KR102146563B1 - PVC sheet And Preparing method thereof - Google Patents

PVC sheet And Preparing method thereof Download PDF

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KR102146563B1
KR102146563B1 KR1020190047184A KR20190047184A KR102146563B1 KR 102146563 B1 KR102146563 B1 KR 102146563B1 KR 1020190047184 A KR1020190047184 A KR 1020190047184A KR 20190047184 A KR20190047184 A KR 20190047184A KR 102146563 B1 KR102146563 B1 KR 102146563B1
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pvc
parts
weight
sheet
composition
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이인태
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주식회사 우디스
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
    • B29C59/022Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2027/00Use of polyvinylhalogenides or derivatives thereof as moulding material
    • B29K2027/06PVC, i.e. polyvinylchloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/085Copper
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium

Abstract

The present invention relates to a PVC sheet that can be used as an indoor finishing material and a method of manufacturing the same. More particularly, the present invention contains a PVC resin, a plasticizer, a stabilizer, a colorant, Al_2O_3 and Cu, and thus is resistant to friction, is resistant to scratches, and has excellent antibacterial activity against microorganisms and harmful bacteria. The PVC sheet of the present invention is particularly suitable as a finishing material for doors or windows of public institutions such as schools, where students with high activity and not fully formed immunity are the main users.

Description

내마모성이 우수하고 항균 및 탈취 기능이 있는 PVC 시트 및 이의 제조 방법{PVC sheet And Preparing method thereof}PVC sheet having excellent abrasion resistance and antibacterial and deodorizing function, and manufacturing method thereof {PVC sheet And Preparing method thereof}

본 발명은 실내외의 창틀, 문, 벽, 바닥 등에 마감재로 사용되는 PVC 시트에 관한 것이다.The present invention relates to a PVC sheet used as a finishing material for window frames, doors, walls, floors, etc. indoors and outdoors.

실내외 창틀이나 문, 또는 벽에 가공 목재를 사용하는 경우 내구성을 높이고 원목 느낌을 내기 위해 마감재로서 나무결이 인쇄된 폴리염화비닐(이하 PVC) 시트가 사용되고 있다. PVC 시트는 가격이 저렴하고 사용이 편리하여 마감재, 바닥재, 벽지 등 다양한 용도로 사용되고 있으나 물과 열, 마찰에 약하여 내구성이 떨어지고 표면이 얇아 스크래치가 쉽게 생기는 문제점이 있다.When processed wood is used for indoor or outdoor window frames, doors, or walls, polyvinyl chloride (PVC) sheets with wood grain printed as a finishing material are used as a finishing material to increase durability and give a solid wood feel. PVC sheet is used for various purposes such as finishing material, flooring material, wallpaper, etc. because it is inexpensive and convenient to use, but it is weak against water, heat, and friction, so its durability is low, and there is a problem that scratches are easily generated due to its thin surface.

특히 학교와 같은 공공기관은 이용자가 많고 학교에 설치된 신발장, 문, 창문 등은 활동성이 높은 학생들이 주사용자이기 때문에 일반 가정이나 사무실보다 쉽게 닳아 마모되어 교체 주기가 짧아지고 스크래치가 생긴 부분에 유해균이 서식하게 되어 면역력이 약한 어린이나 학생, 노약자들은 위험에 노출되게 된다.In particular, public institutions such as schools have a large number of users, and the shoes racks, doors, and windows installed in schools are the main users, so they wear out more easily than ordinary homes and offices, reducing the replacement cycle and causing harmful bacteria to occur in scratched areas. As a result, children, students, and the elderly with weak immunity are exposed to danger.

이러한 문제점을 해결하기 위해, 대한민국 등록실용신안 제20-0304659호는 PVC 시트에 은 나노입자를 도입하는 것으로서 입경 1~10 nm의 은 나노 입자가 분산된 용액을 PVC 시트에 코팅하는 기술이 개시되어 있다. 그러나 전술한 특허에서 은 나노 입자는 고가이기 때문에 PVC 시트 비용을 상승 시키는 원인이 될 수 있고 PVC 수지와의 상호작용이 강하지 않아 기계적 물성이 저하되고 내구성이 약하며 내마모성, 내스크래치성도 부족한 문제점이 있다. In order to solve this problem, Korean Utility Model No. 20-0304659 introduces silver nanoparticles into a PVC sheet, and a technology for coating a solution in which silver nanoparticles having a particle diameter of 1-10 nm is dispersed on a PVC sheet is disclosed. have. However, in the aforementioned patent, silver nanoparticles are expensive, so they may cause an increase in the cost of the PVC sheet, and the interaction with the PVC resin is not strong, so mechanical properties are deteriorated, durability is weak, and abrasion resistance and scratch resistance are also insufficient.

잦은 마찰에도 쉽게 마모되지 않고 내구성, 내스크래치성, 강도가 우수하며 미생물의 증식을 억제하고 불활성 능력이 뛰어난 PVC 시트를 제공하는 데에 있다.It is to provide a PVC sheet that does not wear easily even with frequent friction, has excellent durability, scratch resistance, and strength, inhibits the growth of microorganisms and has excellent inert ability.

본 발명의 일 측면에 따른 실내 마감재로 이용 가능한 PVC 시트는 PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 포함한다.The PVC sheet usable as an indoor finishing material according to an aspect of the present invention includes a PVC resin, a plasticizer, a stabilizer, a colorant, Al 2 O 3 and Cu.

PVC 수지 100 중량부에 대하여 Al2O3 는 12~18 중량부, Cu 는 12~18 중량부, 가소제 15~25 중량부, 안정제 3~6 중량부, 착색제 0.1~2 중량부로 포함한다.Based on 100 parts by weight of the PVC resin, Al 2 O 3 contains 12 to 18 parts by weight, Cu 12 to 18 parts by weight, 15 to 25 parts by weight of a plasticizer, 3 to 6 parts by weight of a stabilizer, and 0.1 to 2 parts by weight of a colorant.

본 발명의 PVC 시트의 제조 방법은 PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 교반기에 투입하고 90~120 ℃에서 3~15분 동안 1000~1500 rpm로 교반하여 PVC 조성물을 얻는 교반 단계, 얻어진 PVC 조성물을 30~50 ℃로 냉각 시키는 1차 냉각 단계, 냉각된 PVC 조성물을 150~200 ℃로 가열함으로써 용융 시키는 용융 단계, 용융된 PVC 조성물을 140~160 ℃에서 교반함으로써 균일하게 하는 1차 혼련 단계, 1차 혼련된 PVC 조성물을 150~170 ℃에서 교반함으로써 균일하게 하는 2차 혼련 단계, 2차 혼련된 PVC 조성물을 메쉬망에 걸러냄으로써 불순물을 제거하는 불순물 제거 단계, 불순물이 제거된 PVC 조성물을 압연 및 연신 시켜 PVC 시트로 성형하는 성형 단계, 성형된 PVC 시트를 건조 후 엠보싱 장치에 통과시켜 무늬를 형성하는 엠보싱 단계 및 엠보싱 장치를 통과한 PVC 시트를 상온에서 냉각 시키는 2차 냉각 단계를 포함한다.The manufacturing method of the PVC sheet of the present invention is to obtain a PVC composition by putting PVC resin, plasticizer, stabilizer, colorant, Al 2 O 3 and Cu into a stirrer and stirring at 1000 to 1500 rpm for 3 to 15 minutes at 90 to 120 °C. Stirring step, the primary cooling step of cooling the obtained PVC composition to 30 ~ 50 ℃, melting step of melting the cooled PVC composition by heating it to 150 ~ 200 ℃, uniformly by stirring the melted PVC composition at 140 ~ 160 ℃ The first kneading step, the second kneading step in which the first kneaded PVC composition is stirred at 150 to 170°C, and the second kneading step in which the second kneaded PVC composition is filtered through a mesh net to remove impurities, The molding step of forming a PVC sheet by rolling and stretching the removed PVC composition, the embossing step of forming a pattern by passing the formed PVC sheet through an embossing device after drying, and the second cooling the PVC sheet that has passed through the embossing device at room temperature. And a cooling step.

