KR102151274B1 - A mattress having resistance characteristic to flame - Google Patents

Abstract

The present invention relates to a mattress which can prevent the spread of fire when a fire occurs in a bed or mattress, and can provide relaxation and comfort when a user lies or sits down. To this end, the mattress of the present invention comprises: an upper cushion layer on which a body of a user is seated; a memory layer provided at a lower portion of the upper cushion layer to restore a shape when a load by the user disappears; a deformation absorbing layer provided at a lower portion of the memory layer and absorbing deformation caused by the load of the user; an intermediate cushion layer provided at a lower portion of the deformation absorbing layer; a pocket spring part located at a lower portion of the intermediate cushion layer and providing an elastic force; a lower cushion layer positioned at a lower portion of the pocket spring part; and a padding flame-retardant layer provided at an upper portion of the upper cushion layer. The padding flame-retardant layer includes a flame-retardant sheet layer including 65 to 75 wt% of cellulose-based flame-retardant fiber, 10 to 20 wt% of polyester LM fiber, and 10 to 20 wt% of acrylic flame-retardant fiber (modacrylic).

Description

A mattress having resistance characteristic to flame}

The present invention relates to a mattress having flame retardant properties, and specifically, to a mattress having flame retardant properties to prevent the spread of fire when a fire occurs in a bed or mattress.

In general, a bed is a bedroom furniture used when people take a comfortable sleep and rest, and is composed of a support frame, a headrest, and a mattress seated and supported on the upper part of the support frame.

Here, the mattress is a part that directly supports the user's human body, and, as in Korean Utility Model Publication No. 20-2013-0002002, a mattress according to the prior art generally includes a spring portion having an elastic restoring force, and an upper portion of the spring portion and It is composed of an upper cushion part and a lower cushion part provided in the lower part, and a cover paper provided at the outermost side and surrounding all of the spring part, the upper cushion part, and the lower cushion part.

However, when a fire occurs directly on a bed or mattress or a fire occurs in a bedroom and a fire is propagated to the bed, the mattress according to the prior art may act as a medium of flame spread.

That is, the mattress according to the prior art has a problem in that when a fire occurs indoors, the flame becomes a medium for a flash over phenomenon in which the flame rapidly expands throughout the room.

This is because the material of the cover part, the upper cushion part, and the lower cushion part included in the mattress according to the prior art is composed of a fabric or foam having a low ignition point, and the flame starting to ignite from the cover part does not cause any obstacles to the upper cushion part. This is because it spreads quickly to the lower cushion part through it.

An object of the present invention is to provide a mattress capable of preventing the spread of fire when a fire occurs in a bed or mattress.

In addition, it is an object of the present invention to provide a mattress that is not harmful to the human body of a user (especially, an infant or a child, etc.) in an ordinary (ie, before fire).

An object of the present invention as described above is an upper cushion layer on which the user's body is seated;

A memory layer provided under the upper cushion layer to restore a shape when a load by a user disappears; A deformation absorbing layer provided under the memory layer and capable of absorbing deformation caused by a user's load; An intermediate cushion layer provided under the strain absorbing layer; A pocket spring part positioned under the intermediate cushion layer and providing an elastic force; And a lower cushion layer positioned under the pocket spring part. Includes a padded flame-retardant layer on top of the upper cushion layer, and the padded flame-retardant layer includes a flame-retardant sheet layer, and the composition ratio of the flame-retardant sheet layer is 65 to 75% by weight of cellulose-based flame-retardant fiber and 10 to 20 weight of polyester LM fiber %, it provides a mattress comprising 10 to 20% by weight of acrylic flame-retardant fibers (moda acrylic).

The flame retardant sheet layer includes an upper flame retardant sheet layer and a lower flame retardant sheet layer,

A flame retardant knit layer is provided between the upper flame retardant sheet layer and the lower flame retardant sheet layer,

The composition ratio of the flame-retardant knit layer includes 5 to 15% by weight of polyimide fiber, 55 to 65% by weight of cellulose flame-retardant fiber, 15 to 25% by weight of polyester LM fiber, and 5 to 15% by weight of acrylic flame-retardant fiber (modacrylic). It features.

Includes an upper flame-retardant sheet layer, a lower flame-retardant sheet layer, and a sealing part surrounding the edge of the flame-retardant knit layer, and the composition ratio of the sealing part is 34 to 40% by weight of polypropylene fiber added with a flame retardant, and 60 to 66% by weight of polyester fiber. It characterized in that it comprises a.

The bottom of the mattress is provided with a lower finish consisting of a non-woven fabric that prevents the mattress from slipping, and the composition ratio of the lower finish is 65 to 75% by weight of 3d (denier) viscose fiber, 15 to 25% by weight of 3d (denier) polyester fiber, It is characterized by consisting of 5 to 15% by weight of 1.5d (denier) para-aramid fibers.

