KR102147882B1 - Manufacturing method of functional ginseng kochujang fused with zinc and selenium - Google Patents
Manufacturing method of functional ginseng kochujang fused with zinc and selenium Download PDFInfo
- Publication number
- KR102147882B1 KR102147882B1 KR1020200053000A KR20200053000A KR102147882B1 KR 102147882 B1 KR102147882 B1 KR 102147882B1 KR 1020200053000 A KR1020200053000 A KR 1020200053000A KR 20200053000 A KR20200053000 A KR 20200053000A KR 102147882 B1 KR102147882 B1 KR 102147882B1
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- KR
- South Korea
- Prior art keywords
- selenium
- ginseng
- powder
- bamboo shoots
- zinc
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Abstract
Description
본 발명은 아연 및 셀레늄이 사용된 기능성 고추장의 제조방법에 관한 것으로, 보다 상세하게는 일상의 식생활을 통해서 아연 및 셀레늄을 섭취할 수 있도록 아연 및 셀레늄을 첨가하더라도 고추장의 기본적인 맛을 유지할 수 있는 기능성 고추장의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a functional gochujang using zinc and selenium, and more specifically, a functional ability to maintain the basic taste of gochujang even if zinc and selenium are added so that zinc and selenium can be ingested through daily diet. It relates to a method of manufacturing gochujang.
고추장은 약 200년의 역사를 가진 전통 조미식품으로 된장 및 간장과 더불어 빼놓을 수 없는 중요한 발효식품이다. 주로 가정에서 소규모 단위로 제조되어 왔으나, 최근에는 식생활 양식의 변화에 따라 개량된 방식의 공업적 규모로 생산이 가능해졌고, 이러한 경향은 편리성을 추구하는 소비자 욕구와 더불어 점차 확대되고 있다.Gochujang is a traditional seasoning food with a history of about 200 years, and is an important fermented food that cannot be missed along with miso and soy sauce. It has been mainly manufactured in small-scale units at home, but in recent years, it has become possible to produce on an industrial scale in an improved manner according to changes in dietary lifestyle, and this trend is gradually expanding along with the consumer's desire for convenience.
상기 고추장은 단백질, 지방, 비타민 A와 C 등의 영양분이 풍부하며, 탄수화물이 가수분해 되어 생긴 단맛과 콩 단백에서 나온 아미노산의 감칠맛, 고추의 매운맛, 소금의 짠맛 등이 잘 조화되어, 주로 각종 찌개의 맛을 내고, 생채나 숙채, 조림, 구이 등의 조미료로 이용되고 있다.The red pepper paste is rich in nutrients such as protein, fat, vitamins A and C, and the sweetness resulting from hydrolysis of carbohydrates, the umami of amino acids from soybean protein, the spicy taste of red pepper, and the salty taste of salt are well balanced. It is used as a seasoning for raw vegetables, boiled vegetables, boiled vegetables, and grilled.
상기 고추장의 품질은 원료 및 코지의 종류, 원료의 배합비율, 제조방법, 소금의 농도 및 숙성 중 성분변화 등에 따라 달라질 수 있는데, 최근 소비자들의 다양한 기호를 고려하여 맛, 색, 향 등의 관능적 특성뿐 아니라 기능성까지 고려한 제품들이 다양하게 출시되고 있다.The quality of the gochujang may vary depending on the type of raw material and cozy, the mixing ratio of the raw material, the manufacturing method, the concentration of salt, and the change in the composition during aging, and sensory characteristics such as taste, color, and aroma in consideration of various preferences of recent consumers. In addition, various products considering functionality are being released.
예를 들면, 고추장은 통상적으로 쌀, 밀가루, 보리, 수수, 팥 등의 전분질 원료에 메줏가루, 엿기름가루, 고춧가루를 섞은 후 소금으로 간을 하여 담그는 재래식 고추장의 제조방법과, 짧은 시간 안에 대량생산할 수 있는 전분질인 밀가루에 코지 또는 효소제를 사용하여 제조하는 개량형 고추장의 제조방법이 알려져 있다.For example, gochujang is a traditional method of making red pepper paste, which is usually mixed with starchy raw materials such as rice, flour, barley, sorghum, red bean, and seasoned with salt, and then mass-produced in a short time. There is known a method for producing improved gochujang prepared by using koji or enzymes in flour, which is a starchy substance.
최근에는 고추장의 색도를 높이거나 유지하면서 매운맛을 경감하여 외국인이나 어린이들이 먹기에 적합하도록 고추장에 사과, 감(연시) 또는 토마토와 같이 붉은 색을 발휘하는 과일이나 채소를 첨가한 기능성 고추장도 개발되었다.In recent years, functional red pepper paste was also developed in which red fruits or vegetables such as apples, persimmons, or tomatoes were added to red pepper paste to make it suitable for foreigners and children to eat by increasing or maintaining the color of red pepper paste while reducing the spicy taste. .
그러나 전술한 재래의 고추장은 매운 맛이 너무 강하여 먹기가 까다롭고, 고춧가루의 일부를 붉은 색조를 발휘하기 위하여 기타 보조재료를 첨가하여 인체에 유해하다는 단점이 있다. 그리고 기능성 고추장의 경우에는 매운 맛은 줄어드나 재래의 고추장이 가진 담백한 맛을 내지 못하고 오히려 '텁텁한' 맛을 유발하는 단점이 있었다.However, the above-described traditional red pepper paste has a disadvantage that it is difficult to eat because the spicy taste is too strong, and it is harmful to the human body by adding other auxiliary materials to exert a reddish hue of the red pepper powder. And in the case of functional gochujang, the spicy taste is reduced, but it does not have the light taste of the traditional gochujang, but rather has the disadvantage of inducing a'tuber' taste.
이러한 고추장의 품질은 숙성과정에 관여하는 미생물에 의해 좌우되기 때문에 최근에는 숙성을 조절하기 위하여 마늘, 양파, 겨자, 고추냉이를 첨가하여 미생물에 의한 숙성을 조절하려는 연구가 시도되고 있다. 또한 식생활 양식의 변화에 따라 고추장 제조 시, 전분질원의 일부를 과즙, 감, 호박, 사과로 대체하거나 홍삼 등을 첨가하여 고추장의 풍미와 기능성을 향상시키려는 연구들이 진행되고 있다.Since the quality of this gochujang is influenced by microorganisms involved in the aging process, studies have recently been attempted to control aging by microorganisms by adding garlic, onion, mustard, and horseradish to control aging. In addition, studies are being conducted to improve the flavor and functionality of gochujang by replacing some of the starchy sources with fruit juice, persimmon, pumpkin, apple, or adding red ginseng when manufacturing gochujang according to changes in dietary lifestyle.
한편, 셀레늄은 우리 몸에 필수적인 무기질로서 식품 중에서는 극미량으로 존재하지만, 면역제계조절과 노화 방지를 위한 항산화물질로서 예로부터 노화방지, 항암효과 및 심혈관질환 예방효과가 우수한 영양소로 알려져 있다. 1975년에는 셀레늄이 인체의 노화를 촉진하는 활성산소를 중화할 수 있는 중요한 항산화 효소인 글루타치온 페록시다제(glutathione peroxidase)의 활성 성분이라는 것과 비타민 E보다 항산화 기능이 거의 2000배에 달한다는 것이 밝혀졌다. 결국, 셀레늄은 1978년 세계보건기구(WHO)와 유엔식량농업기구(FAO)로부터 인간이 반드시 섭취해야 할 필수 영양소로 공식 인정받게 되었다. 이후 1978년에는 세계보건기구(WHO)에서 셀레늄을 필수 영양소로 인정하고 50~200㎛을 1일 권장량으로 정했다.On the other hand, selenium is an essential mineral for our body and exists in trace amounts in foods, but as an antioxidant for regulating the immune system and preventing aging, selenium has been known as an excellent nutrient for anti-aging, anti-cancer effect, and cardiovascular disease prevention. In 1975, it was discovered that selenium is the active ingredient of glutathione peroxidase, an important antioxidant enzyme that can neutralize free radicals that promote aging in the human body, and that it has an antioxidant function nearly 2000 times higher than that of vitamin E. . Eventually, selenium was officially recognized in 1978 by the World Health Organization (WHO) and the United Nations Food and Agriculture Organization (FAO) as an essential nutrient that humans must consume. Subsequently, in 1978, the World Health Organization (WHO) recognized selenium as an essential nutrient, and set 50-200㎛ as the recommended daily amount.
