KR102232444B1 - Automatic weaving device - Google Patents

Abstract

The present invention relates to an automatic weaving device using heating melting and centrifugal discharge output. An object of implementing the technology is to provide an automatic weaving device using heating melting and centrifugal discharge output, capable of greatly improving the efficiency and speed of textile manufacturing operations and the productivity and economic feasibility of textile fabrics by melting and supplying a raw material used as a material of synthetic fiber to a raw material input unit heated by a heating rotation unit and allowing a spinning function to make yarn by overlapping and spreading the melted and supplied raw material by the centrifugal discharge action by a centrifugal spinning unit and a weaving function to form a fabric using the yarn at the same time. Therefore, as a specific means of the present invention for achieving the above object comprises a heating bobbin, a rotation induction tube, and a heating rotation unit formed of a rotation control motor and further comprises a centrifugal spinning unit that accommodates the rotation guide tube as a central axis configuration and forms an inner peripheral space of a coupling site as a raw material input unit by coupling with the rotation guide tube to be accommodated. The centrifugal spinning unit is achieved by forming a finishing plate, a raw material input hole, a centrifugal rotary furnace having a raw material discharge hole, and a spinning induction nozzle coupled to the raw material discharge hole of the centrifugal rotary furnace in a detachable and attachable assembly structure.

Description

Automatic weaving device using heating, melting and centrifugal earth output {Automatic weaving device}

The present invention relates to an automatic weaving apparatus, and more particularly, in producing synthetic fibers such as polyester, nylon, acrylic fibers, etc., by melting and supplying the raw material of the ingredients used for the synthetic fibers by a high temperature heating action, About the automatic weaving device using the heating and melting and centrifugal earth output that allows the raw material to be melted and unfolded by the discharge action by the centrifugal force to simultaneously perform the spinning function to make a thread and the weaving function to form a fabric using the thread at the same time. will be.

In general, the textile industry has grown with the history of mankind as a field of basic industrial technology for producing clothing and the like. The textile industry has developed mainly on cotton materials before the 1960s, but since the 1960s, chemical fibers such as polyester, nylon, and acrylic have been developed. Their textile technology has achieved remarkable development and success. Therefore, the current situation is that the chemical fiber industry is leading the global textile industry.

The textile industry is largely divided into a fiber manufacturing step and a clothing manufacturing step, and in particular, the fiber manufacturing step is a step of producing yarn using raw materials again, and a step of producing a fabric or knitted fabric using the produced yarn. It is divided into

At this time, in the step of producing the yarn, if the raw material used is a natural material represented by cotton, a spinning process is performed, and alternatively, if the raw material used is a synthetic material such as polyester, nylon, acrylic, etc. , Yarn is produced through the process of melting and extruding synthetic polymers of their components by solvent or heat.

Thereafter, using the yarn produced as described above, the fabric is completed by performing a twisting process (twisting several strands of yarn), a weaving/knitting process, a dyeing/processing process, etc. , The step of producing the yarn is referred to as a spinning process, and both the production of the yarn and the step of producing a fabric using the produced yarn are referred to as the textile industry.

In recent years, looking at the technology trends of the domestic textile industry, for example, the textile machinery industry, the burden on internally restructuring and upgrading is increasing, and externally, acceleration of technology improvement is urgent due to the impact caused by the global financial crisis. Actually.

In addition, the weak innovation of the textile industry, which has remained in a stalemate state for a long time, has led to serious product identification and a reduction in the share of high-tech textile machinery products, and as a result, a large amount of high-tech textile machinery products and accessories are imported every year. It became a reality without it.

For example, even in the case of producing textile machines through self-development due to weak innovation, and for such reasons, there is still a shortage in the areas of automation, serialization, informationization, as well as machine stability. There is a problem.

In addition, the diffusion and application level of information technology is not high, the production level of dedicated facilities and auxiliary facilities is also very low, and the stability of the finished product is also not up to the standard, so there is a problem that the diffusion power of the technology does not meet expectations.

Therefore, the development of specialized textile devices that can accelerate technological improvement in the textile industry and thus promote economic growth throughout the textile industry remains an urgent task.