본 발명의 PVC 시트는 PVC 수지에 대하여 가소제, 안정제, 착색제와 Al2O3 및 Cu를 첨가함으로써 마찰에 잘 견디고 스크래치에 강하며 미생물, 유해균에 대한 항균 활성이 있다.The PVC sheet of the present invention has antimicrobial activity against microorganisms and harmful bacteria by adding plasticizers, stabilizers, colorants, Al 2 O 3 and Cu to the PVC resin, so as to withstand friction, scratch resistance, and antibacterial activity.

본 발명의 PVC 시트는 PVC 수지 100 중량부에 대하여 Al2O3 는 12~18 중량부로 포함함으로써 PVC 시트의 내마모성, 내스크래치성은 향상되고 유연성이 우수하다. The PVC sheet of the present invention contains 12 to 18 parts by weight of Al 2 O 3 based on 100 parts by weight of the PVC resin, so that the abrasion resistance and scratch resistance of the PVC sheet are improved and the flexibility is excellent.

본 발명의 PVC 시트는 PVC 수지 100 중량부에 대하여 Cu 는 12~18 중량부로 포함함으로써 은 입자와 견줄만한 항균 활성이 있고 고온,고습에서도 항균 활성이 유지될 수 있다.The PVC sheet of the present invention contains 12 to 18 parts by weight of Cu based on 100 parts by weight of the PVC resin, so that it has antibacterial activity comparable to that of silver particles, and the antibacterial activity can be maintained even at high temperatures and high humidity.

PVC 수지 100 중량부에 대하여 가소제 15~25 중량부, 안정제 3~6 중량부, 착색제 0.1~2 중량부로 포함함으로써 PVC 수지의 가공성을 향상 시켜 PVC 수지의 열분해 없이 시트 형태로 성형하여 PVC 시트를 제조할 수 있다.By including 15 to 25 parts by weight of a plasticizer, 3 to 6 parts by weight of a stabilizer, and 0.1 to 2 parts by weight of a colorant based on 100 parts by weight of the PVC resin, the processability of the PVC resin is improved. can do.

PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 교반기에 투입하고 90~120 ℃에서 3~15분 동안 1000~1500 rpm로 교반하여 PVC 조성물을 얻는 교반 단계, 얻어진 PVC 조성물을 30~50 ℃로 냉각 시키는 1차 냉각 단계, 냉각된 PVC 조성물을 150~200 ℃로 가열함으로써 용융 시키는 용융 단계, 용융된 PVC 조성물을 140~160 ℃에서 교반함으로써 균일하게 하는 1차 혼련 단계, 1차 혼련된 PVC 조성물을 150~170 ℃에서 교반함으로써 균일하게 하는 2차 혼련 단계, 2차 혼련된 PVC 조성물을 메쉬망에 걸러냄으로써 불순물을 제거하는 불순물 제거 단계, 불순물이 제거된 PVC 조성물을 압연 및 연신 시켜 PVC 시트로 성형하는 성형 단계, 성형된 PVC 시트를 건조 후 엠보싱 장치에 통과시켜 무늬를 형성하는 엠보싱 단계 및 엠보싱 장치를 통과한 PVC 시트를 상온에서 냉각 시키는 2차 냉각 단계를 포함함으로써 내마모성, 내스크레치성이 우수하고 항균활성이 뛰어한 PVC 시트를 제조할 수 있다.A stirring step to obtain a PVC composition by adding PVC resin, plasticizer, stabilizer, colorant, Al 2 O 3 and Cu to a stirrer and stirring at 1000 to 1500 rpm for 3 to 15 minutes at 90 to 120 ℃, the PVC composition obtained from 30 to The first cooling step of cooling to 50 ℃, the melting step of melting the cooled PVC composition by heating it to 150 ~ 200 ℃, the first kneading step of homogenizing the molten PVC composition by stirring at 140 ~ 160 ℃, the first kneading The secondary kneading step in which the resulting PVC composition is stirred at 150 ~ 170 ℃ uniformly, the impurity removal step in which impurities are removed by filtering the secondary-kneaded PVC composition through a mesh network, and the PVC composition from which the impurities have been removed is rolled and stretched. Abrasion resistance and scratch resistance by including a molding step of forming a PVC sheet, an embossing step of forming a pattern by passing the formed PVC sheet through an embossing device after drying, and a secondary cooling step of cooling the PVC sheet that has passed through the embossing device at room temperature. It is possible to manufacture a PVC sheet with excellent properties and excellent antibacterial activity.

도 1은 본 발명의 일 측면에 따라 제조된 PVC 시트의 600배 확대 사진이다.
도 2는 본 발명의 일 측면에 따른 PVC 시트의 제조 방법의 흐름도이다.
1 is a 600-fold enlarged photograph of a PVC sheet manufactured according to an aspect of the present invention.
2 is a flow chart of a method of manufacturing a PVC sheet according to an aspect of the present invention.

이하에서 설명되는 본 발명은 실내외의 창틀, 문, 벽, 바닥 등에 마감재로 사용되는 PVC 시트에 관한 것이다.The present invention described below relates to a PVC sheet used as a finishing material for window frames, doors, walls, floors, etc. indoors and outdoors.

본 발명에 따른 PVC 시트는 PVC 수지를 주성분으로 하여 가소제, 안정제, 착색제와 Al2O3 및 Cu를 포함한다. 이하에서는 PVC 수지, 가소제, 안정제, 착색제와 Al2O3 및 Cu로 이루어진 조성물을 간략히 모두 “PVC 조성물”이라 칭한다.The PVC sheet according to the present invention contains a plasticizer, a stabilizer, a colorant, and Al 2 O 3 and Cu based on a PVC resin. Hereinafter, a composition consisting of a PVC resin, a plasticizer, a stabilizer, a colorant, and Al 2 O 3 and Cu is simply referred to as a “PVC composition”.

PVC 수지는 폴리염화비닐(Polyvinyl Chloride)로 이루어진 열가소성 플라스틱이며 5대 범용수지 중의 하나로서 광범위한 이용성과 탁월한 내구성 그리고 저렴한 가격으로 인하여 그 사용량이 매년 증가하고 있다. 다만 열에는 약한 단점이 있는데, 200 ℃ 이상에서 열분해 되면서 유해물질인 HCl을 방출한다. 본 발명에서 PVC 수지는 시트로 가공하는 과정에서 고온,고압을 가하고 용융을 거치기 때문에 열분해 되지 않도록 주의한다.PVC resin is a thermoplastic plastic made of polyvinyl chloride and is one of the five general-purpose resins, and its usage is increasing every year due to its wide availability, excellent durability, and low price. However, there is a weak disadvantage in heat, and when it is pyrolyzed above 200 ℃, it releases HCl, a harmful substance. In the present invention, the PVC resin is subjected to high temperature and high pressure in the process of processing into a sheet and undergoes melting, so be careful not to be thermally decomposed.

