KR102071115B1 - Latex mattress and a manufacturing method thereof - Google Patents

Abstract

The present invention enables to induce the heat of the heated heating water flowing through the heating water circulation line while exposing a portion of the heating water circulation line disposed between the first and second mats, whereby the heat of the heated heating water is stagnated. The present invention relates to a latex mattress and a method for manufacturing the same, wherein the latex mattress according to the present invention comprises: a first mat; A second mat having a bottom adhered to an upper surface of the first mat; And a heating unit configured to supply and circulate a heating heat source between the first mat and the second mat, wherein an upper surface of the first mat is formed with guide grooves guiding the installation position of the heating water circulation line of the heating unit. The mat is formed to penetrate heat guide holes facing the guide grooves and exposing the heating water circulation line disposed along the guide grooves.

Description

LATEX MATTRESS AND A MANUFACTURING METHOD THEREOF

The present invention relates to a latex mattress and a method for manufacturing the same, and more particularly, to a latex mattress and a method for manufacturing the same to obtain a high heating efficiency with a low power consumption.

Recently, mattresses using latex (Latex) materials are widely used, and latex mattresses having a heating function capable of providing a heating (heating) effect while utilizing the advantages of latex have been developed.

Representative examples of the latex mattress having a heating function is 'Korean Utility Model No. 20-2010-0003348' and 'Korean Patent Registration No. 10-1769432'.

In the above-mentioned 'Korean Utility Model No. 20-2010-0003348' and 'Korean Patent Registration No. 10-1769432', a hot water circulation line is disposed between latex mattresses stacked up and down, and the hot water circulation line The latex mattress which heats by this is disclosed.

By the way, latex is manufactured by foaming natural rubber as anyone knows, the above-described latex mattress having a heating function is heated because the heat of hot water flowing through the hot water circulation line stagnated between the latex and inside the air cell (air cell) Not only the efficiency is lowered, but also the heating efficiency is significantly lower than the power consumption for heating and circulating hot water.

The present invention makes it possible to induce the heating of the heated heating water flowing through the heating water circulation line while exposing a portion of the heating water circulation line disposed between the first and second mats, thereby preventing the heated heating water heat from stagnation. It is to provide a latex mattress and a method of manufacturing the same that can be prevented to obtain a high heating efficiency with a low power consumption.

Technical problems to be achieved by the present invention are not limited to the above-mentioned technical problems.

A latex mattress according to a first embodiment of the present invention for achieving the above object, the first mat; A second mat having a bottom adhered to an upper surface of the first mat; And a heating unit configured to supply and circulate a heating heat source between the first mat and the second mat, wherein an upper surface of the first mat is formed with guide grooves guiding the installation position of the heating water circulation line of the heating unit. The mat may be formed to penetrate the heat guide holes facing the guide grooves and exposing the heating water circulation line disposed along the guide grooves.

Specifically, the first mat and the second mat is provided in a flat plate shape is formed by cutting along a cutting line formed on one base material having a plurality of pinholes on the top and bottom, the base material is a natural latex, or a synthetic latex, or Mattress made of any one of artificial rubber, the cutting line is formed along the horizontal longitudinal direction of the base material to be set at a position having a shorter length of the length of the depth of the pinhole formed on the top surface of the base material relative to the top surface of the base material Can be.

Specifically, the guide grooves are formed on the top surface of the first mat by cutting the base material to the bottom of the pinholes formed on the top surface of the base material, and the heat guide holes are formed in the through holes on the second mat by cutting the base material into the pin holes formed on the top surface of the base material. It may be formed in the form.

Specifically, the heating water circulation line is composed of a flexible hose that can be circulated by receiving the heated heating water from the heating water supply means of the heating unit, the heating water circulation line is a breathable and cushioning of the first mat and the second mat It may be fixed to the upper surface of the first mat via a cotton thread that does not hurt.

According to a second embodiment of the present invention for achieving the above object, it is prepared of any one of natural latex, synthetic latex, or artificial rubber, and has a flat plate shape and prepares a single base material having a plurality of pinholes on the top and bottom Step (S1); Cutting the base material to form a first mat and a second mat (S2); Disposing the heating water circulation line connected to the heating water supply means to be evenly distributed along the guide grooves formed on the upper surface of the first mat (S3); And attaching a bottom surface of the second mat to an upper surface of the first mat such that the heating water circulation line is exposed to the heat induction holes formed in the second mat.

