KR102194192B1 - manufacturing process system of cypress wooden cube - Google Patents

Abstract

According to the present invention, a manufacturing process system of cypress wood cubes comprises: an incision groove cutting device which longitudinally processes cypress wood that is introduced such that incision grooves are longitudinally formed side by side in a cypress wood plate; a joint cutting device which cuts the cypress wood plate in which several incision grooves are formed through the incision groove cutting device in the transverse direction and processes the cut cypress wood plate in which the incision grooves are formed into a plurality of cypress wood joint blocks; and a cypress wood cube processing device which simultaneously rotates, when the plurality of cypress wood joint blocks processed through the joint cutting device are introduced into an upper portion thereof, the cypress wood joint blocks so that the cypress wood joint blocks are ground and processed into a plurality of cypress wood cubes. Accordingly, the manufacturing process system of cypress wood cubes is advantageous in that a cypress wood plate is easily processed through a series of continuous processes such as cutting, grinding, edge process, etc. to manufacture cube-shaped cypress wood chips used as fillers of a pillow, in that it is possible to effectively prevent cypress wood powder from being attached to chips during a processing process, and thus, workability and productivity can be improved, and in that especially, it is possible to manufacture cypress wood cubes having round edges.

Description

Manufacturing process system of cypress wooden cube

The present invention relates to a production process system for cypress cubes, and more particularly, a series of continuous processes such as cutting, polishing, and corner processing to produce cube-shaped cypress wood chips used as fillers such as pillows. It is related to a manufacturing process system for cypress cubes that can be processed into a method and effectively prevents cypress powder from sticking to the chips during the processing process to improve workability and marketability.

Phytoncide is a substance emitted by trees to protect itself from fungi and bacteria, and is known to be beneficial to human health as it has antibacterial, sterilizing, relaxing, and soothing effects.

According to the data studied in 2010 by the National Institute of Forest Science, cypress forests have 1.5 times more phytoncide content than pine forests. The content of phytoncide contained in the leaves was also found to be 3.9 times higher than that of pine and 2.2 times higher than that of pine.

Cypress wood chips are products that are processed into cubes to obtain the effect of phytoncide as described above, and used as a filler for pillows or as a bathing agent.

Publication No. 10-2014-0007574 (published on January 20, 2014) discloses a method for manufacturing cypress wood chips for pillows and an apparatus therefor.

Referring to the above publication, a conventional apparatus for manufacturing cypress wood chips for pillows includes a cylindrical housing in which a door is installed to hold a plurality of cypress wood chips therein, and is rotatably installed with both sides supported, A rotation shaft installed in the inner center of the housing in a transverse direction to be rotatable, a base frame installed so that the housing can be rotated in an open state while supporting both ends of the rotation shaft, and a base frame connected to one side of the housing to rotate the housing. A housing rotating device that transmits power so that it can be used, a rotating shaft rotating device connected to the other side of the housing to transmit power to rotate the rotating shaft, and a cypress wood chip dust generated from the housing by being installed on the upper part of the housing. It consists of a dust collector that can be used.

In addition, sandpaper is installed on both sidewalls of the inner surface of the housing.

However, the conventional apparatus for manufacturing cypress wood chips for pillows having the above configuration has the following problems.

First, as the housing containing the cypress wood chips rotates, the cypress wood chips collide with the sandpaper attached to the inner surface of the housing to perform polishing.

The cypress powder generated during the polishing process is blown out of the housing and collected by a dust collector installed on the upper part of the housing.

In this case, the surface of cypress wood chips can be smoothly processed by polishing with sandpaper, but there is a problem in that when used as a filler, strong stimulation may be given to the human body because the edge portion where the surface meets the surface remains as it is.

In addition, there is a problem in that the cypress wood powder generated in the polishing process sticks back to the cypress wood chips while floating inside the housing, and a subsequent process for removing them is required.

