KR102250549B1 - Aluminium deck plate for outdoor use and its manufacturing method - Google Patents

Aluminium deck plate for outdoor use and its manufacturing method Download PDF

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KR102250549B1
KR102250549B1 KR1020200176511A KR20200176511A KR102250549B1 KR 102250549 B1 KR102250549 B1 KR 102250549B1 KR 1020200176511 A KR1020200176511 A KR 1020200176511A KR 20200176511 A KR20200176511 A KR 20200176511A KR 102250549 B1 KR102250549 B1 KR 102250549B1
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South Korea
Prior art keywords
deck plate
slip
deck
connector
support frame
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KR1020200176511A
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Korean (ko)
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장기수
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호진기계주식회사
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/16Pavings made of prefabricated single units made of metallic units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00Extruding metal; Impact extrusion
    • B21C23/02Making uncoated products
    • B21C23/04Making uncoated products by direct extrusion
    • B21C23/14Making other products
    • B21C23/142Making profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C15/00Pavings specially adapted for footpaths, sidewalks or cycle tracks
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/005Individual couplings or spacer elements for joining the prefabricated units
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02172Floor elements with an anti-skid main surface, other than with grooves
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02177Floor elements for use at a specific location
    • E04F15/02183Floor elements for use at a specific location for outdoor use, e.g. in decks, patios, terraces, verandas or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/06Flooring or floor layers composed of a number of similar elements of metal, whether or not in combination with other material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02044Separate elements for fastening to an underlayer
    • E04F2015/0205Separate elements for fastening to an underlayer with load-supporting elongated furring elements between the flooring elements and the underlayer

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Floor Finish (AREA)

Abstract

A deck plate installed in an upper portion of a support frame installed in an outdoor space is made of aluminum to prevent the deck plate conventionally made of wood from being corroded or easily broken, in advance, and a connection unit where a head of a connector is formed in a lower portion of the deck plate to easily fasten a support frame and the deck plate. Moreover, powder type paint, a plurality of anti-slip corrugations, and an elastic anti-slip unit are formed on a surface of the deck plate to prevent a falling accident due to sliding of a user passing the upper portion.

Description

야외용 알루미늄 데크플레이트 및 그 제조공법{ Aluminium deck plate for outdoor use and its manufacturing method }Aluminum deck plate for outdoor use and its manufacturing method {Aluminium deck plate for outdoor use and its manufacturing method}

본 발명은 야외용 알루미늄 데크플레이트 및 그 제조공법에 관한 것으로서 보다 상세하게는 기존 나무로 제작되는 데크플레이트가 쉽게 부식되거나 파손되는 것이 방지되도록 데크플레이트를 알루미늄으로 제작하고, 지지프레임과 데크플레이트가 쉽게 체결되도록 데크플레이트의 하부에 연결구의 머리가 안착되는 연결부가 형성되며, 사용자가 미끌어져 발생되는 낙상사고가 방지되도록 데크플레이트의 표면에 분체형도료와 다수의 미끄럼방지요철과 탄성재질의 미끄럼방지부로 구성된 야외용 알루미늄 데크플레이트 및 그 제조공법에 관한 것이다.The present invention relates to an outdoor aluminum deck plate and a manufacturing method thereof, and more specifically, a deck plate made of aluminum is manufactured to prevent the deck plate made of existing wood from being easily corroded or damaged, and the support frame and the deck plate are easily fastened. The connection part where the head of the connector is seated is formed in the lower part of the deck plate, and it is composed of powder-type paint on the surface of the deck plate, a number of non-slip bumps, and a non-slip part made of elastic material to prevent falls caused by slipping. It relates to an outdoor aluminum deck plate and a manufacturing method thereof.

일반적으로 주택 테라스, 등산로 또는 호수나 강가의 산책로 및 희귀식물들이 분포되어 있는 자연지역에는 조립식 데크 구조물이 설치되어 여가 공간 및 자연을 해치지 않는 범위 내에서 주변 경관을 관찰할 수 있는 공간으로 활용하고 있다.In general, prefabricated deck structures are installed in residential terraces, hiking trails, trails along lakes or rivers, and natural areas where rare plants are distributed, and are used as spaces for observing the surrounding landscape within a range that does not harm nature. .