Republic of Korea Patent Registration No. 2046693 Korean Patent Registration No. 2099887

The present invention is invented to solve the general problems of the conventional textile device;

It is an object of the present invention to melt and supply raw materials, which are raw materials of the synthetic fibers, to a raw material input section heated by a heating rotation unit in producing synthetic fibers such as polyester, nylon, acrylic fibers, etc., and melt-supplied raw materials. The spinning function of making the yarn and the weaving function of forming the fabric using the yarn are simultaneously unfolded by the centrifugal ejection action of the centrifugal spinning unit. It is to provide an automatic weaving device using heating, melting and centrifugal earth output, which can greatly improve productivity and economic feasibility.

In addition, it is an object of the present invention to provide various antibacterial and deodorizing natural ingredients that benefit the human body from the molten fiber raw material supplied to the raw material input unit, such as copper, silver, zeolite, tourmaline, charcoal, loess, etc. By injecting the material in the form of nanopowder, the natural component materials are formed in the form of a single composition mixed with fiber raw materials rather than a simple surface coating method, and accordingly, the production and use of secondary products using fiber fabrics, for example , In manufacturing and using as clothing, bedding, hygiene products, masks, etc., natural ingredients are prevented from being separated and lost from the fabric by washing or rubbing, etc., thereby improving the production quality and functionality of textile fabrics. In addition, it is to provide an automatic weaving device using heating and melting and centrifugal earth output that can greatly increase the customer's satisfaction in use.

Therefore, as a specific means of the automatic weaving apparatus using the heating and melting and centrifugal earth output according to the present invention for achieving the above object;

It includes a heating rotation unit formed of a heating bobbin, a rotation guide tube, and a rotation control motor, and accommodates the rotation guide tube in a central axis configuration, and a circumferential space inside the coupling portion is combined with the received rotation guide tube. Further forming a centrifugal spinning unit to be made of a raw material input unit;

The centrifugal spinning unit is achieved by forming a finishing plate, a raw material input hole, a raw material discharge hole, a centrifugal rotary furnace, and a spinning induction nozzle that is attached to the raw material discharge hole of the centrifugal rotary furnace in a detachable and attachable assembly structure. do.

As described above, in the automatic textile device using the heating melting and centrifugal earth output according to the present invention, the ingredient raw material, which is the material of the synthetic fiber, is supplied in a molten state to the raw material input unit heated at a high temperature by the heating rotation unit, and is supplied in the molten state. The raw materials are superimposed and unfolded by the centrifugal ejection action by the centrifugal spinning unit to simultaneously perform the spinning function to make a yarn and the weaving function to form a fabric using the yarn. , It provides the effect of improving the productivity of textile fabrics and the economic feasibility.

Alternatively, in the automatic textile device using heating and melting and centrifugal earth output according to the present invention, natural ingredients that perform antibacterial and deodorizing functions are added to the molten fiber raw material supplied to the raw material input unit in the form of nanopowder, The material is not a simple surface coating method, but a single composition form mixed with fiber raw materials, and accordingly, when manufacturing and using secondary products using fiber fabrics, their natural ingredients are peeled off due to washing or rubbing, etc. It is to prevent separation and loss from the fabric, which improves the production quality and functionality of the fiber fabric, and also increases the customer's satisfaction in use, and provides a very useful expected effect.

1 is an exploded perspective view of an automatic textile device using heating and melting and centrifugal earth output according to the present invention
Figure 2 is a perspective view of a combination of an automatic weaving device using a heating melting and centrifugal earth output according to the present invention
Figure 3 is a cross-sectional view of the combined state of the automatic textile device using the heating melting and centrifugal earth output according to the present invention
Figure 4 is a front view of the automatic weaving device using the heating melting and centrifugal earth output according to the present invention
5 is a plan view of an automatic textile device using heating and melting and centrifugal earth output according to the present invention.
Figure 6 is a view of this embodiment of the heating rotation unit applied to the present invention
7 is a view of this embodiment of a centrifugal rotary furnace applied to the present invention
Figure 8 is a view of this embodiment of the radiation induction nozzle applied to the present invention

Hereinafter, a preferred embodiment configuration of an automatic weaving apparatus using heating and melting and centrifugal earth output according to the present invention will be described in detail with reference to the accompanying drawings.