In addition, there is a problem in that the dust collection efficiency is deteriorated since dust collection is performed while the dust collection of cypress powder is blown out of the housing and floats in the air.

Republic of Korea Patent Publication No. 10-2014-0007574 (published on January 20, 2014)

It is an object of the present invention to process cypress wood chips in a series of continuous processes such as cutting, polishing, and corner processing to produce cube-shaped cypress wood chips used as fillers such as pillows, and cypress wood powder is chipped during the processing process. It is also to provide a manufacturing process system for cypress cubes that can effectively prevent sticking to the product to improve workability and marketability, and in particular, make the corners round.

In order to achieve the above object, the manufacturing process system of the cypress cube according to the present invention includes: an incision groove cutting device for processing the incoming cypress trees in a longitudinal direction such that several incision grooves are formed in the cypress wood plate in a longitudinal direction; A node cutting device for cutting a cypress wood plate having a plurality of cut grooves in a transverse direction while passing through the cut groove cutting device so that the cypress wood plate having the cut grooves becomes a plurality of cypress node blocks; And a cypress cube processing device that, when a plurality of cypress node blocks processed while passing through the node cutting device flows into the upper portion, rotates and polishes them all at once to be processed into a plurality of cypress cubes.

Here, the cypress cube processing apparatus is provided in a cylindrical shape provided with a support frame provided at a lower portion and a cylindrical shape provided at an upper portion of the support frame and open or openable at the upper portion, and a plurality of cypress node blocks are introduced into the inside, and A cube processing drum equipped with a rotating polishing tray at the bottom so that a plurality of incoming cypress node blocks are rotated and polished at one time to be processed into a plurality of cypress cubes, and a driving force is connected to the rotating polishing tray to rotate the rotating polishing tray. It is preferable to include a rotation drive provided.

In addition, the cypress cube processing apparatus is connected to the cube processing drum and the other side is connected to a dust collector so that chip dust generated when a plurality of cypress node blocks are processed into cypress cubes in the cube processing drum is removed. It is preferable to further include a dust suction unit to allow the air inside the cube processing drum to be sucked.

According to the present invention, in order to manufacture cypress wood chips in the form of cubes used as fillers such as pillows, cypress wood boards are conveniently processed through a series of continuous processes such as cutting, polishing, and corner processing, and cypress powder is added during the processing process. It is also possible to effectively prevent sticking to chips to improve workability and marketability. In particular, it is possible to provide a manufacturing process system for cypress cubes that can form rounded corners.

1 is a view showing a manufacturing process system of a cypress cube according to the present invention,
Figure 2 is a perspective view of the cut groove cutting device of Figure 1 and a perspective view of the cypress wood plate processed by the cut groove cutting device,
3 is a perspective view of the node cutting device of FIG. 1 and a perspective view of cypress node blocks processed by the node cutting device;
4 is a perspective view of the cypress cube processing apparatus of FIG. 1 and a perspective view of the cypress cube processed by the cypress cube processing apparatus;
5 is a view showing a part of the inside of the cube processing drum of the cypress cube processing apparatus of FIG. 4;
6 is a side view showing another embodiment of the cypress cube processing apparatus of FIG. 4;
7 is a view showing that the cypress cube processing apparatus of FIG. 4 is provided with several connections;
8 is a perspective view of the cube sorting device of FIG. 1;
9 is an enlarged view of an upper portion of a movable frame provided with a sorting rod of the cube sorting device of FIG. 8;
10 is a side view showing a storage tank connected to the cube sorting device of the cypress cube manufacturing process system according to the present invention.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

In the manufacturing process system of the cypress cube according to the present invention, as shown in FIG. 1, the cypress wood is processed in the longitudinal direction so that several cut grooves 11 are formed in the cypress wood plate 10 side by side in the longitudinal direction. The incision groove cutting device 100 and the cypress tree in which the incision grooves 11 are formed by cutting the plate 10 in the transverse direction in which several incision grooves 11 are formed while passing through the incision groove cutting device 100 When the node cutting device 200 for processing the plate 10 to become a plurality of cypress node blocks 20 and the plurality of cypress node blocks 20 processed while passing through the node cutting device 200 are introduced into the upper portion, It includes a cypress cube processing device 300 that rotates and polishes all at once to be processed into a plurality of cypress cubes 30.

