KR102118356B1 - recovery method of poly phenylne sulfide and N-Methyl-2-pyrrolidone from poly phenylene sulfide waste - Google Patents

recovery method of poly phenylne sulfide and N-Methyl-2-pyrrolidone from poly phenylene sulfide waste Download PDF

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KR102118356B1
KR102118356B1 KR1020160101249A KR20160101249A KR102118356B1 KR 102118356 B1 KR102118356 B1 KR 102118356B1 KR 1020160101249 A KR1020160101249 A KR 1020160101249A KR 20160101249 A KR20160101249 A KR 20160101249A KR 102118356 B1 KR102118356 B1 KR 102118356B1
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phenylene sulfide
poly phenylene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract

본 발명은 제1희석단계와, 제1여과 단계와, 제2 희석단계와, 제2 여과단계와, 제 3 희석단계와, 제 3여과단계를 포함하는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone) 회수 방법에 관한 것이다.
제 1 희석단계는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 혼합폐기물 10000 중량부에 대하여 유기용매 6000 중량부를 혼합하여 희석시킨다. 제 1 여과단계는 제 1 희석단계의 혼합액을 여과하여 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 회수한다. 제 2희석단계는 제1여과액의 여액에 물을 혼합하여 희석시킨다. 제 2 여과단계는 제2 희석단계의 혼합액을 여과하여 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 회수한다. 제 3 희석단계는 제 2 여과단계의 여액에 유기용매를 혼합하여 희석시킨다. 이후의 단계는 회수효율의 증대시키기 위한 산도 조정단계와 유기 용매와 물의 희석과 여과 단계를 거쳐 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 수득한다.
본 발명에 의하면, 재활용이 어려운 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 혼합폐기물로부터 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)를 회수함으로써 환경친화성과 경제성의 우수한 효과가 있다.
The present invention is a poly phenylene sulfide (Poly Phenylene Sulfide) comprising a first dilution step, the first filtration step, the second dilution step, the second filtration step, the third dilution step, and the third filtration step N-Methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) relates to a recovery method.
In the first dilution step, 6000 parts by weight of an organic solvent is mixed and diluted with respect to 10000 parts by weight of poly phenylene sulfide mixed waste. In the first filtration step, the mixed solution of the first dilution step is filtered to recover poly phenylene sulfide. In the second dilution step, water is mixed with the filtrate of the first filtrate and diluted. In the second filtration step, the mixed solution of the second dilution step is filtered to recover poly phenylene sulfide. In the third dilution step, an organic solvent is mixed and diluted in the filtrate of the second filtration step. Subsequent steps are carried out through an acidity adjustment step to increase the recovery efficiency and a dilution and filtration step of the organic solvent and water to obtain poly phenylene sulfide.
According to the present invention, poly phenylene sulfide (Poly Phenylene Sulfide) and N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) are recovered from poly Phenylene Sulfide mixed waste which is difficult to recycle. By doing so, it has an excellent effect of environmental friendliness and economic efficiency.

Description

폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 혼합폐기물로부터 폴리 페니렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone) 회수 방법{recovery method of poly phenylne sulfide and N-Methyl-2-pyrrolidone from poly phenylene sulfide waste}Poly Phenylene Sulfide and Poly-Phenylene Sulfide and N-Methyl-2-pyrrolidone Recovery Method of poly phenylne sulfide and N-Methyl-2-pyrrolidone from poly phenylene sulfide waste}

본 발명은 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 그 용매인 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)의 회수방법에 관한 것으로서, 특히 재활용이 어려운 폐기되는 폴리페닐렌 설파이드(Poly Phenylene Sulfide) 폐혼합폐기물로부터 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 유기용매인 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)를 회수하는 방법에 관한 것이다. The present invention relates to a method for recovering poly phenylene sulfide (N-Methyl-2-pyrrolidone) and its solvent, polyphenylene, which is difficult to recycle. Poly Phenylene Sulfide It relates to a method for recovering poly phenylene sulfide and N-methyl-2-pyrrolidone, an organic solvent, from waste mixed waste.

일반적으로 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지는 내연성이 뛰어나고, 대부분의 용제에 대하여 내화학성을 가지며, 다른 열가소성 수지에 비하여 치수 안정성이 우수하기 때문에 자동차, 전자, 전기부품뿐만 아니라 정밀 사출이 요구되는 커넥터, 기어에 이르기까지 다양한 산업분야에 적용이 가능하다. 더구나, 최근 자동차 부품 등으로 그 사용 범위가 확대됨에 따라 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지의 관심이 날로 증대되고 있다.In general, poly phenylene sulfide (Poly Phenylene Sulfide) resin has excellent flame retardancy, has chemical resistance to most solvents, and has excellent dimensional stability compared to other thermoplastic resins, requiring precision injection as well as automobiles, electronics, and electrical parts. It can be applied to various industries such as connectors and gears. Moreover, as the range of use has recently been expanded to automobile parts, the interest of poly phenylene sulfide resins is increasing day by day.

(1)폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지 (1) Poly Phenylene Sulfide resin

본 발명에서 말하는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지는 하기 [화학식 1]로 표시되는 반복 단위를 갖는 중합체이며, The poly phenylene sulfide (Poly Phenylene Sulfide) resin referred to in the present invention is a polymer having a repeating unit represented by the following [Formula 1],

Figure 112016077222416-pat00001
Figure 112016077222416-pat00001

내열성의 관점에서 상기 구조식으로 시되는 반복 단위를 포함 합체를 70 mol % 이상, 나아가서는 90 mol % 이상 포함 합체가 바람직하다. 또한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지는 반복 단위의 30 mol % 미만 정도가 상기의 구조를 갖는 반복 단위 등으로 구성되어 있어도 좋다. From the viewpoint of heat resistance, a coalescence containing 70 mol% or more, and more preferably 90 mol% or more of the coalescence containing the repeating units represented by the above structural formula is preferred. In addition, poly phenylene sulfide (Poly Phenylene Sulfide) resin may be composed of a repeating unit or the like having a structure of less than 30 mol% of the repeating unit.

현재 여러 회사가 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 중합을 사업화했고 필립스법 이외의 중합 방법도 여러 개 제안되었지만, 현재 공업화 되어있는 방법은 기본적으로 필립스법의 범주에 들어있다. 필립스가 상품화했을 당시는 직쇄형의 고분자량화가 곤란하여 코팅 용도에 한정되어 있었지만, 이후 산화가교를 통해 고점도화시켜 약점을 개량하는 방법이 출현했다. 이것으로써 사출 성형 용도로도 적용 가능하게 되었다.Currently, several companies have commercialized the polymerization of poly phenylene sulfide, and several polymerization methods other than the Philips method have been proposed, but the currently industrialized method is basically in the category of the Philips method. When Philips was commercialized, it was difficult to straighten the high molecular weight and was limited to coating applications.However, afterwards, a method of improving the weakness by increasing the viscosity through oxidation crosslinking appeared. This makes it possible to apply to injection molding applications.

폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지를 중합하여 중합 후 서서히 냉각하여 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)수지를 얻을 수 있는 개발법은 이미 알려져 있다. 그러나 이때, 저분자량의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 주성분으로 하는 미세입자의 고형물도 부가 발생한다. 또한 대부분의 경우 이 미세입자의 고형물은 취급이 복잡하기 때문에, 예를 들면 여과 보조제를 코팅한 필터로 회수 여과 보조제와 미립자상 고체의 혼합물이 발생한다.It is already known to develop a method for polymerizing a poly phenylene sulfide resin to gradually cool it after polymerization to obtain a granular form of poly phenylene sulfide resin. However, at this time, addition of solids of microparticles mainly containing a low molecular weight poly phenylene sulfide oligomer also occurs. In addition, in most cases, the solids of the fine particles are complicated to handle, and thus, for example, a filter coated with a filter aid generates a mixture of the recovered filter aid and the particulate solid.

하지만, 폴리페닐렌 설파이이드 수지를 제조하는 중합공정상에서 발생되는 폐기되는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 포함하는 혼합폐기물은 표1과 같이 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 용매를 회수하고 난 후의 폐기물로써, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 용매의 순도가 낮아 재활용이 불가능하여 유상으로 폐기처분하고 있다.However, the mixed waste containing the discarded poly phenylene sulfide (Poly Phenylene Sulfide) oligomer generated during the polymerization process for producing the polyphenylene sulfide resin is a poly phenylene sulfide (Poly Phenylene Sulfide) and a solvent as shown in Table 1 As a waste after recovery, it is impossible to recycle due to low purity of poly phenylene sulfide and solvent, so it is disposed of as an oil phase.

폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 혼합폐기물의 화학조성 Chemical composition of poly phenylene sulfide mixed waste
성 분

ingredient

단 위

unit

함 유 량 (변동 있음)

Oil content (with fluctuation)

비 고

Remark

NMP

NMP

wt. %

wt. %

14

14

N-Methyl-2-pyrrolidone

N-Methyl-2-pyrrolidone

H²O

H²O

wt. %

wt. %

30

30

NaCl

NaCl

wt. %

wt. %

5

5

SiO²

SiO²

wt. %

wt. %

23

23

HEX

HEX

wt. %

wt. %

0.2

0.2

PPS/PPS oligomer

PPS/PPS oligomer

wt. %

wt. %

29

29

PCBs

PCBs

wt. %

wt. %

0.1>

0.1>

이러한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 혼합폐기물에 포함되어 있는 저분자량의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 주성분으로 하는 미세입자의 고형물을 효율적으로 회수하여 재사용할 수 있으면, 경제적, 환경적으로 매우 우수하다 할 것이다.If the polyphenylene sulfide (Poly Phenylene Sulfide) oligomer contained in the mixed waste of the polyphenylene sulfide (Poly Phenylene Sulfide) is contained as a main component, it can be efficiently recovered and reused. It will be very good as an enemy.

본 발명은 상기한 바와 같은 문제점을 해결하기 위해 이루어진 것으로서, 본 발명의 목적은 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 중합반응에서 발생한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 폐혼합물로부터 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)용매를 효율적, 경제적으로 회수방법을 제공하는 데 있다.The present invention was made to solve the problems as described above, the object of the present invention is a poly phenylene sulfide (Poly Phenylene Sulfide) poly phenylene sulfide (Poly Phenylene Sulfide) generated from the polymerization reaction poly phenylene sulfide from polyphenylene sulfide ( Poly Phenylene Sulfide) and N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) to provide an efficient and economical recovery method.

상기 목적을 달성하기 위한 본 발명에 의한 폴리페니렌 설파이드와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)용매 회수방법은The method for recovering the solvent of polyphenylene sulfide and N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) according to the present invention for achieving the above object is

(1)적어도 폴리 할로겐화 방향족 화합물, 설파이드 화제 및 유기 극성 용매를 함유하는 혼합물을 가열하여 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지를 중합하여 220 ℃ 이하로 냉각하여 얻은 최소한 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머와 유기 극성 용매, 물 및 할로겐화 알칼리 금속염을 포함한 혼합폐기물 슬러리 (A)에서 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 분리 회수하는 방법이고, 분리 회수하는 공정으로 산을 첨가하는 것을 특징으로하는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 분리 회수하는 방법 (1) At least granular polyphenylene sulfide obtained by heating a mixture containing at least a polyhalogenated aromatic compound, a sulfide agent and an organic polar solvent to polymerize a poly phenylene sulfide resin to cool to 220° C. or lower (Poly Phenylene Sulfide) is a method of separating and recovering poly phenylene sulfide oligomer from mixed waste slurry (A) containing oligomer, organic polar solvent, water and halogenated alkali metal salt, and adding acid as a separation and recovery process Method for separating and recovering poly phenylene sulfide oligomers, characterized in that

(2)혼합폐기물 슬러리 (A)에서 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 분리 회수하는 방법이 (2) A method of separating and recovering poly phenylene sulfide oligomer from the mixed waste slurry (A)

(a)혼합폐기물 슬러리 ( A) 중합에 사용 된 설파이드 화제 1 몰에 대해 유기 극성 용매 0.5 ~ 10 몰을 첨가하여 희석 슬러리 (B)를 형성하고(a) mixed waste slurry (A) 0.5 to 10 moles of an organic polar solvent is added to 1 mole of sulfide agent used for polymerization to form a diluted slurry (B),

(b) 희석 슬러리 (B)에서 적어도 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머와 유기 극성 용매, 물 및 할로겐화 알칼리 금속염을 함유하는 회수 슬러리 (C)를 얻고 (b) A dilution slurry (B) to obtain a recovered slurry (C) containing at least granular poly phenylene sulfide oligomer and organic polar solvent, water and a halogenated alkali metal salt.

(c)회수 슬러리 (C)에서 적어도 50 중량 % 이상의 유기 극성 용매를 제거하고 잔류 물을 얻고, (c) removing at least 50% by weight of organic polar solvent from the recovery slurry (C) to obtain a residue,

(d)잔류 물에 물을 첨가하여 형성 한 물 슬러리 (D)에서 적어도 잔존 유기 극성 용매 및 할로겐화 알칼리 금속염을 제거하고 (d) At least the remaining organic polar solvent and halogenated alkali metal salt are removed from the water slurry (D) formed by adding water to the residual water,

폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 얻을 분리 회수 공정으로 회수 슬러리 (C) 및 / 또는 물 슬러리 (D)에 산을 첨가하는 것을 특징으로하는 (1) 기재의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법 Polyphenylene sulfide (Poly Phenylene) according to (1), characterized in that an acid is added to the recovered slurry (C) and/or water slurry (D) in a separation and recovery process to obtain a poly phenylene sulfide oligomer. Sulfide) oligomer recovery method