The pocket spring portion includes a pocket spring arranged in a plurality of rows, an upper wire frame and a lower wire frame respectively disposed on the upper and lower edges of the pocket spring, and the upper and lower wire frames have at least a flat portion. It characterized in that it has one.

It characterized in that the flat portion is disposed toward the top or bottom.

The upper wire frame and the lower wire frame are characterized in that the locking hooks for fixing the pocket springs are inserted, and a position fixing part at which the position is determined is formed at predetermined intervals.

The deformation-absorbing layer includes a deformation-absorbing portion for absorbing deformation when deformation occurs due to a user's load, and the deformation-absorbing portion is formed of a plurality of slits cut toward the upper surface of the deformation-absorbing layer, and a groove connected to the slit. It is characterized by being.

The deformation absorbing unit is characterized in that it is disposed on the user's head and hips when the user lies on the mattress.

A fire extinguishing device provided between the pocket springs or in either an upper frame or a lower frame, wherein the fire extinguishing device comprises a cord, a plurality of fire extinguishing capsules provided inside the cord, and a fire extinguishing agent accommodated in the fire extinguishing capsule. It characterized in that it includes.

According to the above-described problem solving means, the present invention includes a padded flame retardant layer (or flame retardant layer) in the mattress, so that only the cover part of the mattress is burned when a direct fire occurs in the mattress or when a bedroom fire occurs, and the flame outside the mattress It is possible to prevent propagation to the combustible mattress structure located inside the cover part.

In addition, according to the present invention, it is possible to provide a mattress that is not harmful to the human body of a user (especially, an infant or a child) at a normal time (ie, before a fire occurs) by the padded flame retardant layer.

In addition, the present invention includes a padding flame-retardant layer (or flame retardant layer) in the mattress cover part, so that when an internal fire occurs in the mattress structure (for example, a heating wire is included in a mattress structure having a structure such as a hot water mat or an electric pad, etc.) When a flame occurs) It is possible to prevent the flame generated from the mattress structure from spreading outward to the outside of the mattress.

In addition, the present invention improves the aesthetics of the entire mattress by placing the padded flame retardant layer (or flame retardant layer) on the inner surface of the outer cover, and at the same time, the flame retardant material or by-product of the flame retardant material included in the padded flame retardant layer is transferred to the outside of the mattress. Exposure to the user's human body can be minimized.

That is, in the case of a flame retardant material, when exposed to the human body of a user, especially an infant or child, since it has harmful effects such as damage to the sympathetic nerve, the present invention has a fire spread prevention function, and at the same time, the user due to the flame retardant material having such harmfulness It can minimize damage to the human body.

In addition, the present invention may prevent the flame-retardant material of the flame-retardant layer or a by-product of the flame-retardant material from being exposed to the outside of the padded flame-retardant layer or the mattress by providing a sealing portion surrounding the flame-retardant layer in a sealing manner.

For this reason, the present invention can prevent damage to a user's human body due to a flame retardant material having a fire spread prevention function and at the same time having a normal human body hazard.

In addition, according to the present invention, by providing the padding flame retardant layer only on the upper inner surface of the mattress cover, the fire spread prevention function is efficiently implemented, and the use of relatively expensive flame retardant materials can be minimized, thereby reducing the manufacturing cost.

This is because, in general, fire occurs mainly on the upper surface of the mattress cover (ie, the human body contact surface).

In addition, the present invention is provided to protect the padded flame retardant layer to the side of the mattress structure or to surround the entire circumference of the mattress structure when necessary (for example, when a flame propagates from the bedroom floor to the mattress, etc.), various Even in a fire situation, it is possible to more reliably prevent flames from spreading between the mattress structure and the mattress cover.

In addition, in the present invention, the edge portion of the upper padded flame-retardant layer and the upper edge portion of the side padded flame-retardant layer, or the edge portion of the lower padded flame-retardant layer and the lower edge portion of the side padded flame-retardant layer are constant from the inside of the mattress cover portion. By arranging so as to overlap by an area, it is possible to more reliably prevent flames from spreading between the mattress structure and the mattress cover portion even in various fire occurrence situations.

Specifically, the present invention can suppress fire and flame propagation as much as possible by making a mattress, in particular, a mattress floor (non-slip nonwoven fabric) and a sealing tape, padding, and a mesh fabric inside the mattress as a flame retardant component.

Further, according to the present invention, when the pocket spring is provided, the pocket spring can be firmly fixed, and further, the shape of the pocket spring can be stably maintained, thereby providing a feeling of comfort.