Accordingly, in order to produce cube-shaped cypress wood chips used as fillers such as pillows, the cypress wood board 10 is conveniently processed through a series of continuous processes such as cutting, polishing, and corner processing, and cypress powder during the processing process. It is also possible to effectively prevent sticking to the chip to improve workability and marketability, and in particular, it is possible to provide a manufacturing process system of cypress cubes that can form rounded corners.

Incision groove cutting device 100, as shown in Figure 2 (a), a first table 110, which is provided at a lower portion and the cypress wood plate 10 flowing into the upper side is placed on one side, and a first A rotation shaft is provided in the horizontal direction in the longitudinal direction of the first table 110 from the top of the table 110 and rotates, and includes a transfer roller 120 for transferring the incoming cypress wood plate 10 in the processing direction.

Here, on the other side of the upper surface of the first table 110, where the cypress wood plate 10 is transferred and advanced by the rotation of the transfer roller 120, a plurality of cut groove-forming blades protruding side by side in a longitudinal direction coincident with the transfer direction ( Not shown) is preferably provided.

Accordingly, as shown in (b) of Figure 2, when the cypress wood plate 10 is brought into contact with the upper surface of the first table 110 by the rotation of the transfer roller 120, the cutting groove is formed By this, in the lower surface of the cypress wood plate 10, several cutout grooves 11 may be formed in parallel along the longitudinal direction of the cypress wood plate 10.

The node cutting device 200, as shown in FIG. 3 (a), is provided long at the lower side of the cut groove cutting device 100 and processed in the cut groove cutting device 100 to be cut groove 11 The second table 210 is provided so that the cypress wood plate 10 is transferred from one side of the upper surface, and the cypress wood plate 10 is transferred from the upper surface of the second table 210 and is transferred from the other side. A cutting saw blade 220 that cuts the cypress wood plate 10 which is provided with a rotation axis along the direction of the transport by a rotational motion in the transverse direction in the transport direction, and the cutting saw blade 220 connected to the cutting saw blade 220 It includes a cutting drive unit 230 for driving the rotation of the 220, and a pressure cylinder 240 for driving to approach or spaced apart toward the cypress wood plate 10 that is connected to one side of the cutting saw blade 220 and transferred.

Accordingly, as shown in (b) of FIG. 3, while passing through the cut groove cutting device 100, the cutout groove 11 by cutting the cypress wood plate 10 in which several cutout grooves 11 are formed in the transverse direction. ) Can be processed into a plurality of cypress node blocks 20 by the node cutting device 200.

Cypress cube processing device 300, as shown in Figure 4 (a), provided on the upper portion of the support frame 310 and the support frame 310 provided at the lower side of the node cutting device 200 The upper part is provided in a cylindrical shape provided to be open or openable, and a plurality of cypress node blocks 20 are introduced into the inside, and a plurality of cypress node blocks 20 introduced into the inside are rotated and polished at once, and a plurality of cypress cubes ( A cube processing drum 320 provided with a rotary polishing tray 321 at the bottom so as to be processed into 30, and a rotation driving unit connected to the rotary polishing tray 321 to provide a driving force to rotate the rotary polishing tray 321 ( 350).

Accordingly, as shown in (b) of FIG. 4, when the plurality of cypress node blocks 20 processed while passing through the node cutting device 200 are introduced into the upper portion, rotational polishing is performed by the operation of the rotation driving unit 350. The tray 321 is rotated and rotated and polished all at once, so that it can be easily processed into a plurality of cypress cubes 30.