(3)산을 첨가함으로써 회수 슬러리 (C) 및 / 또는 물 슬러리 (D)의 pH를 3~8로 조정하는 것을 특징으로하는 (2) 기재의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법 (3) Recovery of the poly phenylene sulfide (Poly Phenylene Sulfide) oligomer according to (2), characterized in that the pH of the recovered slurry (C) and/or the water slurry (D) is adjusted to 3 to 8 by adding an acid. Way

(4)(c)공정에서 가열하여 유기 극성 용매를 제거한다 (2) 또는 (3) 기재의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법(4) (c) heating to remove the organic polar solvent (2) or (3) poly phenylene sulfide (Poly Phenylene Sulfide) oligomer recovery method described in

(5)(d)공정에서 여과 및 / 또는 원심 분리 후 경사 분리하여 잔존 유기 극성 용매 및 할로겐화 알칼리 금속염을 제거하기 (2)에서 (4)의 어느 하나에 기재된 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법 (5) Polyphenylene sulfide according to any one of (4) to (2) to remove residual organic polar solvent and halogenated alkali metal salt by decantation after filtration and/or centrifugation in step (d). Oligomer recovery method

(6)(d)공정을 적어도 2 회 반복하고 적어도 1 회는 물 슬러리 ( D)에 산을 첨가하는 것을 특징으로하는 (2)에서 (5)의 어느 하나에 기재된 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법 (6) The poly phenylene sulfide according to any one of (2) to (5), wherein the step (d) is repeated at least twice and at least once is added to the water slurry (D). Sulfide) oligomer recovery method

(7)유기 극성 용매는 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)이다 (1)에서 (7) 중 어느 한 항 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법 (7) The organic polar solvent is N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) (1) to (7) of any one of the anti-phenylene sulfide (Poly Phenylene Sulfide) oligomer recovery method

(8)(1)에서 (7)의 어느 하나에 기재된 방법으로 회수한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)올리고머를 재사용하는 재생 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)수지의 제조 방법을 제공하는 것이다. (8) (1) to (7) to provide a method for producing a recycled poly phenylene sulfide (Poly Phenylene Sulfide) resin to reuse the poly phenylene sulfide (Poly Phenylene Sulfide) oligomer recovered by any one of the methods described in (7) .

본 발명에 따르면, 중합공정상 발생한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 혼합폐기물로부터 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)를 효율적이고 경제적으로 회수 할 수 있는 효과가 있다.According to the present invention, poly phenylene sulfide (Poly Phenylene Sulfide) and N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) from poly phenylene sulfide (Poly Phenylene Sulfide) mixed waste generated during the polymerization process It has the effect of recovering efficiently and economically.

본 발명에 의한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)회수 방법에 의하면, 폐기물의 재자원화가 가능하므로 환경친화성과 경제성이 우수한 효과가 있다.According to the poly phenylene sulfide (N-Methyl-2-pyrrolidone) recovery method according to the present invention, it is possible to recycle the waste, so it has excellent environmental friendliness and economical efficiency. It works.

도1은 본 발명의 실시예에 의한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)회수방법을 나타내는 순서도이다.
도 2 는 도 1 의 제 3여과 단계의 여과액에 대한 후속공정을 나타내는 순서도 이다.
1 is a flow chart showing a poly phenylene sulfide (Poly Phenylene Sulfide) and N- methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) recovery method according to an embodiment of the present invention.
FIG. 2 is a flow chart showing a subsequent process for the filtrate of the third filtration step of FIG. 1.

이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명한다. 이 때, 첨부된 도면에서 동일한 구성 요소는 가능한 동일한 부호로 나타내고 있음에 유의한다. 또한, 본 발명의 요지를 흐리게 할 수 있는 공지 기능 및 구성에 대한 상세한 설명은 생략할 것이다. 마찬가지 이유로 첨부도면에 있어서 일부 구성요소는 과장되거나 생략되거나 개략적으로 도시되었다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Note that, in this case, in the accompanying drawings, the same components are denoted by the same reference numerals as possible. In addition, detailed descriptions of well-known functions and configurations that may obscure the subject matter of the present invention will be omitted. For the same reason, some components in the accompanying drawings are exaggerated, omitted, or schematically illustrated.

도 1 은 본 발명의 실시예의 의한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 회수방법을 나타내는 순서도이다.1 is a flow chart showing a method for recovering poly phenylene sulfide (Poly Phenylene Sulfide) according to an embodiment of the present invention.

도시된 바와 같이, 본 발명의 실시예의 의한 제1희석단계(S100)와, 제1여과단계(S200)와, 제 2희석단계(S300)와, 제 2여과단계(S400)와, 제3희석단계(S500)를 포함한다.As shown, the first dilution step (S100), the first filtration step (S200), the second dilution step (S300), the second filtration step (S400), and the third dilution according to the embodiment of the present invention Step S500 is included.

이미 공개된 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지의 제조 방법에 있어서는, 중합 종료 후, 중합체, 용매 등을 포함 중합 반응물에서 고형물을 회수한다. 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지는 공지의 어떠한 회수 방법을 채용해도 좋지만, 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지를 얻을 의미에서 중합 반응 종료 후 서서히 냉각 입자상 폴리머를 회수하는 방법이 바람직하다 . 폴리머 입자 중합 조에 이벤트를 걸어 중합 조 내의 수분의 일부 또는 전부를 미리 제거하는 것이 방법은 다음의 용매 회수 공정을 단순화 할 의미에서 바람직한 방법이다. In the method for producing a poly phenylene sulfide (Poly Phenylene Sulfide) resin already disclosed, after the polymerization is completed, the solids are recovered from the polymerization reaction including a polymer, a solvent and the like. Poly phenylene sulfide (Poly Phenylene Sulfide) resin may employ any known recovery method, but in the sense of obtaining a granular form of poly phenylene sulfide (Poly Phenylene Sulfide) resin, a method of gradually recovering the cooled particulate polymer after completion of the polymerization reaction This is desirable. The method of removing some or all of the moisture in the polymerization tank by applying an event to the polymer particle polymerization tank is a preferred method in the sense of simplifying the following solvent recovery process.

[폐 혼합물로부터 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머의 회수 방법] [Method for recovering poly phenylene sulfide oligomer from waste mixture]

위의 방법으로 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지를 회수하고 나면, 미분 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머와 유기 극성 용매 ,물, 부산물 할로겐화 알칼리 금속염 및 경우에 따라 중합 조제를 적어도 포함한 폐혼합 폐기물 슬러리 (A)가 얻어진다. After recovering the poly phenylene sulfide resin by the above method, the polyphenylene sulfide oligomer in the form of fine powder, organic polar solvent, water, by-product halogenated alkali metal salt, and optionally a polymerization aid are prepared. A waste mixed waste slurry (A) containing at least is obtained.