본 발명에서 사용하는 PVC 수지는 중합도 800~1200가 바람직하다. 중합도가 800 미만이면 내수성, 내산성, 내알칼리성 등 물성이 낮아지게 되고 중합도가 1200 초과이면 가공성이 저하되는 문제가 있으므로 본 발명에서 제시한 범위에 유의하여 중합도를 조절한다.The PVC resin used in the present invention preferably has a polymerization degree of 800 to 1200. If the degree of polymerization is less than 800, physical properties such as water resistance, acid resistance, and alkali resistance are lowered, and if the degree of polymerization is more than 1200, there is a problem that the processability is deteriorated. Therefore, the degree of polymerization is controlled by paying attention to the range suggested in the present invention.

가소제는 PVC 수지가 분해점 이하에서 가공되어 시트 형태로 성형될 수 있도록 PVC 수지의 가공성을 향상 시키고 유연성 및 탄성을 부여하기 위해 첨가한다. 본 발명의 PVC 시트에 포함되는 가소제는 가격 및 물성을 고려하면 범용가소제가 적합하고 친환경 가소제가 바람직하며 그 예로서 DOTP(Dioctyl Terephthalate), DPHP(Di PropylHeptyl Phthalate), ESBO (에폭시화 대두유; epoxidized soybean oil) 등이 있다. DOTP는 프탈레이트가 함유되지 않아 독성이 없고 열안정성이 우수하며 대부분의 유기용제에서 용해되므로 인쇄 공정을 거치게 되는 본 발명에 따른 PVC 수지의 가소성을 높이는데 적합하다. ESBO는 에폭시계 가소제로서 PVC 수지와 상용성이 높으며 대두유에서 유래한 것으로 역시 친환경이다. Plasticizers are added to improve the processability of the PVC resin and to impart flexibility and elasticity so that the PVC resin can be processed below the decomposition point and molded into a sheet form. The plasticizer contained in the PVC sheet of the present invention is suitable as a general-purpose plasticizer and an eco-friendly plasticizer is preferable in consideration of price and physical properties. Examples of such plasticizers are DOTP (Dioctyl Terephthalate), DPHP (Di PropylHeptyl Phthalate), ESBO (epoxidized soybean oil; epoxidized soybean). oil). Since DOTP does not contain phthalate, it is not toxic, has excellent thermal stability, and is soluble in most organic solvents, so it is suitable for increasing the plasticity of the PVC resin according to the present invention that undergoes a printing process. ESBO is an epoxy plasticizer that has high compatibility with PVC resin and is derived from soybean oil and is also eco-friendly.

본 발명에서 사용하는 가소제로서 DOTP와 ESBO를 혼합하여 사용할 수 있다. DOTP와 ESBO의 혼합 가소제는 본 발명에서 Al2O3 및 Cu가 포함됨으로써 가공성이 저하될 수 있는 PVC 조성물에 유연성 및 탄성을 유지시켜 가공시 취급이 용이하게 해준다. DOTP와 ESBO의 함량비는 9 대 1이 적합하며 다만 작업 온도 및 습도나 다른 요인에 따라 달라질 수 있다.As a plasticizer used in the present invention, DOTP and ESBO can be mixed and used. The mixed plasticizer of DOTP and ESBO maintains flexibility and elasticity in the PVC composition, which may reduce processability by including Al 2 O 3 and Cu in the present invention, thereby facilitating handling during processing. The content ratio of DOTP and ESBO is 9 to 1, but it may vary depending on working temperature and humidity or other factors.

본 발명의 PVC 시트에 포함되는 가소제의 함량은 PVC 수지 100 중량부에 대하여 15~25 중량부로 하는 것이 바람직하다. 가소제의 함량이 15 중량부 미만이면 PVC 수지의 유연성이 부족하여 압연 및 연신 과정에서 불량률이 증가하고 원하는 시트 두께로 조절하기 어렵고, 25 중량부 초과이면 혼련 공정이나 용융 공정처럼 고온에서 수행하는 제조 단계에서 유해 물질이 방출될 수 있으므로 본 발명에서 제시한 범위에 유의하여 가소제의 함량을 설계한다.The content of the plasticizer contained in the PVC sheet of the present invention is preferably 15 to 25 parts by weight based on 100 parts by weight of the PVC resin. If the content of the plasticizer is less than 15 parts by weight, the PVC resin lacks flexibility, so the defect rate increases during the rolling and stretching process, and it is difficult to adjust to the desired sheet thickness.If it exceeds 25 parts by weight, it is a manufacturing step performed at high temperatures such as a kneading process or melting process Since harmful substances may be released, the content of the plasticizer is designed in consideration of the range suggested in the present invention.

안정제는 PVC 수지가 가열됨에 따라 생성된 HCl을 제거하여 PVC 수지의 열분해를 억제함으로써 가공을 원활하게 하고 제조된 PVC 시트를 열로부터 보호한다. 본 발명에서는 열안정제로서 Ba-Zn계 안정제를 사용하고 그 예로서 Bz 184T, Bp 276S가 있다. 본 발명의 PVC 시트에 포함되는 안정제의 함량은 PVC 수지 100 중량부에 대하여 3~6 중량부로 하는 것이 바람직하며, 그 함량이 3 중량부 미만이면 제조 공정에서 생성된 HCl이 완전히 제거되지 않고 기체로 방출되어 위험을 초래할 수 있고 PVC 수지의 열분해가 일어날 수 있다. 안정제의 함량이 PVC 수지 100 중량부에 대하여 6 중량부 초과이면 안정제 일부가 가라 앉아 PVC 조성물이 균일하게 섞이지 않고 PVC 조성물이 용융될 때 안정제 일부가 타게 되는 문제가 있다.The stabilizer removes HCl generated as the PVC resin is heated to suppress thermal decomposition of the PVC resin, thereby facilitating processing and protecting the manufactured PVC sheet from heat. In the present invention, Ba-Zn-based stabilizers are used as thermal stabilizers, and examples thereof include Bz 184T and Bp 276S. The content of the stabilizer contained in the PVC sheet of the present invention is preferably 3 to 6 parts by weight based on 100 parts by weight of the PVC resin, and if the content is less than 3 parts by weight, HCl generated in the manufacturing process is not completely removed and It can be released and pose a hazard and pyrolysis of the PVC resin can occur. If the content of the stabilizer is more than 6 parts by weight based on 100 parts by weight of the PVC resin, some of the stabilizer sinks and the PVC composition is not uniformly mixed, and there is a problem that some of the stabilizer burns when the PVC composition is melted.

착색제는 PVC 시트의 변색이나 퇴색을 방지하고 색을 내어 그 자체로 미감을 나타내거나 PVC 시트의 표면에 무늬를 형성할 때 색감을 보정하여 보조하기 위해 첨가한다. 본 발명에서는 착색제로서 안료를 사용하여 색감을 표현하고 PVC 시트의 표면에 나무 무늬를 형성한다. 본 발명의 PVC 시트에 포함되는 착색제의 함량은 PVC 수지 100 중량부에 대하여 5~10 중량부로 하는 것이 바람직하며, 그 함량이 5 중량부 미만이면 원하는 색상을 발현하기 어렵고, 10 중량부 초과이면 색 뭉침이 일어나 원하는 색이나 무늬를 발현시키기 어렵고 내광성이 저하될 수 있으므로 본 발명에서 제시한 범위에 유의하여 착색제의 함량을 설계한다.The colorant is added to prevent discoloration or fading of the PVC sheet, and to give it a color to give it a sense of beauty or to correct the color when forming a pattern on the surface of the PVC sheet. In the present invention, a pigment is used as a colorant to express color and to form a wooden pattern on the surface of the PVC sheet. The content of the colorant contained in the PVC sheet of the present invention is preferably 5 to 10 parts by weight based on 100 parts by weight of the PVC resin, and if the content is less than 5 parts by weight, it is difficult to express the desired color, and if it exceeds 10 parts by weight, the color Since clumping occurs, it is difficult to express a desired color or pattern, and light resistance may be deteriorated. Therefore, the content of the colorant is designed in consideration of the range suggested in the present invention.