또한 셀레늄이 부족하면 심장병, 관절염, 케샨질병 등이 발생할 수 있고, 과잉으로 섭취되면 소화기불량, 피부병, 간 기능 및 신경계에 이상이 나타날 수 있다. 따라서 우리가 소비하는 식품에서 셀레늄을 첨가하는 경우 셀레늄의 함량을 정확히 통제할 필요성이 있다. In addition, lack of selenium can lead to heart disease, arthritis, and Keshan disease, and excessive consumption can lead to digestive problems, skin diseases, liver function and nervous system abnormalities. Therefore, when selenium is added in the foods we consume, it is necessary to accurately control the content of selenium.
따라서, 본 발명의 목적은 아연 및 셀레늄을 첨가하더라도 고추장 고유의 성상과 맛을 유지하며, 고추장을 이용한 여러 가지 음식을 일상생활에서 섭취하는 것만으로 인체에 부족한 아연과 셀레늄을 섭취할 수 있는 환경을 제공하는 기능성 고추장의 제조방법을 제공하는데 있다.Accordingly, an object of the present invention is to maintain the characteristic properties and taste of gochujang even when zinc and selenium are added, and to create an environment in which the human body can consume zinc and selenium that are insufficient by simply ingesting various foods using gochujang in daily life. It is to provide a method of manufacturing a functional red pepper paste.
상술한 본 발명의 목적을 달성하기 위하여, 본 발명의 일 실시예에서는 콩 메주를 발효시키는 1차 발효단계와, 발효된 콩 메주를 건조 및 분쇄하여 메줏가루를 생성하는 재료준비단계와, 상기 메줏가루, 고두밥, 소금, 물을 혼합하고 교반하여 생성된 혼합물을 발효시켜 곡물 발효물을 생성하는 2차 발효단계, 및 상기 곡물 발효물에 고춧가루, 셀레늄, 아연을 첨가하고 교반하여 혼합물을 생성하는 혼합단계를 포함하는 기능성 고추장의 제조방법을 제공한다.In order to achieve the above-described object of the present invention, in an embodiment of the present invention, in an embodiment of the present invention, a first fermentation step of fermenting soybean meju, a material preparation step of drying and pulverizing the fermented soybean meju to produce meso powder, and the mezum The second fermentation step of fermenting the resulting mixture by mixing and stirring powder, godubap, salt, and water to produce a grain fermented product, and mixing to create a mixture by adding and stirring red pepper powder, selenium, and zinc to the grain fermented product It provides a method for producing a functional gochujang comprising the step.
본 발명에 의하면, 고추장으로 조리된 음식을 섭취 하는 것만으로 셀레늄과 아연의 1일 권장량을 자연스럽게 섭취할 수 있다.According to the present invention, the recommended daily amount of selenium and zinc can be naturally ingested just by ingesting food cooked with red pepper paste.
그리고 본 발명은 기능성 고추장을 기반으로 조리된 음식을 섭취하면 강력한 항 산화력으로 활성산소를 제거하고 피부 세포의 노화를 억제할 수 있다.In addition, in the present invention, when foods cooked based on functional gochujang are consumed, active oxygen can be removed with strong antioxidant power and aging of skin cells can be suppressed.
또한, 본 발명은 섭취자의 면역체계를 강화하여 면역력을 증강시키고, 성기능을 강화하며, 생식기능을 활성화시킬 수 있다. In addition, the present invention can enhance immunity by strengthening the ingester's immune system, enhance sexual function, and activate reproductive function.
아울러, 본 발명은 섭취자의 성장과 조직 골격의 형성에 관여하고, 인체 내에서 방사능을 분비하는 프로트륨, 스트론튬 등의 중금속을 중화시키고 인체 밖으로 배출시키며, 암세포를 억제할 수 있다.In addition, the present invention is involved in the growth of the eater and the formation of a tissue skeleton, and neutralizes heavy metals such as prothium and strontium that secrete radioactivity in the human body and discharges it out of the human body, and can suppress cancer cells.
게다가, 본 발명은 섭취자의 간 기능을 강화시키고 고혈압, 당뇨, 비만 등의 성인병 개선에 도움을 줄 수 있다.In addition, the present invention can enhance the liver function of the ingester and help improve adult diseases such as high blood pressure, diabetes, and obesity.
도 1은 본 발명의 제1 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이다.
도 2는 본 발명의 제2 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이다.
도 3은 본 발명의 제3 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이다.
도 4는 본 발명의 제4 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이다.
도 5는 본 발명에 따른 전처리단계를 설명하기 위한 순서도이다.1 is a flow chart illustrating a method of manufacturing a gochujang according to a first embodiment of the present invention.
2 is a flow chart for explaining a method of manufacturing a red pepper paste according to a second embodiment of the present invention.
3 is a flow chart illustrating a method of manufacturing a gochujang according to a third embodiment of the present invention.
4 is a flowchart illustrating a method of manufacturing a gochujang according to a fourth embodiment of the present invention.
5 is a flow chart for explaining the pre-processing step according to the present invention.
이하, 첨부도면을 참조하여 본 발명의 바람직한 실시예들에 의한 여러 가지 음식을 통해 아연 및 셀레늄을 섭취할 수 있도록 도와줄 수 있는 아연 및 셀레늄이 융합된 기능성 고추장의 제조방법(이하, '기능성 고추장의 제조방법'이라 약칭함)을 상세하게 설명한다. Hereinafter, with reference to the accompanying drawings, a method for producing a functional gochujang fused with zinc and selenium that can help intake of zinc and selenium through various foods according to the preferred embodiments of the present invention (hereinafter referred to as'functional gochujang (Abbreviated as'the manufacturing method of') will be described in detail.
도 1은 본 발명의 제1 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이다.1 is a flow chart illustrating a method of manufacturing a gochujang according to a first embodiment of the present invention.
도 1을 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 콩 메주를 발효시키는 1차 발효단계(S100)와, 발효된 콩 메주를 건조하고 분쇄하여 메줏가루를 생성하는 재료준비단계(S200)와, 상기 메줏가루와 곡물 기반의 곡물 발효물을 생성하는 2차 발효단계(S300), 상기 곡물 발효물에 고춧가루 등의 첨가하고 교반하여 혼합물을 생성하는 혼합단계(S400)를 포함한다. 이때, 기능성 고추장의 제조방법은 혼합단계(S300)에서 아연과 함께 셀레늄을 첨가하거나 셀레늄을 함유한 인삼분말을 첨가한다. Referring to Figure 1, the method of manufacturing a functional gochujang according to the present invention includes a first fermentation step (S100) of fermenting soybean meju, and a material preparation step (S200) of drying and pulverizing fermented soybean meju. And, a second fermentation step (S300) of generating the fermented meso powder and grain-based grain fermented products, and a mixing step (S400) of generating a mixture by adding and stirring red pepper powder to the fermented grains. In this case, in the method of manufacturing a functional gochujang, selenium is added with zinc or ginseng powder containing selenium is added in the mixing step (S300).
이러한 셀레늄(selenium)은 노화방지, 피로회복, 암 예방, 피부개선, 면역력 증강, 방사능물질의 배출, 중금속 해독, 만성질환 개선 등의 효과를 제공한다.These selenium (selenium) provides effects such as anti-aging, fatigue recovery, cancer prevention, skin improvement, immunity enhancement, release of radioactive substances, heavy metal detoxification, and improvement of chronic diseases.
그리고 아연은 성기능 강화, 상처 및 염증 치유, 인슐린 분비 촉진, 조직형성의 촉진, 성장발달의 촉진 등의 효과를 제공한다.In addition, zinc provides effects such as enhancing sexual function, healing wounds and inflammation, promoting insulin secretion, promoting tissue formation, and promoting growth and development.
이하, 도면을 참조하여 각 구성요소별로 보다 구체적으로 설명한다. Hereinafter, each component will be described in more detail with reference to the drawings.
도 2는 본 발명의 제2 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이고, 도 3은 본 발명의 제3 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이며, 도 4는 본 발명의 제4 실시예에 따른 고추장의 제조방법을 설명하기 위한 순서도이다.Figure 2 is a flow chart for explaining the manufacturing method of the red pepper paste according to the second embodiment of the present invention, Figure 3 is a flow chart for explaining the manufacturing method of the red pepper paste according to the third embodiment of the present invention, Figure 4 is It is a flow chart for explaining the manufacturing method of the red pepper paste according to the fourth embodiment of the invention.