여기서, 종래의 조립식 데크 구조물을 이루는 데크플레이트는 일반적으로 목재가 주로 사용되는데 목재로 사용되는 이유는 소재 자체가 일반인들에게 친근감을 전달할 뿐만 아니라 진동을 효율적으로 흡수하여 조용한 주변환경을 조성할 수 있는 장점과 시각적으로 부드럽고 편안한 느낌을 제공하기 때문에 주로 사용되고 있다.Here, the deck plate constituting the conventional prefabricated deck structure is generally wood, but the reason it is used as wood is that the material itself not only conveys familiarity to the general public, but also efficiently absorbs vibrations to create a quiet surrounding environment. It is mainly used because it provides advantages and visually soft and comfortable feeling.

이러한 종래의 조립식 목재 데크구조물은 설치 장소의 바닥면에 지지프레임을 일정 형태로 설치하고 그 위에 목재의 데크플레이트를 조립식으로 끼워 맞춘 후, 못 등과 같은 고정수단을 이용하여 지지프레임과 데크플레이트를 결합, 고정하는 시공방법이 주로 사용되고 있다.In such a conventional prefabricated wooden deck structure, the support frame is installed on the floor surface of the installation site in a certain form, and the wooden deck plate is prefabricated thereon, and then the support frame and the deck plate are combined using fixing means such as nails. And, the construction method of fixing is mainly used.

종래의 조립식 목재 데크구조물에 관한 기술문헌으로 국내등록특허공보 제10-0975953호 '조립식 데크 구조물' (등록일자 2010.08.09)와, 국내등록특허공보 제10-1794532호 '목재 데크용 시공 부재' (등록일자 2017.11.01)가 개시되었다.As a technical document related to the conventional prefabricated wooden deck structure, Korean Patent Registration No. 10-0975953'Assembled Deck Structure' (Registration Date 2010.08.09) and Korean Registered Patent Publication No. 10-1794532'Construction Member for Wood Deck' (Registration date 2017.11.01) has been started.

그러나, 종래의 조립식 목재 데크구조물은 데크플레이트와 지지프레임을 결합하는 과정에서 데크플레이트가 못 또는 볼트에 의하여 갈라지거나 파손되는 현상이 빈번하게 발생되었고, 시공 후 데크플레이트와 지지프레임의 유격으로 인해 소음과 마모 등이 발생하여 수명이 매우 짧아지는 문제점이 있었다.However, in the conventional prefabricated wooden deck structure, during the process of combining the deck plate and the support frame, the phenomenon that the deck plate is cracked or damaged by nails or bolts frequently occurs, and noise due to the gap between the deck plate and the support frame after construction. There was a problem in that the lifespan was very short due to over abrasion and the like.

또한, 종래의 목재 데크구조물은 그 재질이 목재로 형성됨으로써, 장시간 사용하면 목재가 부식되는 것을 방지하기 위하여 주기적인 오일스테인 시공을 해주지 않으면 제품의 수명이 급격히 저하되는 문제점이 있었다.In addition, since the material of the conventional wooden deck structure is formed of wood, there is a problem in that the life of the product is rapidly deteriorated unless periodic oil stain construction is performed in order to prevent the wood from being corroded when used for a long time.

본 발명은 상기와 같은 종래 기술의 문제점을 해결하기 위해 창작된 것으로 본 발명의 목적은 야외에 설치된 지지프레임의 상부에 설치되는 데크플레이트를 알루미늄으로 제작하여 기존 나무로 제작되어 부식되거나 쉽게 파손되는 것을 미연에 방지하고, 데크플레이트의 하부에 연결구의 머리가 안착되는 연결부를 형성하여 지지프레임과 데크플레이트를 쉽게 체결하며, 데크플레이트의 표면에 분체형도료와 다수의 미끄럼방지요철과 탄성재질의 미끄럼방지부를 구성하여 상부를 지나는 사용자가 미끌어져 발생되는 낙상사고를 방지하는 야외용 알루미늄 데크플레이트 및 그 제조공법을 제공함에 있다.The present invention was created to solve the problems of the prior art as described above, and an object of the present invention is that the deck plate installed on the upper part of the support frame installed outdoors is made of aluminum and is made of existing wood and is easily damaged or corroded. It prevents in advance, and forms a connection part where the head of the connector is seated at the bottom of the deck plate to easily connect the support frame and the deck plate, and the powder-type paint and a number of non-slip bumps and elastic materials on the surface of the deck plate prevent slipping. It is to provide an outdoor aluminum deck plate and a manufacturing method for preventing a fall accident caused by slipping a user passing through the upper part by configuring a part.

