KR102218903B1 - Urushiol modified wood composite and method for preparing the same - Google Patents
Urushiol modified wood composite and method for preparing the same Download PDFInfo
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Abstract
Description
본 발명은 우루시올이 개질된 목재 복합재 및 이의 제조 방법에 관한 것으로, 보다 상세하게는 난연성과 소수성이 향상된 목재 복합재와 이의 제조 방법에 관한 것이다.The present invention relates to a wood composite material modified with urushiol and a method for producing the same, and more particularly, to a wood composite material having improved flame retardancy and hydrophobicity, and a method for producing the same.
옻나무(Rhus verniciflua 또는 Rhus vernicifera)는 옻나무과(Anacardiaceae)에 속하는 낙엽교목으로서 중앙아시아 고원지대 및 히말라야 지방이 원산지이며, 현재 전 세계적으로 열대지방을 중심으로 아열대 지방과 온대지방에 널리 분포하고 있고, 한국, 중국 및 일본 등의 동아시아권에서 천연 도료로써 공예품 및 생활용품 등에 사용되고 있다. 옻나무에서 채취되는 생 옻 또는 옻 액은 우루시올, 수분, 고무질, 라케이즈(Lacase), 함 질소물질로 이루어져 있으며, 이중 우루시올은 옻 액 중 70% 가량을 차지하는 주성분으로서, C15-알킬 또는 알케닐 그룹을 가지고 있는 3-치환된 카테콜들의 복합체이며, 그 주성분은 이중 결합수가 3개인 3-(8'Z, 11'E, 13'Z-펜타데카트리에닐)카테콜(3-(8'Z, 11'E, 13'Z-pentadecatrienyl)catechol)이다. 지금까지 C15 측쇄에 이중 결합수가 0, 1, 2 또는 3개인 3-치환된 알킬카테콜 13개 성분이 밝혀져 있고(Yumin Du 및 Ryuichi Oshima, J. of Chromatography, 284, 463-473(1984)), 우루시올은 이들 단량체(monomer)와 라케이즈에 의해 단량체가 자연 중합된 형태인 중합체(polymer)들이 혼합되어 있다. Sumac tree (Rhus verniciflua or Rhus vernicifera ) is a deciduous arboreous tree belonging to the Anacardiaceae family, and is native to the Central Asian highlands and the Himalayas, and is currently widely distributed in subtropical and temperate regions, mainly in tropical regions around the world, and is widely distributed in Korea, China, and Japan. In East Asia, it is used as a natural paint for crafts and household goods. Raw lacquer or lacquer liquid collected from lacquer is composed of urushiol, moisture, rubber, lacase, and nitrogen-containing substances, of which urushiol is the main component that accounts for about 70% of the lacquer liquid, C 15 -alkyl or alkenyl It is a complex of 3-substituted catechols having a group, its main component is 3-(8'Z, 11'E, 13'Z-pentadecatrienyl)catechol (3-(8 'Z, 11'E, 13'Z-pentadecatrienyl)catechol). Until now , 13 components of 3-substituted alkylcatechol having 0, 1, 2 or 3 double bonds in the C 15 side chain have been identified (Yumin Du and Ryuichi Oshima, J. of Chromatography, 284, 463-473 (1984)). ), urushiol is a mixture of these monomers and polymers in which the monomers are naturally polymerized by LaCase.
옻의 주요 구성성분인 우루시올은, 초기에는 알러지 반응을 일으키는 것으로 보고되었으나 이후 강력한 항산화력, 항균력, 방수, 내화학성, 방충 및 방부 효과가 밝혀짐에 따라 전통적으로 옻이 가지고 있던 내구성이 화학적으로 증명되었다. 또한, 우루시올은 정상 세포에는 큰 영향을 주지 않으면서 암 세포만 선별적으로 죽임으로써 항암제로서의 가능성도 보여주었다. 이러한 기초적인 효능을 바탕으로 우루시올의 효과적이고 다양한 추출법이나 실제적인 응용에 대한 연구가 이루어지고 있다. Urushiol, a major constituent of lacquer, was initially reported to cause an allergic reaction, but afterwards, strong antioxidant, antibacterial, waterproof, chemical resistance, insect repellent, and antiseptic effects were found, so the durability of lacquer was chemically proven. Became. In addition, urushiol showed the potential as an anticancer agent by selectively killing only cancer cells without significantly affecting normal cells. Based on these basic effects, studies on effective and various extraction methods or practical applications of urushiol are being conducted.
한편, 친환경 저탄소 신소재인 목분 플라스틱은 천연소재인 목분(wood flour)과 인체에 무해한 올레핀 계열의 열가소성 고분자수지를 특수 혼련가공으로 결합하여 압출 및 사출 성형이 용이하며, 바이오베이스 플라스틱 원료로 이산화탄소 저감과 100% 재활용이 가능하고 목재의 고급스러운 천연질감과 고분자 수지의 내구성, 내수성, 성형가공성 등 장점을 갖는 친환경 소재이다. 하지만, 압출 및 사출 성형 가공 시 열안정성이 낮은 목분의 탄화 발생, 성형 제품의 냉각 공정 시 플라스틱과 목분의 계면접착력 약화로 기계적 물성 발생, 친수성으로 인한 목분의 함수율 증가로 인한 방부성 감소되는 문제점이 한계점이 있다. 이런 문제점을 극복하고자 독성이 강한 난연제, 방부제, 방염제 등과 같은 화학첨가제를 사용함으로 인해 환경호르몬 문제와 같은 문제점이 발생 되고 있다. On the other hand, wood flour plastic, an eco-friendly, low-carbon new material, is easy to extrude and injection molding by combining natural material, wood flour, and olefin-based thermoplastic polymer resin that is harmless to the human body through a special kneading process. It is an eco-friendly material that is 100% recyclable and has advantages such as luxurious natural texture of wood, durability of polymer resin, water resistance, and molding processability. However, during extrusion and injection molding, carbonization of wood powder with low thermal stability occurs, mechanical properties are generated due to weakened interfacial adhesion between plastic and wood powder during the cooling process of molded products, and antiseptic properties are reduced due to increased moisture content of wood powder due to hydrophilicity. There is this. In order to overcome this problem, problems such as environmental hormone problems have occurred due to the use of chemical additives such as highly toxic flame retardants, preservatives, and flame retardants.
최근 들어, 옻의 주요 구성성분인 우루시올은 항산화력, 항균력의 효능이 있으며, 내화학성이 있는 것으로 알려져 있으며, 한국특허 제0842032호와 같이 옻이 함유된 실란트에 관한 기술이 알려져 있으나, 우루시올의 개질과 관련한 응용 연구는 미미한 실정이므로, 우루시올의 특성을 이용하여 난연성과 소수성이 향상된 합성 목재가 개발되는 경우 관련 다양에서 다양하게 적용될 수 있을 것으로 기대된다.Recently, urushiol, a major constituent of lacquer, has antioxidant and antibacterial effects, and is known to have chemical resistance. As in Korean Patent No. 0842032, a technology related to a sealant containing lacquer is known, but the modification of urushiol Since the application studies related to this are insignificant, it is expected that when a synthetic wood having improved flame retardancy and hydrophobicity is developed using the properties of urushiol, it can be applied in various ways.