In addition, the present invention is provided with a fire extinguishing device in the form of a cord, and by providing a fire extinguishing capsule containing a fire extinguishing agent therein, cooling fire extinguishing and suppressing fire extinguishing can be performed by bursting the fire extinguishing capsule at a certain temperature or higher, Since it is a flexible code type, it has the advantage of easy installation.

1 is a perspective view showing a state in which a mattress is seated on a frame portion according to an embodiment of the present invention;
2 is a view showing a state in which a part of the mattress is cut;
3 is an exploded perspective view of the mattress,
4 is a perspective view showing an exploded padded flame retardant layer;
5 is a cross-sectional view showing a cross-section of the mattress,
Figure 6 is a side cross-sectional view of the user lying on the mattress,
7 is a perspective view of a pocket spring part,
8 is an exploded perspective view of the pocket spring part.

Advantages and features of the present invention, and a method of achieving them will become apparent with reference to the embodiments described below in detail together with the accompanying drawings.

However, the present invention is not limited to the embodiments disclosed below, but may be implemented in a variety of different forms, only these embodiments are intended to complete the disclosure of the present invention, and are common in the technical field to which the present invention pertains. It is provided to fully inform the knowledgeable person of the scope of the invention, and the invention is only defined by the scope of the claims.

In addition, terms used in the present specification are for describing exemplary embodiments and are not intended to limit the present invention. In this specification, the singular form also includes the plural form unless specifically stated in the phrase.

As used herein, “comprises” and/or “comprising” do not exclude the presence or addition of elements other than the mentioned elements.

Unless otherwise defined, all terms (including technical and scientific terms) used in the present specification may be used as meanings that can be commonly understood by those of ordinary skill in the art to which the present invention belongs.

Hereinafter, the present invention will be described with reference to the accompanying drawings.

1 to 3, the mattress 1000 corresponds to a component constituting a part of the bed. The mattress 1000 may be seated on the frame part 10 to form a bed. In this case, when the user lies down or sits on the mattress 1000, a good night's sleep and a rest can be taken.

The mattress 1000 may include a cover part 500 disposed at the outermost side to contact a human body. The cover part 500 corresponds to a portion that contacts the user's human body and may be made of a soft material that is not harmful to the human body.

The cover part 500 is made of natural fibers, etc. to maintain a comfortable sleeping temperature, and further provides insect repellent and antibacterial effects to provide a hygienic sleeping environment. For example, the cover part 500 may be made of natural fibers such as a merino wool knit fabric that can be pulled out of wool.

Meanwhile, various layers may be provided inside the cover part 500 to provide comfort and comfort when a user lies down or sits down.

For example, the mattress 1000 includes an upper cushion layer 350 on which the user's body is seated, and a memory layer that is provided under the upper cushion layer 350 to restore shape when a load by the user disappears. 340, a deformation absorbing layer 320 provided under the memory layer 340 and capable of absorbing deformation due to a user's load, and an intermediate cushion layer 310 provided below the deformation absorbing layer 320 ), and a pocket spring part 200 that is located under the intermediate cushion layer 310 and serves as a main spring part by providing elastic force, and a lower cushion layer 100 located under the pocket spring part 200 It may include.

The upper cushion layer 350 is positioned on the inner side of the mattress 1000 to provide elasticity when a user or a user lies down or sits.

In this case, the upper cushion layer 350 may be positioned at the top to form an uppermost layer in contact with the user's human body.

The upper cushion layer 350 includes various cushioning materials such as fabric, nonwoven fabric, filler, foaming agent (eg, sponge, etc.), along with various cushion layers to be described later, and has a certain thickness to secure a buffer space. Is composed.

Here, these various buffering materials are natural materials or synthetic materials, which are mostly highly flammable materials, and may serve to further expand the flame when the flame is propagated. Accordingly, the padding flame retardant layer 370 is required as described later, which will be described in detail later.

In addition, an additional layer may be further included on the upper cushion layer 350 to provide a user with a sense of comfort.

For example, a padding layer 360 may be further provided on the upper cushion layer 350. The padding layer 360 may be made of a material having a delicate and soft texture, and may be made of, for example, cashmere, which is made of a natural material to provide a light feeling of use.

On the other hand, the mattress 1000 according to the present invention is a padding that prevents flames that may be generated in the cover part 500 of the mattress from spreading to various layers inside the cover part 500 of the mattress 1000 A flame retardant layer 370 may be further provided.

The padded flame retardant layer 370 may be provided on the upper cushion layer 350, and more precisely, may be provided on the padding layer 360. Accordingly, it is possible to prevent flames that may occur in the cover part 500 of the mattress 1000 from spreading to various layers inside the cover part 500.

The padded flame retardant layer 370 is configured to have high flame retardancy, high nonflammability, or high flame retardancy.

For example, the padded flame-retardant layer 370 may be formed by flame-retardant yarn, and the flame-retardant yarn may be produced by chemically copolymerizing a flame-retardant material in the yarn by polymerization.