Specifically, the first mat and the second mat in the step (S2) is formed by cutting the base material along the cutting line formed in the base material, the cutting line is formed along the horizontal longitudinal direction of the base material based on the base surface of the base material It is set at a position having a shorter length of the length of the depth of the pinhole formed on the upper surface of the, the guide grooves of step S3, is formed on the upper surface of the first mat by cutting the base material to the bottom of the pinholes formed on the upper surface of the base material , The heat guide holes of step S4 may be formed in the form of through holes in the second mat by cutting the base material into pinholes formed on the upper surface of the base material.

More specifically, the setting position of the cutting line is 10 to 20 mm based on the upper surface of the base material, and the length of the depth of the pinhole formed on the upper surface of the base material may exceed 20 mm.

Specifically, the heating water circulation line in step S3 is made of a flexible hose, in step S3, the step of fixing the heating water circulation line to the upper surface of the first mat via a cotton thread may be further performed. have.

As described above, in the present invention, the latex mattress is heated heating circulating through the heating water circulation line because the heating water circulation line disposed between the first mat and the second mat is exposed to heat induction holes formed in the second mat. Since the heat of the water is rapidly induced to the upper surface of the second mat through the heat induction hole without stagnating between the first mat and the second mat and the air cell, there is an advantage that high heating efficiency can be obtained with low power consumption.

1 is a view showing a latex mattress according to the present invention,
2 is an exploded view showing the latex mattress shown in FIG. 1,
3 is a cross-sectional view taken along line AA of FIG. 1, and
4 is a view showing a manufacturing process of the latex mattress according to the present invention.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention. Like elements in the figures are denoted by the same reference numerals wherever possible. In addition, detailed descriptions of well-known functions and configurations that may unnecessarily obscure the subject matter of the present invention will be omitted.

1 and 2 is a view showing a latex mattress according to the present invention, the latex mattress 10 according to the present invention is the first mat 20, the second surface is bonded to the upper surface of the first mat 20 And a heating unit 40 for supplying and circulating the heating heat source between the mat 30 and the first mat 20 and the second mat 30.

First, the first mat 20 and the second mat 30 is made of a conventional latex (Latex) material. Here, the latex material may be any one of natural latex, synthetic latex, or artificial rubber.

Preferably, the first mat 20 and the second mat 30 are provided by cutting one of the conventional latex mattress 1 (see FIG. 4 (hereinafter referred to as 'base material')) manufactured by the manufacturer to be divided up and down. do.

That is, the first mat 20 and the second mat 30 are provided in a flat plate shape as shown in FIG. 4 and cut one base material 1 having a plurality of pinholes 2a and 2b formed on the top and bottom surfaces thereof. It is provided by cutting along line 3.

The cutting line 3 is formed along the horizontal longitudinal direction of the base material 1 when the base material 1 is viewed from the front, and the cutting line 3 is the top surface of the base material 1 based on the top surface of the base material 1. It is set at a position having a shorter length L2 of the length L1 of the pinhole 2a formed in the groove. The lower portion of the cutting line 3 is provided as the first mat 20 and the upper portion of the cutting line 3 is provided as the second mat 30 based on the cutting line 3.

Meanwhile, guide grooves 22 are formed on the upper surface of the first mat 20 to guide the installation position of the heating water circulation line 42 of the heating unit 40, and the guide grooves 22 are formed on the second mat 30. Heat induction holes 32 facing () are formed.

Here, the guide grooves 22 are formed on the top surface of the first mat 20 by cutting the base material 1 to the bottom of the pinholes 2a formed on the top surface of the base material 1, and the heat guide holes 32 are formed of the base material ( The pinholes 2a formed on the upper surface of 1) are formed in the form of through holes in the second mat 20 by cutting the base material 1.

The heating unit 40 is connected to the heating water circulation line 42 and the heating water circulation line 42 installed between the first mat 20 and the second mat 30 to the heating water circulation line 42. Heating water supply means 48 for supplying and circulating the heated heating water.

The heating water circulation line 42 is composed of a flexible hose capable of circulating by receiving heated heating water from the heating water supply means 48.