일반적으로 PVC 수지로 이루어진 시트는 가볍고 세밀한 인쇄가 가능하여 비용 대비 고급스런 분위기를 낼 수 있어 마감재로 많이 사용되고 있지만 내구성이 약해 쉽게 찢어지고 스크래치가 쉽게 생기기 때문에 교체주기가 짧은 단점이 있다. 본 발명에서는 PVC 시트의 내스크래치성, 내구성을 향상시키기 위해 Al2O3을 도입하는 것을 특징으로 한다. In general, a sheet made of PVC resin is light and allows detailed printing to create a high-quality atmosphere for the cost, so it is often used as a finishing material, but has a short replacement cycle because it is weak in durability and is easily torn and scratched. In the present invention, it is characterized by introducing Al 2 O 3 in order to improve the scratch resistance and durability of the PVC sheet.

Al2O3은 알루미나(Alumina)라고도 하며 다이아몬드 다음으로 높은 경도를 갖는 내마모성, 내열성, 내약품성이 우수한 산화물계 파인 세라믹스이다. 본 발명에서 Al2O3은 PVC 수지에 첨가되어 PVC 시트의 PVC 수지 표면 조직을 치밀하게 함으로써 잦은 마찰에도 닳지 않고 저항성을 갖도록 한다.Al 2 O 3 is also known as alumina, and is an oxide-based fine ceramics with excellent abrasion resistance, heat resistance, and chemical resistance with the highest hardness after diamond. In the present invention, Al 2 O 3 is added to the PVC resin to make the PVC resin surface structure of the PVC sheet dense, so that it does not wear out and has resistance to frequent friction.

본 발명에서 Al2O3 는 PVC 수지 100 중량부에 대하여 12~18 중량부로 첨가하도록 한다. PVC 수지 100 중량부에 대하여 Al2O3 가 12 중량부 미만이면 PVC 시트의 내마모성, 내스크래치성이 발휘되기 부족하고, 18 중량부 초과하면 PVC 시트의 유연성이 부족해져 각이 진 모재, 굴곡이나 요철이 많은 모재에 부착하는 것이 수월하지 않고, 18 중량부를 첨가하는 경우보다 내마모성 증가 효과와 크게 다르지 않으므로 본 발명에서 제시한 범위에 유의하도록 한다.In the present invention, Al 2 O 3 is added in an amount of 12 to 18 parts by weight based on 100 parts by weight of the PVC resin. If Al 2 O 3 is less than 12 parts by weight per 100 parts by weight of PVC resin, the abrasion resistance and scratch resistance of the PVC sheet are insufficient, and if it exceeds 18 parts by weight, the flexibility of the PVC sheet becomes insufficient, resulting in angled base material, bends or irregularities. Since it is not easy to attach to these many base materials and is not significantly different from the effect of increasing wear resistance than when 18 parts by weight is added, the range suggested by the present invention should be noted.

본 발명에서 구리(Cu)는 PVC 수지에 첨가되어 PVC 시트에 항균성을 부여한다. 항균 활성을 갖는 금속 입자 중에서 은(Ag) 입자는 우수한 활성이 있는 것으로 알려져 있다. 그러나 은 입자는 경제성을 먼저 고려하는 PVC 시트에 적용하기에는 가격이 상당히 높고 고온, 고습 환경에서 이온마이그레이션 (또는 원자마이그레이션)이 일어나 변질이 되기 쉬우며 산화력이 강하여 주변 다른 금속을 산화시킬 수 있다. In the present invention, copper (Cu) is added to the PVC resin to impart antibacterial properties to the PVC sheet. Among metal particles having antibacterial activity, silver (Ag) particles are known to have excellent activity. However, silver particles are quite expensive to apply to PVC sheets, which considers economics first, and are easily deteriorated due to ion migration (or atomic migration) in a high temperature and high humidity environment, and have strong oxidizing power and can oxidize other metals around them.

본 발명의 PVC 시트는 Cu를 도입함으로써 은 입자와 견줄만한 항균성을 가지면서도 고온, 고습 환경에서도 변질되지 않고 항균성이 유지되며 또한 Al2O3 와 반응하지 않으므로 PVC 시트의 내마모성이나 내스크래치, 내구성 저하에 영향을 미치지 않는다.By introducing Cu, the PVC sheet of the present invention has antibacterial properties comparable to silver particles, does not deteriorate even in high temperature and high humidity environments, maintains antibacterial properties, and does not react with Al 2 O 3 , so the abrasion resistance, scratch resistance, and durability of the PVC sheet decrease. Does not affect

본 발명에서 Cu는 PVC 수지 100 중량부에 대하여 12~18 중량부로 첨가하도록 한다. PVC 수지 100 중량부에 대하여 Cu가 12 중량부 미만이면 PVC 시트 표면에 접촉하는 유해균, 미생물을 온전히 차단할 수 없고 PVC 시트의 스크래치가 발생한 부분에 유해균, 미생물이 증식하는 것을 억제하기 어렵다. Cu 함량이 PVC 수지 100 중량부에 대하여 18 중량부 초과이면 PVC 시트의 무게가 증가하여 모재에 부착 후 무게로 인해 흘러내리거나 모재로부터 떨어질 수 있다. 또한 18 중량부를 첨가하는 경우보다 항균 활성 효과와 크게 다르지 않으므로 본 발명에서 제시한 범위에 유의하도록 한다.In the present invention, Cu is added in an amount of 12 to 18 parts by weight based on 100 parts by weight of the PVC resin. If Cu is less than 12 parts by weight based on 100 parts by weight of the PVC resin, it is difficult to completely block harmful bacteria and microorganisms in contact with the surface of the PVC sheet, and it is difficult to inhibit the growth of harmful bacteria and microorganisms in the scratched portion of the PVC sheet. If the Cu content exceeds 18 parts by weight based on 100 parts by weight of the PVC resin, the weight of the PVC sheet increases, and after being attached to the base material, it may flow down due to the weight or fall from the base material. In addition, since it is not significantly different from the antimicrobial activity effect than the case of adding 18 parts by weight, it should be noted the range presented in the present invention.

도 1은 본 발명의 일 실시예에서 제조된 PVC 시트의 600배 확대 사진이다. 도 1을 참조하면, Al2O3 백색 결정과 Cu 황색 입자가 시트 내 균일하게 분산된 것을 확인할 수 있다. 1 is a 600 times enlarged photograph of the PVC sheet manufactured in an embodiment of the present invention. Referring to FIG. 1, it can be seen that white crystals of Al 2 O 3 and yellow Cu particles are uniformly dispersed in the sheet.

도 2는 본 발명의 일 실시예에 따른 PVC 시트의 제조 방법을 나타낸 흐름도이다. 도 2를 참조하면, 본 실시예에 따른 PVC 시트의 제조 방법은 다음과 같다.Figure 2 is a flow chart showing a method of manufacturing a PVC sheet according to an embodiment of the present invention. Referring to Figure 2, the manufacturing method of the PVC sheet according to this embodiment is as follows.