Accordingly, the present invention includes a padded flame retardant layer 370 inside the mattress 1000, so that only the outer cover of the cover part 500 of the mattress 1000 when a fire occurs in the mattress 1000 or when a bedroom fire occurs. It is possible to burn and prevent the flame of the cover part 500 from spreading to various combustible layer structures located inside the mattress cover part 500.

That is, the present invention can prevent the flame of the mattress cover part 500 from spreading to the inside.

In addition, the present invention includes a padded flame retardant layer 370 (or flame retardant layer) in the mattress 1000, so that the flame generated inside the mattress 1000 when an internal fire occurs in a structure having a heating element inside the mattress 1000 It is possible to prevent propagation to the outside of the mattress 1000.

In addition, the present invention prevents damage to the aesthetic feeling of the entire mattress 1000 due to the padding flame retardant layer 370 by arranging the padded flame retardant layer 370 (or flame retardant layer) as close to the cover part 500 as possible. At the same time, the flame-retardant material or by-product of the flame-retardant material included in the padded flame-retardant layer 370 may be exposed to the outside of the mattress 1000 to minimize contact with the user's human body.

4 is an exploded perspective view illustrating the padded flame retardant layer 370.

4, the padded flame retardant layer 370 includes flame retardant sheet layers 371a and 371b having a flame retardant component and a flame retardant knit layer 372 in the form of a mesh disposed therebetween, and a flame retardant sheet layer. It includes a sealing portion 371c surrounding the edges of the 371a and 371b.

Here, the flame-retardant sheet layers 371a and 371c include an upper flame-retardant sheet layer 371a and a lower flame-retardant sheet layer 371c.

The upper flame-retardant sheet layer 371a and the lower flame-retardant sheet layer 371b may be specifically prepared by mixing cellulose-based flame-retardant fibers, polyester LM fibers, and acrylic flame-retardant fibers (modacrylic), and the composition ratio is It contains a component ratio of 65 to 75% by weight of flame retardant fiber, 10 to 20% by weight of polyester LM fiber, and 10 to 20% by weight of acrylic flame retardant fiber (moda acrylic). Preferably, it contains a component ratio of 70% by weight of cellulose flame-retardant fiber, 15% by weight of polyester LM fiber, and 15% by weight of acrylic flame-retardant fiber (moda acrylic).

Meanwhile, the flame-retardant knit layer 372 may be prepared by mixing polyimide fibers, cellulose-based flame-retardant fibers, polyester LM fibers, and acrylic flame-retardant fibers (modacrylic).

Looking at the specific composition ratio, polyimide fiber 5-15% by weight, cellulose-based flame-retardant fiber 55-65% by weight, polyester LM fiber 15-25% by weight, acrylic-based flame-retardant fiber (modacrylic) 5-15% by weight included. do. Preferably, it contains a component ratio of 10% by weight of polyimide fiber, 60% by weight of cellulose flame-retardant fiber, 20% by weight of polyester LM fiber, and 10% by weight of acrylic flame-retardant fiber (modacrylic).

The sealing portion 371c is, for example, as shown in FIG. 4, by sealing the edges of the flame-retardant knit layer 372 of the upper flame-retardant sheet layer 371a and the lower flame-retardant sheet layer 371b Combined to form a padded flame retardant layer 371.

The sealing portion 371c also has flame retardant properties.

The sealing part 371c is composed of polypropylene fibers to which a flame retardant (3-(hydroxyphenylphosphinyl)-propionic acid) (3-(hydroxyphenylphosphinyl)-propanoic acid) is added, and polyester fibers. Specifically, it includes 34 to 40% by weight of polypropylene and 60 to 66% by weight of polyester to which a flame retardant is added.

The flame retardant added to the polypropylene constituting the sealing portion 371c is a phosphorus-based organic compound and is also referred to as Hitetar-205.

Here, with respect to 100 parts by weight of the polypropylene fibers before the flame retardant is added, the flame retardant is added by 4 to 6 parts by weight.

Meanwhile, in general, when looking at the location of the fire occurrence of the mattress 1000, it mainly occurs on the upper surface (ie, the human body contact surface) of the mattress cover part 500.

Therefore, the present invention is manufactured by providing the padded flame retardant layer 370 on the upper inner surface of the mattress cover part 500, thereby effectively implementing a fire spread prevention function and minimizing the use of relatively expensive flame retardant materials. Unit cost can be reduced.

In the case of FIGS. 2 and 3, the padding flame-retardant layer 370 is shown to be formed on the padding layer 360, but is not limited thereto. For example, although not shown in the drawings, the padded flame-retardant layer 370 may also be provided under the mattress 1000 or at a side surface of the mattress 1000.