본 발명은 폐혼합 폐기물 슬러리 (A)에서 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 분리 회수하는 방법으로서 분리 회수하는 하나의 공정으로 산을 첨가하는 것을 특징으로 한다. 본 발명에서 사용하는 기본 방법을보다 구체적으로 다음에서 설명한다. The present invention is a method for separating and recovering poly phenylene sulfide oligomer from waste mixed waste slurry (A), and is characterized by adding acid in one step of separating and recovering. The basic method used in the present invention will be described in more detail below.

제 1 희석단계(S100)에서는 우선 상기 폐혼합 폐기물 슬러리 (A)를 유기 용매로 희석하여 희석 슬러리 (B)를 형성하는 것이 바람직하다. 희석하여 폐혼합 폐기물 슬러리 (A)의 점성이 낮게 하여 아래 (b) 공정에서의 여과 등에 의한 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지의 회수 효율이 상승한다. 이 때 희석에 이용하는 유기 극성 용매량은 중합에 사용 설파이드 화제 1 몰에 대하여 0.5 ~ 10 mol 범위이며, 바람직하게는 0.7 ~ 5 mol의 범위이다. In the first dilution step (S100), it is preferable to first dilute the waste mixed waste slurry (A) with an organic solvent to form a dilution slurry (B). By diluting, the viscosity of the waste mixed waste slurry (A) is low, so that the recovery efficiency of poly phenylene sulfide resin by filtration in the step (b) below increases. At this time, the amount of the organic polar solvent used for dilution is in the range of 0.5 to 10 mol with respect to 1 mol of the sulfide agent used for polymerization, and preferably in the range of 0.7 to 5 mol.

희석에 사용하는 유기 극성 용매 종류로는 상기 중합 용매와 동일한 것이 바람직하다. 그 외, 디메칠설폭시드(dimethylsulfoxide), 디메틸 술폰(dimethylsulfone), 술포란(sulfolane) 등의 설폭시드(sulfoxide)·설폰(sulfone)계 용매, 아세톤(acetone), 메틸에틸케톤(methyl ethyl ketone), 디에틸(diethyl) 케톤, 아세트페논(acetophenone) 등의 케톤계 용매, 디메틸에테르(dimethyl ether), 디프로필(dipropyl) 에테르(ether), 디옥산(dioxan), 테트라히드로푸란(tetrahydrofuran) 등의 에테르(ether)계 용매, 클로로폼(chloroform), 염화 메틸렌(methylene), 트리크로로에틸렌(trichloroethylene), 2 염화 에틸렌(ethylene), 파크로르에치렌(perchlorvethylene), 모노크로르에탄, 디클로로에탄, 테트라 크롤 에탄, 파크로르에탄, 클로르벤젠(chlorobenzene) 등의 할로겐(Halogen)계 용매, 메탄올(methanol)(methanol), 에탄올(ethanol), 프로페놀(propanol), 부탄올(butanol), 펜타놀(pentanol), 에틸렌글리콜(ethyleneglycol), 프로필렌 글리콜(propylene glycol), 페놀(phenol), 크레졸(cresol), 폴리에틸렌 글리콜(polyethylene glycol),폴리프로필렌(polypropylene) 글리콜(glycol) 등의 알코올(alcohol)·페놀(phenol)계 용매등에서도 좋지만, 물 등의 중합 용매 이외의 용매로 희석하면, 중합 용매와의 분리가 필요하게 되어, 또 물과 같은 중합 용매와의 친화성의 높은 용매를 이용하면, 두 물질의 분리에 상당한 에너지(energy)를 필요로 하기 위해 경제적으로 불리해진다.The organic polar solvent used for dilution is preferably the same as the polymerization solvent. In addition, sulfoxide-sulfone-based solvents such as dimethylsulfoxide, dimethylsulfone, and sulfolane, acetone, and methyl ethyl ketone , Ketone-based solvents such as diethyl ketone, acetophenone, dimethyl ether, dipropyl ether, dioxan, tetrahydrofuran, etc. Ether solvent, chloroform, methylene chloride, trichloroethylene, ethylene dichloride, perchlorvethylene, monochloroethane, dichloroethane, Halogen-based solvents such as tetrachloroethane, parklorethane, and chlorobenzene, methanol, methanol, ethanol, propanol, butanol, and pentanol ), ethylene glycol (ethylene glycol), propylene glycol (propylene glycol), phenol (phenol), cresol (cresol), polyethylene glycol (polyethylene glycol), polypropylene (polypropylene) glycol (glycol) alcohol (alcohol) phenol (glycol) Phenolic) solvents are good, but dilution with a solvent other than a polymerization solvent such as water requires separation from the polymerization solvent, and separation of the two substances by using a solvent having high affinity with a polymerization solvent such as water It is economically disadvantageous to require a significant amount of energy.

제1 여과단계(S200)에서는 슬러리 (B)에서 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 회수한다. 이 때 희석 슬러리 (B)에서 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)는 고체 상태로 존재하고 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머, 물, 할로겐화 알칼리 금속염은 유기 용매에 분산되어 있기 때문에 공지의 분리에 의해 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 회수 할 수 있다. 이 때 희석 슬러리는 중합 조제 중합시의 부산물 등을 함유하고있다. 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 회수는 여과에 의한 방법이 바람직하다. 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 여과하여 적어도 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머, 유기 극성 용매, 물, 할로겐화 알칼리 금속염 및 경우에 따라 중합조제, 부산물 등 회수 슬러리 (C)를 얻는다. In the first filtration step (S200), poly phenylene sulfide is recovered from the slurry (B). At this time, in the diluent slurry (B), poly phenylene sulfide (Poly Phenylene Sulfide) exists in a solid state, and poly phenylene sulfide (Poly Phenylene Sulfide) oligomer, water, and halogenated alkali metal salt are dispersed in an organic solvent, so known separation Poly phenylene sulfide (Poly Phenylene Sulfide) can be recovered by. At this time, the diluting slurry contains by-products during polymerization of the polymerization aid. The recovery of poly phenylene sulfide (Poly Phenylene Sulfide) is preferably a method by filtration. Filtration of granular polyphenylene sulfide by filtering at least polyphenylene sulfide oligomers, organic polar solvents, water, alkali metal halide salts, and optionally polymerization aids, byproducts, etc. Get

여과시의 슬러리 (B)의 온도는 특별히 제한은 없지만, 통상 50 ~ 200 ℃의 범위가 선택되고, 60 ~ 150 ℃의 범위가보다 바람직하다. The temperature of the slurry (B) during filtration is not particularly limited, but a range of 50 to 200°C is usually selected, and a range of 60 to 150°C is more preferable.