As shown in FIG. 5, sandpaper 321a is provided on the entire upper surface of the rotary polishing tray 321 of the cube processing drum 320 so that a plurality of cypress node blocks 20 are placed inside the cube processing drum 320. It is polished while being rotated at once to make the cypress cubes 30.

On the other hand, the upper part of the cube processing drum 320 according to the present invention is described as being open, but as another embodiment of the present invention, as shown in FIG. 6, an opening and closing cover ( 330 may be provided so that opening or closing may be selectively performed by the opening and closing operation of the opening/closing cover 330.

At this time, as shown in FIG. 6, a pressure cover 331 is provided at a lower portion of the opening/closing cover 330 to be spaced apart from the opening/closing cover 330, and pressurization between the opening/closing cover 330 and the pressing cover 331 When the opening and closing cover 330 is closed, the spring 333 is provided so that the pressing cover 331 is accommodated in the cube processing drum 320 by the elastic force of the pressing spring 333. It is preferable that the rotation of the rotary polishing tray 321 rotates all at once and always pressurizes and suppresses splashing upward when polishing.

Accordingly, a plurality of cypress node blocks 20 accommodated in the cube processing drum 320 by the pressing spring 333 and the pressing cover 331 are rotated and polished to become stronger when processed into the cypress cubes 30. It is polished and the edges of the cypress cubes 30 can be smoothly processed into a round shape.

On the other hand, as shown in (a) of FIG. 4, a cube outlet is formed open on a part of the outer surface of one side of the cube processing drum 320 so that the cypress cubes 30 processed inside can be discharged to the outside, and the cube outlet The opening and closing door 340 that allows the cube outlet to be opened and closed in an opening and closing type is connected to one side of the formed portion, and extends to the outside by a certain distance at the lower side of the cube outlet formed portion when the cypress cubes 30 are discharged. It is preferable that a discharge guide 341 is provided to guide the discharge of the cypress cubes 30 so that the cypress cubes 30 can be well discharged to the recovery bag by supporting the recovery bag.

The rotation drive unit 350 may include a hydraulic motor or an electric motor, as shown in FIG. 5, and a power belt is provided between the rotation shaft provided in the center of the rotation polishing tray 321 and the rotation drive unit 350. An electric unit 360 is provided that includes.

As an embodiment of the present invention, as shown in Figure 4 (a), the cypress cube processing apparatus 300 is a cypress cube 30 in which a plurality of cypress node blocks 20 are included in the cube processing drum 320. ) To remove chip dust generated when processed with a dust intake part (one side is connected to the cube processing drum 320) and the other side is connected to a dust collector 371 to suck the air inside the cube processing drum (320) It is preferable to further include 370).

Accordingly, the chip dust generated when the plurality of cypress node blocks 20 are rotated and polished to be processed into the cypress cubes 30 inside the cube processing drum 320 are effectively sucked through the dust suction unit 370. The amount of chip dust removed from the inside of the cube processing drum 320 and left inside the cube processing drum 320 is always minimized, so that the processing performance of the cypress cube processing apparatus 300 may be prevented from deteriorating.

To this end, as shown in FIG. 5, the corner portion between the inner wall of the cube processing drum 320 and the rotary polishing tray 321 is formed to be rounded, and a plurality of dust vacuum holes 323 are formed at this portion. It is preferable that the perforation is formed so that chip dust inside the cube processing drum 320 is sucked into the dust suction unit 370 through the dust vacuum hole 323 when the dust collector 371 is operated.

On the other hand, as shown in FIG. 7, the cypress cube processing apparatus 300 according to the present invention may be provided so that several are connected by a transfer conveyor 380.

Here, a first hopper 381 is provided between the transfer conveyor 380 and each of the cypress cube processing apparatus 300, and a plurality of cypress node blocks 20 transferred by the transfer conveyor 380 are a control unit to be described later. It is preferable that a certain amount is distributed under the control of and supplied to each cypress cube processing apparatus 300.