With reference to the accompanying drawings, a schematic configuration of an automatic textile device using heating and melting and centrifugal earth output according to the present invention will be described;

It consists of a heating rotation unit 100 and a centrifugal spinning unit 200, and a raw material input unit 300 formed by combining the heating rotation unit 100 and the centrifugal spinning unit 200.

Here, first, the heating rotation unit 100, which is the first component of the present invention, is a pre-registration technology provided to impart high temperature heat and variable rotational force to the centrifugal spinning unit 200 to be described later, for example, by the inventor of the present invention. It is a configuration based on the technology of Korean Patent Registration No. 1415671 "Induction Heating Roller" registered as a pre-application. As such, the heating rotation unit 100 is a heating system that takes an individual component configuration, like the pre-registered technology of the inventor of the present application. It is preferable to form a bobbin (1), a heat exchange pipe (2), a rotation guide pipe (3), and a rotation control motor (4).

At this time, in the heating rotation unit 100, the heating bobbin 1 is a well-known heating that generates heat energy by supplying eddy currents according to an electromagnetic induction action, such that the heating bobbin 1 is shown in FIG. 1 or FIG. As shown in Fig. 3, a plurality of cores 11 are laminated and bonded on an outer diameter surface taking a cylindrical shape, and an induction coil 12 is wound on the outer surface of the combined core 11, such as , In applying the heating bobbin 1 to the present invention, the constituent material of the heating bobbin 1 is a magnetic steel material corresponding to a permanent magnet, and the core 11 coupled to the heating bobbin 1, A silicon steel sheet having good magnetic properties and high resistivity is used as a material, and these bobbins 3 and cores 31 are integrally bonded to each other through an impregnation process, and, again, are guided to the outer surface of the formed core 11 It is preferable to configure the coil 12 by winding it up (not shown in the drawing, 13 is an insulating material, 14 is a coupling flange)

In addition, in the heating and rotating unit 100, the heat exchange pipe 2 takes a form in which a liquid heat induction medium M is injected into a pipe of a predetermined length having a vacuum structure, and the above-described heating bobbin 1 In the case of heat generated by the electromagnetic induction action of, the heat generated is firstly transferred, and the transferred heat is distributed evenly to the rotary induction pipe 3 to be described later in a secondary form, so that the set temperature is maintained. As a means, in applying the heat exchange pipe (2) to the present invention, a vertical pipe member (21) in the form of a vacuum tube having a predetermined length, as shown in FIG. A means for disposing spaced apart in an arrangement structure, and integrating and connecting a plurality of vertical pipe members 21 arranged in this way in a circular comb structure, as shown in FIG. 1, for example, a vertical pipe member arranged in a plurality It is preferable to further connect the annular pipe member 22 to the upper end of (21).

In addition, in the heating and rotating unit 100, the rotation guide pipe 3 is a magnetic metal material having excellent thermal conductivity, which has a cylindrical structure of a predetermined length. In the application of the present invention, as shown in Figs. 1 to 2, the pipe buried hole 31 drilled in a regular and repetitive arrangement around the inner circumference of the outer wall of the rotating guide pipe 3 having a cylindrical structure And forming a bobbin receiving part 32 of a predetermined space inside the rotation guide pipe 3, and again, as shown in FIG. 3 under the bobbin receiving part 32, the shaft connecting hole 331 It is preferable to form the installation diaphragm 33 provided. (No. 34 in the drawing is a fastening hole with a centrifugal rotation)

In addition, the rotation control motor 4 in the heating rotation unit 100 is a conventional power generation means for transmitting centrifugal rotation power to the rotation induction pipe 3 described above. A control box that forms a rotational power shaft 41 that extends vertically to a predetermined length, and can variably adjust the rotational speed of the rotation control motor 4 according to the operator's selection, as shown in FIG. 2 on the outer side. It is preferable to install 42).