이 때 사용 여재는 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 분리 할 수 있고, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머, 유기 극성 용매, 물, 부산물 할로겐화 알칼리 금속염(alkali metal halide) 포함한 슬러리는 통과하는 것을 선택할 필요가있다. 일반적으로 10mesh (여과간격 1.651mm) ~ 200 mesh (여과간격 0.074mm), 바람직하게는 48 mesh (여과간격 0.295mm) ~ 100 mesh(여과간격 0.147mm) 정도의 것이 바람직하다. 여과기로는 원심 여과기(centrifugal filtration), 진동 스크린 (screening equipment)등을 들 수 있으나, 이에 한정되는 것은 아니다. At this time, the medium used can separate poly phenylene sulfide in the form of granules, including poly phenylene sulfide oligomer, organic polar solvent, water, and by-product alkali metal halide. The slurry needs to be selected to pass. In general, 10 mesh (filtration interval 1.651mm) ~ 200 mesh (filtration interval 0.074mm), preferably 48 mesh (filtration interval 0.295mm) ~ 100 mesh (filtration interval 0.147mm) is preferred. Examples of the filter include a centrifugal filtration, screening equipment, and the like, but are not limited thereto.

(c)상기 (b)에서 얻은 회수 슬러리 (C)에서 유기 극성 용매를 제거한다. 유기 극성 용매의 제거는 가열하여, 상압 또는 감압하에 처리하는 방법이 바람직하다. 유기 극성 용매의 제거는 적어도 50 중량 % 이상, 바람직하게는 70 중량 % 이상, 더욱 바람직하게는 90 중량 % 이상의 유기 극성 용매를 제거한다. 휘발 제거 할 때의 온도로는 통상 120 ℃ ~ 300 ℃의 범위가 선택되고, 140 ℃ ~ 250 ℃가 보다 바람직하다. 이 때 회수 슬러리 (C)에 함유 된 물을 동시에 휘발 제거된다. 유기 극성 용매를 제거 할 때 감압하는 방법도 사용 할 수있다. (c) The organic polar solvent is removed from the recovered slurry (C) obtained in (b) above. The removal of the organic polar solvent is preferably a method of heating and treating under normal pressure or reduced pressure. Removal of the organic polar solvent removes at least 50% by weight or more, preferably at least 70% by weight, more preferably at least 90% by weight of the organic polar solvent. As a temperature for volatilization removal, a range of 120°C to 300°C is usually selected, and 140°C to 250°C is more preferable. At this time, the water contained in the recovered slurry (C) is volatilized and removed at the same time. A method of depressurizing can also be used when removing the organic polar solvent.

(d) 제 2 희석단계(S300)에서는 다음으로(c) 공정으로 얻어진 잔류물(D)에 물을 첨가해, 잔류물(D)을 물 슬러리화한 후, 제 2 여과단계(S400)에서 여과 등의 방법으로, 적어도 잔존 유기 극성용매, 할로겐화 알칼리 금속염(alkali metal halide), 일부가 부산물 및 경우에 따라 중합조제를 제거해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻는다.이 때 첨가하는 물의 양은 회수 슬러리 (C) 1g에 0.5 ~ 5g의 범위가 선택되어 0.7 ~ 2.5g의 범위가 바람직하다. 수량이 너무 적으면 여과에 시간이 너무 많이 걸리고, 너무 많으면 폐수량이 많아 지므로 바람직하지 않다. 여과시의 물 슬러리의 온도는 특별히 제한은 없지만, 보통 50 ~ 200 ℃의 범위가 적합하고, 60 ~ 100 ℃의 범위가 보다 바람직하다. 여과시 사용 여재는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 여과 회수 할 수있는 정도의 여과 간격이 선택되고 이것은 일반적으로 1μm ~ 100μm, 바람직하게는 2μm ~ 50μm 정도이다. 여과기로는 흡입 여과기, 가압 여과기 등을들 수 있으나, 이에 한정되는 것은 아니다. 여과 공정 (d)는 2 회 이상 실시하는 것이 보다 고순도의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 얻는데 있어서 바람직하다. (d) In the second dilution step (S300), water is added to the residue (D) obtained by the process (c), and the residue (D) is water-slurryed, followed by the second filtration step (S400). By a method such as filtration, at least the remaining organic polar solvent, a halogenated alkali metal halide, and a part of by-products and a polymerization aid in some cases are removed to obtain a poly phenylene sulfide (Poly Phenylene Sulfide). The amount of 0.5 to 5 g is selected for 1 g of the recovered slurry (C), and a range of 0.7 to 2.5 g is preferable. If the quantity is too small, it takes too much time for filtration, and if it is too large, the amount of wastewater increases, which is not preferable. Although the temperature of the water slurry at the time of filtration is not particularly limited, a range of 50 to 200°C is usually suitable, and a range of 60 to 100°C is more preferable. The filter medium used for filtration is a filtration interval of a degree capable of filtration recovery of poly phenylene sulfide oligomers, which is generally 1 μm to 100 μm, preferably 2 μm to 50 μm. Filters include, but are not limited to, suction filters, pressure filters, and the like. The filtration step (d) is preferably performed twice or more in order to obtain a higher purity poly phenylene sulfide oligomer.

슬러리(A) 또는 희석 슬러리(B)에 220℃이하의 온도로, 건조 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 1 kg당 1 kg이상의 물을 첨가하지 않는 것이 바람직하다. 이 이유는 상술한 것처럼 중합 용매와 다량의 물이 혼합하면, 양자의 분리에 많은 에너지를 필요로 해, 경제적으로 불리하기 때문이다.It is preferable not to add more than 1 kg of water per 1 kg of dry poly phenylene sulfide to the slurry (A) or dilute slurry (B) at a temperature of 220° C. or less. This is because, when the polymerization solvent and a large amount of water are mixed as described above, a lot of energy is required to separate the two, which is economically disadvantageous.

제 3 희석단계(S500)에서는 공정(b)으로 회수해 얻은 과립상의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 1회이상 유기 극성용매에서 재슬러리화하고, 여과해, 여액을 최초의 여액과 혼합하고, 상기(b)~(d) 공정을 실시하는 것은, 보다 고순도의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻는데 있어서 유효한 수단이다. 이 때, 예를 들면 2회 슬러리화하는 경우, 2번째의 슬러리화 액을 여과 후, 그 여액을 1회째의 슬러리화에 사용해 돌리는 방법은 유기 극성용매의 사용량을 줄이는 의미로 유효한 방법이다.In the third dilution step (S500), the granular poly phenylene sulfide obtained in step (b) is reslurried in an organic polar solvent one or more times, filtered, and the filtrate is mixed with the first filtrate. , Performing the steps (b) to (d) is an effective means for obtaining a higher purity poly phenylene sulfide (Poly Phenylene Sulfide). At this time, for example, in the case of slurrying twice, a method of filtering the second slurrying liquid and then using the filtrate for the first slurrying is an effective method to reduce the amount of organic polar solvent used.

공정(d)으로 얻어진 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 더욱이 1회이상 물로 슬러리화해, 여과하는 것은, 보다 순도의 높은 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻는데 있어서 유효한 방법이다. 이 때, 예를 들면 2회 슬러리화하는 경우, 2번째의 슬러리화 액을 여과 후, 그 여액을 1회째의 슬러리화에 사용해 돌리는 방법은 물의 사용량을 줄이는 의미로 유효한 방법이다.Slurrying and filtering the poly phenylene sulfide oligomer obtained by step (d) one or more times with water at least once is an effective method for obtaining a higher purity poly phenylene sulfide (Poly Phenylene Sulfide). At this time, for example, in the case of slurrying twice, the method of filtering the second slurrying liquid and then using the filtrate for the first slurrying is an effective method to reduce the amount of water used.