도 2 내지 도 4를 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 1차 발효단계(S100) 이전에 전처리단계(S50)를 더 포함할 수 있다.2 to 4, the method of manufacturing a functional gochujang according to the present invention may further include a pretreatment step (S50) before the first fermentation step (S100).
상기 전처리단계(S50)는 죽순을 후 공정에 사용할 수 있도록 죽순을 전처리하거나, 셀레늄을 함유한 인삼을 분쇄하여 인삼분말을 생성하거나, 또는 이들 모두를 진행하는 단계이다.The pretreatment step (S50) is a step of pretreating bamboo shoots so that they can be used in a later process, pulverizing ginseng containing selenium to produce ginseng powder, or both.
이러한 전처리단계(S50)에서는 죽순을 껍질분말과 속대분말로 나누어 사용하도록 전처리를 진행하거나, 죽순을 전체로 사용하도록 전처리를 진행한다. In this pre-treatment step (S50), a pre-treatment is performed to use the bamboo shoots by dividing them into skin powder and cob powder, or to use the bamboo shoots as a whole.
일 실시 양태로서, 본 발명에 따른 전처리단계(S50)는 죽순을 죽순껍질과 죽순속대로 분리하고, 상기 죽순껍질과 죽순속대를 건조, 바람직하게는 열풍건조기에서 40~50℃로 18~30시간동안 건조하며, 건조된 죽순껍질과 죽순속대를 각각 분쇄하여 껍질분말과 속대분말을 생성하는 죽순가공과정을 더 포함할 수 있다. As an embodiment, in the pretreatment step (S50) according to the present invention, the bamboo shoots are separated into bamboo shoots and bamboo shoots, and the bamboo shoots and bamboo shoots are dried, preferably in a hot air dryer for 18 to 30 hours. It is dried during, and may further include a bamboo shoot processing process of pulverizing the dried bamboo shoots and bamboo shoots, respectively, to produce the shell powder and the inner shell powder.
다른 실시 양태로서, 본 발명에 따른 전처리단계(S50)는 세척한 죽순을 열풍건조기에서 40~50℃로 18~30시간동안 건조하고, 건조된 죽순을 40~80℃로 가열하여 죽순에 포함된 떫은맛과 쓴맛을 제거하며, 가열된 죽순을 분쇄하여 죽순분말을 생성하는 죽순가공과정을 더 포함할 수 있다.As another embodiment, in the pretreatment step (S50) according to the present invention, the washed bamboo shoots are dried in a hot air dryer at 40 to 50°C for 18 to 30 hours, and the dried bamboo shoots are heated to 40 to 80°C to be included in the bamboo shoots. It may further include a bamboo shoot processing process of removing astringent taste and bitter taste, and crushing the heated bamboo shoots to produce bamboo shoot powder.
이러한 죽순에는 콜린(Choline), 베타인(Betaine) 등의 특수성분이 함유되어 있어 지방간 예방은 물론 숙취 해소에도 탁월한 효과가 있으며, 식물섬유질로 이루어져 고혈압과 변비이뇨를 완화시키고 콜레스테롤 수치를 억제, 안정시키며, 진해, 해열, 혈액정화에 효능이 있다.Since these bamboo shoots contain special ingredients such as choline and betaine, they are excellent in preventing fatty liver as well as relieving hangovers. Made of plant fiber, it relieves hypertension and constipation diuresis, inhibits and stabilizes cholesterol levels. , Jinhae, antipyretic, blood purification is effective.
또한, 죽순은 5가지 기본식품군 중에서 채소군에 속하는 것으로, 단백질 함량이 높고 섬유질 역시 곡류나 육류에 비해 훨씬 높은 저칼로리 식품 중의 하나이다. 그리고 죽순의 섬유질은 원활한 장의 운동으로 변비를 방지하고 치질 및 대장암 등의 방지 효과와 콜레스테롤의 흡수를 저하시켜 당뇨병, 심장질환 등의 성인병 예방과 치료에도 도움을 준다. In addition, bamboo shoots belong to the vegetable group among the five basic food groups, and are one of the low-calorie foods with high protein content and much higher fiber than grains and meats. In addition, the fiber of bamboo shoots prevents constipation through smooth bowel movement, prevents hemorrhoids and colon cancer, and lowers the absorption of cholesterol, helping to prevent and treat adult diseases such as diabetes and heart disease.
다만, 죽순을 감싸고 있는 죽순껍질은 죽순속대의 양보다 상대적으로 많은 양을 차지하고 있지만, 타닌(tannin) 등의 성분이 포함되어 쓴맛이 발현되기 때문에 일반적인 식품에 이용되지 못하여 버려지고 있다. However, the bamboo shoots surrounding the bamboo shoots occupy a relatively larger amount than the amount of bamboo shoots, but they are discarded because they cannot be used in general foods because they contain ingredients such as tannins to express bitter taste.
한편, 본 발명에 따른 전처리단계(S50)는 도 3과 같이 식물에서 유래한 셀레늄을 인삼과 함께 첨가하기 위해 셀레늄을 함유한 인삼을 분쇄하여 인삼분말을 생성할 수 있다. Meanwhile, in the pretreatment step S50 according to the present invention, ginseng powder containing selenium may be pulverized in order to add selenium derived from a plant together with ginseng as shown in FIG. 3 to generate ginseng powder.
도 5는 본 발명에 따른 전처리단계를 설명하기 위한 순서도이다. 도 5를 참조하면, 상기 전처리단계(S50)는 멸균과정(S52)과 시비과정(S54) 및 분말화과정(S56)을 포함할 수 있다.5 is a flow chart for explaining the pre-processing step according to the present invention. 5, the pretreatment step (S50) may include a sterilization process (S52), a fertilization process (S54), and a powdering process (S56).
상기 멸균과정(S52)은 무기셀레늄 수용액을 멸균 처리하는 과정으로, 인삼에 무기 셀레늄을 공급하기 이전에 멸균기를 통해 무기 셀레늄을 100 내지 130℃로 10분 내지 20분간 멸균 처리한다.The sterilization process (S52) is a process of sterilizing an inorganic selenium aqueous solution, and before supplying inorganic selenium to ginseng, inorganic selenium is sterilized at 100 to 130°C for 10 to 20 minutes.
상기 시비과정(S54)은 인삼이 성장하도록 재배하는 중에 1회 이상, 바람직하게는 1회 내지 4회로 멸균과정을 통과한 무기셀레늄 수용액을 인삼에 시비하는 과정으로, 분무경재배로 재배 중인 인삼의 뿌리에 멸균과정을 통과한 무기셀레늄 수용액을 분무하여 셀레늄의 흡수를 유도한다. 이때, 무기셀레늄 수용액의 분무는 분무경재배장치에 설치된 분무기를 통해 진행한다. The fertilization process (S54) is a process of fertilizing ginseng with an inorganic selenium aqueous solution that has passed the sterilization process at least once, preferably 1 to 4 times during cultivation so that ginseng grows. The absorption of selenium is induced by spraying an inorganic selenium solution that has passed the sterilization process on the root. At this time, the spraying of the inorganic selenium aqueous solution proceeds through a sprayer installed in the spray culture device.
상기 무기셀레늄 수용액으로는 1ppm 내지 10ppm 농도인 무기셀레늄 수용액을 사용할 수 있다. 이때, 인삼에 시비되는 무기셀레늄 수용액의 농도가 1ppm 미만이면 재배된 인삼에 함유된 유기 셀레늄의 양이 증가되지 않는 문제가 발생될 수 있다. 또한, 인삼에 시비되는 무기셀레늄의 농도가 10ppm을 초과하면 인삼의 성장속도가 둔화되는 문제가 발생될 수 있다. As the inorganic selenium aqueous solution, an inorganic selenium aqueous solution having a concentration of 1 ppm to 10 ppm may be used. At this time, if the concentration of the inorganic selenium aqueous solution applied to the ginseng is less than 1 ppm, there may be a problem that the amount of organic selenium contained in the cultivated ginseng is not increased. In addition, when the concentration of inorganic selenium applied to ginseng exceeds 10 ppm, a problem of slowing the growth rate of ginseng may occur.
상기 분말화과정(S56)은 시비과정을 통해 재배된 인삼을 분쇄하여 유기 셀레늄을 함유한 인삼분말을 생성하는 것으로, 고추장의 섭취자가 인삼의 맛을 직접적으로 느끼지 못하도록 재배된 인삼을 300 내지 500 메쉬(mesh)로 분쇄하는 것이 바람직하다. The powdering process (S56) is to produce ginseng powder containing organic selenium by crushing the ginseng grown through the fertilization process, and 300 to 500 mesh of ginseng grown so that consumers of gochujang do not directly feel the taste of ginseng. It is preferable to grind with (mesh).