상기한 목적을 달성하기 위한 본 발명에 의한 야외용 알루미늄 데크플레이트는 야외에 설치된 지지프레임의 상부에 설치되는 알루미늄 데크플레이트로서 상기 지지프레임의 상부에 구비된 알루미늄재질의 데크본체와, 상기 데크본체의 양측에서 하부로 절곡되며 상기 지지프레임의 상면에 안착되는 지지부와, 상기 데크본체의 상면에 미끄러짐이 방지되는 요철형상의 미끄럼방지요철로 이루어진 데크부와; 상기 데크본체의 하면에 형성되며 상기 지지프레임에 체결되는 연결구의 상부가 삽입되도록 하부방향으로 연장된 한 쌍의 연결구삽입구와, 상기 연결구삽입구의 하단부에 상기 연결구의 낙하가 방지되도록 내측방향으로 절곡된 낙하방지턱으로 이루어진 연결부로 구성된 것을 특징으로 한다.The outdoor aluminum deck plate according to the present invention for achieving the above object is an aluminum deck plate installed on the upper part of a support frame installed outdoors, and an aluminum deck body provided on the upper part of the support frame, and both sides of the deck body. A deck portion formed of a support portion bent downward and seated on an upper surface of the support frame, and a non-slip uneven shape of an uneven shape to prevent slipping on the upper surface of the deck body; A pair of connector inserts formed on the lower surface of the deck body and extending downward so that the upper part of the connector fastened to the support frame is inserted, and the connector is bent inward to prevent dropping of the connector at the lower end of the connector insert. It characterized in that it is composed of a connecting portion made of a fall bump.

상기 낙하방지턱의 하부에는 상기 연결구의 외측면이 지지되도록 하부방향으로 절곡된 한 쌍의 지지편이 형성된 것을 특징으로 한다.A pair of support pieces bent downwardly to support the outer surface of the connector is formed at a lower portion of the fall bump.

상기 데크본체의 상면에는 미끄러짐을 방지하는 미끄럼방지부가 구비되고; 상기 미끄럼방지부는 상기 데크본체의 상면에서 하부로 요입된 미끄럼방지홈과, 상기 미끄럼방지홈의 내부로 삽입된 미끄럼방지구와, 상기 미끄럼방지홈의 내측면에서 외측으로 요입된 걸림홈과, 상기 미끄럼방지구의 하부외측면에 상기 걸림홈으로 삽입되는 걸림돌기로 이루어진 것을 특징으로 한다.A non-slip part is provided on the upper surface of the deck body to prevent slipping; The non-slip portion includes a non-slip groove recessed from the upper surface of the deck body to the bottom, a non-slip hole inserted into the non-slip groove, a locking groove concave outward from the inner surface of the non-slip groove, and the slip It characterized in that it consists of a locking protrusion inserted into the locking groove on the lower outer side of the prevention device.

상기 데크본체의 표면에는 미끄러짐이 방지되도록 표면이 거칠게 형성되는 분체형도료가 도포된 것을 특징으로 한다.It is characterized in that a powder-type paint having a rough surface formed to prevent slipping is applied to the surface of the deck body.

상기한 목적을 달성하기 위한 본 발명에 의한 야외용 알루미늄 데크플레이트의 제조공법은 상기 데크플레이트의 형상으로 압출하는 압출공정단계와; 상기 압출공정 이후 상기 데크플레이트의 표면을 쇼트처리하는 쇼트처리단계와; 상기 쇼트처리된 데크플레이트의 표면에 분체형도료를 도포하는 도료도포단계와; 상기 도료가 도포된 데크플레이트를 230℃ 내지 235℃의 온도로 1시간 가열하는 가열단계로 이루어진 것을 특징으로 한다.The manufacturing method of an outdoor aluminum deck plate according to the present invention for achieving the above object comprises: an extrusion process step of extruding into the shape of the deck plate; A short treatment step of shorting the surface of the deck plate after the extrusion step; A paint application step of applying a powder-type paint to the surface of the short-treated deck plate; It characterized in that it consists of a heating step of heating the deck plate coated with the paint at a temperature of 230°C to 235°C for 1 hour.