교반단계(11)에서는 PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 교반기에 투입하여 90~120 ℃에서 3~15분 동안 1000~1500 rpm로 교반함으로써 PVC 조성물을 형성한다. 바람직하게는 95~110 ℃에서 5~10분 동안 1200 rpm로 교반한다. 이때에 교반기는 슈퍼 믹사를 사용한다.In the stirring step (11), PVC resin, plasticizer, stabilizer, colorant, Al 2 O 3 and Cu are added to a stirrer and stirred at 90 to 120° C. for 3 to 15 minutes at 1000 to 1500 rpm to form a PVC composition. Preferably, the mixture is stirred at 1200 rpm for 5 to 10 minutes at 95 to 110 °C. At this time, the stirrer uses Super Mixa.

얻어진 PVC 조성물의 온도는 약 100 ℃로서 1차 냉각 단계(12)에서는 슈퍼 믹사로부터 얻어진 PVC 조성물을 쿨링 믹사로 배출하여 1차로 30~50 ℃까지 냉각시킨다. 이때에 PVC 조성물의 균일성을 유지하기 위해 400~600 rpm 속도로 교반하면서 냉각할 수 있다. The temperature of the obtained PVC composition is about 100 °C, and in the first cooling step (12), the PVC composition obtained from the super mix is discharged to a cooling mixer, and is first cooled to 30-50 °C. At this time, in order to maintain the uniformity of the PVC composition, it can be cooled while stirring at a speed of 400 to 600 rpm.

용융 단계(13)에서는 1차로 냉각시킨 PVC 조성물을 압출기로 옮겨 150~200 ℃ 온도로 가열하여 용융 시킨다. In the melting step (13), the first cooled PVC composition is transferred to an extruder and heated to a temperature of 150 to 200 °C to melt.

1차 혼련 단계(14)에서는 용융된 PVC 조성물을 균일하게 하기 위해 믹싱롤에서 140~160 ℃로 교반하면서 1차로 혼련 시킨다.In the first kneading step (14), the molten PVC composition is first kneaded while stirring at 140 to 160 °C in a mixing roll in order to make the melted PVC composition uniform.

2차 혼련 단계(15)에서는 1차로 혼련된 PVC 조성물을 워밍롤로 옮겨 다시 140~160 ℃에서 교반하면서 2차로 혼련 시킨다.In the second kneading step (15), the firstly kneaded PVC composition is transferred to a warming roll, and the mixture is secondarily kneaded while stirring at 140 to 160°C.

불순물 제거 단계(16)에서는 메시망으로 2차로 혼련된 PVC 조성물로부터 금속가루나 이물질 등 불순물을 걸러 낸다.In the impurity removing step (16), impurities such as metal powder or foreign matter are filtered out from the PVC composition secondly kneaded with a mesh net.

성형 단계(17)에서는 불순물이 제거된 PVC 조성물을 카렌다 롤을 통과시킴으로써 170 ℃ 이상에서 압연 시켜 시트 형태로 성형한다. 이때에 압연된 시트를 연신 시킴으로써 원하는 두께와 폭을 조절한다.In the forming step 17, the PVC composition from which impurities have been removed is rolled at 170° C. or higher by passing through a calendar roll to form a sheet. At this time, the rolled sheet is stretched to adjust the desired thickness and width.

엠보싱 단계(18)에서는 성형된 PVC 시트를 건조하고 엠보싱 장치에 통과시켜 10~30 bar 압력을 가함으로써 무늬를 입힌다. 이때에 무늬는 나무의 나이테 무늬를 입혀 PVC 시트에 원목과 유사한 분위기가 나도록 할 수 있다.In the embossing step 18, the molded PVC sheet is dried and passed through an embossing device to apply a pressure of 10 to 30 bar to apply a pattern. At this time, the pattern can be coated with a tree ring pattern to give the PVC sheet an atmosphere similar to that of solid wood.

엠보싱 장치를 통과한 PVC 시트의 온도는 100 ℃ 이상인데 보관 및 운송을 위해 권취가 용이하도록 2차 냉각 단계(19)를 거친다.The temperature of the PVC sheet that has passed through the embossing device is 100° C. or higher, but undergoes a secondary cooling step 19 to facilitate winding for storage and transportation.

이하 실시예, 비교예 및 시험예를 통하여 본 발명을 더욱 상세히 설명하도록 하겠다.Hereinafter, the present invention will be described in more detail through Examples, Comparative Examples and Test Examples.

본 발명의 일 실시예에 따른 PVC 시트는 PVC 수지로서 p-1000, 가소제로서 DOTP(디옥틸테레프탈레이트), ESBO(에폭시화 대두유; epoxidized soybean oil), 안정제로서 Bz 184T, Bp 276S 및 안료를 사용하였다. 또한 분말 형태인 Al2O3 와 Cu를 준비하였다.The PVC sheet according to an embodiment of the present invention uses p-1000 as a PVC resin, DOTP (dioctyl terephthalate), ESBO (epoxidized soybean oil) as a plasticizer, Bz 184T, Bp 276S, and a pigment as a stabilizer. I did. In addition, Al 2 O 3 and Cu in powder form were prepared.

실시예 1Example 1

p-1000 100g, DOTP 18g, ESBO 2g, Bz 184T 3g, Bp 276S 0.3g, 안료 6g, Al2O3 15g 및 Cu 15g를 교반기에 투입하고 10분 동안 1200 rpm으로 교반하여 조성물을 형성하였다. 이 때 조성물의 온도는 100 ℃이었고 냉각수를 흘려 40 ℃로 냉각 시켰다. 조성물이 용융될 때까지 가열한 후 믹싱롤에 옮겨 150 ℃에서 10분, 160 ℃에서 10분 동안 교반하면서 조성물을 균일하게 하였다. 조성물을 메쉬망에 거르고 170 ℃에서 카렌다롤을 통과시켜 시트 형태인 PVC 시트를 제조하였다.100 g of p-1000, 18 g of DOTP, 2 g of ESBO, 3 g of Bz 184T, 0.3 g of Bp 276S, 6 g of pigment, 15 g of Al 2 O 3 and 15 g of Cu were added to a stirrer and stirred at 1200 rpm for 10 minutes to form a composition. At this time, the temperature of the composition was 100 ℃ and cooled to 40 ℃ by flowing cooling water. After heating the composition until it melted, it was transferred to a mixing roll and stirred at 150° C. for 10 minutes and 160° C. for 10 minutes to make the composition uniform. The composition was filtered through a mesh and passed through a calendar at 170° C. to prepare a PVC sheet in the form of a sheet.

실시예 2Example 2

실시예 1과 동일한 방법으로 제조하되, Al2O3 18g, Cu 15g을 투입하였다.It was prepared in the same manner as in Example 1, but 18 g of Al 2 O 3 and 15 g of Cu were added.

실시예 3Example 3

실시예 1과 동일한 방법으로 제조하되, Al2O3 15g, Cu 17.8g을 투입하였다.It was prepared in the same manner as in Example 1, but 15 g of Al 2 O 3 and 17.8 g of Cu were added.

비교예 1Comparative Example 1

실시예 1과 동일한 방법으로 제조하되, Cu 15g을 투입하였다.It was prepared in the same manner as in Example 1, but 15 g of Cu was added.

비교예 2Comparative Example 2

실시예 1과 동일한 방법으로 제조하되, Al2O3 11.6g, Cu 15g을 투입하였다.It was prepared in the same manner as in Example 1, but 11.6 g of Al 2 O 3 and 15 g of Cu were added.

비교예 3Comparative Example 3

실시예 1과 동일한 방법으로 제조하되, Al2O3 25g, Cu 15g을 투입하였다.It was prepared in the same manner as in Example 1, but Al 2 O 3 25g and Cu 15g were added.