At this time, the transfer conveyor 380 may be provided to connect all of the incision groove cutting device 100, the node cutting device 200, and the cypress cube processing device 300, as well as between the respective cypress cube processing devices 300. have.

On the other hand, among the cypress cube processing apparatuses 300 connected in a number, sandpaper 321a is provided on the rotary polishing tray 321 of the cypress cube processing apparatus 300 provided last on the transport path of the transfer conveyor 380. In addition, striking protrusions (not shown) for applying friction to the surface of the cypress cube 30 to produce gloss may be arranged to be arranged at regular intervals in the form of a sphere.

Accordingly, the cypress cubes 30 are rotated by the rotating polishing tray 321 provided with the striking protrusion, and the cypress wood powder remaining on the surface of the cypress cubes 30 is shaken off while being hit, and dust is effectively removed. It can be processed, and the corners are processed to be more rounded, and it can be processed so that the gloss comes out.

On the other hand, the manufacturing process system of the cypress cube according to the present invention, as shown in Fig. 1, the cypress cubes 30 processed through the cypress cube processing apparatus 300 are selected by the vibration vibration, which will be described later It is preferable to further include a cube sorting device 400 for sorting and sorting by predetermined size through.

Accordingly, the cypress cubes 30 processed by the cypress cube processing device 300 are easily sorted and sorted by a certain size by the cube sorting device 400, making it easier to store or package the products of the cypress cubes 30. You can do it.

The cube sorting device 400, as shown in FIGS. 8 and 9, is provided in a cylindrical shape at the lower side of the cypress cube processing device 300 and fixedly installed fixing part 410 and the fixing part 410. It is provided to have an outer diameter larger than the outer diameter of the fixing part 410 at the top, and is provided to be separated from the fixing part 410, and is vibrated with respect to the fixing part 410 by a sorting vibrator 430 to be described later, and a plurality of sorting on the plate surface The movable frame 420 provided with the sorting member 421 in which the balls are perforated is provided, and the movable frame 420 is provided between the central portion of the fixed part 410 and the movable frame 420 so that the movable frame 420 is vibrated with respect to the fixed part 410 The movable frame 420 is provided at regular intervals between the sorting vibrator 430 to vibrate and the movable frame 420 along the periphery from the upper portion of the fixing part 410 to vibrate the movable frame 420. The vibration buffer spring 440 that holds the displacement from the top portion 410, and the upper and lower portions of the movable frame 420 so as to be inserted and extended from the upper and lower portions of the vibration buffer spring 440, respectively It includes a damper 441 made of rubber material which is extended and symmetrically provided.

Accordingly, when the movable frame 420 vibrates with respect to the fixing part 410 by the operation of the sorting vibrator 430, the sorting stick among the plurality of cypress cubes 30 supplied to the upper part of the sorting stick 421 ( 421), only a part that can pass through the sorting balls is dropped, so that the sorting and sorting work can be performed automatically and easily.

On the other hand, the manufacturing process system of a cypress cube according to the present invention, as shown in FIG. 10, collects and stores the cypress cubes 30 selected through the cube sorting device 400 into one place, and stores the cypress cubes ( It is preferable to further include a storage tank 500 provided to discharge the 30) at once.

The storage tank 500 is a cube sorting device 400 to be connected to the cube sorting device 400 by a transfer screw 510 connected to a lower discharge part from which the cypress cube 30 is sorted and discharged from the cube sorting device 400. ) Is provided on one side.

Here, at the lower side of the transfer screw 510, a transfer driving unit 511 for rotatingly driving the rotational axis of the transfer screw 510 is provided to be connected to the rotational shaft, and the transfer screw 510 is provided at the lower side of the cube sorting device 400. A cypress cube that is provided inclined toward the upper side of the storage tank 500 and is transferred through the transfer screw 510 between the end of the transfer screw 510 extended to the upper side of the storage tank 500 and the storage tank 500 A second hopper 520 is provided so that the 30 can be poured into the storage tank 500.