이에 본 발명의 한 측면은 난연성과 소수성이 향상된 우루시올이 개질된 목재 복합재 제조용 조성물을 제공하는 것이다. Accordingly, one aspect of the present invention is to provide a composition for manufacturing a wood composite material modified with urushiol having improved flame retardancy and hydrophobicity.
본 발명의 다른 측면은 상기 목재 복합재 제조용 조성물을 포함하는 목재 복합재를 제공하는 것이다.Another aspect of the present invention is to provide a wood composite comprising the composition for manufacturing the wood composite.
본 발명의 또 다른 측면은 난연성과 소수성이 향상된 우루시올이 개질된 목재 복합재의 제조 방법을 제공하는 것이다. Another aspect of the present invention is to provide a method of manufacturing a wood composite material modified with urushiol having improved flame retardancy and hydrophobicity.
본 발명의 또 다른 측면은 본 발명의 우루시올이 개질된 목재 복합재의 제조 방법에 의해 제조된 목재 복합재를 제공하는 것이다. Another aspect of the present invention is to provide a wood composite material produced by the method for producing a wood composite material modified with urushiol of the present invention.
본 발명의 일 견지에 의하면, 소수성 아크릴계 단량체, 우루시올, 목분 및 열가소성 고분자를 포함하는, 목재 복합재 제조용 조성물이 제공된다. According to one aspect of the present invention, a composition for manufacturing a wood composite material is provided, comprising a hydrophobic acrylic monomer, urushiol, wood powder and a thermoplastic polymer.
본 발명의 다른 견지에 의하면 본 발명의 목재 복합재 제조용 조성물을 포함하는, 우루시올이 개질된 목재 복합재가 제공된다. According to another aspect of the present invention, there is provided a wood composite material modified with urushiol, comprising the composition for manufacturing a wood composite material of the present invention.
본 발명의 또 다른 견지에 의하면, 본 발명의 복합재 제조용 조성물을 압출 성형하여 압출물을 획득하는 단계; 및 상기 압출물을 냉각하여 절삭하는 단계를 포함하는, 우루시올이 개질된 목재 복합재 제조방법이 제공된다.According to another aspect of the present invention, obtaining an extrudate by extrusion molding the composition for producing a composite of the present invention; And there is provided a method for producing a wood composite material modified with urushiol comprising the step of cooling the extrudate to cut.
본 발명의 또 다른 견지에 의하면, 본 발명의 우루시올이 개질된 목재 복합재 제조방법에 의해 제조된 우루시올이 개질된 목재 복합재가 제공된다.According to another aspect of the present invention, there is provided a wood composite material modified with urushiol produced by the method for producing a wood composite material modified with urushiol of the present invention.
본 발명에 의하면, 우루시올과 특정한 종류의 아크릴계 단량체를 조합하여 목재 복합체를 제조하고, 그라프팅의 정도를 방사선 선량에 따라 조절하여, 난연성과 소수성이 향상된 목재 복합체를 획득할 수 있으며, 본 발명에 의해 획득된 목재 복합체는 목재 복합체의 열안전성, 방수성 및 방부성이 우수하며, 목분과 고분자의 계면접착력이 향상된다. According to the present invention, a wood composite with improved flame retardancy and hydrophobicity can be obtained by preparing a wood composite by combining urushiol and a specific type of acrylic monomer, and adjusting the degree of grafting according to the radiation dose. The obtained wood composite has excellent thermal safety, waterproof and antiseptic properties of the wood composite, and the interfacial adhesion between wood powder and polymer is improved.
도 1은 본 발명에 의한 우루시올이 개질된 목재 복합재 제조 공정을 도식적으로 나타낸 것이다.
도 2는 (a)는 전반사 적외선분광기 (ATR-FTIR, Attenuated Total Reflectance-Fourier Transform Infrared spectrophotometry) 장치를 이용하여 개질 되지 않은 목분플라스틱 표면에 대한 화학적 구조 분석 결과를 나타낸 것이며, (b)는 비교예 1 내지 6에서 획득된 목재 복합재의 우루시올과 아크릴레이트 단량체들이 개질된 목분플라스틱 표면에 대한 화학적 구조 분석 결과를 나타낸 것이다.
도 3은 실시예 1, 실시예 2 및 비교예 6에 대한 다른 점도를 갖는 우루시올과 소수성 아크릴계 단량체가 개질된 목분플라스틱 표면의 화학적 구조 분석 결과를 나타낸 것이다.
도 4(a)는 비교예 7에 의해 제조된 목재 복합재 사진, 도 4(b)는 실시예 1에 의해 제조된 목재 복합재 사진을 나타낸 것이다.
도 5는 실시예 1, 실시예 2, 비교예 6 및 비교예 7에서 획득된 목재 복합재의 단면 구조 및 표면 구조를 나타낸 것이다.
도 6은 열중량 분석기 (TGA, Thermogravimetric Analysis) 장치를 이용하여 실시예 1, 실시예 2, 비교예 6 및 비교예 7에서 획득된 목재 복합재의 열적 특성의 확인한 결과를 나타낸 것이다.
도 7은 실시예 1 및 비교예 7에서 획득된 목재 복합재를 물과 혼합하여 육안에 의한 친수성 평가를 수행한 사진을 나타낸 것이다.1 schematically shows a process for manufacturing a wood composite material modified with urushiol according to the present invention.
Figure 2 (a) shows the chemical structure analysis result of the unmodified wood powder plastic surface using a total reflection infrared spectrophotometer (ATR-FTIR, Attenuated Total Reflectance-Fourier Transform Infrared spectrophotometry), (b) is a comparative example It shows the results of chemical structure analysis on the surface of the wood powder plastic modified with urushiol and acrylate monomers of the wood composites obtained in 1 to 6.
3 shows the chemical structure analysis results of the surface of the wood powder plastic modified with urushiol having different viscosities and a hydrophobic acrylic monomer for Example 1, Example 2, and Comparative Example 6.
Figure 4 (a) is a photo of the wood composite material manufactured by Comparative Example 7, Figure 4 (b) shows a photo of the wood composite material manufactured by Example 1.
Figure 5 shows the cross-sectional structure and surface structure of the wood composites obtained in Examples 1, 2, Comparative Example 6 and Comparative Example 7.
6 shows the results of confirming the thermal properties of the wood composites obtained in Examples 1, 2, 6 and 7 using a thermogravimetric analysis (TGA) device.
FIG. 7 shows a photograph of a wood composite material obtained in Example 1 and Comparative Example 7 in which water was mixed with water to evaluate hydrophilicity with the naked eye.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시 형태를 설명한다. 그러나, 본 발명의 실시 형태는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 이하 설명하는 실시 형태로 한정되는 것은 아니다. Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. However, embodiments of the present invention may be modified in various other forms, and the scope of the present invention is not limited to the embodiments described below.
본 발명에 의하면, 압출 또는 사출 성형 가공 시 열안정성이 낮은 목분의 탄화 발생이 저감되고, 성형 제품의 냉각 공정 시에도 플라스틱과 목분의 계면접착력이 유지되며, 우수한 소수성으로 인해 방부성 및 내구성이 향상된 목재 복합재를 제조할 수 있는 목재 복합재 제조용 조성물이 제공된다. According to the present invention, carbonization of wood powder having low thermal stability during extrusion or injection molding processing is reduced, interfacial adhesion between plastic and wood powder is maintained even during cooling of molded products, and wood with improved antiseptic properties and durability due to excellent hydrophobicity There is provided a composition for producing a wood composite material capable of producing a composite material.