필요에 따라, 전처리단계(S50)는 시비과정(S54)과 분말화과정(S56) 사이에 건조과정을 더 포함할 수 있다. 이러한 건조과정에서는 인삼을 분말화를 위해 인삼을 함수율 5 내지 10% 이하로 건조한다.If necessary, the pretreatment step (S50) may further include a drying process between the fertilization process (S54) and the powdering process (S56). In this drying process, ginseng is dried to a moisture content of 5 to 10% or less in order to powder ginseng.
본 발명에 따른 기능성 고추장의 제조방법은 1차 발효단계(S100) 이전에 식물유래 셀레늄 생성단계를 더 포함할 수 있다.The method of manufacturing a functional gochujang according to the present invention may further include a plant-derived selenium generation step before the first fermentation step (S100).
상기 셀레늄 생성단계는 식물을 통해 무기 셀레늄을 유기 셀레늄으로 전환시키는 단계로, 무기 셀레늄 주입과정과 배양과정 및 식물성 셀레늄 추출과정을 포함하여 구성된다. 일반적으로 무기 셀레늄은 항산화 작용, 면역작용과 암 예방작용 등에 있어 유기 셀레늄보다 훨씬 효과적이라고 할 수 있으나, 특유의 독성으로 인해 안전하게 섭취하기 어렵다.The selenium generation step is a step of converting inorganic selenium to organic selenium through a plant, and includes an inorganic selenium injection process, a culture process, and a vegetable selenium extraction process. In general, inorganic selenium can be said to be much more effective than organic selenium in antioxidant, immune and cancer prevention effects, but it is difficult to safely consume due to its unique toxicity.
무기 셀레늄을 유기 셀레늄으로 전환하는데 사용하는 식물로는 현미 등의 쌀, 버섯, 브라질너트, 부추, 블루베리, 브로콜리, 호라산 밀(khorasan wheat), 퀴노아(quinoa), 아마란스 등이 있으며, 쌀이나 버섯 또는 쌀 및 버섯을 사용하는 것이 바람직하다. Plants used to convert inorganic selenium into organic selenium include rice such as brown rice, mushrooms, brazil nuts, leeks, blueberries, broccoli, khorasan wheat, quinoa, and amaranth. However, it is preferable to use mushrooms or rice and mushrooms.
상기 무기 셀레늄 주입과정은 식물에 무기 셀레늄을 접종하는 과정으로, 주사기 등을 통해 쌀이나 버섯 등의 식물에 5ppm 내지 100ppm 농도의 무기 셀레늄을 접종하는 것이 바람직하다. 이때, 식물에 접종되는 무기 셀레늄의 농도가 5ppm 미만이면 배양된 식물로부터 추출되는 유기 셀레늄의 양이 식물 자체에 포함된 유기 셀레늄에 비해 증가되지 않는 문제가 발생될 수 있다. 또한, 식물에 접종되는 무기 셀레늄의 농도가 100ppm을 초과하면 적정량의 무기 셀레늄을 접종한 경우보다 유기 셀레늄의 산출양이 감소되고 식물의 성장이 느려지는 문제가 발생될 수 있다.The inorganic selenium injection process is a process of inoculating inorganic selenium into plants, and it is preferable to inoculate inorganic selenium at a concentration of 5ppm to 100ppm into plants such as rice or mushrooms through a syringe. At this time, if the concentration of inorganic selenium inoculated into the plant is less than 5 ppm, there may be a problem that the amount of organic selenium extracted from the cultured plant is not increased compared to the organic selenium contained in the plant itself. In addition, when the concentration of inorganic selenium inoculated to a plant exceeds 100 ppm, the amount of organic selenium produced is reduced and the growth of the plant is slowed compared to the case of inoculating an appropriate amount of inorganic selenium.
상기 배양과정은 무기 셀레늄이 접종된 쌀이나 버섯 등의 식물이 성장하도록 배양하는 과정으로, 인큐베이터 등의 식물 배양장치에 식물별로 성장 조건에 적합한 배양환경을 조성하여 무기 셀레늄이 접종된 식물이 원활히 성장하도록 유도한다.The cultivation process is a process of culturing plants such as rice or mushrooms inoculated with inorganic selenium to grow. Plants inoculated with inorganic selenium are grown smoothly by creating a culture environment suitable for growth conditions for each plant in a plant culture device such as an incubator. Induce them to do.
예컨대, 배양과정은 무기 셀레늄이 접종된 식물이 영지버섯인 경우, 20일 내지 50일 동안 인큐베이터에서 25℃로 진행할 수 있다.For example, the cultivation process may be performed at 25° C. in an incubator for 20 to 50 days when the plant inoculated with inorganic selenium is reishi mushroom.
상기 식물성 셀레늄 추출과정은 배양과정을 통해 배양된 쌀이나 버섯 등의 식물로부터 유기 셀레늄을 추출하는 과정으로, 식물로부터 유기 셀레늄을 추출할 수 있다면 어떠한 추출법을 사용하여도 무방하지만, 바람직하게는 마이크로파 추출법을 사용해 배양된 식물로부터 유기 셀레늄을 추출하는 것이 좋다.The plant selenium extraction process is a process of extracting organic selenium from plants such as rice or mushrooms cultivated through the cultivation process, and any extraction method may be used if organic selenium can be extracted from the plant, but preferably microwave extraction method It is good practice to extract organic selenium from cultured plants.
구체적으로, 식물성 셀레늄 추출과정은 상기 배양과정을 통과한 식물과 메탄올을 혼합하여 혼합물을 생성하고, 상기 혼합물을 마이크로파를 이용해 소정의 조건 하에서 추출물을 추출하며, 원심분리기를 이용해 원심분리한 후 상기 추출물을 제외한 이물질을 여과필터를 사용해 걸러낸다.Specifically, in the plant selenium extraction process, a mixture is produced by mixing the plant and methanol that have passed through the cultivation process, extracting the extract under predetermined conditions using microwaves, and centrifuging the extract using a centrifuge. Filter out foreign matters except for using a filtration filter.
특정 양태로서, 본 발명에 따른 식물성 셀레늄 추출과정에서는 용기에 상기 배양과정을 통과한 식물을 넣고, 40~60% 메탄올을 시료의 1.5 내지 2배(중량비)로 첨가하여 혼합물을 생성한 후 8~15시간을 보낸 다음에 마이크로파를 이용하여 소정의 조건(35℃에서 30분간) 하에서 추출물을 추출하며, 자연 상태로 메탄올을 증발시킨다. 이어서 메탄올이 증발된 혼합물을 원심분리기를 이용하여 10분간 3000 rpm으로 원심분리한 후 여과필터를 사용해 이물질을 걸러낸다.As a specific embodiment, in the vegetable selenium extraction process according to the present invention, the plant that has passed the cultivation process is put in a container, and 40-60% methanol is added in an amount of 1.5 to 2 times (weight ratio) of the sample to produce a mixture, and then 8 to After 15 hours, the extract is extracted under predetermined conditions (30 minutes at 35°C) using microwaves, and methanol is evaporated in a natural state. Subsequently, the mixture from which methanol was evaporated was centrifuged at 3000 rpm for 10 minutes using a centrifuge, and then foreign matter was filtered out using a filtration filter.
필요에 따라, 식물유래 셀레늄 생성단계는 식물에서 추출된 셀레늄을 생성하기 위해서 무기 셀레늄 주입과정 이전에 멸균기를 통해 무기 셀레늄을 100 내지 130℃로 10분 내지 20분간 멸균 처리하는 멸균과정을 더 포함할 수 있다. 이러한 멸균과정은 무기 셀레늄이 쌀이나 버섯 등의 식물 내에서 유기 셀레늄으로 전환되는 과정 중에 세균의 번식을 예방한다.If necessary, the plant-derived selenium generation step further includes a sterilization process of sterilizing inorganic selenium at 100 to 130° C. for 10 to 20 minutes through a sterilizer before the inorganic selenium injection process to generate selenium extracted from the plant. I can. This sterilization process prevents the growth of bacteria during the process of converting inorganic selenium to organic selenium in plants such as rice and mushrooms.
도 1을 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 1차 발효단계(S100)를 포함한다. Referring to Figure 1, the method for manufacturing a functional gochujang according to the present invention includes a first fermentation step (S100).