비교예 4Comparative Example 4

실시예 1과 동일한 방법으로 제조하되, Al2O3 15g을 투입하였다.It was prepared in the same manner as in Example 1, but 15 g of Al 2 O 3 was added.

비교예 5Comparative Example 5

실시예 1과 동일한 방법으로 제조하되, Al2O3 15g, Cu 10.5g을 투입하였다.It was prepared in the same manner as in Example 1, but 15 g of Al 2 O 3 and 10.5 g of Cu were added.

비교예 6Comparative Example 6

실시예 1과 동일한 방법으로 제조하되, Al2O3 15g, Cu 24.8g을 투입하였다.It was prepared in the same manner as in Example 1, but 15 g of Al 2 O 3 and 24.8 g of Cu were added.

비교예 7Comparative Example 7

실시예 1과 동일한 방법으로 제조하되, Al2O3 15g, Ag 15g을 투입하였다.It was prepared in the same manner as in Example 1, but 15 g of Al 2 O 3 and 15 g of Ag were added.

상술한 바와 같이 제조된 실시예 및 비교예에 사용된 성분 및 함량에 대해 각각을 하기 표 1에 정리하였다.Each of the components and contents used in the Examples and Comparative Examples prepared as described above are summarized in Table 1 below.

성분 (g)Ingredients (g) 실시예1Example 1 실시예2Example 2 실시예3Example 3 비교예1Comparative Example 1 비교예2Comparative Example 2 비교예3Comparative Example 3 비교예4Comparative Example 4 비교예5Comparative Example 5 비교예6Comparative Example 6 비교예7Comparative Example 7 PVCPVC 100100 100100 100100 100100 100100 100100 100100 100100 100100 100100 DOTPDOTP 1818 1818 1818 1818 1818 1818 1818 1818 1818 1818 ESBOESBO 22 22 22 22 22 22 22 22 22 22 Bz 184TBz 184T 33 33 33 33 33 33 33 33 33 33 Bp 276SBp 276S 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 0.30.3 안료Pigment 66 66 66 66 66 66 66 66 66 66 Al2O3 Al 2 O 3 1515 1818 1515 -- 11.611.6 2525 1515 1515 1515 1515 CuCu 1515 1515 17.817.8 1515 1515 1515 -- 10.510.5 24.824.8 -- AgAg -- -- -- -- -- -- -- -- -- 1515

시험예 1Test Example 1

시험예 1에서는 실시예 1~3 및 비교예 1~7에 대한 내마모율, 인장강도, 인열강도와 신장율 시험을 시행하였으며 그 결과를 표 2에 개시하였다. In Test Example 1, abrasion resistance, tensile strength, tear strength and elongation tests were performed for Examples 1 to 3 and Comparative Examples 1 to 7, and the results are disclosed in Table 2.

내마모율은 ASTM D 1630 방법에 의하여 측정하였고, 인장강도는 ASTM D412 방법에 의하여 측정하였고, 인열강도는 ASTM D624 방법에 의하여 측정하였으며, 신장율은 ASTM D412 방법에 의하여 측정하였다 (시편 크기 : 가로 및 세로 각 15 ㎝, 시험 장소의 온도 : 19 ℃, 습도 : 60%).The wear resistance was measured by the ASTM D 1630 method, the tensile strength was measured by the ASTM D412 method, the tear strength was measured by the ASTM D624 method, and the elongation was measured by the ASTM D412 method (specimen size: horizontal and Each 15 cm in length, temperature at the test site: 19 ℃, humidity: 60%).

내마모율
(NBS, %)
Wear resistance
(NBS, %)
인장강도
(kg/㎠)
The tensile strength
(kg/㎠)
인열강도
(kg/㎝)
Tear strength
(kg/cm)
신장율
(%)
Elongation
(%)
실시예1Example 1 870870 89.589.5 4646 310310 실시예2Example 2 920920 9595 50.250.2 332332 실시예3Example 3 878878 9696 5454 330330 비교예1Comparative Example 1 120120 3535 1818 180180 비교예2Comparative Example 2 180180 50.250.2 26.726.7 192192 비교예3Comparative Example 3 924924 9898 4343 317317 비교예4Comparative Example 4 680680 7878 3939 306306 비교예5Comparative Example 5 720720 86.886.8 43.443.4 296296 비교예6Comparative Example 6 905905 9292 4848 308308 비교예7Comparative Example 7 712712 9494 48.848.8 310310

표 2에 나타난 바와 같이, Cu 함량은 동일하되 Al2O3 함량이 증가하는 순서인 비교예 1, 비교예 2, 실시예 1, 실시예 2, 비교예 3을 비교해보면, Al2O3 함량이 증가할수록 대체로 내마모율을 비롯한 인장강도, 인열강도 및 신장율이 증가하는 것을 알 수 있다. Al2O3이 전혀 들어있지 않은 비교예 1의 경우 내마모율, 인장, 인열강도, 신장율 모두에서 가장 낮은 값을 나타내었다. 비교예 2와 실시예 1을 비교해보면, 비교예 2와 실시예 1의 Al2O3 함량이 크게 차이 나지 않지만 내마모율을 비롯한 나머지 항목에서 증가폭이 큰 것으로 나타났다. 이것으로부터 Al2O3을 함유하여도 그 함량이 12 미만이면 내마모성 효과가 크지 않을 것을 알 수 있다. 또한 실시예 2와 비교예 3을 비교해보면, 비교예 3이 실시예 2보다 Al2O3 함량이 높음에도 불구하고 내마모율을 비롯한 나머지 항목의 증가 정도는 크지 않은 것으로 나타났다. 이것으로부터 살피건데, Al2O3 함량이 18 중량부를 초과하여도 18 중량부 첨가되었을 때의 효과와 크게 다르지 않은 것을 알 수 있다. Al2O3 함량은 PVC 수지 100 중량부에 대해서 12~18 중량부로 하는 것이 바람직한 것을 확인할 수 있다.As shown in Table 2, when the Cu content is the same but the Al 2 O 3 content is increased in the order of Comparative Example 1, Comparative Example 2, Example 1, Example 2, Comparative Example 3, Al 2 O 3 content It can be seen that as this increases, tensile strength, tear strength, and elongation, including wear resistance, generally increase. In the case of Comparative Example 1 that did not contain Al 2 O 3 at all, the lowest values were shown in all of the wear resistance, tensile, tear strength, and elongation. Comparing Comparative Example 2 and Example 1, the Al 2 O 3 content of Comparative Example 2 and Example 1 was not significantly different, but the increase was found to be large in the remaining items including the wear resistance. From this, it can be seen that even if Al 2 O 3 is contained, the abrasion resistance effect is not large if the content is less than 12. In addition, when comparing Example 2 and Comparative Example 3, although Comparative Example 3 had a higher Al 2 O 3 content than Example 2, it was found that the degree of increase in the remaining items including the wear resistance was not large. From this, it can be seen that even if the Al 2 O 3 content exceeds 18 parts by weight, it is not significantly different from the effect when 18 parts by weight is added. It can be seen that the Al 2 O 3 content is preferably 12 to 18 parts by weight based on 100 parts by weight of the PVC resin.

시험예 2Test Example 2

시험예 2에서는 실시예 1~3, 비교예 1~7의 대장균에 대한 항균 성능을 측정하여 그 결과를 아래의 표 3에 나타내었다.In Test Example 2, the antibacterial performance against E. coli of Examples 1 to 3 and Comparative Examples 1 to 7 was measured, and the results are shown in Table 3 below.