The second component of the present invention, the centrifugal spinning unit 200, as shown in Fig. 2 or 3 by the combination with the above-described, heating and rotating unit 100, the raw material input unit 300 As shown in FIG. 5, it is a means to generate a fiber fabric by centrifugal discharge of the fiber raw material melted by the high-temperature heat and rotational force transmitted from the heating and rotating unit 100 again, such as this, centrifugal spinning. The unit 200, as shown in FIGS. 1 to 3, integrally forms the finishing plate 51 on the lower surface, and forms the raw material input hole 52 open on the upper surface, and again, the lower edge A centrifugal rotary furnace 5 in which raw material discharge ports 53 having a diagonal penetrating structure are arranged in a plurality of regular and repetitive configurations around the periphery;

It is preferable to form a plurality of radiation induction nozzles 6 individually coupled to the plurality of raw material discharge ports 53 in a detachable and attachable assembly structure.

At this time, a bolt fastening hole 511 is formed as a means for fastening and fixing the centrifugal rotary furnace 5 to the rotation guide pipe 3 at the center of the above-described closing plate 51.

Therefore, as described above, looking at the mutual coupling relationship of the automatic weaving apparatus using the heating melting and centrifugal earth output according to the present invention consisting of a series of configurations;

First, as shown in Fig. 1 or 3, the heat exchange pipe 2 is inserted and buried in the pipe buried hole 21 formed of the rotary guide pipe 3, and the heat exchange pipe 2 is buried. The heating bobbin 1 is accommodated and coupled to the inside of the bobbin receiving part 32 from the upper side of the induction tube 3.

Subsequently, the rotational power shaft 41 of the rotation control motor 4 is vertically inserted into the inner diameter of the heating bobbin 1 accommodated and coupled to the bobbin receiving part 32, and the end of the inserted rotational power shaft 41 The part is fixedly coupled to the shaft connection hole 331 of the installation diaphragm 33 formed inside the bobbin receiving part 32 by the fastening means (N) such as bolts and nuts as shown in the enlarged view C of FIG. 3 And, again, the coupling flange 14 of the heating bobbin 3 is coupled to the lower surface of the rotation control motor 4 by bolting, thereby forming the heating rotation unit 100.

Thereafter, in the formed heating rotation unit 100, the rotation guide pipe 3 forms a central axis configuration and is vertically accommodated into the centrifugal rotation furnace 5, for example, as shown in FIG. 2 or FIG. 3. , By fastening and coupling the centrifugal rotary furnace 5 to the lower end of the rotary guide pipe 4, the raw material input unit 300 is formed in the inner space of the centrifugal rotary furnace 5 in which the rotary guide pipe 3 is accommodated. By doing so, it implements an automatic weaving apparatus using the heating and melting and centrifugal earth output according to the present invention.

At this time, the connection configuration of the power line for supplying electric energy to the heating bobbin 1 is the same as in Patent No. 1415671 "Induction Heating Roller" registered by the inventor of the present application, and a detailed description will be omitted.

Thus, as described above, the automatic textile device using the heating, melting and centrifugal earth output according to the present invention made of a combined configuration, as shown in FIG. 4, is produced from the external raw material supply unit 400 provided as a separate device configuration. A synthetic fiber raw material to be prepared, for example, a synthetic fiber raw material of any one of polyester fiber, nylon fiber, and acrylic fiber is melted at a high temperature and supplied into the raw material input unit 300;

Thereafter, the synthetic fiber raw material supplied to the raw material input unit 300 is centrifuged by the driving force of the rotation control motor 4 under a state in which the molten state is continuously maintained by the heating action by the heating bobbin 1. As shown in Fig. 6, the molten synthetic fiber raw material supplied to the raw material input unit 300 by rotating the rotary furnace 5 is discharged by centrifugation by the spinning induction nozzle 6, thereby performing a forward flow function. Synthetic fiber fabric is formed by overlapping and spraying the textile conveyor 500 in the form of yarn.