For this reason, the present invention is provided to protect the padded flame retardant layer 370 to the side and bottom of the mattress 100 when necessary (for example, when a flame propagates from the bedroom floor to the mattress 1000), or By providing so as to surround the entire circumference of the structure 100, it is possible to more reliably prevent flames from spreading between the mattress cover 200 and the inside of the mattress even in various fire occurrence situations.

Meanwhile, referring to FIGS. 1 to 3, an upper finishing material 410 may be further provided on the padded flame retardant layer 370. In addition, a side finishing material 430 may be provided on the side of the mattress 1000. Furthermore, a lower finishing material 420 may be further provided under the lower cushion layer 100.

Here, the lower finishing material 420 is provided on the bottom of the mattress 1000 and serves to prevent slipping when the mattress 1000 is placed on the frame unit 10. For this purpose, it is preferable that the surface is made of a nonwoven material.

It is preferable that the lower finish material 420 also has flame retardant properties, and for this purpose, it may be composed of viscose, polyester, and para-aramid components. Specifically, the composition ratio is composed of 65 to 75% by weight of 3d (denier) viscose fiber, 15 to 25% by weight of 3d (denier) polyester fiber, and 5 to 15% by weight of 1.5d (denier) para-aramid fiber. , 3d (denier) viscose fiber 70% by weight, 3d (denier) polyester fiber 20% by weight, 1.5d (denier) para-aramid fiber 10% by weight can be considered.

Meanwhile, a memory layer 340 may be further provided under the upper cushion layer 350. The memory layer 340 may be composed of, for example, a memory layer capable of deforming according to the load when a load is applied by a user and restoring the original shape when the load by the user disappears. have.

When the user lies down or sits down, the memory layer 340 is deformed in response to the user's load so that the user can feel comfortable and comfortable. In addition, when the user deviates from the mattress 1000 and no load by the user is applied, the memory layer 340 is restored to its original shape so that the appearance of the mattress 1000 is flat and the appearance of the mattress 1000 can be maintained. .

The memory layer 340 may be configured to have a shape including a plurality of convex portions or a convex shape as shown in the drawing. In this way, the restoring force to restore to the original shape can act more reliably by the configuration having a plurality of convex portions.

The memory layer 340 may be made of, for example, a new material foam providing excellent elasticity and excellent resilience. In this case, the density of the memory layer 340 may have a density of approximately 25 kg/m 3 to 35 kg/m 3.

Meanwhile, a deformation absorbing layer 320 capable of absorbing deformation due to a user's load may be further provided under the memory layer 340.

When the user lies down or sits on the mattress 1000, if the deformation due to the user's load is transmitted to the lowest layer of the mattress 1000, the elastic force of the mattress 1000 may not be properly transmitted to the user, and the user may not feel comfortable. .

Accordingly, the mattress 1000 may further include a deformation absorbing layer 320 to provide excellent durability while maximally absorbing the deformation caused by the load when a load by the user acts.

5 is a cross-sectional view of the mattress 1000.

Referring to FIG. 5, the deformation absorbing layer 320 of the mattress 1000 may be positioned above the pocket spring part 200. In this case, an intermediate cushion layer 310 may be further provided between the strain absorption layer 320 and the pocket spring part 200. The intermediate cushion layer 310 prevents the deformation absorbing layer 320 from directly contacting the upper portion of the pocket spring 200 so that deformation absorption due to a user's load can be made more smoothly.

The strain absorption layer 320 may be processed into a new material having excellent durability and resilience. For example, the strain absorption layer 320 may have a density of about 55 kg/m 3 to 65 kg/m 3.

The deformation absorbing layer 320 may include a deformation absorbing part 324 that absorbs deformation when deformation occurs due to a user's load.

The deformation absorbing unit 324 absorbs the deformation when deformation occurs due to a user's load, thereby reducing the amount of the deformation being transmitted to the lower layer.

For example, the strain absorbing portion 324 may be formed of a plurality of slits 321 cut toward the upper surface of the strain absorbing layer 320 and a groove portion 322 connected to the slits 321.

The slit 321 may be formed on the upper surface of the strain absorbing layer 320, and a groove 322 connected to the slit 321 may be formed inside the slit 321.

Accordingly, when a user's load is applied, the slit 321 is opened as the groove portion 322 is pressed, so that the deformation can be absorbed as much as possible.

On the other hand, assuming that the user lies on the mattress 1000 as shown in FIG. 6, the regions in which the load is most applied by the user's human body may roughly correspond to the user's head and hips.

Accordingly, the deformation absorbing unit 324 may be disposed in a region corresponding to the user's head and hips when the user lies on the mattress 1000 as shown in the drawing.

However, the arrangement of the deformation absorbing unit 324 is merely described as an example, and may be appropriately modified and provided. For example, the mattress 1000 may be appropriately deformed and provided according to the area and thickness of the mattress 1000 or the gender, age, or injection location of a user who uses the mattress 1000.