균주로는 대장균 E.Coli ATCC 25922를 사용하였으며 중화용액으로는 인산완충용액 (pH 7.0 ±2), 시료 표면적은 60 ㎠, 진탕 횟수는 120 rpm, 감소율(%)은 [(Mb-Mc) / Ma] X 100 이고 증가율(F)는 Mb / Ma (31.6배 이상)로 계산하였다 (Ma : 대조시료의 초기 균수, Mb : 24 시간 배양 후 대조 시료의 균수, Mc : 24 시간 배양 후 시험 시료의 균수).E. coli E.Coli ATCC 25922 was used as the strain, and as the neutralizing solution, the phosphate buffer solution (pH 7.0 ±2), the sample surface area was 60 ㎠, the number of shaking was 120 rpm, and the reduction rate (%) was [(Mb-Mc) / Ma] X 100 and the increase rate (F) was calculated as Mb / Ma (31.6 times or more) (Ma: number of initial bacteria in the control sample, Mb: number of bacteria in the control sample after 24 hours incubation, Mc: in the test sample after 24 hours incubation Number of bacteria).

Al2O3 함량 (g)Al 2 O 3 content (g) Cu 함량 (g)Cu content (g) Ag 함량 (g)Ag content (g) 항균활성
(%)
Antibacterial activity
(%)
실시예1Example 1 1515 1515 -- 9696 실시예2Example 2 1818 1515 -- 9595 실시예3Example 3 1515 17.817.8 -- 9797 비교예1Comparative Example 1 -- 1515 -- 9090 비교예2Comparative Example 2 11.611.6 1515 -- 8888 비교예3Comparative Example 3 2525 1515 -- 9494 비교예4Comparative Example 4 1515 -- -- 4040 비교예5Comparative Example 5 1515 10.510.5 -- 5252 비교예6Comparative Example 6 1515 24.824.8 -- 9797 비교예7Comparative Example 7 1515 -- 1515 9292

표 3에 나타난 바와 같이, Al2O3 함량은 동일하되 Cu 함량이 증가하는 순서인 비교예 4, 비교예 5, 실시예 1, 실시예 3, 비교예 6을 비교해보면, Cu가 전혀 들어있지 않은 비교예 4의 경우 현저히 낮은 항균활성을 나타내었다. 비교예 5와 실시예 1을 비교해보면, 비교예 5와 실시예 1의 Cu 함량이 크게 차이 나지 않지만 항균활성은 큰 폭으로 증가하는 것으로 나타났다. 이것으로부터 Cu를 함유하여도 Cu 함량이 12 미만이면 항균활성 효과가 크지 않을 것을 알 수 있다. 또한 실시예 3과 비교예 6을 비교해보면, 비교예 6이 실시예 3보다 Cu 함량이 높음에도 불구하고 항균활성에 있어서 크게 차이가 나지 않은 것으로 나타났다. 이것으로부터 Cu 함량이 18 중량부를 초과하여도 18 중량부 첨가되었을 때의 효과와 크게 다르지 않은 것을 알 수 있다. Cu 함량은 PVC 수지 100 중량부에 대해서 12~18 중량부로 하는 것이 바람직한 것을 확인할 수 있다.As shown in Table 3, the Al 2 O 3 content is the same, but comparing the order of increasing the Cu content in Comparative Examples 4, 5, 1, 3, and 6, there is no Cu. Comparative Example 4 exhibited remarkably low antibacterial activity. Comparing Comparative Example 5 and Example 1, it was found that the Cu content of Comparative Example 5 and Example 1 was not significantly different, but the antimicrobial activity was significantly increased. From this, it can be seen that even if Cu is contained, the antibacterial activity effect is not large if the Cu content is less than 12. In addition, when comparing Example 3 and Comparative Example 6, it was found that there was no significant difference in antibacterial activity even though Comparative Example 6 had a higher Cu content than Example 3. From this, it can be seen that even if the Cu content exceeds 18 parts by weight, it is not significantly different from the effect when 18 parts by weight is added. It can be seen that the Cu content is preferably 12 to 18 parts by weight based on 100 parts by weight of the PVC resin.

시험예 3Test Example 3

시험예 3에서는 실시예 1과 비교예 7의 Minimum Inhibitory Concentration(MIC) 값을 측정하여 Cu와 Ag의 항균 활성을 비교하였으며 그 결과를 표 4에 개시하였다. 대조군 비교를 위해 비교예 4에 대해서도 MIC 값을 측정하였으며 측정 시험은 Gutierrez, F. M. 외 , 2010. Synthesis, characterization, and evaluation of antimicrobial and cytotoxic effect of silver and titanium nanoparticles. Nanomedicine 6: 681-688 및 Kim, K. J. 외 2009. Antifungal activity and mode of action of silver nano-particles on Candida albicans. Biometals. 22: 235-242를 참고하였다.In Test Example 3, the values of Minimum Inhibitory Concentration (MIC) of Example 1 and Comparative Example 7 were measured to compare the antimicrobial activities of Cu and Ag, and the results are disclosed in Table 4. For comparison of the control group, the MIC value was also measured for Comparative Example 4, and the measurement test was Gutierrez, F. M. et al., 2010. Synthesis, characterization, and evaluation of antimicrobial and cytotoxic effect of silver and titanium nanoparticles. Nanomedicine 6: 681-688 and Kim, K. J. et al. 2009. Antifungal activity and mode of action of silver nano-particles on Candida albicans. Biometals. 22: 235-242.

실시예1
(Cu 15%)
Example 1
(Cu 15%)
비교예7
(Ag 15%)
Comparative Example 7
(Ag 15%)
비교예4
(대조군)
Comparative Example 4
(Control)
그람 양성Gram positive B. subtilisB. subtilis 1.61.6 1.71.7 3232 M. bovisM. bovis 1.11.1 1.11.1 0.50.5 그람 음성Gram voice A. baumaniiA. baumanii 0.380.38 0.40.4 .06.06 E. coliE. coli 0.470.47 0.50.5 0.50.5 FungiFungi A. nigerA. niger 25.425.4 2525 22 C. albicansC. albicans 5.55.5 6.06.0 0.20.2

일반적으로 은(Ag) 입자는 항균 활성이 높아 항균제로 주로 이용되고 있는데, 표 4의 결과를 보면 구리(Cu)가 함유된 실시예 1과 Ag이 함유된 비교예 7 모두에서 그람 양성, 그람 음성 및 곰팡이를 억제하는 효과를 보였다. 이것으로부터 Cu가 함유된 실시예 1이 Ag이 함유된 비교예 7과 비교하여 항균 활성이 견줄만한 것으로 나타났으며 일부 미생물에 대해서는 실시예 1이 비교예 7보다 더 우수한 항균 활성이 있는 것으로 나타났다.In general, silver (Ag) particles are mainly used as antibacterial agents due to their high antimicrobial activity, but looking at the results in Table 4, in both Example 1 containing copper (Cu) and Comparative Example 7 containing Ag, Gram positive and Gram negative And it showed the effect of suppressing mold. From this, it was found that Example 1 containing Cu has comparable antibacterial activity compared to Comparative Example 7 containing Ag, and for some microorganisms, Example 1 was found to have better antimicrobial activity than Comparative Example 7.