At this time, the rotational control motor 4 is selectively controlled by the switching operation of the control box 42, and the rotational speed of the centrifugal rotational furnace 5 according to the rotational speed adjustment of the rotational control motor 4 In addition, it is variably controlled, and the density of the fabric fabric produced by controlling the discharge amount and the discharged spinning area of the fiber raw material discharged through the spinning induction nozzle 6 according to the rotational speed of the centrifugal rotary furnace 5 is changed. Can be adjusted.

In addition, the synthetic fiber raw material melt-supplied to the raw material input part 300 is not limited to any one synthetic fiber raw material among polyester fiber, nylon fiber, and acrylic fiber, and the polyester fiber in the raw material input part 300 A raw material for synthetic fibers of any one of fibers, nylon fibers, and acrylic fibers is first melted and injected;

In the raw material input unit 300 into which the synthetic fiber raw material is introduced, raw materials that benefit the human body through antibacterial and deodorizing actions, such as copper, silver, zeolite, tourmaline, charcoal, and loess, are added to the nanopowder. By further inputting in the form, synthetic fibers can be manufactured by centrifugal discharge by the centrifugal rotary furnace 5.

On the other hand, Figure 6 shows this embodiment of the heating rotation unit 100 applied to the present invention.

As such, the heating rotation unit 100 according to this embodiment, as shown in Figure 6, the electric heater 7 consisting of any one of a coil-shaped structure and a rod-shaped structure;

A heater receiving portion 81 that takes a cylindrical shape and accommodates and couples the electric heater 7 in the inner space, and an installation diaphragm 33 provided with a shaft connection hole 331 under the heater receiving portion 81 A second rotation induction pipe 8 formed;

It is preferable that the shaft connection hole 331 of the installation diaphragm is powered by a rotational power shaft, and is formed of a rotation control motor 4 that transmits rotational power to the second rotational guide pipe 8. The heating rotation unit 100 as an example performs the same high-temperature heating action as the heating rotation unit 100 of the above-described embodiment, except that the heating rotation unit 100 as an embodiment performs a heating action by electromagnetic induction, The heating rotation unit 100 according to this embodiment differs in that it generates heat by electric resistance. (The same name and the same symbol are used for the same configuration as in one embodiment.)

In addition, Fig. 7 shows this embodiment of a centrifugal rotation 5 applied to the present invention.

As such, the centrifugal rotary furnace 5 as this embodiment, in the configuration of the above-described embodiment, as shown in FIG. 6 on the upper surface of the raw material input hole 52 formed by the centrifugal rotary furnace 5, a plurality of The shatterproof membrane 54 provided with the ventilation holes 541 is further combined to form a detachable and attachable assembly structure, so that when the centrifugal rotary furnace 5 rotates, the synthetic fiber raw material in the molten state accommodated in the raw material input unit 300 is external Can be prevented from spilling into,

In addition, Figure 9 shows this embodiment of the radiation induction nozzle 6 applied to the present invention.

As such, the spinning induction nozzle 6 according to this embodiment, as shown in FIG. 8, has one main discharge line 61 for inducing the discharge of the fiber raw material on the inner surface, and the end of the main discharge line 61 It is preferable to form a plurality of auxiliary discharge lines 62 distributed in the form of a branch line, and to divide the distributed plurality of auxiliary discharge lines 62 into injection ports 63 each having an individual configuration. , The spinning induction nozzle 6 as an embodiment may further increase and control the density of the fabric fabric produced by forming a plurality of injection holes 63 in one spinning induction nozzle 6.

1: heating bobbin 2: heat exchange pipe
3: rotation induction pipe 4: rotation control motor
5: centrifugal rotary furnace 6: radiation induction nozzle
7: electric heater 8: second rotary induction pipe
11: core 12: induction coil
21: vertical pipe member 22: annular pipe member
31: pipe laying hole 32: bobbin receiving part
33: installation diaphragm 41: rotary power shaft
42: control box 51: finishing plate
52: raw material input hole 53: raw material discharge port
54: shatterproof film 61: main discharge line
62: auxiliary discharge line 63: injection port
81: heater receiving part 100: heating rotation unit
200: centrifugal spinning unit 300: raw material input unit