상기 1차 발효단계(S100)는 콩 메주를 발효과정을 통해 발효시키는 단계로, 콩 메주를 통상의 메주와 동일한 조건에서 발효시킨다. 예를 들면, 메주 발효는 메주를 볏짚으로 묶은 다음 약 1-2 개월 동안 자연발효하거나 발효기에서 30℃ 내지 35℃로 15일 내지 30일 동안 발효하는 방법을 이용한다.The first fermentation step (S100) is a step of fermenting soybean meju through a fermentation process, and fermenting soybean meju under the same conditions as conventional meju. For example, meju fermentation uses a method of tying meju with rice straw and then naturally fermenting for about 1-2 months or fermenting in a fermenter at 30°C to 35°C for 15 to 30 days.
특정 양태로서, 본 발명에 따른 1차 발효단계(S100)는 콩 메주 발효과정 및 죽순속대 발효과정으로 구성될 수 있다.As a specific embodiment, the first fermentation step (S100) according to the present invention may consist of a soybean meju fermentation process and a bamboo shoots fermentation process.
상기 콩 메주 발효과정은 먼저 콩을 물에 담근 후 실온에서 충분히 불린 후에 건져내고, 상기 불린 콩을 물에 넣고 가열하며, 콩이 다 삶아지고 물이 전부 없어지면 삶아진 콩으로 콩 메주를 성형한 후 콩 메주를 자연 발효시키거나 발효기를 통해 발효시킨다.In the soybean meju fermentation process, the soybeans are first soaked in water and then sufficiently soaked at room temperature, then removed, the soaked beans are put in water and heated, and when the beans are all boiled and the water is gone, the soybeans are formed into boiled soybeans, and then soybeans Meju is fermented naturally or through a fermentor.
상기 죽순속대 발효과정은 속대분말과 탄소원을 혼합하여 죽순혼합물을 생성하고, 상기 죽순혼합물을 멸균하며, 상기 죽순혼합물에 발효균을 접종하고 25℃ 내지 40℃의 온도에서 2일 내지 7일 동안 발효시켜 죽순속대 발효물을 생성한다. 이때, 발효시간이 기준치를 벗어나면 발효속도가 느려질 수 있고 원하지 않는 발효 산물이 생겨날 수 있다.In the process of fermenting the bamboo shoots, the bamboo shoots mixture is produced by mixing the stock powder and the carbon source, sterilizing the bamboo shoots mixture, inoculating the fermenting bacteria in the bamboo shoots mixture and fermenting them at a temperature of 25°C to 40°C for 2 to 7 days. Produces fermented bamboo shoots. At this time, if the fermentation time deviates from the reference value, the fermentation rate may be slowed and unwanted fermentation products may be generated.
또한, 탄소원으로는 당업계에 알려진 것을 사용할 수 있는데, 통상은 올리고당, 유당, 포도당, 과당, 설탕, 당밀, 덱스트로스(dextrose), 이들의 혼합물 등이 사용될 것이다. 이러한 탄소원은 의도한 발효시간, 발효정도 등을 고려하여 임의의 범위로 첨가될 수 있다. 예를 들면, 탄소원은 속대분말 100 중량부를 기준으로 1 중량부 내지 20 중량부의 범위로 첨가될 수 있다. 또한, 발효균으로는 젖산균, 효모 및 홍국균 등이 사용될 수 있다. In addition, as the carbon source, those known in the art may be used, and in general, oligosaccharides, lactose, glucose, fructose, sugar, molasses, dextrose, mixtures thereof, and the like will be used. These carbon sources may be added in an arbitrary range in consideration of the intended fermentation time and fermentation degree. For example, the carbon source may be added in the range of 1 part by weight to 20 parts by weight based on 100 parts by weight of the cob powder. In addition, as the fermentation bacteria, lactic acid bacteria, yeast, and honggukgyun may be used.
상기 죽순혼합물의 발효가 완료되면 죽순속대 발효물은 죽순속대의 대부분을 형성하고 있는 단백질과 섬유질이 푹 삭게 되어 무르고, 점성 있는 흐물흐물한 상태로 전환된다. 이러한 흐물흐물한 상태의 죽순혼합물을 걸쭉하게 만들어 죽순발효물을 생성한다.When the fermentation of the bamboo shoot mixture is completed, the fermented product of the bamboo shoots is converted into a soft, viscous and mushy state as proteins and fibers that form most of the bamboo shoots are depleted. The bamboo shoot mixture is thickened to create a fermented bamboo shoot.
도 1 내지 도 4를 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 재료준비단계(S200)를 포함한다. 1 to 4, the method of manufacturing a functional gochujang according to the present invention includes a material preparation step (S200).
상기 재료준비단계(S200)는 1차 발효단계(S100)를 통해 발효된 콩 메주를 분쇄하여 메줏가루를 생성하는 단계로, 메줏가루는 600 내지 700 메쉬로 분쇄하는 것이 바람직하다. The material preparation step (S200) is a step of pulverizing the soybean meju fermented through the first fermentation step (S100) to generate meso powder, and the meso powder is preferably pulverized into 600 to 700 mesh.
필요에 따라, 재료준비단계(S200)는 도 4와 같이 껍질추출물 생성과정을 더 포함할 수 있다. 이러한 껍질추출물 생성과정은 전처리단계(S50)를 통해 생성한 죽순껍질에 발효주정을 혼합하고, 소정의 조건 하에서 죽순껍질과 발효주정의 혼합물로부터 추출물을 추출하며, 상기 추출물을 제외한 이물질을 여과필터를 사용해 걸러내어 죽순껍질 추출물을 생성한다.If necessary, the material preparation step (S200) may further include a process of generating a skin extract as shown in FIG. 4. In the process of generating such bark extract, fermented alcohol is mixed with the bamboo shoots produced through the pretreatment step (S50), and the extract is extracted from the mixture of bamboo shoots and fermented alcohol under predetermined conditions, and foreign substances other than the extract are filtered using a filter. Filter to produce bamboo shoots extract.
상기 발효주정은 곡류나 서류를 원료로 하여 알코올을 발효시킨 조주정(crude alcohol)을 증류한 것으로서, 적절한 발효주정의 알코올 농도는 5 내지 30%이며, 바람직하게는 5%인 것을 사용하는 것이 좋다. 이때, 발효주정의 알코올 농도는 첨가되는 정수로서 조정되며, 발효주정의 함량(즉, 알코올 농도)이 지정된 수치를 벗어나면 추출되는 폴리페놀 함량과 플라보노이드 함량이 낮아지는 문제가 발생될 수 있다.The fermented alcohol is obtained by distilling crude alcohol obtained by fermenting alcohol using cereals or documents as raw materials, and the alcohol concentration of the appropriate fermented alcohol is 5 to 30%, preferably 5%. At this time, the alcohol concentration of the fermented alcohol is adjusted as an added integer, and if the content of the fermented alcohol (ie, alcohol concentration) is out of the specified value, the extracted polyphenol content and the flavonoid content may be lowered.
보다 구체적으로, 껍질추출물 생성과정에서는 죽순껍질과 발효주정의 혼합물을 진공저온농축추출기에 투입하고 2~6시간 동안 죽순껍질의 유효성분을 추출하는 과정을 진행한다. More specifically, in the process of producing the skin extract, a mixture of bamboo shoots and fermented alcohol is put into a vacuum low-temperature concentrated extractor, and the active ingredients of the bamboo shoots are extracted for 2 to 6 hours.
또한, 껍질추출물 생성과정에서는 여과과정이 완료된 죽순껍질 추출물을 회전진공농축기로 50 내지 60℃, 45 내지 55 mbar 조건에서 감압농축하고, 농축물을 동결건조한 후 분쇄하여 분말화된 죽순껍질 추출물을 생성할 수 있다. In addition, in the process of producing the bark extract, the bamboo shoot bark extract after the filtration process is completed under reduced pressure with a rotary vacuum concentrator at 50 to 60°C and 45 to 55 mbar, and the concentrate is freeze-dried and pulverized to produce a powdered bamboo shoot extract. can do.
이러한 죽순껍질은 죽순속대에 비해 추출수율이 월등할 뿐만 아니라 타닌 등의 성분에 의해 쓴맛을 음식물에 부여하므로, 죽순 속대와 달리 추출물을 생성하여 고추장의 제조에 사용한다. 더욱이, 죽순 속대는 불용성 식이섬유를 많이 포함하고 있지만, 죽순 껍질은 플라보노이드 및 폴리페놀과 같은 생리활성 물질이 풍부하게 포함되어 있다.These bamboo shoots have a superior extraction yield compared to bamboo shoots and give bitter taste to foods by ingredients such as tannins, so unlike bamboo shoots, extracts are produced and used in the production of red pepper paste. Moreover, while bamboo shoots contain a lot of insoluble dietary fiber, bamboo shoots shells contain abundant bioactive substances such as flavonoids and polyphenols.