본 발명의 목재 복합재 제조용 조성물은 소수성 아크릴계 단량체, 우루시올, 목분 및 열가소성 고분자를 포함하는 것이다. 특히 본 발명에 사용되는 우루시올은 점도가 200 cp 내지 100,000 cp, 바람직하게는 500 cp 내지 90,000cp, 보다 바람직하게는 10000 cp 내지 90,000cp, 예를 들어 74,000 cp 인 것이며, 이와 같은 점도를 갖는 높은 분자량의 우루시올을 사용함으로써 우수한 열 안정성을 획득할 수 있다.The composition for manufacturing a wood composite of the present invention includes a hydrophobic acrylic monomer, urushiol, wood powder, and a thermoplastic polymer. In particular, urushiol used in the present invention has a viscosity of 200 cp to 100,000 cp, preferably 500 cp to 90,000 cp, more preferably 10000 cp to 90,000 cp, for example 74,000 cp, and a high molecular weight having such a viscosity Excellent thermal stability can be obtained by using urushiol of.
상기 소수성 아크릴계 단량체는 1 작용성(monofunctional) 아크릴계 단량체 및 3 작용성(trifunctional) 아크릴계 단량체의 혼합물인 것이 바람직하다. The hydrophobic acrylic monomer is preferably a mixture of a monofunctional acrylic monomer and a trifunctional acrylic monomer.
예를 들어, 상기 1 작용성(monofunctional) 아크릴계 단량체는 3-(트리메톡시실릴)프로필메타크릴레이트(TMPMA), 2-디메틸아미노)에틸 메타크릴레이트(DMEMA), 3-(트리메톡시실릴)프로필아크릴레이트, 3-(클로로디메틸실릴)프로필메타크릴레이트, 3-[디에톡시(메틸)실릴]프로필메타크릴레이트, 3-[디메톡시(메틸)실릴]프로필아크릴레이트, [디메톡시(메틸)실릴]메틸메타크릴레이트, 3-[트리스(트리메틸실릴옥시)실릴]프로필메타크릴레이트, 3-[디메톡시(메틸)실릴]프로필메타크릴레이트, 3-(메톡시디메틸실릴)프로필아크릴레이트, 3-(트리에톡시실릴)프로필메타크릴레이트, 3-(트리알릴실릴)프로필아크릴레이트, 3-(트리알릴실릴)프로필메타크릴레이트, (트리에톡시실릴)메틸메타크릴레이트로 및 디펜타에리스리톨 헥사아크릴레이트(DPEHA)로 이루어진 그룹으로부터 선택되는 적어도 하나일 수 있으나, 이에 제한되는 것은 아니며, 바람직하게는 TMPMA(3-(Trimethoxysilyl)propyl methacrylate)인 것이다. For example, the monofunctional acrylic monomer is 3- (trimethoxysilyl) propyl methacrylate (TMPMA), 2-dimethylamino) ethyl methacrylate (DMEMA), 3- (trimethoxysilyl )Propylacrylate, 3-(chlorodimethylsilyl)propylmethacrylate, 3-[diethoxy(methyl)silyl]propylmethacrylate, 3-[dimethoxy(methyl)silyl]propylacrylate, [dimethoxy( Methyl)silyl]methylmethacrylate, 3-[tris(trimethylsilyloxy)silyl]propylmethacrylate, 3-[dimethoxy(methyl)silyl]propylmethacrylate, 3-(methoxydimethylsilyl)propylacrylic Rate, 3-(triethoxysilyl)propyl methacrylate, 3-(triallylsilyl)propylacrylate, 3-(triallylsilyl)propylmethacrylate, (triethoxysilyl)methylmethacrylate, and It may be at least one selected from the group consisting of dipentaerythritol hexaacrylate (DPEHA), but is not limited thereto, and is preferably TMPMA (3-(Trimethoxysilyl)propyl methacrylate).
상기 3 작용성(trifunctional) 아크릴계 단량체는 트리메틸올프로판 트리메타크릴레이트(TMPTMA), 글리세롤트리메타크릴레이트(GTMA), 1,6-헥산디올 디메타크릴레이트, 4,4'-이소프로필리데네디페놀 디메타크릴레이트, 네오펜틸클리콜 디메타 크릴레이트, 네오펜틸클리콜 디아크릴레이트, 노나메틸렌글리콜 디메타크릴레이트, 펜타에리스리톨 테트라아크릴레이트, 트리스(2-아크릴로일옥시에틸)이소시아누레이트로 이루어진 그룹으로부터 선택되는 적어도 하나일 수 있으나, 이에 제한되는 것을 아니며, 바람직하게는 TMPTMA(Trimethylolpropane trimethacrylate)인 것이다.The trifunctional acrylic monomer is trimethylolpropane trimethacrylate (TMPTMA), glycerol trimethacrylate (GTMA), 1,6-hexanediol dimethacrylate, 4,4'-isopropylidenedi Phenol dimethacrylate, neopentyl glycol dimethacrylate, neopentyl glycol diacrylate, nonamethylene glycol dimethacrylate, pentaerythritol tetraacrylate, tris(2-acryloyloxyethyl)isocyanu It may be at least one selected from the group consisting of a rate, but is not limited thereto, and is preferably TMPTMA (Trimethylolpropane trimethacrylate).
상기 소수성 아크릴계 단량체가 1 작용성(monofunctional) 아크릴계 단량체 및 3 작용성(trifunctional) 아크릴계 단량체의 혼합물을 포함하는 경우, 본 발명의 목재 복합재 제조용 조성물에 방사선을 조사 시 도 1의 하단에 도시된 바와 같이 3 작용성(trifunctional) 아크릴계 단량체를 중심으로 우루시올, 목분, 열가소성 고분자 및 1 작용성 아크릴계 단량체가 결합하여 본 발명의 목재 복합재를 형성할 수 있으며, 우수한 난연성, 내구성 및 소수성을 발현할 수 있다. When the hydrophobic acrylic monomer includes a mixture of a monofunctional acrylic monomer and a trifunctional acrylic monomer, when irradiating radiation to the composition for manufacturing a wood composite of the present invention, as shown at the bottom of FIG. Urushiol, wood flour, a thermoplastic polymer, and a monofunctional acrylic monomer are combined around a trifunctional acrylic monomer to form the wood composite material of the present invention, and excellent flame retardancy, durability and hydrophobicity can be expressed.