On the other hand, the manufacturing process system of the cypress cube according to the present invention includes a cut groove cutting device 100, a node cutting device 200, a cypress cube processing device 300, a sorting vibrator 430, and a transfer driving unit 511. It is preferable to further include a control unit (not shown) for controlling the operation of the parts.

Accordingly, it is possible to automatically and easily perform the manufacturing process of the cypress cube by the manufacturing process system of the cypress cube according to the present invention.

Although the technical aspects have been described above and in the accompanying drawings, the technical idea of the present invention is for the purpose of explanation, and is not limited thereto, and those having ordinary technical knowledge in the technical field of the present invention It will be appreciated that various modifications and changes can be made to the present invention without departing from the technical scope of the claims to be described later.

100: incision groove cutting device 200: node cutting device
300: cypress cube processing device 310: support frame
320: cube processing drum 321: rotary polishing tray
350: rotation drive unit 370: dust suction unit
371: dust collector

Claims (3)

Incision groove cutting device for processing the incoming cypress trees in the longitudinal direction so that several incision grooves are formed in the cypress wood plate in the longitudinal direction;
A node cutting device for cutting a cypress wood plate having a plurality of cut grooves in a transverse direction while passing through the cut groove cutting device so that the cypress wood plate having the cut grooves becomes a plurality of cypress node blocks; And
A cypress cube processing device that, when a plurality of cypress node blocks processed while passing through the node cutting device flows into the upper portion, rotates and polishes them all at once to be processed into a plurality of cypress cubes;
Including,
The cypress cube processing apparatus is provided in a cylindrical shape with a support frame provided at a lower portion and a cylindrical shape provided at the upper portion of the support frame and open or openable at an upper portion, and a plurality of cypress node blocks flow into the inside and flow into the inside. A cube processing drum having a rotary polishing tray at the bottom so that a plurality of cypress node blocks are rotated and polished at once to be processed into a plurality of cypress cubes, and a driving force is provided to rotate the rotary polishing tray by being connected to the rotary polishing tray. It includes a rotation drive,
The cypress cube processing apparatus has one side connected to the cube processing drum and the other side connected to a dust collector so that chip dust generated when a plurality of cypress node blocks are processed into cypress cubes in the cube processing drum is removed. Further comprising a dust suction unit for inhaling the air inside the drum,
An opening/closing cover is provided on the upper part of the cube processing drum to selectively open or close by an opening/closing operation of the opening/closing cover, and a pressure cover is provided at a lower portion of the opening/closing cover to be spaced apart from the opening/closing cover, and the opening/closing cover and the pressing A pressure spring is provided between the covers,
Further comprising a cube sorting device that allows the cypress cubes processed through the cypress cube processing device to be sorted and sorted by a certain size by vibrating vibration,
The cube sorting device is provided to have an outer diameter larger than the outer diameter of the fixed portion and a fixed portion provided in a cylindrical shape and fixedly installed at a lower portion of the cypress cube processing apparatus, and to be separated from the fixed portion. A movable frame provided with a sorting rod provided and vibrated with respect to the fixed part by a sorting vibrator to be described later and having a plurality of sorting holes perforated on the plate surface, and the movable frame provided between the fixed part and the center of the movable frame A sorting vibrator that vibrates with respect to the fixed part, and is provided at regular intervals between the movable frame along the circumference of the upper part of the fixed part so that the movable frame is separated from the fixed part when the movable frame vibrates. It includes a vibration damping spring for holding the displacement, and a rubber damper provided to be symmetrically extended from the upper and lower portions of the fixed portion and the movable frame to be inserted and extended from the upper and lower portions of the vibration damping spring. Cypress cube manufacturing process system characterized by.

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