구체적으로, 5%의 발효주정을 기준으로 추출된 죽순껍질 추출물의 총 폴리페놀(5% 주정)의 함량은 약 28 ㎎/g이고, 총 플보노이드 함량은 약 9 ㎎/g이며, 5%의 발효주정을 기준으로 추출된 죽순속대 추출물의 총 폴리페놀의 함량은 약 18 ㎎/g이고, 총 플보노이드 함량은 약 2.3 ㎎/g이므로, 죽순 껍질은 죽순속대 발효물로 처리하는 죽순속대와 달리 추출물로 처리하여 사용한다. Specifically, the content of the total polyphenol (5% alcohol) of the bamboo shoot bark extract extracted based on the 5% fermented alcohol is about 28 mg/g, the total flavonoid content is about 9 mg/g, and 5% The total polyphenol content of the extract of bamboo shoots from fermented alcohol is about 18 mg/g, and the total flavonoid content is about 2.3 mg/g, so the skin of bamboo shoots is different from bamboo shoots that are treated with fermented bamboo shoots. It is used after treatment with an extract.
이와 같이, 본 발명은 불용성 식이섬유가 풍부한 죽순 속대는 발효물로 고추장의 제조에 사용하고, 쓴맛을 나타내어 버려지는 죽순 껍질은 추출물을 추출하여 고추장의 제조에 사용한다.As described above, according to the present invention, bamboo shoots having rich insoluble dietary fiber are fermented and used in the production of red pepper paste, and the extract of the bamboo shoots discarded due to bitter taste is extracted and used for preparing red pepper paste.
아울러, 재료준비단계(S200)는 도 4와 같이 고추장고유의 성상과 맛이 유지될 수 있도록 인삼을 착즙하여 인삼 추출액과 인삼 건더기로 분리하는 인삼손질과정이 더 포함될 수 있다. In addition, the material preparation step (S200) may further include a ginseng care process in which ginseng is juiced and separated into a ginseng extract and ginseng ingredients so that the characteristic and taste of red pepper paste may be maintained as shown in FIG. 4.
이러한 인삼손질과정은 고추장을 섭취하는 섭취자에게 인삼의 강한 맛이 느껴지는 인삼절편이 씹혀지지 않도록 인삼을 인삼 추출액과 인삼 건더기로 분리시킨다. 이를 위해, 인삼손질과정에서는 인삼을 분쇄착즙기에 투입하여 인삼 건더기가 분리된 인삼 추출액을 추출한다. This ginseng care process separates ginseng into ginseng extract and ginseng ingredients so that ginseng slices, which have the strong taste of ginseng, are not chewed by consumers who consume gochujang. To this end, in the ginseng care process, ginseng is added to a crushed juicer to extract the ginseng extract from which the ginseng ingredients are separated.
그리고 인삼손질과정을 통해 인삼으로부터 분리된 인삼 추출액은 분말상이 아니라 액상으로 유지되기 때문에 혼합단계를 통과한 혼합물에 첨가되는 경우 고추장 전체에 균등하게 혼합될 수 있으므로, 용기에서 저장되는 고추장에 곰팡이가 발생되는 것을 억제시켜주는 효과를 제공한다.And since the ginseng extract separated from ginseng through the ginseng care process is kept in a liquid form rather than in a powdery form, if it is added to the mixture that has passed through the mixing step, it can be evenly mixed in the whole gochujang, so mold occurs in the red pepper paste stored in the container. It provides an effect that suppresses the becoming.
여기서, 인삼으로는 분무경으로 재배한 인삼을 사용하는 것이 바람직하다. 이는, 토양인삼보다 재배 기간이 짧고, 가격이 저렴하며, 토양인삼에서 미 검출되는 Rh1이 전체 진세노사이드의 약 17중량%를 포함하고 있기 때문이다.Here, it is preferable to use ginseng grown with a spray mirror as ginseng. This is because the cultivation period is shorter than that of soil ginseng, the price is cheap, and Rh1, which is not detected in soil ginseng, contains about 17% by weight of the total ginsenoside.
도 1 내지 도 4를 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 2차 발효단계(S300)를 포함한다. 1 to 4, the method for manufacturing a functional gochujang according to the present invention includes a second fermentation step (S300).
상기 2차 발효단계(S300)는 재료준비단계(S200)를 통해 준비된 메줏가루, 고두밥, 소금, 물을 혼합하고 교반하여 혼합물을 생성하고, 상기 혼합물을 발효시켜 곡물 발효물을 생성하는 단계이다.The second fermentation step (S300) is a step of mixing and stirring the mezum powder, godubap, salt, and water prepared through the material preparation step (S200) to create a mixture, and fermenting the mixture to produce a grain fermented product.
상기 고두밥은 찹쌀, 보리, 쌀 등의 곡물을 기반으로 제조할 수 있으며, 소금으로는 천일염을 사용할 수 있다. 예컨대, 고두밥은 곡물 100 중량부와 물 200 내지 250 중량부를 혼합한 후 가열하여 제조한다. The godubap may be prepared based on grains such as glutinous rice, barley, and rice, and sea salt may be used as salt. For example, godubap is prepared by mixing 100 parts by weight of grain and 200 to 250 parts by weight of water and heating.
상기 혼합물은 메주 100 중량부를 기준으로 고두밥 200 내지 300 중량부, 소금 35 내지 65 중량부, 및 물 200 내지 400 중량부를 포함하여 구성될 수 있다. 이때, 혼합물에는 메주 100 중량부를 기준으로 엿기름 50 내지 60 중량부, 물엿 50 내지 60 중량부가 더 포함될 수도 있다. The mixture may include 200 to 300 parts by weight of godubap, 35 to 65 parts by weight of salt, and 200 to 400 parts by weight of water based on 100 parts by weight of meju. In this case, the mixture may further contain 50 to 60 parts by weight of malt and 50 to 60 parts by weight of starch syrup based on 100 parts by weight of meju.
이때, 물이 200 중량부 미만으로 혼합되면, 고추장의 염분이 높아져 짠맛이 강해질 뿐만 아니라 저염식 식단을 선호하는 트랜드에 반하여 기호성이 떨어지는 문제가 발생된다. 그리고 물이 400 중량부를 초과하여 혼합되면, 숙성기간이 늘어나는 문제가 발생될 수 있다. At this time, when the water is mixed in less than 200 parts by weight, the salt content of the red pepper paste increases and the saltiness becomes strong, and there arises a problem in that palatability is inferior to the trend favoring a low-salt diet. In addition, when water is mixed in excess of 400 parts by weight, a problem of lengthening the aging period may occur.
보다 구체적으로, 2차 발효단계(S300)에서는 메줏가루, 고두밥, 소금, 물이 혼합된 혼합물을 교반한 후 20℃ 내지 35℃에서 18시간 내지 48시간 동안 발효시켜 곡물 발효물을 생성한다. 이러한 곡물 발효물은 발효과정을 통해 고두밥이 삭기 때문에 입자가 작아지며, 걸쭉한 상태로 변환된다.More specifically, in the second fermentation step (S300), a mixture of meso powder, godubap, salt, and water is stirred and then fermented at 20°C to 35°C for 18 to 48 hours to generate a grain fermented product. The grain fermented product is converted into a thickened state because the grains of the fermented grain are thinned through the fermentation process.
도 1 내지 도 4를 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 혼합단계(S400)를 포함한다. 1 to 4, the method of manufacturing a functional gochujang according to the present invention includes a mixing step (S400).
상기 혼합단계(S400)는 2차 발효단계(S300)를 통해 생성된 곡물 발효물에 고춧가루, 셀레늄, 아연을 첨가하고 교반하여 혼합물을 생성하는 단계로, 상기 셀레늄은 셀레늄을 함유한 인삼분말로 첨가되거나, 식물에서 추출된 셀레늄으로 첨가될 수 있다.The mixing step (S400) is a step of adding red pepper powder, selenium, and zinc to the fermented grain produced through the second fermentation step (S300) and stirring to create a mixture, and the selenium is added as ginseng powder containing selenium. Alternatively, it can be added as selenium extracted from plants.