한편, 우루시올, 1 작용성 아크릴계 단량체 및 3 작용성 아크릴계 단량체는 2 : 2 : 1 내지 16의 중량비로 포함되는 것이 바람직하다. 우루시올이 상기 범위 미만인 경우에는 목분플라스틱의 우루시올의 함량이 낮아 충분한 열적 특성 증가 등의 물성 향상이 획득되지 않는 문제가 있고, 상기 범위를 초과하는 경우에는 방사선 조사 시 목분플라스틱 복합체의 내부에서 우루시올과 1 작용성 및/또는 3 작용성 아크릴계 단량체들과의 가교율이 증가되어 성형 가공성이 떨어지고, 나아가 우루시올 함량 증가로 인한 점도가 증가하여 아크릴이트계 단량체와 혼합 시 불균일게 혼합되는 문제가 있으며; 1 작용성 아크릴계 단량체가 상기 범위 미만인 경우에는 목분플라스틱의 낮은 소수성으로 인한 친수성을 갖는 목분과 소수성을 갖는 플라스틱의 결합력 향상에 영향이 없고, 우루시올의 상대적인 함량이 감소하여 우루시올 간의 중합이 발생이 되지 않아 그래프트 개질을 획득하기 어려운 문제가 있고, 상기 범위를 초과하는 경우에는 상대적인 우루시올의 함량이 낮아지므로 충분한 열적 특성 증가 등의 물성 향상이 획득되지 않는 문제가 있으며; 3 작용성 아크릴계 단량체가 상기 범위 미만인 경우에는 우루시올 간의 중합이 발생이 되지 않아 그래프트 개질을 획득하기 어려운 문제가 있고, 상기 범위를 초과하는 경우에는 우루시올과 1 작용성 아크릴계 단량체와의 가교율이 증가되어 성형 가공성이 떨어지는 문제가 있다. Meanwhile, urushiol, a monofunctional acrylic monomer, and a trifunctional acrylic monomer are preferably included in a weight ratio of 2:2:1 to 16. If urushiol is less than the above range, there is a problem in that the content of urushiol in the wood powder plastic is low, so that sufficient improvement in thermal properties is not obtained, and if it exceeds the above range, urushiol and 1 There is a problem in that the crosslinking ratio with the functional and/or trifunctional acrylic monomers is increased, so that the molding processability is deteriorated, and the viscosity is increased due to the increase in urushiol content, so that when mixing with the acrylite monomer, it is mixed unevenly; 1 If the functional acrylic monomer is less than the above range, there is no effect on the improvement of the bonding strength between the hydrophilic wood powder and the hydrophobic plastic due to the low hydrophobicity of the wood powder plastic, and the relative content of urushiol decreases, so polymerization between urushiol does not occur. There is a problem in that it is difficult to obtain the graft modification, and when it exceeds the above range, there is a problem in that physical property improvement such as sufficient thermal property increase is not obtained because the relative content of urushiol is lowered; When the 3-functional acrylic monomer is less than the above range, polymerization between urushiol does not occur, and thus it is difficult to obtain graft modification.When it exceeds the above range, the crosslinking rate between urushiol and monofunctional acrylic monomer increases. There is a problem of poor molding processability.
상기 우루시올은 점도가 200 cp 내지 100,000 cp, 바람직하게는 500 cp 내지 90,000cp, 보다 바람직하게는 10000 cp 내지 90,000cp, 예를 들어 74,000 cp인 것으로, 점도가 상기 범위 미만인 낮은 분자량의 우루시올을 사용하는 경우에는 열 안정성이 불충분한 문제가 있으며, 점도가 상기 범위를 초과하는 낮은 분자량의 우루시올을 사용하는 경우에는 우루시올의 점도가 증가하여 아크릴이트계 단량체와 혼합시 불균일게 혼합되는 문제가 있다.The urushiol has a viscosity of 200 cp to 100,000 cp, preferably 500 cp to 90,000 cp, more preferably 10000 cp to 90,000 cp, for example 74,000 cp, using a low molecular weight urushiol having a viscosity less than the above range. In this case, there is a problem of insufficient thermal stability, and when using a low molecular weight urushiol whose viscosity exceeds the above range, the viscosity of urushiol increases, and thus there is a problem that it is mixed unevenly when mixed with an acrylite-based monomer.
본 발명에 사용될 수 있는 상기 열가소성 고분자는 폴리프로필렌, 폴리염화비닐, 폴리스티렌, 폴리에틸렌, 폴리에스터, 폴리라틱엑시드, 폴리글리콜엑시드, 폴리카프로락톤 및 아크릴로 이루어진 그룹으로부터 선택되는 적어도 하나일 수 있고, 예를 들어 폴리프로필렌을 사용할 수 있으나 이에 제한되는 것은 아니다.The thermoplastic polymer that can be used in the present invention may be at least one selected from the group consisting of polypropylene, polyvinyl chloride, polystyrene, polyethylene, polyester, polylactic acid, polyglycol acid, polycaprolactone, and acrylic, for example For example, polypropylene may be used, but is not limited thereto.
나아가, 본 발명에 사용될 수 있는 상기 열가소성 수지는 생분해성 수지를 포함한다. 아울러, 위에서 언급한 열가소성 수지의 일종 이상과 아래에서 언급할 생분해성 수지의 일종 이상을 혼합하여 사용할 수도 있다. Furthermore, the thermoplastic resin that can be used in the present invention includes a biodegradable resin. In addition, one or more of the thermoplastic resins mentioned above and one or more of the biodegradable resins mentioned below may be mixed and used.
상기, 본 발명에 사용될 수 있는 생분해성 수지는 예를 들어 바이오 플라스틱일 수 있으며, 보다 상세하게 자연에서 만들어진 천연 고분자로서 다당류(polysaccharide), 전분(starch), 검류(gum), 펙틴, 천연고무(natural rubber), 리그노셀룰로오스, 셀룰로오스, 헤미셀룰로오스 등; 바이오매스 기반한 단량체를 중합하여 제조된 바이오 고분자(bio-based polymer)로서 폴리락트산(PLA), 폴리글리콜산(PGA), 폴리히드록시 알카노에이트(PHA) 등; 석유기반 단량체로 중합한 생분해성 고분자로서 폴리히드록시 부티레이트(PHB), 폴리카프로락톤(PCL), 폴리부틸렌 석시네이트(PBS) 폴리-β-히드록시부티레이트(PHB), 폴리-β-히드록시발러레이트(PHV), 폴리부틸렌 아디페이트 테레프탈레이트(PBAT), 폴리트리메틸렌 테레프탈레이트(PTT) 등이 있으며, 본 발명의 열가소성 수지는 이들 중 적어도 하나를 사용할 수 있다.The biodegradable resin that can be used in the present invention may be, for example, a bioplastic, and more specifically, as a natural polymer made in nature, polysaccharide, starch, gum, pectin, natural rubber ( natural rubber), lignocellulose, cellulose, hemicellulose, etc.; As a bio-based polymer prepared by polymerizing a biomass-based monomer, polylactic acid (PLA), polyglycolic acid (PGA), polyhydroxy alkanoate (PHA), and the like; Biodegradable polymer polymerized with petroleum-based monomers, polyhydroxy butyrate (PHB), polycaprolactone (PCL), polybutylene succinate (PBS), poly-β-hydroxybutyrate (PHB), and poly-β-hydroxy Valerate (PHV), polybutylene adipate terephthalate (PBAT), polytrimethylene terephthalate (PTT), and the like, and the thermoplastic resin of the present invention may use at least one of these.
본 발명의 목재 복합재 제조용 조성물은 유기 용매를 추가로 포함할 수 있으며, 이때 상기 유기 용매는 알코올일 수 있고, 예를 들어 메탄올, 에탄올, 부탄올 등일 수 있으나, 이에 제한되는 것은 아니며, 바람직하게는 에탄올을 사용한다. The composition for manufacturing a wood composite material of the present invention may further include an organic solvent, wherein the organic solvent may be alcohol, for example, methanol, ethanol, butanol, etc., but is not limited thereto, and preferably ethanol Use.