The heating water circulation line 42 is disposed to be evenly distributed on the upper surface of the first mat 20, and the inlet end 44 and the outlet end 46 of the heating water circulation line 42 are conventional hose connectors (not shown). Is connected to the heating water supply means 48. At this time, the heating water circulation line 42 connected to the heating water supply means 48 constitutes a closed circuit such that the heating water is circulated as anyone can know.

On the other hand, the heating water circulation line 42 evenly distributed on the upper surface of the first mat 20 is disposed along the guide grooves 22 formed on the upper surface of the first mat 20, as shown in FIG. Since the heating water circulation line 42 is disposed along the guide grooves 22, the heating water circulation line 42 is exposed through the heat induction hole 32 of the second mat 30, which is bonded to the first mat 20. The heating water circulation line 42 is fixed to the upper surface of the first mat 20 through a conventional cotton thread that does not impair the breathability and the buffering properties of the first mat 20 and the second mat 30.

That is, the heat of the heated heating water circulating through the heating water circulation line 42 is not induced between the first mat 20 and the second mat 30 and in the air cell as before. Through 32, it is guided quickly to the upper surface of the second mat 30 (see FIG. 3), thereby making it possible to obtain high heating efficiency.

In addition, the heating water supply means 48 for supplying and circulating the heating water heated by the heating water circulation line 42 is a well-known means well known in the art, and thus, a detailed description of the specific configuration and operation will be omitted. For example, the heating water supply means 48 may have a configuration that is substantially the same as the 'hot water supply means' disclosed in the Republic of Korea Patent No. 10-0562472.

Hereinafter, a method of manufacturing a latex mattress formed as described above with reference to FIG. 4.

In order to manufacture the latex mattress 10 according to the present invention, first, a conventional latex mattress provided with a base material 1, that is, a flat plate shape and formed with pinholes 2a and 2b on the upper and lower surfaces for breathability and cushioning. Is prepared as the base material 1 (step S1).

When the base material 1 is prepared (S1), the base material 1 is cut | disconnected and the 1st mat 20 and the 2nd mat 30 are formed (step S2).

The first mat 20 and the second mat 30 are formed by cutting the base material 1 along the cutting line 3 formed in the base material 1, the cutting line 3 is the front surface of the base material (1) When viewed along the horizontal longitudinal direction of the base material 1, the cutting line 3 is the length (L1) of the depth of the pinhole (2a) formed on the top surface of the base material 1 relative to the top surface of the base material (1) It is set at a position having a shorter length L2.

As the base material 1 is cut along the cutting line 3, guide grooves 22 for guiding the installation position of the heating water circulation line 42 are formed on the upper surface of the first mat 20, and the second mat is formed. Heat guide holes 32 facing the guide grooves 22 are formed in the 30, and the guide grooves 22 are formed by cutting the base material 1 into the bottom of the pinholes 2a formed on the upper surface of the base material 1. The heat guide holes 32 are formed on the upper surface of the first mat 20, and the heat guide holes 32 are pinholes 2a formed on the upper surface of the base material 1 to form the through holes in the second mat 20 by cutting the base material 1. Is formed.

Preferably the length (L2), that is, the length of the thickness of the second mat 30 may be 10 ~ 20mm, if the length (L2) is less than 10mm because the thickness of the second mat 30 is thin will be described later In the process, it is felt that the heating water circulation line 42 disposed on the upper surface of the first mat 20 is exhausted. When the length L2 exceeds 20 mm, the thickness of the second mat 30 is thick, and As a result, the length of the heat induction hole 32 is increased, thereby lowering the heating efficiency.

On the other hand, as the length L2, that is, the length of the thickness of the second mat 30 is provided in 10-20 mm, the length L1 preferably exceeds 20 mm.

As described above, when the first mat 20 and the second mat 30 are formed, the heating water circulation line 42 in which the inlet end 44 and the outlet end 46 are connected to the heating water supply means 48 next. ) Is disposed to be evenly distributed along the guide grooves 22 formed on the upper surface of the first mat 20 (step S3).

Here, the heating water circulation line 42 in which the inlet end 44 and the outlet end 46 are connected to the heating water supply means 48 constitutes a closed circuit to circulate the heating water, as anyone can see, the guide groove 22 The heating water circulation line 42 disposed along the) is fixed to the upper surface of the first mat 20 through a conventional cotton thread or the like.