Meanwhile, referring to FIGS. 2 and 3, an antibacterial layer 330 may be further provided between the strain absorbing layer 320 and the memory layer 340.

When the user sleeps using the mattress 1000, sweat and secretions may be discharged from the user's body. In this case, microorganisms and the like may propagate in the mattress 1000 due to such secretions. This does not provide a comfortable environment to a user who uses the mattress 1000 and may cause discomfort and various diseases.

Therefore, as described above, it is possible to provide insect-repellent and antibacterial functions to the cover part 500, and an antibacterial layer 330 is also disposed in the middle of the mattress 1000 to provide insect-repellent and antibacterial functions to provide hygienic sleep. You can provide an environment.

The antibacterial layer 330 may provide elasticity with an excellent antibacterial effect. In this case, the antibacterial layer 330 may have a density of approximately 55 kg/m 3 to 65 kg/m 3.

A pocket spring part 200 providing a main elastic force may be disposed under the above-described intermediate cushion layer 310.

Meanwhile, including the above-described padded flame retardant layer 370, the upper finish material 410, the padding layer 360, the upper cushion layer 350, the memory layer 340, the antibacterial layer 330, the deformation absorbing layer 320, At least one of the middle cushion layer 310, the lower cushion layer 100, the lower finish material 420, and the side finish material 430 is configured to have high flame retardancy, high non-flammability, or high flame retardancy Can be.

In this way, in addition to the padding flame retardant layer 370 and the lower finish material 420, various layers and/or finishing materials constituting the mattress 1000 have high flame retardancy or high non-flammability or high flame retardancy. It is configured so that it is possible to more effectively prevent flames that may occur in the cover part 500 of the mattress 1000 from spreading to various layers inside the cover part 500.

At this time, the upper finishing material 410, the padding layer 360, the upper cushion layer 350, the memory layer 340, the antibacterial layer 330, the strain absorbing layer 320, the intermediate cushion layer 310, the lower cushion layer (100), and at least one of the side finishes 430 may be manufactured by at least one of a method of adding an additive flame retardant, a method of using flame-retardant yarn, or a post-treatment method.

For example, the upper finishing material 410, the padding layer 360, the antibacterial layer 330, the side finishing material 430, etc. may be added by the method of adding the aforementioned additive flame retardant, the method of using flame-retardant yarn, or the post-processing method. Can be made.

In addition, the upper cushion layer 350, the memory layer 340, the strain absorption layer 320, the intermediate cushion layer 310, the lower cushion layer 100 is a method of adding the above-described additive flame retardant or a method of using flame-retardant yarn. Can be produced by

7 is a perspective view of the pocket spring part 200 and FIG. 8 is an exploded perspective view of the pocket spring part 200.

7 and 8, the pocket spring part 200 includes a pocket spring 230 disposed in a plurality of rows, and an upper wire frame disposed at the upper and lower edges of the pocket spring 230, respectively. 210 and a lower wire frame 220 may be provided.

Each of the plurality of pocket springs 230 may include a pocket 250 in which a plurality of coil springs 240 are accommodated.

The pocket spring 230 includes a plurality of coil springs 240 having a lower end fixed to the upper surface of the frame part 10, and a pocket 250 surrounding the plurality of coil springs 240 along a predetermined row. can do.

The pocket 250 may be formed of a material such as a nonwoven fabric, and may be selected as a suitable material capable of accommodating the coil spring 240.

The coil spring 240 may have a shape in which a spring core having a predetermined thickness is twisted from a lower portion toward an upper portion for a predetermined number of times.

Meanwhile, the pocket spring 230 may include an upper wire frame 210 and a lower wire frame 220 to fix the shape at the edge thereof.

The upper and lower ends of the pocket springs 230 disposed at the edges of the pocket springs 200 are connected to the upper wire frame 210 and the lower wire frame 220, respectively, so that the overall shape of the pocket spring part 200 Can be maintained.

In this case, in the case of a mattress having a pocket spring in the related art, a technique of fixing the pocket spring using a generally circular wire is employed to fix the pocket spring.

In the case of such a conventional structure, the stiffness of the circular wire was relatively weak, and it was difficult to maintain the overall shape of the pocket spring portion. In addition, in the case of fixing the pocket spring to the wire using a hook or the like, there is a problem in that the position of the hook cannot be fixed due to the shape of the circular wire. If the position of the locking chain is not fixed, the locking chain moves along the wire, so that the pocket spring is not reliably fixed.

In order to solve this problem, in the case of the mattress 1000 according to the present invention, the upper wire frame 210 and the lower wire frame 220 may be provided in a form having at least one flat portion 212.