이렇게 해서 얻어진 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)는 그대로 혹은 건조해 여러 가지의 용도에 이용하는 것이 가능하다.The poly phenylene sulfide thus obtained can be used as it is or dried for various purposes.

본 발명의 방법으로 얻어진 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 재생원료로 사용하는 것이 가능하다It is possible to use it as a recycled raw material of poly phenylene sulfide obtained by the method of the present invention.

도 2는 도 1 의 제 3 희석단계(S5000의 여과액에 대한 후속 공정을 나타내는 순서도이다.FIG. 2 is a flow chart showing a third dilution step of FIG. 1 (a subsequent process for the filtrate of S5000).

도시된 바와 같이, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)는 제 3 희석단계(S500)의 여액을 분하여, 산도조정단계(S510), 제 4 여과단계(S520), 제4 희석단계 (S530), 제 5 여과단계(S540), 제 6 희석단계(S550)를 포함하는 후속 공정을 더 거쳐서 수득할 수 있다.As shown, poly phenylene sulfide (Poly Phenylene Sulfide) is separated by the filtrate of the third dilution step (S500), the acidity adjustment step (S510), the fourth filtration step (S520), the fourth dilution step (S530) , It can be obtained through further processing including a fifth filtration step (S540), a sixth dilution step (S550).

[폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 분리 회수 공정에서의 산의 첨가] [Addition of Acid in Poly Phenylene Sulfide Separation and Recovery Process]

산도조정단계(S510)에서는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머 분리 회수 공정에서 산의 첨가가 회수 효율의 향상을 위해 필요하다. 산을 추가해서, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 분리 속도가 현저하게 개선하고 분리 효율의 향상으로 이어질 것이다. 본 발명에서는 분리 회수 공정 중에서도 회수 슬러리 (C) 및 / 또는 물 슬러리 (D)에 산을 첨가하는 것이 바람직하다. 여기서 이용하는 산의 종류에는 특별한 제한은 없지만, 구체적 예로는 포름산, 아세트산, 프로피온산, 부티르산, 클로로 아세트산, 디클로로 아세트산, 아크릴산, 크로톤 산, 벤조산, 살리실산, 옥살산, 말 론산, 숙신산, 프탈산, 푸마르산 등의 유기 산성 화합물, 황산, 인산, 염산, 탄산, 규산 등의 무기 산성 화합물 등이 예시 할 수 있고, 바람직하게는 유기 산성 화합물이다. 걸리는 산의 첨가량에 특별히 제한은 없지만, 적당량의 산을 이용하는 관점에서 산을 가한 슬러리의 pH가 3 ~ 8의 범위가 바람직하고, 4 ~ 7의 범위가 보다 바람직하다. pH가 너무 높은 여과 속도 향상 효과가 약해지고 너무 낮아도 일정 이상의 여과 속도 향상 효과를 기대할 수 없을 뿐만 아니라 사용 산 량 증대로 인한 경제적 불이익이나 장치의 부식을 조장 할 가능성이 있다. In the acidity adjusting step (S510), the addition of acid in the poly phenylene sulfide oligomer separation and recovery process is necessary to improve recovery efficiency. By adding an acid, the rate of separation of poly phenylene sulfide will significantly improve and lead to an improvement in separation efficiency. In the present invention, it is preferable to add an acid to the recovery slurry (C) and/or the water slurry (D) among the separation and recovery processes. The type of acid used here is not particularly limited, but specific examples include organic acids such as formic acid, acetic acid, propionic acid, butyric acid, chloroacetic acid, dichloroacetic acid, acrylic acid, crotonic acid, benzoic acid, salicylic acid, oxalic acid, malonic acid, succinic acid, phthalic acid and fumaric acid. Acidic compounds, inorganic acidic compounds such as sulfuric acid, phosphoric acid, hydrochloric acid, carbonic acid, and silicic acid can be exemplified, and are preferably organic acidic compounds. Although there is no particular limitation on the amount of acid to be added, the pH of the slurry to which the acid is added is preferably 3 to 8, and more preferably 4 to 7 from the viewpoint of using an appropriate amount of acid. If the filtration rate improvement effect is too high and the pH is too weak and too low, it is not possible to expect a filtration rate improvement effect above a certain level, and there is a possibility of promoting the economic disadvantage or corrosion of the device due to the increase in the use amount.

제4여과단계(S520)의 (d)공정에서 물 슬러리 (D)에 산을 첨가하면 처음부터 산뿐만 아니라, 바람직하게는 2 회 이상 여과하는 방법이나, 먼저 물 슬러리 (D)에 산은 가하지 않고 원심 분리 후 경사 분리하고, 다음 얻어진 고체 물 및 산을 넣고 다시 물 슬러리 (D)를 형성하고, 여과하는 방법 등을 채택하는 것도 가능하다. 특히 후자의 방법은 사용 산 양을 감소 할 수 있다는 점에서 바람직한 방법 중의 하나이다. In the step (d) of the fourth filtration step (S520), if an acid is added to the water slurry (D), not only the acid from the beginning, but preferably a method of filtering twice or more, or first, no acid is added to the water slurry (D) After centrifugation, it is also possible to adopt a method of decanting and then adding the obtained solid water and acid to form a water slurry (D) again, filtering and the like. In particular, the latter method is one of the preferred methods in that it can reduce the amount of acid used.

슬러리 (A) 또는 희석 슬러리 (B)에 220 ℃ 이하의 온도에서 건조 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지 1kg 당 1kg 이상의 물을 첨가하지 않은 것은 바람직한 방법의 하나이다. 그 이유는 상술 한 바와 같이 중합 용매와 물을 혼합하면 두 물질의 분리에 많은 에너지가 필요하고, 경제적으로 불리하기 때문이다. It is one of the preferred methods that the slurry (A) or the diluted slurry (B) is not added with more than 1 kg of water per 1 kg of dry poly phenylene sulfide resin at a temperature of 220° C. or less. The reason is that mixing the polymerization solvent and water as described above requires a lot of energy to separate the two materials, and is economically disadvantageous.