이와 같이 본 발명에 따른 야외용 알루미늄 데크플레이트 및 그 제조공법은 효과는 다음과 같다.As described above, the outdoor aluminum deck plate and its manufacturing method according to the present invention have the following effects.

첫째, 야외에 설치된 지지프레임의 상부에 설치되는 데크플레이트를 알루미늄으로 제작함으로써, 기존 나무로 제작되어 부식되거나 쉽게 파손되는 것을 미연에 방지할 수 있어 데크플레이트의 사용기간을 대폭 증가시켜 유지비용을 감소시킬 수 있고, First, the deck plate installed on the upper part of the outdoor support frame is made of aluminum, so that it can be prevented from being corroded or easily damaged by being made of existing wood, greatly increasing the usage period of the deck plate and reducing maintenance costs. I can do it,

둘째, 데크플레이트의 하부에 연결구의 머리가 안착되는 연결부를 형성함으로써, 지지프레임과 데크플레이트를 쉽게 체결할 수 있어 설치작업의 매우 편리해지며, Second, by forming a connection part in which the head of the connector is seated in the lower part of the deck plate, the support frame and the deck plate can be easily fastened, making installation work very convenient.

셋째, 데크플레이트의 표면에 분체형도료와 다수의 미끄럼방지요철과 탄성재질의 미끄럼방지부를 구성함으로써, 상부를 지나는 사용자가 미끌어져 발생되는 낙상사고를 방지하여 안전성을 확보할 수 있고, Third, by configuring a powder-type paint on the surface of the deck plate, a plurality of non-slip bumps and an elastic anti-slip part, it is possible to secure safety by preventing a fall accident caused by slipping of a user passing through the upper part.

넷째, 도료도포단계 이전 데크플레이트의 표면을 쇼트처리하는 쇼트처리단계를 진행함으로써, 분체형도료를 데크플레이트의 표면에 보다 용이하게 도포시킬 수 있는 효과가 있다.Fourth, by performing the short treatment step of shorting the surface of the deck plate prior to the paint application step, there is an effect that the powder type paint can be more easily applied to the surface of the deck plate.

도 1은 본 발명에 따른 데크플레이트를 나타내 보인 설치사시도이고,
도 2는 본 발명에 따른 데크플레이트를 나타내 보인 분해사시도이며,
도 3은 본 발명에 따른 데크플레이트가 설치된 상태를 나타내 보인 정단면도이고,
도 4는 본 발명에 따른 데크플레이트의 표면을 나타내 보인 정단면도이며,
도 5는 본 발명에 따른 데크플레이트의 제조공법을 나타내 보인 공정도이다.
1 is an installation perspective view showing a deck plate according to the present invention,
Figure 2 is an exploded perspective view showing the deck plate according to the present invention,
3 is a front cross-sectional view showing a state in which the deck plate according to the present invention is installed,
4 is a front cross-sectional view showing the surface of the deck plate according to the present invention,
Figure 5 is a process chart showing the manufacturing method of the deck plate according to the present invention.

이하, 첨부된 도면을 참조하여 본 발명의 일 실시예를 상세히 설명하면 다음과 같다.Hereinafter, an exemplary embodiment of the present invention will be described in detail with reference to the accompanying drawings.

본 발명에 따른 야외용 알루미늄 데크플레이트는 야외에 설치된 지지프레임(P)의 상부에 설치되는 알루미늄 데크플레이트(1)로서 도 1 내지 도 4에 도시된 바와 같이 상기 지지프레임(P)의 상부에 구비된 알루미늄재질의 데크본체(11)와, 상기 데크본체(11)의 양측에서 하부로 절곡되며 상기 지지프레임(P)의 상면에 안착되는 지지부(12)와, 상기 데크본체(11)의 상면에 미끄러짐이 방지되는 요철형상의 미끄럼방지요철(13)로 이루어진 데크부(10)와; 상기 데크본체(11)의 하면에 형성되며 상기 지지프레임(P)에 체결되는 연결구(B)의 상부가 삽입되도록 하부방향으로 연장된 한 쌍의 연결구삽입구(21)와, 상기 연결구삽입구(21)의 하단부에 상기 연결구(B)의 낙하가 방지되도록 내측방향으로 절곡된 낙하방지턱(22)으로 이루어진 연결부(20)로 구성된다.The outdoor aluminum deck plate according to the present invention is an aluminum deck plate 1 installed on the upper part of the support frame P installed outdoors, and is provided on the upper part of the support frame P as shown in FIGS. 1 to 4. A deck body 11 made of aluminum, a support part 12 bent downward from both sides of the deck body 11 and seated on the upper surface of the support frame P, and slides on the upper surface of the deck body 11 A deck portion 10 made of a non-slip uneven 13 of the uneven shape to be prevented; A pair of connector insertion ports 21 formed on the lower surface of the deck body 11 and extending downward so that the upper part of the connector B fastened to the support frame P is inserted, and the connector insertion port 21 At the lower end of the connector (B) is composed of a connection part 20 made of a fall bump 22 bent in the inward direction to prevent the fall of the connector (B).