본 발명에 의하면 상술한 본 발명의 목재 복합재 제조용 조성물을 포함하는 우루시올이 개질된 목재 복합재가 제공되며, 이때 상기 목재 복합재는 예를 들어 마스터배치일 수 있다. According to the present invention, there is provided a wood composite material modified with urushiol comprising the composition for manufacturing a wood composite material of the present invention described above, wherein the wood composite material may be, for example, a master batch.
본 발명에 의하면 우루시올이 개질된 목재 복합재 제조방법이 제공되며, 보다 상세하게 본 발명의 우루시올이 개질된 목재 복합재 제조방법은 상술한 본 발명의 목재 복합재 제조용 조성물을 압출 성형하여 압출물을 획득하는 단계; 및 상기 압출물을 냉각하여 절삭하는 단계를 포함하는 것이다. According to the present invention, a method for manufacturing a wood composite material modified with urushiol is provided, and in more detail, the method for manufacturing a wood composite material modified with urushiol of the present invention includes the steps of extruding the composition for manufacturing a wood composite material of the present invention to obtain an extrudate. ; And cooling and cutting the extrudate.
상술한 본 발명의 목재 복합재 제조용 조성물을 압출 성형하여 압출물을 획득하는 단계에 있어서 상기 압출 성형은 사출 성형을 포함하는 것으로 해석되며, 180 내지 230℃의 온도에서 수행되는 것이 바람직하고, 보다 바람직하게는 180 내지 220℃의 온도에서 수행되는 것이다. 상기 압출 성형 온도가 180℃ 미만인 경우에는 유동성이 부족하여 원활한 성형이 어려운 경향이 있고, 230℃ 초과인 경우에는 탄화가 발생하는 문제가 발생할 수 있다.In the step of obtaining an extrudate by extrusion molding the composition for manufacturing a wood composite material of the present invention described above, the extrusion is interpreted as including injection molding, and is preferably performed at a temperature of 180 to 230°C, and more preferably Is performed at a temperature of 180 to 220°C. When the extrusion molding temperature is less than 180° C., smooth molding tends to be difficult due to insufficient fluidity, and when it exceeds 230° C., carbonization may occur.
압출 성형에 의해 압출물이 생성되면 후속적으로 상기 압출물을 냉각하여 절삭하는 단계를 수행한다. 이때, 상기 냉각 방식은 예를 들어 자연 냉각, 냉각수에 의한 냉각 등일 수 있으나, 이에 특히 제한되는 것은 아니다. When the extrudate is produced by extrusion molding, the step of cooling and cutting the extrudate is subsequently performed. In this case, the cooling method may be, for example, natural cooling or cooling by cooling water, but is not particularly limited thereto.
다만, 상기 냉각은 40 내지 80℃의 온도, 바람직하게는 40 내지 70℃의 온도로 이루어져 절삭이 수행되는 것이 바람직하며, 절삭이 40℃ 미만에서 수행되는 경우에는 과도한 강도에 의해 절삭이 원활하게 수행되기 어려운 문제가 있고, 80℃ 초과에서 수행되는 경우에는 점도가 증가하여 절삭이 깨끗하게 이루어지지 않고 절단부(cutter)에 달라붙는 문제가 있다.However, the cooling is preferably performed at a temperature of 40 to 80°C, preferably 40 to 70°C, and when cutting is performed at less than 40°C, cutting is smoothly performed due to excessive strength. There is a problem that is difficult to do, and when it is performed at more than 80°C, the viscosity increases, so that the cutting is not performed cleanly, and there is a problem that the cutting is stuck to the cutter.
후속적으로 상기와 같이 획득된 절삭한 압출물에 5 내지 100 kGy의 방사선을 조사하는 단계를 추가로 수행하며, 이때 상기 방사선 선량은 예를 들어 10 내지 75 kGy, 바람직하게는 10 내지 50 kGy인 것이다. Subsequently, the step of irradiating the cut extrudate obtained as above with radiation of 5 to 100 kGy is further performed, wherein the radiation dose is, for example, 10 to 75 kGy, preferably 10 to 50 kGy. will be.
상기 방사선의 선량이 5 kGy 미만인 경우에는 목재 복합재 제조용 조성물 성분 간의 결합이 불충분한 경향이 있고, 100 kGy 초과인 경우에는 우루시올과 아크릴이트계 단량체의 가교율이 증가되어 압출 및 사출 성형이 되지 않는 문제가 있다.When the radiation dose is less than 5 kGy, the bonding between the components of the composition for manufacturing wood composites tends to be insufficient, and when the radiation dose is more than 100 kGy, the crosslinking rate of urushiol and acrylite-based monomers increases, making extrusion and injection molding impossible. There is.
이때, 상기 방사선은 감마선, 전자선, 자외선 및 X선으로 이루어지는 그룹으로부터 선택될 수 있으며, 바람직하게는 전자선을 이용한다. In this case, the radiation may be selected from the group consisting of gamma rays, electron rays, ultraviolet rays, and X rays, and electron rays are preferably used.
본 발명에 의하면, 상술한 바와 같은 본 발명의 우루시올이 개질된 목재 복합재 제조방법에 의해 제조된 우루시올이 개질된 목재 복합재가 획득될 수 있으며, 이와 같이 본 발명에 의해 획득된 목재 복합체는 목재 복합체의 열안전성, 방수성 및 방부성이 우수하며, 목분과 고분자의 계면접착력이 향상된 것이다.According to the present invention, the urushiol-modified wood composite material produced by the method for producing a wood composite material modified with urushiol of the present invention as described above can be obtained, and the wood composite obtained by the present invention is It has excellent thermal safety, waterproof and antiseptic properties, and improved interfacial adhesion between wood powder and polymer.
이하, 구체적인 실시예를 통해 본 발명을 보다 구체적으로 설명한다. 하기 실시예는 본 발명의 이해를 돕기 위한 예시에 불과하며, 본 발명의 범위가 이에 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through specific examples. The following examples are only examples to aid understanding of the present invention, and the scope of the present invention is not limited thereto.
실시예Example
1. 목재 복합재의 제조1. Manufacturing of wood composites
비교예Comparative example 1 One
TMPMA(3-(트리메톡시실릴)프로필 메타크릴레이트) 5 wt%, TMPTMA(트리메틸로프로판 트리메타크릴레이트 40 wt% 및 점도가 151cp 인 저점도 우루시올 5 wt%을 각각 에탄올에 녹인 용액에 목분 400g을 담침하였다. 상기 Uru- TMPMA- TMPTMA 혼합 용액이 담침된 목분 40g과 열가소성 고분자 폴리프로필렌(PP) 100g을 배합기(Brabender, Lab-station) 의 온도가 20 내지 40℃를 유지하면서 200 내지 600 rpm 에서 잘 섞이도록 10 내지 60분 동안 혼합하며 에탄올이 없어질 때까지 교반하였다. 에탄올 증발을 확인 후에 배합기의 온도는 180 내지 230℃를 유지하면서 압출 성형 (배합기에서 압출 성형이 가능함) 하면서, 연속 압출 과정 중 40 내지 80℃의 온도에서 2 mm 내지 6 mm 길이와 2 mm 내지 4 mm 지름으로 절삭하여 약 5mm 길이의 원통형 마스터 배치 펠렛 형태를 획득하였다. Wood flour in a solution in which 5 wt% of TMPMA (3-(trimethoxysilyl) propyl methacrylate), 40 wt% of TMPTMA (trimethyllopropane trimethacrylate, and 5 wt% of low-viscosity urushiol with a viscosity of 151 cp were dissolved in ethanol, respectively) 400 g was soaked in. 40 g of wood flour in which the Uru- TMPMA- TMPTMA mixture solution was immersed and 100 g of thermoplastic polymer polypropylene (PP) were mixed at 200 to 600 rpm while maintaining the temperature of a blender (Brabender, Lab-station) of 20 to 40°C. The mixture was mixed for 10 to 60 minutes so that it was well mixed in and stirred until the ethanol disappeared After confirming the ethanol evaporation, the temperature of the blender was maintained at 180 to 230°C, while extrusion molding (extrusion molding is possible in the blender), and continuous extrusion During the process, cutting into 2 mm to 6 mm length and 2 mm to 4 mm diameter at a temperature of 40 to 80°C to obtain a cylindrical master batch pellet shape having a length of about 5 mm.
