe (b2) become;
A first horizontal exhaust connection pipe (b7) horizontally connected in one direction from the first vertical exhaust connection pipe (b3), and a second horizontal exhaust connection pipe (b4) horizontally connected to the other side in the second vertical exhaust connection pipe (b4) ( b8), a third horizontal exhaust connection pipe (b9) horizontally connected in one direction from the third vertical exhaust connection pipe (b5), and a fourth horizontal connection horizontally to the other side in the fourth vertical exhaust connection pipe (b6) provided as an exhaust connection pipe (b10);
A first connecting exhaust pipe b11 connecting the first horizontal exhaust connection pipe b7 and the third horizontal exhaust connection pipe b9 to each other, the second horizontal exhaust connection pipe b8 and the fourth horizontal exhaust pipe It is provided as a second connection exhaust pipe (b12) for connecting the connection pipe (b10) to each other;
a first exhaust pipe (b13) installed vertically on the upper surface of the first connection exhaust pipe (b11) and a second exhaust pipe (b14) vertically installed on the upper surface of the second connection exhaust pipe (b12);
An exhaust fan (f1) is installed inside the first and second exhaust pipes (b13, b14). The method of claim 1,
The suction hole (51b) is a pattern shape forming apparatus for pile fabric, characterized in that formed in a plurality of zigzag shape in the longitudinal direction on the upper surface of the wing piece (51a). The method of claim 1,
A pattern forming apparatus for pile fabric, characterized in that the plurality of steam exhaust holes (51e) installed on the upper surface of the cover body (51d) are installed in a zigzag shape. delete delete delete delete

Images