For example, the upper wire frame 210 and the lower wire frame 220 may be provided in the form of a flat wire, or may have a flat portion and have a bent'A' shape.

When the upper wire frame 210 and the lower wire frame 220 have the above-described structure, relatively excellent rigidity can be provided compared to the conventional one. Thereby, the overall shape of the pocket spring part 200 can be stably maintained.

In addition, when the upper wire frame 210 and the lower wire frame 220 are disposed, the above-described flat portion 212 may be disposed to face the top or bottom.

When the flat portion 212 is disposed at the edge of the pocket spring 200 toward the top or bottom, the top and bottom shapes of the pocket spring 200 are flattened by a flat shape. You can keep it. In this case, a more comfortable environment may be provided when the user lies down or sits on the mattress 1000.

Meanwhile, in the upper wire frame 210 and the lower wire frame 220, a locking chain 214 for fixing the pocket spring 230 is inserted to form a position fixing portion 216 at a predetermined interval. Can be.

The locking chain 214 serves to fix the pocket spring 230 to the upper wire frame 210 and the lower wire frame 220.

The locking chain 214 is shown in a circular shape in the drawing, but is not limited thereto, and any shape capable of fixing the pocket spring 230 to the wire may be used.

In this case, if the position of the locking chain 214 is not fixed, a fixing force for fixing the pocket spring 230 to the upper wire frame 210 and the lower wire frame 220 may be weakened.

Accordingly, in the present embodiment, a position fixing part 216 capable of fixing the position of the locking chain 214 may be formed on the upper wire frame 210 and the lower wire frame 220.

The locking chain 214 may be inserted into the position fixing part 216 and configured to pull the pocket spring 230.

For example, in the case of fixing the pocket spring 230 by the locking chain 214, the locking chain 214 is inserted into the position fixing part 216 and the end of the locking chain 214 is It can be fixed by connecting through the pocket spring 230.

Meanwhile, the position fixing part 216 is illustrated in the shape of a concave portion formed in the upper wire frame 210 and the lower wire frame 220, but is not limited thereto. For example, the position fixing part 216 may be provided in the shape of a hole formed in the upper wire frame 210 and the lower wire frame 220.

Meanwhile, a lower cushion layer 100 may be disposed under the pocket spring part 200 between the frame part 10 and the frame part 10.

The lower cushion layer 100 is disposed on the upper surface of the frame unit 10, and the pocket spring unit 200 described above is disposed on the lower cushion layer 100.

The lower cushion layer 100 serves to provide an elastic force while properly supporting the pocket spring part 200.

The lower cushion layer 100 may have adequate durability and repulsion so that the pocket spring portion 200 does not bounce against the frame portion 10 (non-flip).

If the lower cushion layer 100 is omitted and the pocket spring part 200 is directly seated on the upper surface of the frame part 10, the frame part ( The pocket spring part 200 may splash against the upper surface of 10). This may cause discomfort to the user when the user lies down or sits down, and does not provide a comfortable environment.

Accordingly, the lower cushion layer 100 is manufactured to have a density of approximately 35 kg/m 3 to 45 kg/m 3 to prevent splashing and provide an appropriate repulsive force.

Meanwhile, according to the present invention, when a fire occurs, a separate fire extinguishing device 2000 may be installed to extinguish the fire. It is preferable that such a fire extinguishing device is provided with a cord 2100 in the form of a line, and a capsule for fire extinguishing capsule 2200 in the form of a capsule is tightly filled inside the cord 2100, and an extinguishing agent (e.g. , HFC 227ea) (2300) is filled.

Since the fire extinguishing device 2000 is provided in the form of a cord, it may be disposed between the pocket springs 230 or attached to the upper wire frame 210 and the lower wire frame 220 to be disposed.

As shown in Fig. 9, the fire extinguishing device 2000 is made of a soft material that can be bent and has a cord 2100 having a hollow inside, a plurality of fire extinguishing capsules 2200 disposed inside the cord, and It includes a extinguishing agent 2300 filled in the capsule 2200.

Normally, as shown in Fig. 10(b), the extinguishing agent 2300 is safely stored inside the extinguishing capsule 2200 and the cord 2100, and in case of a fire, the extinguishing capsule 2200 reacts to heat (eg, 200° C.) When it bursts, as shown in Fig. 10(c), the extinguishing agent 2300 is scattered and sprayed on the fire site to act as a extinguishing agent.

Here, the diameter of the digestive capsule 2200 has a very small size of 10 to 15 micrometers, but this is implemented through microencapsulation technology (a technology for inserting liquid, gas, and solid into a microcapsule). Figure 10 (a) is a photograph of the digestive capsule 2200 enlarged to 100 times or more.

The digestive capsule 2200 is made of a bind material that is resistant to penetration of foreign substances, automatically reacts to temperature (bursts when it reaches a certain temperature or more), and has improved stability and flexibility.