상기에서 획득된 마스터 배치 펠렛 100g을 종이 재질의 포장지에 포장한 후에 1 kGy 이내 50 kGy의 전자선을 조사하여 최종 목재 복합재를 제조하였다. After 100 g of the master batch pellets obtained above were packaged in a wrapping paper made of paper, a final wood composite was prepared by irradiating an electron beam of 50 kGy within 1 kGy.
본 발명의 목재 복합재 제조 공정을 도 1에 도식적으로 도시하였다. The wood composite manufacturing process of the present invention is schematically illustrated in FIG. 1.
비교예Comparative example 2 2
TMPMA(3-(트리메톡시실릴)프로필 메타크릴레이트) 5 wt%, TMPTMA(트리메틸로프로판 트리메타크릴레이트 10 wt% 및 점도가 151cp인 저점도 우루시올 5 wt%을 각각 에탄올에 녹여 용액을 사용한 것을 제외하고는 비교예 1과 동일한 과정에 의해 목재 복합재를 제조하였다.5 wt% of TMPMA (3-(trimethoxysilyl) propyl methacrylate), 10 wt% of TMPTMA (trimethyllopropane trimethacrylate, and 5 wt% of low-viscosity urushiol having a viscosity of 151 cp were dissolved in ethanol, respectively. Except for that, a wood composite was manufactured by the same procedure as in Comparative Example 1.
비교예Comparative example 3 3
TMPMA(3-(트리메톡시실릴)프로필 메타크릴레이트) 및 TMPTMA(트리메틸로프로판 트리메타크릴레이트)를 사용하지 않은 것을 제외하고는 비교예 1과 동일한 과정에 의해 목재 복합재를 제조하였다.A wood composite was prepared by the same procedure as in Comparative Example 1, except that TMPMA (3- (trimethoxysilyl) propyl methacrylate) and TMPTMA (trimethyllopropane trimethacrylate) were not used.
비교예Comparative example 4 4
TMPTMA(트리메틸로프로판 트리메타크릴레이트)및 우루시올을 사용하지 않은 것을 제외하고는 비교예 1과 동일한 과정에 의해 목재 복합재를 제조하였다.A wood composite was prepared in the same manner as in Comparative Example 1, except that TMPTMA (trimethyllopropane trimethacrylate) and urushiol were not used.
비교예Comparative example 5 5
TMPMA(3-(트리메톡시실릴)프로필 메타크릴레이트) 및 우루시올을 사용하지 않은 것을 제외하고는 비교예 1과 동일한 과정에 의해 목재 복합재를 제조하였다.A wood composite was prepared by the same procedure as in Comparative Example 1, except that TMPMA (3- (trimethoxysilyl) propyl methacrylate) and urushiol were not used.
비교예Comparative example 6 6
TMPTMA(트리메틸로프로판 트리메타크릴레이트)를 사용하지 않은 것을 제외하고는 비교예 1과 동일한 과정에 의해 목재 복합재를 제조하였다.A wood composite was manufactured by the same procedure as in Comparative Example 1, except that TMPTMA (trimethyllopropane trimethacrylate) was not used.
비교예Comparative example 7 7
TMPMA(3-(트리메톡시실릴)프로필 메타크릴레이트), TMPTMA(트리메틸로프로판 트리메타크릴레이트) 및 우루시올을 모두 포함하지 않는 것을 제외하고 비교예 1과 동일한 과정에 의해 목재 복합재를 제조하였다.A wood composite was prepared by the same procedure as in Comparative Example 1, except that TMPMA (3- (trimethoxysilyl) propyl methacrylate), TMPTMA (trimethyllopropane trimethacrylate), and urushiol were not included.
실시예Example 1 One
점도가 74,000 cp 인 우루시올을 사용한 것을 제외하고는 비교예 2와 동일한 과정에 의해 목재 복합재를 제조하였다. A wood composite was manufactured by the same procedure as in Comparative Example 2, except that urushiol having a viscosity of 74,000 cp was used.
이렇게 획득된 목재 복합재의 사진을 도 4(b)에 나타내었으며, 도 4(a)은 비교예 7에 의해 제조된 목재 복합재 사진을 비교를 위해 나타낸 것이다. A photograph of the thus obtained wood composite is shown in Fig. 4(b), and Fig. 4(a) shows a picture of the wood composite manufactured by Comparative Example 7 for comparison.
실시예Example 2 2
점도가 783 cp인 우루시올을 사용한 것을 제외하고는 비교예 2와 동일한 과정에 의해 목재 복합재를 제조하였다.A wood composite was manufactured by the same procedure as in Comparative Example 2, except that urushiol having a viscosity of 783 cp was used.
2. 마스터 배치의 특성 평가2. Evaluation of the characteristics of the master batch
(1) 화학적 구조 분석(1) Chemical structure analysis
전반사 적외선분광기(TENSOR 37 Spectrophotometer BRUKER) 장치를 이용하여 180 내지 230℃ 조건에서 압출성형 과정에 의해 비교예 1 내지 6에서 획득된 목재 복합재의 화학적 구조 분석을 수행하였다. Chemical structure analysis of the wood composites obtained in Comparative Examples 1 to 6 was performed by extrusion molding at 180 to 230°C using a total reflection infrared spectrometer (TENSOR 37 Spectrophotometer BRUKER) device.
도 2(a)는 폴리프로필렌과 목분만 혼합된 목재 복합재 표면의 화학적 구조 결과를 나타낸 것으로 복합재의 친수성을 갖는 목재의 하이드록실기 (OH-)그룹이 존재하는 것을 확인할 수 있다. 표면이 개질 되지 않은 목분의 친수성기를 갖는 셀룰로오스 분자 구조 중 하이드로실기(-OH) 피크는 3000~3600 cm- 1 이다.2(a) shows the chemical structure result of the surface of a wood composite material in which only polypropylene and wood powder are mixed, and it can be seen that the hydroxyl group (OH-) group of wood having the hydrophilicity of the composite material exists. The hydrosyl group (-OH) peak in the cellulose molecular structure having a hydrophilic group of unmodified wood flour is 3000 ~ 3600 cm - 1 .
도 2(b)는 비교예 1 내지 6에서 획득된 목재 복합재 표면의 화학적 구조 결과를 나타낸 것으로 아크릴레이트계 단량체가 표면 처리된 목분에서는 하이드로실기(-OH) 피크가 사라진 것을 확인하였다. 2(b) shows the results of the chemical structure of the surface of the wood composite material obtained in Comparative Examples 1 to 6, and it was confirmed that the hydrosyl group (-OH) peak disappeared in the wood flour surface-treated with an acrylate-based monomer.