보다 구체적으로, 혼합단계(S400)에서는 곡물 발효물 100 중량부를 기준으로 인삼분말 0.05 내지 0.5 중량부가 첨가될 수 있다. 이때, 인삼분말이 0.05 중량부 미만이면 인삼이 갖고 있는 효능이 고추장에 나타나기 어렵고, 인삼이 0.5 중량부를 초과하면 비경제적일 뿐 아니라 섭취자에게 인삼의 쓴맛이 느껴지는 문제가 발생될 수 있다. More specifically, in the mixing step (S400), 0.05 to 0.5 parts by weight of ginseng powder may be added based on 100 parts by weight of the fermented grain. At this time, if the ginseng powder is less than 0.05 parts by weight, the efficacy of the ginseng is difficult to appear in the gochujang, and if the ginseng exceeds 0.5 parts by weight, it is uneconomical and may cause a problem in which the bitter taste of ginseng is felt by the intaker.
필요에 따라, 혼합단계(S400)에서 혼합물을 생성하는 셀레늄으로는 셀레늄 나노 콜로이드를 사용하며, 혼합단계(S400)에서 혼합물을 생성하는 아연으로는 아연 나노 콜로이드를 사용할 수 있다. 이러한 셀레늄 나노 콜로이드는 일반적인 셀레늄에 비해 입자크기가 현저히 감소되기 때문에 섭취자의 체내 흡수율이 향상되는 효과를 제공하며, 아연 나노 콜로이드는 일반적인 아연에 비해 입자크기가 현저히 감소되기 때문에 섭취자의 체내 흡수율이 향상되는 효과를 제공한다.If necessary, selenium nanocolloids may be used as selenium to generate the mixture in the mixing step (S400), and zinc nanocolloids may be used as zinc to generate the mixture in the mixing step (S400). These selenium nanocolloids provide the effect of improving the absorption rate in the body of the ingestor because the particle size is significantly reduced compared to general selenium, and because the particle size of zinc nanocolloids is significantly reduced compared to general zinc, the absorption rate in the body of the intaker is improved. Provides an effect.
또한, 상기 셀레늄 나노 콜로이드로는 셀레늄과 가용화제의 혼합물을 열용융 압출기로 압출하여 생성된 셀레늄 나노 콜로이드를 사용하는 것이 바람직하다. 이때, 가용화제로는 폴리에틸렌글리콜, 폴리비닐카프로락탐, 폴리비닐아세테이트, 또는 이들의 혼합물을 사용할 수 있다. 또한, 열용융 압출기의 배럴 온도는 50~60℃이고, 열용융 압출기의 스크류 속도는 130~180rpm이며, 열용융 압출기의 압출 속도는 40~50g/min으로 진행될 수 있다. 아울러, 셀레늄 나노 콜로이드로의 크기는 50~500㎚로 형성될 수 있다. 이러한 셀레늄 나노 콜로이드는 일반적인 셀레늄에 비해 입자크기가 현저히 감소되기 때문에 섭취자의 체내 흡수율이 향상되는 효과를 제공한다.In addition, as the selenium nanocolloid, it is preferable to use a selenium nanocolloid produced by extruding a mixture of selenium and a solubilizing agent with a hot melt extruder. At this time, polyethylene glycol, polyvinyl caprolactam, polyvinyl acetate, or a mixture thereof may be used as the solubilizing agent. In addition, the barrel temperature of the hot-melt extruder is 50 ~ 60 ℃, the screw speed of the hot-melt extruder is 130 ~ 180rpm, the extrusion speed of the hot-melt extruder may proceed at 40 ~ 50g / min. In addition, the size of the selenium nano colloid may be 50 to 500 nm. These selenium nanocolloids provide an effect of improving the absorption rate in the body of the ingestor because the particle size is significantly reduced compared to general selenium.
아울러, 상기 아연 나노 콜로이드로는 아연과 가용화제의 혼합물을 열용융 압출기로 압출하여 생성된 아연 나노 콜로이드를 사용하는 것이 바람직하다. 이때, 가용화제로는 폴리에틸렌글리콜, 폴리비닐카프로락탐, 폴리비닐아세테이트, 또는 이들의 혼합물을 사용할 수 있다. 또한, 열용융 압출기의 배럴 온도는 50~60℃이고, 열용융 압출기의 스크류 속도는 180~220rpm이며, 열용융 압출기의 압출 속도는 45~55g/min으로 진행될 수 있다. 아울러, 아연 나노 콜로이드로의 크기는 50~500㎚로 형성될 수 있다.In addition, as the zinc nano colloid, it is preferable to use a zinc nano colloid produced by extruding a mixture of zinc and a solubilizing agent with a hot melting extruder. At this time, polyethylene glycol, polyvinyl caprolactam, polyvinyl acetate, or a mixture thereof may be used as the solubilizing agent. In addition, the barrel temperature of the hot-melt extruder is 50 ~ 60 ℃, the screw speed of the hot-melt extruder is 180 ~ 220rpm, the extrusion speed of the hot-melt extruder may proceed at 45 ~ 55g / min. In addition, the size of the zinc nanocolloid may be 50 to 500 nm.
제1 실시 양태로서, 본 발명에 따른 혼합단계(S400)에서는 도 1과 같이 곡물 발효물에 고춧가루, 아연, 식물에서 추출된 셀레늄(식물유래 셀레늄)을 첨가하고 혼합하여 혼합물을 생성한다. 이때, 혼합단계(S400)에서는 곡물 발효물 100 중량부를 기준으로 고춧가루 10 내지 25 중량부, 아연 0.01 내지 0.1 중량부, 식물에서 추출된 셀레늄 0.0005 내지 0.002 중량부를 혼합하여 혼합물을 생성한다.As a first embodiment, in the mixing step (S400) according to the present invention, red pepper powder, zinc, and selenium extracted from plants (plant-derived selenium) are added to the fermented grain as shown in FIG. 1 and mixed to create a mixture. At this time, in the mixing step (S400), 10 to 25 parts by weight of red pepper powder, 0.01 to 0.1 parts by weight of zinc, and 0.0005 to 0.002 parts by weight of selenium extracted from the plant are mixed to produce a mixture based on 100 parts by weight of the fermented grain.
제2 실시 양태로서, 본 발명에 따른 혼합단계(S400)에서는 도 2와 같이 곡물 발효물에 죽순속대 발효과정을 통해 생성된 죽순속대 발효물, 고춧가루, 아연, 식물에서 추출된 셀레늄을 첨가하고 혼합하여 혼합물을 생성한다. 이때, 혼합단계(S400)에서는 곡물 발효물 100 중량부를 기준으로 죽순속대 발효물 0.1 내지 5 중량부, 고춧가루 10 내지 25 중량부, 아연 0.01 내지 0.1 중량부, 식물에서 추출된 셀레늄 0.0005 내지 0.002 중량부를 혼합하여 혼합물을 생성한다.As a second embodiment, in the mixing step (S400) according to the present invention, fermented bamboo shoots, red pepper powder, zinc, and selenium extracted from plants are added to the fermented grains as shown in FIG. To form a mixture. At this time, in the mixing step (S400), based on 100 parts by weight of fermented grain, 0.1 to 5 parts by weight of fermented bamboo shoots, 10 to 25 parts by weight of red pepper powder, 0.01 to 0.1 parts by weight of zinc, 0.0005 to 0.002 parts by weight of selenium extracted from plants Mix to form a mixture.
재3 실시 양태로서, 본 발명에 따른 혼합단계(S400)에서는 도 3과 같이 곡물 발효물에 셀레늄을 함유한 인삼분말, 고춧가루, 아연을 첨가하고 혼합하여 혼합물을 생성한다. 이때, 혼합단계(S400)에서는 곡물 발효물 100 중량부를 기준으로 인삼분말 0.05 내지 0.5 중량부, 고춧가루 10 내지 25 중량부, 아연 0.01 내지 0.1 중량부를 혼합하여 혼합물을 생성한다.As a third embodiment, in the mixing step (S400) according to the present invention, ginseng powder containing selenium, red pepper powder, and zinc are added to the fermented grain as shown in FIG. 3 and mixed to form a mixture. At this time, in the mixing step (S400), 0.05 to 0.5 parts by weight of ginseng powder, 10 to 25 parts by weight of red pepper powder, and 0.01 to 0.1 parts by weight of zinc are mixed to form a mixture based on 100 parts by weight of fermented grain.