Claims (6)

A heating bobbin 1 in which the core 11 is laminated and bonded to the outer diameter surface, and the induction coil 12 is wound on the outer surface of the laminated core 11;
Forming a pipe buried hole 31 into which the heat exchange pipe 2 is inserted and installed in the outer wall taking a cylindrical shape, and forming a bobbin receiving part 32 in which the heating bobbin 1 is accommodated and coupled to the inner space, and bobbin receiving A rotation guide pipe (3) formed with an installation diaphragm (33) provided with a shaft connection hole (331) under the part (32);
In addition, a rotation control motor 4 provided to transmit rotational power to the rotation guide pipe 3 and is connected to power by the shaft connection hole 331 of the installation diaphragm 33 and the rotational power shaft 41; Includes a heating rotation unit 100 made of;
In the heating and rotating unit 100, the rotation guide pipe 3 is accommodated in a central axis configuration, and the inner peripheral space of the coupling portion is filled with the rotation guide pipe 3 to be accommodated. ) Installed to form a centrifugal spinning unit 200 to be made;
The centrifugal spinning unit 200 integrally forms the finishing plate 51 on the lower surface, forms a raw material input hole 52 open on the upper surface, and has a raw material discharge port 53 having a diagonal penetration structure around the lower edge. ) And a centrifugal rotary furnace 5 arranged in a plurality of arrangements;
An automatic weaving apparatus using heating and melting and centrifugal earth output, characterized in that it is formed of a spinning guide nozzle (6) that is coupled to the raw material discharge port (53) formed in the centrifugal rotary furnace (5) in a detachable and attachable assembly structure. The method of claim 1;
The heating and rotating unit 100 includes an electric heater 7 made of any one of a coil-type structure and a rod-type structure;
A heater receiving portion 81 that takes a cylindrical shape and accommodates and couples the electric heater 7 in the inner space, and an installation diaphragm 33 provided with a shaft connection hole 331 under the heater receiving portion 81 The formed second rotation induction pipe 8;
In addition, heating and melting and circular heating, characterized in that it is formed of a rotation control motor 4 that is connected to the shaft connection hole 331 of the installation diaphragm and the rotational power shaft and transmits the rotational power to the second rotation guide pipe 8. Automatic weaving device using subsoil output.
The method of claim 1;
The centrifugal rotary furnace 5 is a heating melting and circular structure, characterized in that the scattering prevention film 54 provided with a plurality of ventilation holes 541 on the upper surface of the raw material input hole 52 is further combined into a detachable and attachable assembly structure. Automatic weaving device using subsoil output.
The method of claim 1;
The spinning induction nozzle 6 includes one main discharge line 61 for inducing the discharge of the fiber raw material on the inner surface, and a plurality of auxiliary discharge lines for distributing the ends of the main discharge line 61 in a branch line ( 62), and the distributed plurality of auxiliary discharge lines (62) are divided into individual injection ports (63).
The method of claim 1;
The rotation control motor 4 is formed by attaching a control box 42 to one side thereof, and the rotation speed of the rotation control motor 4 is adjusted by a switching operation provided as a control box;
Fiber material discharged through the spinning induction nozzle 6 according to the rotational speed of the centrifugal rotary furnace 5 is variable by the rotational speed control of the rotary control motor 4, and the rotational speed of the centrifugal rotary furnace 5 is changed. Automatic weaving device using heating and melting and centrifugal soil output, characterized in that it produces fiber fabrics by controlling the discharge amount and spinning area of the machine.
The method of claim 1;
The heating rotation unit 100 melts and injects any one synthetic fiber raw material among polyester fibers, nylon fibers, and acrylic fibers into the raw material input unit 300;
In the raw material input unit 300 into which the synthetic fiber raw material is added, any one of natural ingredients among copper, silver, zeolite, tourmaline, charcoal, and loess is further added in the form of nano-powder, and centrifugal discharge by a centrifugal rotary furnace Automatic weaving device using heating and melting and centrifugal earth output, characterized in that it produces synthetic fibers by the action.

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