한편, 도 3은 실시예 1, 실시예 2, 비교예 2 및 비교예 7에서 획득된 목재 복합재의 화학적 구조 결과를 나타낸 것으로 비교예 7처럼 폴리프로필렌과 목분만 혼합된 목재 복합재 표면의 화학적 구조 결과는 친수성을 갖는 목재의 하이드록실기 (OH-)그룹을 포함하는 것을 확인할 수 있다. 일반적으로 방사선 조사하지 않은 건조한 우루시올 원액에서 나타나는 고유의 피크인 하이드로실기(-OH) 피크는 3000~3600 cm-1, 불포화 알킬기(unstaturated alkyl group)의 =CH- 피크는 3012과 1626 cm-1, 벤젠 고리(benzene ring) 피크는 1580 cm-1, 포화 알킬기(staturated alkyl group)의 -CH2 피크는 2920 및 2854 cm-1, C=C 피크는 1621~1629 cm-1에서 나타나는데, 그 결과 우루시올은 포화 알킬기와 불포화 알킬기을 가지는 카테콜 (catechol) 구조를 형성하고 있음을 알 수 있다. 하지만, 우루시올의 점도가 증가 할수록 하이드록실기 (OH-)그룹이 감소하는 것으로 보아 목분의 하이드록실기와 우루시올과 아크릴레이트 수지의 화학적 결합이 증가되는 것을 확인 수 있다.On the other hand, Figure 3 shows the chemical structure results of the wood composites obtained in Examples 1, 2, Comparative Example 2 and Comparative Example 7, as in Comparative Example 7, the chemical structure results of the surface of the wood composite only mixed with polypropylene and wood powder It can be seen that contains a hydroxyl group (OH-) group of wood having hydrophilicity. In general, the hydrosyl group (-OH) peak, which is a peculiar peak in the dry urushiol stock solution without irradiation, is 3000~3600 cm -1 , the =CH- peak of the unstaturated alkyl group is 3012 and 1626 cm -1 The benzene ring peak is 1580 cm -1 , the -CH 2 peak of the saturated alkyl group is 2920 and 2854 cm -1 , and the C=C peak appears at 1621 ~ 1629 cm -1 , as a result of which urushiol It can be seen that silver forms a catechol structure having a saturated alkyl group and an unsaturated alkyl group. However, as the viscosity of urushiol increases, the hydroxyl group (OH-) group decreases, so it can be seen that the hydroxyl group of wood flour and the chemical bond between urushiol and acrylate resin increase.
(2) 표면 구조 분석(2) surface structure analysis
주사전자현미경(FE-SEM, Scanning Electron Microscopy, Hitachi S-4800, Japan) 장치를 이용하여 180 내지 230℃ 조건에서 압출성형 과정에 의해 실시예 1, 실시예 2, 비교예 2 및 비교예 7에서 획득된 목재 복합재의 표면 구조 분석을 수행하였다. In Example 1, Example 2, Comparative Example 2 and Comparative Example 7 by extrusion molding at 180 to 230°C using a scanning electron microscope (FE-SEM, Scanning Electron Microscopy, Hitachi S-4800, Japan) device The surface structure analysis of the obtained wood composite was performed.
표면 개질되지 않은 목재 복합재와 우루시올과 아크릴레이트계 단량체가 개질된 목재 복합재의 단면과 표면에서 다른 점을 확인할 수 있었으며, 이는 방사선에 의해서 우루시올과 아크릴레이트계 단량체가 목분의 -OH기에 그라프트가 되면서 중합이 일어나면서 고분자가 형성되어 표면과 단면이 두꺼워 지기 때문인 것으로 확인하였다. 한편, 우루시올과 아크릴레이트가 혼합된 용액으로 목분을 가교처리하는 경우에는 가교처리 전후가 모두 매끈한 표면인 것을 관찰 할 수 있었다. 이러한 매끈한 표면을 갖는 이유는 방사선 조사 시 목분의 표면처리와 동시에 단량체와 우루시올의 중합으로 인해 폴리우루시올이 합성이 되어 폴리우루시올이 목분에 개질된 것으로 유추할 수 있다.The difference between the surface and the cross-section of the unmodified wood composite and the modified wood composite with urushiol and acrylate monomers was confirmed. This is because urushiol and acrylate monomers were grafted to the -OH group of wood powder by radiation. It was confirmed that this was due to the formation of a polymer as polymerization occurred, and the surface and cross-section became thicker. On the other hand, in the case of crosslinking wood powder with a mixed solution of urushiol and acrylate, it was observed that both before and after the crosslinking treatment had a smooth surface. The reason for having such a smooth surface can be inferred that polyurushiol was synthesized due to polymerization of a monomer and urushiol at the same time as the surface treatment of wood flour upon irradiation with radiation, and polyurushiol was modified in wood flour.
개질된 목재 복합재의 표면 구조를 확인한 결과 도 5에 나타난 바와 같이 우루시올을 사용하지 않은 비교예 7 경우 목재 복합재의 표면에서는 폴리프로필렌과 목분과 혼합되어 거친 면을 확인할 수 있었고, 우루시올의 점도가 높은 실시예 1의 경우 우루시올과 아크릴레이트가 가교된 목재 복합재의 표면과 단면이 가교된 부분이 두꺼워 진 것을 확인하였다. 반면, 실시예 2 및 3의 경우 우루시올의 점도가 감소할수록 아크릴레이트계 단량체 및 우루시올이 가교된 양이 감소되는 것을 확인할 수 있었다.As a result of confirming the surface structure of the modified wood composite, as shown in FIG. 5, in the case of Comparative Example 7 in which urushiol was not used, it was possible to confirm the rough side by mixing with polypropylene and wood powder on the surface of the wood composite material, and the viscosity of urushiol was high. In the case of Example 1, it was confirmed that the crosslinked part of the surface and cross section of the wood composite material crosslinked with urushiol and acrylate became thick. On the other hand, in the case of Examples 2 and 3, it was confirmed that the amount of crosslinked acrylate monomer and urushiol decreased as the viscosity of urushiol decreased.
그 결과, 비교예 7 및 비교예 2의 경우 저점도 우루시올이 첨가되었을 경우, 우루시올과 아크릴레이트의 가교량이 감소되어 목재 복합재의 열안정성과 소수성이 향상이 어려울 것으로 사료되며, 실시예 1 및 2의 경우 우루시올의 점도가 증가할 수록 단량체와 우루시올의 중합으로 인해 폴리우루시올이 합성이 되어 폴리우루시올이 목분에 많이 개질된 것으로 유추할 수 있다. 결론적으로 목재 복합재 내부에서 전자선에 의해 폴리우루시올이 합성될 때 우루시올의 점도가 증가할수록 폴리우루시올의 가교율이 증가되어 목재 복합재의 열안전성과 소수성이 향상될 것으로 사료된다.As a result, in the case of Comparative Example 7 and Comparative Example 2, when urushiol of low viscosity was added, the amount of crosslinking between urushiol and acrylate was reduced, and it was considered that it would be difficult to improve the thermal stability and hydrophobicity of the wood composite. In this case, it can be inferred that as the viscosity of urushiol increases, polyurushiol is synthesized due to polymerization of a monomer and urushiol, and polyurushiol is more modified in wood flour. In conclusion, when polyurushiol is synthesized by electron beams inside a wood composite, as the viscosity of urushiol increases, the crosslinking rate of the polyurushiol increases, so that the heat safety and hydrophobicity of the wood composite are expected to be improved.