한편, 상기 연결구(B)는 못 또는 볼트 등 상부에 머리가 존재하는 체결부속품 중 어느 하나로 형성되는 것이 바람직하다.On the other hand, the connector (B) is preferably formed of any one of the fastening accessories that have a head on the top such as a nail or bolt.

그리고, 상기 낙하방지턱(22)의 하부에는 상기 연결구(B)의 외측면이 지지되도록 하부방향으로 절곡된 한 쌍의 지지편(221)이 형성된다.In addition, a pair of support pieces 221 bent downwardly to support the outer surface of the connector B is formed under the fall bump 22.

한편, 지지편(221)의 간격은 상기 연결구(B)의 직경과 동일하거나 작게 형성되고, 그 내측면에는 밀착력을 향상시키는 탄성재질의 패드(미도시)가 구비되는 것이 바람직하다.On the other hand, the spacing between the support pieces 221 is formed equal to or smaller than the diameter of the connector (B), it is preferable that the inner surface is provided with a pad (not shown) of an elastic material to improve the adhesion.

또한, 상기 데크본체(11)의 상면에는 미끄러짐을 방지하는 미끄럼방지부(30)가 구비되고; 상기 미끄럼방지부(30)는 상기 데크본체(11)의 상면에서 하부로 요입된 미끄럼방지홈(31)과, 상기 미끄럼방지홈(31)의 내부로 삽입된 미끄럼방지구(32)와, 상기 미끄럼방지홈(31)의 내측면에서 외측으로 요입된 걸림홈(33)과, 상기 미끄럼방지구(32)의 하부외측면에 상기 걸림홈(33)으로 삽입되는 걸림돌기(34)로 이루어진다.In addition, a non-slip part 30 is provided on the upper surface of the deck body 11 to prevent slipping; The non-slip part 30 includes a non-slip groove 31 recessed from the upper surface of the deck body 11, a non-slip hole 32 inserted into the interior of the non-slip groove 31, and the It consists of a locking groove 33 recessed outward from the inner surface of the non-slip groove 31, and a locking protrusion 34 inserted into the locking groove 33 on the lower outer surface of the non-slip hole 32.

한편, 상기 미끄럼방지구(32)의 상부는 상기 미끄럼방지요철(13)의 높이보다 높게 형성되고, 그 재질이 탄성재질로 형성되는 것이 바람직하다.On the other hand, the upper portion of the anti-skid tool 32 is formed higher than the height of the anti-skid irregularities 13, it is preferable that the material is formed of an elastic material.

그리고, 상기 데크본체(11)의 표면에는 미끄러짐이 방지되도록 표면이 거칠게 형성되는 분체형도료(14)가 도포된다.In addition, a powder-type paint 14 having a rough surface is applied to the surface of the deck body 11 so as to prevent slipping.

한편, 상기 데크본체(11)의 표면은 상기 분체형도료(14)가 용이하게 도포되도록 쇼트처리하는 것이 바람직하다.On the other hand, it is preferable that the surface of the deck body 11 is short-circuited so that the powder-type paint 14 is easily applied.