As described above, when the heating water circulation line 42 is disposed on the upper surface of the first mat 20 (step S3), the heating water circulation line 42 toward the heat induction hole 32 formed in the second mat 30. The exposed bottom surface of the second mat 30 is adhered to the top surface of the first mat 20 to complete the manufacture of the latex mattress 10 according to the present invention (step S4).

On the other hand, it will be appreciated by anyone that the latex mattress 10 according to the present invention has been manufactured can be wrapped by a cover (not shown) provided separately according to the user's preference.

As described above, the latex mattress 10 according to the present invention has the heat of heated heating water circulating through the heating water circulation line 42 between the first mat 20 and the second mat 30 and the air cell as in the prior art. It is possible to obtain high heating efficiency with low power consumption because it is induced quickly to the upper surface of the second mat 30 through the heat induction hole 32 without being congested in the air cell.

The latex mattress as described above and its manufacturing method is not limited to the configuration and operation of the embodiments described above. The above embodiments may be configured such that various modifications may be made by selectively combining all or part of the embodiments.

1: Base material 2a, 2b: Pinhole
3: cutting line 10: latex mattress
20: the first mat 22: guide groove
30: second mat 32: heat guide hole
40: heating section 42: heating water circulation line
44: withdrawal 46: withdrawal
48: heating water supply means

Claims (8)

In the latex mattress,
The latex mattress,
First mat;
A second mat having a bottom adhered to an upper surface of the first mat; And
And a heating unit configured to supply and circulate a heating heat source between the first mat and the second mat.
Guide grooves are formed on the upper surface of the first mat to guide the installation position of the heating water circulation line of the heating unit, and the heating water is disposed along the guide grooves while facing the guide grooves on the second mat. Heat guide holes exposing the circulation line are formed through,
The first mat and the second mat,
It is provided in a flat shape and is formed by cutting along a cutting line formed in one base material formed with a plurality of pinholes on the top and bottom,
The base material,
Mattresses made of natural latex, synthetic latex, or artificial rubber,
The cutting line is,
The latex mattress is formed at a position having a shorter length of the length of the depth of the pinhole formed on the upper surface of the base material while being formed along the horizontal longitudinal direction of the base material.
delete The method according to claim 1,
The guide grooves are formed on the top surface of the first mat by cutting the base material to the bottom of the pinholes formed on the top surface of the base material,
The heat guide holes are formed in the form of through holes in the second mat by cutting the base material into the pin holes formed on the upper surface of the base material.
The method according to claim 1,
The heating water circulation line is made of a flexible hose capable of circulating by receiving heated heating water from the heating water supply means of the heating unit,
The heating water circulation line is a latex mattress is fixed to the upper surface of the first mat via a cotton thread that does not impair breathability and cushioning of the first mat and the second mat.
Preparing one base material which is made of natural latex, synthetic latex, or artificial rubber and has a flat plate shape and has a plurality of pinholes formed on its upper and lower surfaces (S1);
Cutting the base material to form a first mat and a second mat (S2);
Disposing the heating water circulation line connected to the heating water supply means to be evenly distributed along the guide grooves formed on the upper surface of the first mat (S3); And
And attaching a bottom surface of the second mat to an upper surface of the first mat such that the heating water circulation line is exposed to the heat induction holes formed in the second mat.
In the step (S2) the first mat and the second mat,
It is formed by cutting the base material along a cutting line formed in the base material,
The cutting line is formed along a horizontal longitudinal direction of the base material and is set at a position having a shorter length of the length of the depth of the pinhole formed on the top surface of the base material with respect to the top surface of the base material.
The guide grooves of the step S3,
It is formed on the top surface of the first mat by the base material cutting to the bottom of the pin holes formed on the top surface of the base material,
The heat guide holes of the step (S4),
The method of manufacturing a latex mattress is formed in the form of through holes in the second mat by cutting the base material with the pin holes formed on the upper surface of the base material.
delete The method according to claim 5,
The setting position of the cutting line is 10 to 20mm based on the upper surface of the base material, the length of the depth of the pinhole formed on the upper surface of the base material is more than 20mm manufacturing method of the mattress.
The method according to claim 5,
The heating water circulation line in the step (S3) is made of a flexible hose,
In the step S3,
Fixing the heating water circulation line to the upper surface of the first mat via a cotton thread manufacturing method of the latex mattress is further performed

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