이제까지 본 발명에 대하여 바람직한 실시예, 비교예 및 시험예를 살펴보았다. 본 발명의 실시예, 비교예 및 시험예를 통하여 구체적으로 설명하였으나 이는 본 발명을 제한하기 위한 것은 아니며 단지 본 발명을 입증하기 위한 것이다. 따라서 본 발명의 요지에 따라 본 발명의 범위가 이들 실시예에 의해 제한되지 않는다는 것을 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 있어서 자명할 것이다. 본 발명의 범위는 전술한 설명이 아니라 특허청구범위에 나타나 있으며, 그와 동등한 범위 내에 있는 모든 차이점은 본 발명에 포함된 것으로 해석되어야 할 것이다.So far, preferred examples, comparative examples, and test examples for the present invention have been described. Although it has been described in detail through Examples, Comparative Examples and Test Examples of the present invention, this is not intended to limit the present invention, but only to prove the present invention. Accordingly, it will be apparent to those of ordinary skill in the art that the scope of the present invention is not limited by these examples according to the gist of the present invention. The scope of the present invention is shown in the claims rather than the foregoing description, and all differences within the scope equivalent thereto should be construed as being included in the present invention.

Claims (7)

실내 마감재로 이용 가능한 PVC 시트에 있어서,
PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 포함하고,
PVC 수지 100 중량부에 대하여 Al2O3 는 12~18 중량부이고,
PVC 수지 100 중량부에 대하여 Cu 는 12~18 중량부이고,
상기 PVC 시트는
PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 교반기에 투입하고 90~120 ℃에서 3~15분 동안 1000~1500 rpm로 교반하여 PVC 조성물을 얻는 교반 단계;
얻어진 PVC 조성물을 30~50 ℃로 냉각 시키는 1차 냉각 단계;
냉각된 PVC 조성물을 150~200 ℃로 가열함으로써 용융 시키는 용융 단계;
용융된 PVC 조성물을 140~160 ℃에서 교반함으로써 균일하게 하는 1차 혼련 단계;
1차 혼련된 PVC 조성물을 150~170 ℃에서 교반함으로써 균일하게 하는 2차 혼련 단계;
2차 혼련된 PVC 조성물을 메쉬망에 걸러냄으로써 불순물을 제거하는 불순물 제거 단계;
불순물이 제거된 PVC 조성물을 압연 및 연신 시켜 PVC 시트로 성형하는 성형 단계;
상기 성형된 PVC 시트를 건조 후 엠보싱 장치에 통과시켜 무늬를 형성하는 엠보싱 단계;
엠보싱 장치를 통과한 PVC 시트를 상온에서 냉각 시키는 2차 냉각 단계;
를 포함하는 PVC 시트의 제조 방법에 의해 제조되는 것을 특징으로 하는 PVC 시트.
In the PVC sheet available as an interior finishing material,
Including PVC resin, plasticizer, stabilizer, colorant, Al 2 O 3 and Cu,
Al 2 O 3 is 12 to 18 parts by weight based on 100 parts by weight of the PVC resin,
Cu is 12 to 18 parts by weight based on 100 parts by weight of the PVC resin,
The PVC sheet
A stirring step to obtain a PVC composition by adding PVC resin, plasticizer, stabilizer, colorant, Al 2 O 3 and Cu to a stirrer and stirring at 1000 to 1500 rpm for 3 to 15 minutes at 90 to 120 °C;
The first cooling step of cooling the obtained PVC composition to 30 ~ 50 ℃;
Melting step of melting the cooled PVC composition by heating to 150 ~ 200 ℃;
A first kneading step of uniformly stirring the melted PVC composition at 140 to 160 °C;
A second kneading step of uniformly stirring the first kneaded PVC composition at 150 to 170 °C;
An impurity removal step of removing impurities by filtering the second-kneaded PVC composition through a mesh network;
Forming a PVC sheet by rolling and stretching the PVC composition from which impurities are removed;
An embossing step of forming a pattern by passing the molded PVC sheet through an embossing device after drying;
A secondary cooling step of cooling the PVC sheet passing through the embossing device at room temperature;
PVC sheet, characterized in that produced by the method of manufacturing a PVC sheet comprising a.
삭제delete 삭제delete 제 1 항에 있어서,
PVC 수지 100 중량부에 대하여 가소제 15~25 중량부, 안정제 3~6 중량부, 착색제 0.1~2 중량부인 것을 특징으로 하는 PVC 시트.
The method of claim 1,
PVC sheet, characterized in that the plasticizer 15 to 25 parts by weight, stabilizer 3 to 6 parts by weight, colorant 0.1 to 2 parts by weight based on 100 parts by weight of the PVC resin.
실내 마감재로 이용 가능한 PVC 시트의 제조 방법에 있어서,
PVC 수지, 가소제, 안정제, 착색제, Al2O3 및 Cu를 교반기에 투입하고 90~120 ℃에서 3~15분 동안 1000~1500 rpm로 교반하여 PVC 조성물을 얻는 교반 단계;
얻어진 PVC 조성물을 30~50 ℃로 냉각 시키는 1차 냉각 단계;
냉각된 PVC 조성물을 150~200 ℃로 가열함으로써 용융 시키는 용융 단계;
용융된 PVC 조성물을 140~160 ℃에서 교반함으로써 균일하게 하는 1차 혼련 단계;
1차 혼련된 PVC 조성물을 150~170 ℃에서 교반함으로써 균일하게 하는 2차 혼련 단계;
2차 혼련된 PVC 조성물을 메쉬망에 걸러냄으로써 불순물을 제거하는 불순물 제거 단계;
불순물이 제거된 PVC 조성물을 압연 및 연신 시켜 PVC 시트로 성형하는 성형 단계;
상기 성형된 PVC 시트를 건조 후 엠보싱 장치에 통과시켜 무늬를 형성하는 엠보싱 단계;
엠보싱 장치를 통과한 PVC 시트를 상온에서 냉각 시키는 2차 냉각 단계;
를 포함하는 PVC 시트의 제조 방법.
In the manufacturing method of PVC sheet usable as an interior finishing material,
A stirring step to obtain a PVC composition by adding a PVC resin, a plasticizer, a stabilizer, a colorant, Al 2 O 3 and Cu to a stirrer and stirring at 1000 to 1500 rpm for 3 to 15 minutes at 90 to 120 °C;
The first cooling step of cooling the obtained PVC composition to 30 ~ 50 ℃;
Melting step of melting the cooled PVC composition by heating to 150 ~ 200 ℃;
A first kneading step of uniformly stirring the melted PVC composition at 140 to 160 °C;
A second kneading step of uniformly stirring the first kneaded PVC composition at 150 to 170 °C;
An impurity removal step of removing impurities by filtering the second-kneaded PVC composition through a mesh network;
Forming a PVC sheet by rolling and stretching the PVC composition from which impurities are removed;
An embossing step of forming a pattern by passing the molded PVC sheet through an embossing device after drying;
A secondary cooling step of cooling the PVC sheet passing through the embossing device at room temperature;
Manufacturing method of a PVC sheet comprising a.
제 5 항에 있어서,
상기 교반 단계에서 PVC 수지 100 중량부에 대하여 Al2O3 는 12~18 중량부인 PVC 시트의 제조 방법.
The method of claim 5,
In the stirring step, Al 2 O 3 is 12 to 18 parts by weight based on 100 parts by weight of the PVC resin.
제 5 항에 있어서,
상기 교반 단계에서 PVC 수지 100 중량부에 대하여 Cu 는 12~18 중량부인 PVC 시트의 제조 방법.
The method of claim 5,
In the stirring step, Cu is 12 to 18 parts by weight based on 100 parts by weight of the PVC resin.
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KR20230037394A (en) 2021-09-09 2023-03-16 주식회사 코인텍 Antimicrobial sheet including copper powder, manufacturing method thereof and sheet for board including the same
KR20230000562U (en) 2021-09-09 2023-03-16 주식회사 코인텍 Antimicrobial sheet including copper powder, manufacturing method thereof and sheet for board including the same

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