제 4 희석단계(S530)에서는 공정 (b)에서 회수하여 얻은 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 1 회 이상 유기 극성 용매로 재 슬러리화하여,제 5 여과단계(S540)에서는 슬러리를 여과하고 여액을 처음 여액과 혼합하여 상기 (b ) ~ (d) 공정을 수행하는 것은 더 고순도의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻기에 효과적인 수단이다. 이 때, 예를 들어 2 회 슬러리화하는 경우, 두 번째 슬러리화 액을 여과 한 후 그 여액을 1 차 슬러리화에 사용해 돌리는 방법은 유기 극성 용매의 사용량을 줄이는 의미에서 효과적인 방법이다 . In the fourth dilution step (S530), the polyphenylene sulfide in the form of granules obtained in step (b) is re-slurried with an organic polar solvent one or more times, and the slurry is filtered in the fifth filtration step (S540). And filtering the filtrate with the filtrate for the first time to perform the above steps (b) to (d) is an effective means to obtain a higher purity poly phenylene sulfide (Poly Phenylene Sulfide). At this time, for example, in the case of slurrying twice, the method of filtering the second slurrying liquid and then using the filtrate for primary slurrying is an effective method in terms of reducing the amount of organic polar solvent used.

제 6 희석단계(S550)에서는 공정 (d)에서 얻어진 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 올리고머를 다시 1 회 이상 물 슬러리 화하고, 제 6 여과단게(S560)에서 슬러리를 여과하는 것은 더 고순도 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻기에 효과적인 방법이다. 이 때, 예를 들어 2 회 슬러리화하는 경우, 두 번째 슬러리화 액을 여과 한 후 그 여액을 1 차 슬러리화에 사용해 돌리는 방법은 물 사용량을 줄이는 의미에서 효과적인 방법이다.In the sixth dilution step (S550), the poly phenylene sulfide (Poly Phenylene Sulfide) oligomer obtained in step (d) is water-slurryed once or more, and the slurry in the sixth filtration step (S560) is more highly purified poly This is an effective method for obtaining phenylene sulfide (Poly Phenylene Sulfide). At this time, for example, in the case of slurrying twice, the method of filtering the second slurrying liquid and using the filtrate for primary slurrying is an effective method in terms of reducing the amount of water used.

이하, 본 발명을 실시예에 의하여 더욱 상세히 설명하나, 본 발명의 범위가 실시예에 의해 제한되는 것은 아니다.Hereinafter, the present invention will be described in more detail by examples, but the scope of the present invention is not limited by examples.

[실시예 1][Example 1]

폐혼합물 슬러리(A)의 10,000g를 6,000g의 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)로 희석해 희석 슬러리(B)를 얻었다. 70℃에 가열한 슬러리(B) 200g를 (80mesh, 여과간격 0.175mm)로 여과해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 회수 슬러리(C) 150 g를 얻었다. 여과 시간은 9분이었다. 회수 슬러리(C)를 회전 증발기(rotating evaporator)에 가르쳐, 감압하 160℃으로 1시간 처리한 후, 진공 건조기로 160℃, 1시간 처리했다. 얻어진 고형물 중의 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)량은 3 중량%이었다.Diluted slurry (B) was obtained by diluting 10,000 g of the waste mixture slurry (A) with 6,000 g of N-methyl-2-pyrrolidone. 200 g of the slurry (B) heated to 70° C. was filtered with (80 mesh, filtration interval of 0.175 mm) to obtain 150 g of poly phenylene sulfide and recovered slurry (C). The filtration time was 9 minutes. The recovered slurry (C) was taught on a rotating evaporator, treated at 160°C under reduced pressure for 1 hour, and then treated at 160°C for 1 hour in a vacuum dryer. The amount of N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) in the obtained solid was 3% by weight.

이 고형물에 이온교환수(ion-exchange water) 180g와 회수 슬러리(C)의 1.2 배량에 따라 70℃으로 30분 교반해, 재슬러리(slurry)화했다. 이 슬러리를 여과 면적 9.6cm2(여과 간격 10~16μm)의 유리 필터-로 흡인 여과해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻었다. 여과에 필요로 한 시간은 5분이었다. 또 여액 중의 염분 농도(salinity concentration)는 10.1%이었다.The solid was stirred at 70° C. for 30 minutes according to 180 g of ion-exchange water and 1.2 times the recovered slurry (C), and re-slurryed. This slurry was suction-filtered with a glass filter having a filtration area of 9.6 cm 2 (filtration interval 10 to 16 μm) to obtain poly phenylene sulfide. The time required for filtration was 5 minutes. The salt concentration in the filtrate was 10.1%.

[실시예 2][Example 2]

폐혼합물 슬러리(A) 10,000g를 6,000g의 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)로 희석해 희석 슬러리(B)를 얻었다. 70℃에 가열한 희석 슬러리(B) 200g를 (80mesh, 여과 간격 0.175mm)로 여과해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 회수 슬러리(slurry)(C) 150 g를 얻었다. 회수 슬러리(C)를 회전 증발기(rotating evaporator)에 가르쳐, 감압하 160℃으로 1시간 처리한 후, 진공 건조기로 160℃, 1시간 처리했다. 얻어진 고형물 중의 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)량은 3 중량%이었다.10,000 g of the waste mixture slurry (A) was diluted with 6,000 g of N-methyl-2-pyrrolidone to obtain a diluted slurry (B). 200 g of the dilution slurry (B) heated to 70° C. was filtered with (80 mesh, filtration interval of 0.175 mm) to obtain 150 g of poly phenylene sulfide and recovered slurry (C). The recovered slurry (C) was taught on a rotating evaporator, treated at 160°C under reduced pressure for 1 hour, and then treated at 160°C for 1 hour in a vacuum dryer. The amount of N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone) in the obtained solid was 3% by weight.

이 고형물에 이온교환수(ion-exchange water) 180g(회수 슬러리(C)의 1.2 배량에 따라 70℃으로 30분 교반해, 재슬러리화했다. 이 슬러리를 여과 면적 9.6cm2(여과 간격 10~16μm)의 유리 필터-로 여과해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻었다. 얻어진 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)에 재차 이온교환수(ion-exchange water) 180g(회수 슬러리(C)의 1.2 배량) 따라 70℃으로 30분 교반해, 재슬러리화했다. 이 슬러리를 여과 면적 9.6cm2(눈격차 10 ~16μm)의 유리 필터-로 흡인 여과해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 얻었다. 여과에 필요로 한 시간은 6분이었다. 또 여액 중의 염분 농도(salinity concentration)는 0.1%이었다.The solid was stirred for 30 minutes at 70° C. according to the amount of ion-exchange water (180 g of ion-exchange water) (1.2 times of the recovery slurry (C)) and reslurried. Filtration through a glass filter of) to obtain poly phenylene sulfide, and 180 g of ion-exchange water (recovery slurry (C)) was again added to the obtained poly phenylene sulfide. After stirring for 30 minutes at 70° C. and re-slurrying, the slurry was suction-filtered with a glass filter having a filtration area of 9.6 cm 2 (10 to 16 μm in snow gap), and poly phenylene sulfide (Poly Phenylene Sulfide) was filtered. The time required for filtration was 6 minutes, and the saline concentration in the filtrate was 0.1%.