본 발명에 따른 야외용 알루미늄 데크플레이트 및 그 제조공법은 도 5에 도시된 바와 같이 상기 데크플레이트(1)의 형상으로 압출하는 압출공정단계(S10)와; 상기 압출공정단계(S10) 이후 상기 데크플레이트(1)의 표면을 쇼트처리하는 쇼트처리단계(S20)와; 상기 쇼트처리된 데크플레이트(1)의 표면에 분체형도료(14)를 도포하는 도료도포단계(S30)와; 상기 도료가 도포된 데크플레이트(1)를 230℃ 내지 235℃의 온도로 1시간 가열하는 가열단계(S40)로 이루어진다.The outdoor aluminum deck plate and its manufacturing method according to the present invention include an extrusion process step (S10) of extruding into the shape of the deck plate 1 as shown in FIG. 5; A short treatment step (S20) of short-treating the surface of the deck plate (1) after the extrusion step (S10); A paint application step (S30) of applying a powdery paint 14 to the surface of the short-treated deck plate 1; It consists of a heating step (S40) of heating the deck plate (1) coated with the paint at a temperature of 230°C to 235°C for 1 hour.

한편, 상기 압출고정단계(S10)는 프레스 또는 사출고정 등으로 변경되는 것도 바람직하다.On the other hand, it is also preferable that the extrusion fixing step (S10) is changed to a press or injection fixing.

상기와 같은 구성으로 이루어진 본 발명에 따른 야외용 알루미늄 데크플레이트 및 그 제조공법의 작용을 살펴보면 다음과 같다.Looking at the action of the outdoor aluminum deck plate and the manufacturing method according to the present invention made of the configuration as described above are as follows.

본 발명에 따른 야외용 알루미늄 데크플레이트는 야외에 설치된 지지프레임(P)의 상부에 설치되는 데크플레이트(1)를 알루미늄으로 제작함으로써, 기존 나무로 제작되어 부식되거나 쉽게 파손되는 것을 미연에 방지할 수 있게 된다.The outdoor aluminum deck plate according to the present invention is made of aluminum by making the deck plate 1 installed on the upper part of the support frame P installed outdoors, so that it is made of existing wood so that it can be prevented from being corroded or easily damaged. do.

이때, 상기 데크본체(11)의 하면에 연결구(B)의 상부가 삽입되도록 하부방향으로 연장된 한 쌍의 연결구삽입구(21)와, 상기 연결구삽입구(21)의 하단부에 상기 연결구(B)의 낙하가 방지되도록 내측방향으로 절곡된 낙하방지턱(22)으로 이루어진 연결부(20)가 형성됨으로써, 데크본체(11)를 직접적으로 뚫어 체결하는 것이 아닌 상기 연결부(20)를 통하여 연결구(B)를 체결하는 것으로 체결작업이 간편하고 조립강도가 증가하게 된다.At this time, a pair of connector insertion holes 21 extending downward so that the upper portion of the connector B is inserted into the lower surface of the deck body 11, and the connector B at the lower end of the connector insertion port 21 By forming the connection part 20 consisting of the fall bump 22 bent in the inward direction so as to prevent falling, the connector B is fastened through the connection part 20 rather than directly piercing the deck body 11 and fastening it. By doing this, the fastening work is simple and the assembling strength is increased.

이를 통하여 데크플레이트의 사용기간을 대폭 증가시킬 수 있게 된다.Through this, it is possible to significantly increase the usage period of the deck plate.

그리고, 상기 낙하방지턱(22)의 하부에는 상기 연결구(B)의 외측면이 지지되도록 하부방향으로 절곡된 한 쌍의 지지편(221)이 형성됨으로써, 수직으로 직립된 상기 연결구(B)가 무분별하게 흔들리는 것을 미연에 방지하여 체결작업이 매우 수월해진다.In addition, a pair of support pieces 221 bent downward to support the outer surface of the connector B are formed at the lower portion of the fall bump 22, so that the vertically upright connector B is indiscriminately It is very easy to fasten as it prevents it from shaking in advance.

또한, 상기 데크본체(11)의 상면에는 미끄러짐을 방지하는 미끄럼방지부(30)가 구비됨으로써, 상기 데크플레이트(1)의 상면에 대한 마찰력을 대폭 증가시켜 상부를 지나는 사용자가 미끌어져 발생되는 낙상사고를 미연에 방지할 수 있게 된다.In addition, the upper surface of the deck body 11 is provided with a non-slip part 30 to prevent slipping, thereby greatly increasing the frictional force against the upper surface of the deck plate 1 so that the user passing through the upper surface slides and falls. Accidents can be prevented in advance.