재4 실시 양태로서, 본 발명에 따른 혼합단계(S400)에서는 도 4와 같이 곡물 발효물에 죽순속대 발효과정을 통해 생성된 죽순속대 발효물, 고춧가루, 아연, 식물에서 추출된 셀레늄, 죽순껍질 추출물, 인삼 추출액, 인삼 건더기를 첨가하고 혼합하여 혼합물을 생성한다. 이때, 혼합단계(S400)에서는 곡물 발효물 100 중량부를 기준으로 죽순속대 발효물 0.1 내지 5 중량부, 고춧가루 10 내지 25 중량부, 아연 0.01 내지 0.1 중량부, 식물에서 추출된 셀레늄 0.0005 내지 0.002 중량부, 죽순껍질 추출물 0.5 내지 5 중량부, 인삼 추출액 및 인삼 건더기 0.05 내지 0.7 중량부를 혼합하여 혼합물을 생성한다.As a fourth embodiment, in the mixing step (S400) according to the present invention, fermented bamboo shoots, red pepper powder, zinc, selenium extracted from plants, and bamboo shoots shell extracts generated through the fermentation process of bamboo shoots in grain fermentation as shown in FIG. , Ginseng extract, and ginseng ingredients are added and mixed to form a mixture. At this time, in the mixing step (S400), based on 100 parts by weight of fermented grain, 0.1 to 5 parts by weight of fermented bamboo shoots, 10 to 25 parts by weight of red pepper powder, 0.01 to 0.1 parts by weight of zinc, 0.0005 to 0.002 parts by weight of selenium extracted from plants , 0.5 to 5 parts by weight of bamboo shoots extract, ginseng extract and 0.05 to 0.7 parts by weight of ginseng ingredients are mixed to form a mixture.
필요에 따라, 혼합단계(S400)에서는 전술한 제2 실시 양태와 제4 실시 양태에서 죽순속대 발효과정을 통해 생성된 죽순속대 발효물 및 죽순껍질 추출물 대신 전술한 전처리단계(S50)를 통해 가열 처리된 죽순분말을 사용할 수도 있다. 이때, 죽순분말은 곡물 발효물 100 중량부를 기준으로 0.3 내지 5 중량부가 혼합될 수 있다.If necessary, in the mixing step (S400), heat treatment through the above-described pretreatment step (S50) instead of the fermented bamboo shoots and bamboo shoots peel extract generated through the fermentation process of bamboo shoots in the second and fourth embodiments described above. You can also use the prepared bamboo shoot powder. At this time, the bamboo shoot powder may be mixed with 0.3 to 5 parts by weight based on 100 parts by weight of fermented grain.
도 1 내지 도 4를 참조하면, 본 발명에 따른 기능성 고추장의 제조방법은 숙성단계(S500)를 더 포함할 수 있다. 1 to 4, the method of manufacturing a functional gochujang according to the present invention may further include a aging step (S500).
상기 숙성단계(S500)는 혼합단계(S400)를 통해 생성한 혼합물을 숙성시켜 고추장을 만드는 단계로, 27 내지 33℃로 2 내지 4주 동안 숙성시킨다. 이때, 상대습도는 65 내지 80%의 범위로 지정된다.The aging step (S500) is a step of making gochujang by aging the mixture produced through the mixing step (S400), and aging at 27 to 33°C for 2 to 4 weeks. At this time, the relative humidity is specified in the range of 65 to 80%.
일 실시 양태로서, 본 단계(S500)에서는 혼합물을 30℃의 온도에서 65%의 상대습도로 21일간 숙성시켜 고추장을 생성한다.As an exemplary embodiment, in this step (S500), the mixture is aged for 21 days at a temperature of 30° C. and a relative humidity of 65% to produce red pepper paste.
다른 실시 양태로서, 본 단계(S500)에서는 혼합물을 30℃의 온도에서 80%의 상대습도로 16일간 숙성시켜 고추장을 생성한다.As another embodiment, in this step (S500), the mixture is aged for 16 days at a temperature of 30° C. and a relative humidity of 80% to produce red pepper paste.
이상에서 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당 기술분야의 숙련된 당업자는 하기의 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위 내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.Although described with reference to the preferred embodiments of the present invention above, those skilled in the art will be able to variously modify and change the present invention within the scope not departing from the spirit and scope of the present invention described in the following claims. You will understand that you can.
Claims (7)
콩 메주를 발효시키며, 상기 속대분말과 탄소원의 죽순혼합물을 멸균하고, 상기 죽순혼합물에 발효균을 접종하고 발효시켜 죽순속대 발효물을 생성하는 1차 발효단계;
발효된 콩 메주를 건조 및 분쇄하여 메줏가루를 생성하는 재료준비단계;
상기 메줏가루, 고두밥, 소금, 물을 혼합하고 교반하여 생성된 혼합물을 발효시켜 곡물 발효물을 생성하는 2차 발효단계; 및
상기 곡물 발효물에 상기 죽순속대 발효물, 고춧가루, 셀레늄, 아연을 첨가하고 교반하여 혼합물을 생성하는 혼합단계를 포함하는 기능성 고추장의 제조방법.A pretreatment step of separating bamboo shoots into bamboo shoots and bamboo shoots, drying the bamboo shoots and bamboo shoots, and pulverizing the dried bamboo shoots and bamboo shoots, respectively, to produce shell powder and inner shell powder;
A first fermentation step of fermenting soybean meju, sterilizing the bamboo shoot mixture of the soybean meal and carbon source, and inoculating and fermenting the bamboo shoot mixture with fermentation bacteria to produce a bamboo shoots fermented product;
Material preparation step of drying and pulverizing the fermented soybean meju to produce meso powder;
A second fermentation step of fermenting the resulting mixture by mixing and stirring the meso powder, godubap, salt, and water to produce a grain fermented product; And
A method for producing a functional gochujang comprising a mixing step of adding and stirring the fermented bamboo shoots, red pepper powder, selenium, and zinc to the fermented grains to create a mixture.
상기 재료준비단계는 상기 죽순껍질과 발효주정을 혼합하고 추출 및 여과하여 죽순껍질 추출물을 생성하며,
상기 혼합단계는 상기 죽순껍질 추출물이 포함된 혼합물을 생성하는 것을 특징으로 하는 기능성 고추장의 제조방법. The method of claim 1,
In the material preparation step, the bamboo shoot shell and fermented alcohol are mixed, extracted and filtered to produce a bamboo shoot shell extract,
The mixing step is a method for producing a functional gochujang, characterized in that to generate a mixture containing the bamboo shoot peel extract.
상기 셀레늄은 셀레늄 나노 콜로이드이고, 상기 아연은 아연 나노 콜로이드인 것을 특징으로 하는 기능성 고추장의 제조방법. The method of claim 1,
The selenium is a selenium nanocolloid, and the zinc is a method of producing a functional gochujang, characterized in that the zinc nanocolloid.
상기 전처리단계는 셀레늄을 함유한 인삼을 분쇄하여 인삼분말을 생성하며,
상기 혼합단계는 상기 인삼분말이 포함된 혼합물을 생성하는 것을 특징으로 하는 기능성 고추장의 제조방법. The method of claim 1,
In the pretreatment step, ginseng containing selenium is pulverized to produce ginseng powder,
The mixing step is a method for producing a functional gochujang, characterized in that to produce a mixture containing the ginseng powder.
무기셀레늄 수용액을 멸균 처리하는 멸균과정과, 인삼이 성장하도록 분무경재배로 인삼을 재배하면서 무기셀레늄 수용액을 1회 내지 5회로 인삼의 뿌리에 시비하는 시비과정, 및 재배된 인삼을 분쇄하여 셀레늄을 함유한 인삼분말을 생성하는 분말화과정이 포함된 것을 특징으로 하는 기능성 고추장의 제조방법. The method of claim 5, wherein the pretreatment step
The sterilization process of sterilizing the inorganic selenium aqueous solution, the fertilization process of fertilizing the inorganic selenium aqueous solution to the roots of ginseng once to 5 times while cultivating ginseng by spraying so that the ginseng grows, and selenium by crushing the grown ginseng A method for producing a functional gochujang, characterized in that it includes a powdering process to generate the contained ginseng powder.
상기 재료준비단계는 상기 죽순껍질과 발효주정을 혼합하고 추출 및 여과하여 죽순껍질 추출물을 생성하며,
상기 혼합단계는 상기 죽순껍질 추출물이 포함된 혼합물을 생성하는 것을 특징으로 하는 기능성 고추장의 제조방법.The method of claim 5,
In the material preparation step, the bamboo shoot shell and fermented alcohol are mixed, extracted and filtered to produce a bamboo shoot shell extract,
The mixing step is a method for producing a functional gochujang, characterized in that to generate a mixture containing the bamboo shoot peel extract.
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