[실시예 3][Example 3]

폐혼합물 슬러리((A) 10,000g에 6,000g의 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)로 희석해 희석 슬러리(B)를 얻었다. 70℃에 가열한 희석 슬러리(B) 200 g를 낡다(80mesh, 여과 간격 0.175mm)로 여과해, 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 회수 슬러리(C) 150 g를 얻었다. 여과 시간은 9분이었다. 회수 슬러리(C)를 회전 증발기(rotating evaporator)에 가르쳐, 감압하 160℃으로 1시간 처리한 후, 진공 건조기로 160℃, 1시간 처리했다. 얻어진 고형물 중의 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)량은 3 중량%이었다.Diluted slurry (B) was obtained by diluting the waste mixture slurry ((A) with 10,000 g of 6,000 g of N-methyl-2-pyrrolidone). B) 200 g was aged (80 mesh, filtration interval 0.175 mm) to obtain poly phenylene sulfide and 150 g of recovery slurry (C), the filtration time was 9 minutes, and recovery slurry (C) Was taught on a rotating evaporator, treated under reduced pressure at 160° C. for 1 hour, and then treated with a vacuum dryer at 160° C. for 1 hour, N-methyl-2-pyrrolidone (N-Methyl-2) in the obtained solid. The amount of -pyrrolidone) was 3% by weight.

이 고형물에 이온교환수(ion-exchange water) 100g(회수 슬러리(C)의 0.5 배량) 따라 70℃으로 30분 교반해, 재슬러리(slurry)화했다. 이 슬러리를 여과 면적 9.6cm2(여과간격10~16μm)의 유리 필터-로 흡인 여과해, 폴리페닐렌 술피드(polyphenylene sulfide) 를 얻었다. 여과에 필요로 한 시간은 45분이었다. 또 여액의 염분 농도(salinity concentration)는 19.4%였다.The solid was stirred for 30 minutes at 70°C along with 100 g of ion-exchange water (0.5 times the recovery slurry (C)), and re-slurryed. The slurry was suction filtered through a glass filter having a filtration area of 9.6 cm 2 (filtration interval 10 to 16 μm) to obtain polyphenylene sulfide. The time required for filtration was 45 minutes. Moreover, the saline concentration of the filtrate was 19.4%.

한편, 본 명세서와 도면에 개시된 본 발명의 실시예들은 본 발명의 기술 내용을 쉽게 설명하고 본 발명의 이해를 돕깅 우해 특정 예를 제시한 것일 뿐이며, 본 발명의 기술적 사상에 바탕을 둔 다른 변형예들이 실시 가능하다는 것은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게 자명한 것이다.On the other hand, the embodiments of the present invention disclosed in the present specification and drawings are merely to provide a specific example in order to easily explain the technical contents of the present invention and help understanding of the present invention, and other modified examples based on the technical idea of the present invention It is obvious to those of ordinary skill in the art to which the present invention pertains.

Claims (5)

적어도 폴리 할로겐화 방향족 화합물, 설파이드 화제 및 유기 극성 용매를 함유하는 혼합물을 가열하여 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 수지를 중합하여 220 ℃ 이하로 냉각하여 얻은 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)와 유기 극성 용매, 물 및 할로겐화 알칼리 금속염을 포함하는 혼합폐기물 슬러리 (A)에서 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 를 분리 회수하는 방법이며,
분리 회수하는 공정에서 산을 첨가하며,
슬러리 (A)에서 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 를 분리 회수하는 방법이
(a)슬러리 (A) 중합에 사용 된 설파이드 화제 1 mol에 대해 유기 극성 용매 0.5 ~ 10 mol 를 첨가하여 희석 슬러리 (B)를 형성하고,
(b)희석 슬러리 (B)에서 과립 형태의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)를 회수하고, 적어도 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 와 유기 극성 용매, 물 및 할로겐화 알칼리 금속염을 함유하는 회수 슬러리 (C)를 얻고
(c)회수 슬러리 (C)에서 50 중량 % 이상의 유기 극성 용매를 제거하고 잔류 물을 얻고,
(d)잔류 물에 물을 첨가하여 형성 물 슬러리 (D)에서 적어도 잔존 유기 극성 용매 및 할로겐화 알칼리 금속염을 제거하고
폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 를 얻을 분리 회수 공정으로 회수 슬러리 (C) 및 / 또는 물 슬러리 (D) 에 산을 첨가하는 것을 특징으로 하는 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 회수 방법.
Poly phenylene sulfide (Poly Phenylene Sulfide) and organic obtained by heating a mixture containing at least a polyhalogenated aromatic compound, a sulfide agent, and an organic polar solvent to polymerize a poly phenylene sulfide resin to cool to 220° C. or lower It is a method of separating and recovering poly phenylene sulfide in the form of granules from a mixed waste slurry (A) containing a polar solvent, water and a halogenated alkali metal salt,
In the process of separation and recovery, acid is added,
A method of separating and recovering poly phenylene sulfide from the slurry (A)
(a) slurry (A) 0.5 to 10 mol of an organic polar solvent is added to 1 mol of the sulfide agent used for polymerization to form a dilute slurry (B),
(b) Recovering the granulated polyphenylene sulfide from the diluent slurry (B), and at least a recovered slurry containing polyphenylene sulfide and an organic polar solvent, water and a halogenated alkali metal salt Get (C)
(c) removing at least 50% by weight of organic polar solvent from the recovery slurry (C) to obtain a residue,
(d) adding water to the residual water to remove at least the remaining organic polar solvent and halogenated alkali metal salt from the formed water slurry (D),
A recovery method of poly phenylene sulfide (Poly Phenylene Sulfide) characterized by adding an acid to the recovery slurry (C) and / or water slurry (D) in a separate recovery process to obtain a poly phenylene sulfide (Poly Phenylene Sulfide).
삭제delete 산을 첨가함으로써 회수 슬러리 (C) 및 / 또는 물 슬러리 (D)의 pH를 3~8로 조정하는 것을 특징으로하는 청구항 1 기재의 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 회수 방법. A method for recovering the poly phenylene sulfide according to claim 1, characterized in that the pH of the recovered slurry (C) and/or the water slurry (D) is adjusted to 3 to 8 by adding an acid. (c)공정에서 가열하여 유기 극성 용매를 제거하는 청구항 1 또는 3에 기재된 폴리 페닐렌 설파이드(Poly Phenylene Sulfide) 의 회수 방법. The method for recovering the poly phenylene sulfide (Poly Phenylene Sulfide) according to claim 1 or 3 to remove the organic polar solvent by heating in the step (c). 유기 극성 용매는 N-메틸-2-피롤리돈(N-Methyl-2-pyrrolidone)인 청구항 1 또는 3에 기재된 폴리 페닐렌 설파이드(Poly Phenylene Sulfide)의 회수 방법.
The organic polar solvent is N-methyl-2-pyrrolidone (N-Methyl-2-pyrrolidone), the method of recovering the poly phenylene sulfide (Poly Phenylene Sulfide) according to claim 1 or 3.
KR1020160101249A 2016-08-09 2016-08-09 recovery method of poly phenylne sulfide and N-Methyl-2-pyrrolidone from poly phenylene sulfide waste KR102118356B1 (en)

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