그리고, 상기 데크본체(11)의 표면에는 미끄러짐이 방지되도록 표면이 거칠게 형성되는 분체형도료(14)가 도포됨으로써, 상기 데크본체(11)의 표면만으로 미끌림을 방지할 수 있게 된다.In addition, the surface of the deck body 11 is coated with a powder-type paint 14 having a rough surface to prevent slipping, so that slipping can be prevented only on the surface of the deck body 11.

한편, 본 발명에 따른 야외용 알루미늄 데크플레이트의 제조공법 상 도료도포단계(S30) 이전 표면을 쇼트처리하는 쇼트처리단계(S20)를 진행함으로써, 상기 분체형도료(14)를 상기 데크플레이트(1)의 표면에 보다 용이하게 도포시킬 수 있게 된다.On the other hand, by performing a short treatment step (S20) of short-treating the surface prior to the paint application step (S30) in the manufacturing method of an outdoor aluminum deck plate according to the present invention, the powder-type paint 14 is transferred to the deck plate (1). It becomes possible to more easily apply to the surface of the.

본 발명은 상술한 특정의 바람직한 실시 예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.The present invention is not limited to the specific preferred embodiments described above, and any person having ordinary knowledge in the technical field to which the present invention pertains without departing from the gist of the present invention claimed in the claims can implement various modifications. Of course, such changes are intended to be within the scope of the description of the claims.

<도면의 주요 부분에 대한 부호 설명>
P : 지지프레임 B : 연결구
1 : 데크플레이트 10 : 데크부
11 : 데크본체 12 : 지지부
13 : 미끄럼방지요철 14 : 분체형도료
20 : 연결부 21 : 연결구삽입구
22 : 낙하방지턱 221 : 지지편
30 : 미끄럼방지부 31 : 미끄럼방지홈
32 : 미끄럼방지구 33 : 걸림홈
34 : 걸림돌기
S10 : 압출공정단계 S20 : 쇼트처리단계
S30 : 도료도포단계 S40 : 가열단계
<Description of symbols for major parts of drawings>
P: Support frame B: Connector
1: deck plate 10: deck part
11: deck body 12: support
13: non-slip irregularities 14: powder-type paint
20: connector 21: connector insertion port
22: fall bump 221: support piece
30: non-slip part 31: non-slip groove
32: non-slip hole 33: locking groove
34: stumbling protrusion
S10: extrusion process step S20: short treatment step
S30: paint application step S40: heating step

Claims (5)