(3) 열적 특성 분석(3) Analysis of thermal properties
TGA (Thermo Gravimetric Analysis D-TGA(SDT 2960) TA Instruments) 장치를 이용하여 180 내지 230℃ 조건에서 압출성형 과정에 의해 실시예 1, 실시예 2, 비교예 2 및 비교예 7에서 획득된 목재 복합재의 열적 특성 분석을 수행하였다. Wood composites obtained in Examples 1, 2, 2, and 7 by extrusion molding at 180 to 230°C using a Thermo Gravimetric Analysis D-TGA (SDT 2960) TA Instruments (TGA) device The thermal property analysis of was performed.
그 결과 도 6을 참고하면 본 발명에 속하는 목재 복합재의 열적 특정이 높은 온도 전반에 걸쳐 우수한 것을 확인할 수 있다. 아크릴레이트와 우루시올이 개질된 목재 복합재에서는 개질되지 않은 목재 복합재보다 열안정성이 증가 되는 것을 확인하였으며, 특히, 우루시올의 점도가 증가할수록 열안전성이 향상되는 것으로 확인되었는데, 그 이유는 전자선 조사시 고점도 우루시올에서 아크릴레이트 단량체와 합성된 폴리우루시올이 증가된 것으로 사료된다.As a result, referring to FIG. 6, it can be seen that the thermal characteristics of the wood composite material belonging to the present invention are excellent throughout the high temperature. It was confirmed that the thermal stability of the acrylate and urushiol-modified wood composites increased compared to the unmodified wood composites, and in particular, it was confirmed that the thermal stability improved as the viscosity of urushiol increased. It is thought that polyurushiol synthesized with acrylate monomer was increased in
(3) 친수성 평가(3) hydrophilicity evaluation
실시예 1 및 비교예 7에서 획득된 목재 복합재를 물과 혼합하여 육안에 의한 친수성평가를 수행하였다. The wood composites obtained in Example 1 and Comparative Example 7 were mixed with water to evaluate the hydrophilicity with the naked eye.
그 결과 도 7에서 확인할 수 있는 바와 같이, 본 발명에 의한 목재 복합재의 경우 우수한 소수성을 나타내는 것을 확인할 수 있다. As a result, as can be seen in Figure 7, it can be seen that the wood composite material according to the present invention exhibits excellent hydrophobicity.
이상에서 본 발명의 실시예에 대하여 상세하게 설명하였지만 본 발명의 권리범위는 이에 한정되는 것은 아니고, 청구범위에 기재된 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 수정 및 변형이 가능하다는 것은 당 기술분야의 통상의 지식을 가진 자에게는 자명할 것이다.Although the embodiments of the present invention have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and variations are possible without departing from the technical spirit of the present invention described in the claims. It will be obvious to those of ordinary skill in the field.
Claims (17)
A hydrophobic acrylic monomer which is a mixture of a monofunctional acrylic monomer and a trifunctional acrylic monomer; A composition for manufacturing a wood composite, comprising urushiol, wood powder and a thermoplastic polymer.
The method of claim 1, wherein the monofunctional acrylic monomer is 3- (trimethoxysilyl) propyl methacrylate (TMPMA), 2-dimethylamino) ethyl methacrylate (DMEMA), 3- (trimethoxy Silyl)propylacrylate, 3-(chlorodimethylsilyl)propylmethacrylate, 3-[diethoxy(methyl)silyl]propylmethacrylate, 3-[dimethoxy(methyl)silyl]propylacrylate, [dimethoxy (Methyl)silyl]methylmethacrylate, 3-[tris(trimethylsilyloxy)silyl]propylmethacrylate, 3-[dimethoxy(methyl)silyl]propylmethacrylate, 3-(methoxydimethylsilyl)propyl Acrylate, 3-(triethoxysilyl)propyl methacrylate, 3-(triallylsilyl)propyl acrylate, 3-(triallylsilyl)propyl methacrylate, (triethoxysilyl) methyl methacrylate And dipentaerythritol hexaacrylate (DPEHA) is at least one selected from the group consisting of, a composition for producing a wood composite.
The method of claim 1, wherein the trifunctional acrylic monomer is trimethylolpropane trimethacrylate (TMPTMA), glycerol trimethacrylate (GTMA), 1,6-hexanediol dimethacrylate, 4,4' -Isopropylidenediphenol dimethacrylate, neopentyl glycol dimethacrylate, neopentyl glycol diacrylate, nonamethylene glycol dimethacrylate, pentaerythritol tetraacrylate, tris(2-acryloyloxy) Ethyl) is at least one selected from the group consisting of isocyanurate, a composition for producing a wood composite.
According to claim 1, The thermoplastic polymer is a natural polymer polysaccharide (polysaccharide), starch (starch), gum (gum), pectin, natural rubber (natural rubber), lignocellulose, cellulose, hemicellulose; As a bio-based polymer prepared by polymerizing a biomass-based monomer, polylactic acid (PLA), polyglycolic acid (PGA), polyhydroxy alkanoate (PHA); Biodegradable polymer polymerized with petroleum-based monomers, polyhydroxy butyrate (PHB), polycaprolactone (PCL), polybutylene succinate (PBS), poly-β-hydroxybutyrate (PHB), and poly-β-hydroxy Valerate (PHV), polybutylene adipate terephthalate (PBAT) and at least one selected from the group consisting of polytrimethylene terephthalate (PTT), a composition for manufacturing a wood composite.
The composition according to claim 1, wherein the weight ratio of urushiol: 1 functional acrylic monomer: 3 functional acrylic monomer is 2:2:1 to 16.
The method of claim 1, wherein the thermoplastic polymer is at least one selected from the group consisting of polypropylene, polyvinyl chloride, polystyrene, polyethylene, polyester, polylactic acid, polyglycol acid, polycaprolactone, and acrylic. Composition.
The composition for manufacturing a wood composite according to claim 1, further comprising an organic solvent.
The composition of claim 8, wherein the organic solvent is alcohol.
Any one of claims 1 and 3 to claim 9, comprising the composition for manufacturing a wood composite, urushiol-modified wood composite.
The wood composite material of Clause 10 is a wood composite material modified with urushiol, which is a master batch.
상기 압출물을 냉각하여 절삭하는 단계를 포함하는, 우루시올이 개질된 목재 복합재 제조방법.
Extruding the composition for producing a wood composite according to any one of claims 1 and 3 to 9 to obtain an extrudate; And
A method for producing a wood composite material modified with urushiol, comprising the step of cooling and cutting the extrudate.
The method of claim 12, wherein the extrusion is performed at a temperature of 180 to 230°C.
The method of claim 12, wherein the cooling is performed at a temperature of 40 to 80°C.
The method of claim 12, further comprising irradiating the cut extrudate with radiation of 5 to 100 kGy.
The method of claim 15, wherein the radiation is selected from the group consisting of gamma rays, electron rays, ultraviolet rays, and X-rays.
A wood composite material modified with urushiol, produced by the method for manufacturing a wood composite material modified with urushiol of claim 12.
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