The extinguishing agent 2300 performs cooling extinguishing and suppressive extinguishing, in which cooling extinguishing is performed to cool down to less than a required amount of heat when combustion continues, and suppressed extinguishing is to block a chain reaction of combustion.

HFC227ea as an example of the extinguishing agent 2300 in the present invention performs suppressive extinguishing by inhibiting active radical reactions occurring during flame combustion, and the chemical formula is written as CF ₃ CHCF ₃ .

In addition, during cooling and extinguishing, heat is removed from the flame reaction zone to lower the ambient temperature below the temperature required to maintain a high reaction rate of the flame temperature.

As described above, the present invention has been described with reference to the embodiments shown in the drawings, but this is only for describing the invention, and for those of ordinary skill in the art to which the present invention belongs, various modifications or equivalents from the detailed description of the invention It will be appreciated that one embodiment is possible. Therefore, the true scope of the present invention should be determined by the technical idea of the claims.

1000: mattress
100: lower cushion layer
200: pocket spring part
310: middle cushion layer
320: strain absorption layer
330: antibacterial layer
340: memory layer
350: upper cushion layer
360: padding layer
370: padding flame retardant layer
500: cover

Claims (10)

An upper cushion layer on which the user's body is seated;
A memory layer provided under the upper cushion layer to restore a shape when a load by a user disappears;
A deformation absorbing layer provided under the memory layer and capable of absorbing deformation caused by a user's load;
An intermediate cushion layer provided under the strain absorbing layer;
A pocket spring part positioned under the intermediate cushion layer and providing an elastic force; And
A lower cushion layer positioned under the pocket spring part;
Includes a padded flame retardant layer on top of the upper cushion layer,
The padding flame retardant layer includes a flame retardant sheet layer,
The composition ratio of the flame-retardant sheet layer includes 65 to 75% by weight of cellulose-based flame-retardant fiber, 10 to 20% by weight of polyester LM fiber, and 10 to 20% by weight of acrylic flame-retardant fiber (modacrylic),
The flame retardant sheet layer includes an upper flame retardant sheet layer and a lower flame retardant sheet layer,
A flame retardant knit layer is provided between the upper flame retardant sheet layer and the lower flame retardant sheet layer,
The composition ratio of the flame-retardant knit layer includes 5 to 15% by weight of polyimide fiber, 55 to 65% by weight of cellulose flame-retardant fiber, 15 to 25% by weight of polyester LM fiber, and 5 to 15% by weight of acrylic flame-retardant fiber (modacrylic). Mattress having flame retardant properties, characterized in that. delete The method of claim 1,
Including an upper flame-retardant sheet layer, a lower flame-retardant sheet layer, and a sealing portion surrounding the edge of the flame-retardant knit layer,
The composition ratio of the sealing part is a mattress having flame-retardant properties, characterized in that it comprises 34 to 40% by weight of polypropylene fibers and 60 to 66% by weight of polyester fibers added with a flame retardant. The method of claim 1,
The lower part of the mattress is provided with a lower finishing material composed of a non-woven fabric that prevents the mattress from slipping,
The composition ratio of the lower finish is characterized by consisting of 65 to 75% by weight of 3d (denier) viscose fiber, 15 to 25% by weight of 3d (denier) polyester fiber, and 5 to 15% by weight of 1.5d (denier) para-aramid fiber. Mattresses with flame retardant properties. The method of claim 1,
The pocket spring unit includes a pocket spring arranged in a plurality of rows, an upper wire frame and a lower wire frame respectively disposed on the upper and lower edges of the pocket spring,
The upper wire frame and the lower wire frame have at least one flat portion, characterized in that the mattress having flame retardant properties. The method of claim 5,
Mattress having flame retardant properties, characterized in that the flat portion is disposed toward the upper or lower portion. The method of claim 5,
A mattress having flame-retardant properties, characterized in that the upper wire frame and the lower wire frame are provided with a position fixing portion at a predetermined interval by inserting a locking hook for fixing the pocket spring to be positioned. The method of claim 1,
The deformation-absorbing layer has a deformation-absorbing portion that absorbs deformation when deformation occurs due to a user's load,
The deformation-absorbing part is formed of a plurality of slits cut toward the upper surface of the deformation-absorbing layer and a groove connected to the slit. The method of claim 8,
The deformation absorbing part is a mattress having flame retardant properties, characterized in that disposed on the user's head and hips when the user lies on the mattress. The method of claim 5,
Including a fire extinguishing device provided between the pocket springs or in either the upper frame or the lower frame,
The fire extinguishing device includes a cord, a plurality of fire extinguishing capsules provided inside the cord, and a fire extinguishing agent accommodated in the fire extinguishing capsule.

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