야외에 설치된 지지프레임(P)의 상부에 설치되는 알루미늄 데크플레이트(1)에 있어서,
상기 지지프레임(P)의 상부에 구비된 알루미늄재질의 데크본체(11)와, 상기 데크본체(11)의 양측에서 하부로 절곡되며 상기 지지프레임(P)의 상면에 안착되는 지지부(12)와, 상기 데크본체(11)의 상면에 미끄러짐이 방지되는 요철형상의 미끄럼방지요철(13)로 이루어진 데크부(10)와;
상기 데크본체(11)의 하면에 형성되며 상기 지지프레임(P)에 체결되는 연결구(B)의 상부가 삽입되도록 하부방향으로 연장된 한 쌍의 연결구삽입구(21)와, 상기 연결구삽입구(21)의 하단부에 상기 연결구(B)의 낙하가 방지되도록 내측방향으로 절곡된 낙하방지턱(22)으로 이루어진 연결부(20)로 구성되고;
상기 낙하방지턱(22)의 하부에는 상기 연결구(B)의 외측면이 지지되도록 하부방향으로 절곡된 한 쌍의 지지편(221)이 형성되며;
상기 데크본체(11)의 상면에는 미끄러짐을 방지하는 미끄럼방지부(30)가 구비되고; 상기 미끄럼방지부(30)는 상기 데크본체(11)의 상면에서 하부로 요입된 미끄럼방지홈(31)과, 상기 미끄럼방지홈(31)의 내부로 삽입되며 상부는 상기 미끄럼방지요철(13)의 높이보다 높게 형성되고 그 재질은 탄성재질로 형성된 미끄럼방지구(32)와, 상기 미끄럼방지홈(31)의 내측면에서 외측으로 요입된 걸림홈(33)과, 상기 미끄럼방지구(32)의 하부외측면에 상기 걸림홈(33)으로 삽입되는 걸림돌기(34)로 이루어지고;
상기 데크본체(11)의 표면에는 미끄러짐이 방지되도록 표면이 거칠게 형성되는 분체형도료(14)가 도포된 것을 특징으로 하는 야외용 알루미늄 데크플레이트.
In the aluminum deck plate (1) installed on the upper portion of the support frame (P) installed outdoors,
An aluminum deck body 11 provided on the upper part of the support frame P, and a support part 12 that is bent downward from both sides of the deck body 11 and is seated on the upper surface of the support frame P. , A deck portion 10 made of a non-slip convex and convex 13 of the uneven shape to prevent slipping on the upper surface of the deck body 11;
A pair of connector insertion ports 21 formed on the lower surface of the deck body 11 and extending downward so that the upper part of the connector B fastened to the support frame P is inserted, and the connector insertion port 21 Consisting of a connection part 20 made of a fall bump 22 bent in the inward direction so as to prevent the fall of the connector (B) at the lower end of the;
A pair of support pieces 221 bent downward so that the outer surface of the connector B is supported at the lower portion of the fall bump 22 is formed;
A non-slip part 30 is provided on the upper surface of the deck body 11 to prevent slipping; The non-slip part 30 is inserted into the non-slip groove 31 recessed from the upper surface of the deck body 11 and the non-slip groove 31, and the upper part is the non-slip irregularities 13 It is formed higher than the height of the non-slip hole 32 formed of an elastic material, the locking groove 33 recessed outward from the inner surface of the non-slip groove 31, and the non-slip hole 32 Consisting of a locking protrusion 34 inserted into the locking groove 33 on the lower outer surface of the;
Aluminum deck plate for outdoor use, characterized in that a powder-type paint (14) having a rough surface formed to prevent slipping is applied to the surface of the deck body (11).
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KR102365820B1 (en) * 2021-12-29 2022-02-24 호진기계주식회사 Aluminium deck plate manufacturing method
KR102460462B1 (en) 2022-08-12 2022-10-31 (주)호남엠엔씨 Aluminum deck for shock absorber
KR102488454B1 (en) * 2022-09-14 2023-01-13 주식회사 유진텍 Deck Board Frame and Deck Board Frame System including the Deck Board Frame
KR102564482B1 (en) 2023-02-26 2023-08-07 주식회사 웰콘 Deck system
KR20230142952A (en) 2022-04-04 2023-10-11 엑서마인 주식회사 An exercise reward-type operation platform using the mission providing function
KR102596369B1 (en) 2023-02-07 2023-11-01 주식회사 비전텍 Deck for outdoor use having polyurea layer with excellent thermal insulation and insulation for waterproofing surface
KR20240031458A (en) 2022-08-29 2024-03-08 엑서마인 주식회사 An exercise-compensated operating platform using an exercise device with digital ID applied

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KR101725831B1 (en) * 2016-12-01 2017-04-13 (주)청우종합건축사사무소 Building Wheel Stops
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KR20150060012A (en) * 2013-11-25 2015-06-03 지산투수개발(주) Aluminum Deck Panel
KR101394584B1 (en) * 2013-12-31 2014-05-12 황선호 This non-slip deck integrally formation with its manufacturing method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102365820B1 (en) * 2021-12-29 2022-02-24 호진기계주식회사 Aluminium deck plate manufacturing method
KR20230142952A (en) 2022-04-04 2023-10-11 엑서마인 주식회사 An exercise reward-type operation platform using the mission providing function
KR102460462B1 (en) 2022-08-12 2022-10-31 (주)호남엠엔씨 Aluminum deck for shock absorber
KR20240031458A (en) 2022-08-29 2024-03-08 엑서마인 주식회사 An exercise-compensated operating platform using an exercise device with digital ID applied
KR102488454B1 (en) * 2022-09-14 2023-01-13 주식회사 유진텍 Deck Board Frame and Deck Board Frame System including the Deck Board Frame
KR102596369B1 (en) 2023-02-07 2023-11-01 주식회사 비전텍 Deck for outdoor use having polyurea layer with excellent thermal insulation and insulation for waterproofing surface
KR102564482B1 (en) 2023-02-26 2023-08-07 주식회사 웰콘 Deck system

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