KR102059385B1 - Method for producing phosphor - Google Patents

Method for producing phosphor Download PDF

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KR102059385B1
KR102059385B1 KR1020157011428A KR20157011428A KR102059385B1 KR 102059385 B1 KR102059385 B1 KR 102059385B1 KR 1020157011428 A KR1020157011428 A KR 1020157011428A KR 20157011428 A KR20157011428 A KR 20157011428A KR 102059385 B1 KR102059385 B1 KR 102059385B1
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phosphor
nitride
strontium
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strontium nitride
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KR20150067259A (en
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료조 노노가키
마사요시 이치카와
도모히로 노미야마
유스케 다케다
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덴카 주식회사
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Abstract

본 발명은, 질화물원료를 사용하여 종래보다 생산성이 높고 신뢰성이 높은 (Sr, Ca)AlSiN3계 질화물 형광체를 얻을 수 있는 형광체의 제조방법을 제공한다.
원료를 혼합하는 혼합공정과, 상기 혼합공정에 의하여 얻은 혼합체를 소성하는 소성공정을 하고, 모체결정이 (Sr, Ca)AlSiN3 결정과 실질적으로 동일한 결정구조를 구비하는 형광체를 제조함에 있어서, 원료의 일부로서, 분말X선회절법에 의한 결정상 해석에 있어서의 주결정상이 SrN, Sr2N 또는 이들의 혼합체이며 질소함유량이 5∼12질량%인 질화스트론튬을 사용한다.
The present invention, by using the nitride raw material provides a method for producing a phosphor that can be obtained with high productivity, high reliability, (Sr, Ca) AlSiN 3 fluorescent material-based nitride than the prior art.
In the mixing step of mixing the raw materials and the firing step of firing the mixture obtained by the above mixing step, in producing a phosphor having a crystal structure in which the mother crystal has substantially the same crystal structure as the (Sr, Ca) AsiSiN 3 crystal, As a part, strontium nitride in which the main crystal phase in the crystal phase analysis by the powder X-ray diffraction method is SrN, Sr 2 N or a mixture thereof and a nitrogen content of 5 to 12% by mass is used.

Description

형광체의 제조방법{METHOD FOR PRODUCING PHOSPHOR}Manufacturing method of phosphor {METHOD FOR PRODUCING PHOSPHOR}

본 발명은 형광체(螢光體)의 제조방법에 관한 것이다. 더 상세하게는, 모체결정(母體結晶)이 (Sr, Ca)AlSiN3 결정과 실질적으로 동일한 결정구조(結晶構造)를 구비하고, LED 등의 발광소자(發光素子)의 빛을 흡수해서 적색을 발광하는 형광체의 제조방법에 관한 것이다.
The present invention relates to a method for producing a phosphor. More specifically, the mother crystal has a crystal structure substantially the same as that of the (Sr, Ca) AsiaSiN 3 crystal, and absorbs the light of a light emitting element such as an LED to produce red color. A method for producing a phosphor that emits light.

백색LED(Light Emitting Diode ; 발광다이오드)는 반도체 발광소자와 형광체를 조합시킴으로써 백색광을 발광하는 디바이스로서, 그 대표적인 예로서 청색LED와 YAG(Yttrium Aluminum Garnet) 황색형광체의 조합이 알려져 있다. 그러나 YAG형광체는 적색발광 성분이 적기 때문에, 조명 용도에서는 연색성(演色性)이 낮고, 액정표시장치 등의 화상표시장치의 백라이트에 사용하면 색재현성(色再現性)이 나쁘다고 하는 문제가 있다.A white LED (Light Emitting Diode) is a device that emits white light by combining a semiconductor light emitting element and a phosphor. As a representative example, a combination of a blue LED and a Yttrium Aluminum Garnet (VA) yellow phosphor is known. However, because the BA phosphor has little red luminescence component, there is a problem that the color rendering property is low in lighting applications, and the color reproducibility is poor when used in a backlight of an image display device such as a liquid crystal display device.

백색LED의 연색성을 향상시키는 기술로서는, 종래 YAG형광체와 적색을 발광하는 질화물계 형광체(窒化物系 螢光體)를 병용(倂用)함으로써 적색성분을 보충하는 방법이 제안되어 있다(특허문헌1 참조). 또한 적색을 발광하는 질화물계 형광체 중에서 CaAlSiN3 결정상과 동일한 결정구조를 구비하는 무기화합물을 모체결정으로 하고, 광학활성(光學活性)의 원소 그중에서도 Eu를 발광 중심으로 한 CaAlSiN3계 질화물 또는 산질화물(酸窒化物) 재료가, 특히 높은 휘도(輝度)의 등색(橙色)이나 적색을 발하는 것이 알려져 있다(특허문헌2 참조).As a technique of improving the color rendering property of a white LED, the method of supplementing a red component is conventionally proposed by using together a BA fluorescent substance and the nitride fluorescent substance which emits red (patent document 1). Reference). In addition, the inorganic compound having the same crystal structure as CaAlSiN 3 crystal phase in a nitride-based phosphor emitting red as host crystals, and the elements of the optically active (光學活性) Among the CaAlSiN 3 based nitride or an oxynitride centered emission of Eu ( It is known that an alumina material emits orange or red of especially high brightness (refer patent document 2).

이 CaAlSiN3계 질화물 형광체는 형광체를 구성하는 각 원소의 질화물의 혼합물을 사용해서 제조할 수 있다(특허문헌3 참조). 특허문헌3에 기재된 형광체의 제조방법에서는, 형광체를 구성하는 각 원소의 질화물을 혼합한 후에 얻어진 혼합물을 질소가스를 분위기 가스로 사용해서 소성로(燒成爐)내에서 소성함으로써 형광체를 제조하고 있다.
This CaSSiN 3- based nitride phosphor can be produced using a mixture of nitrides of the elements constituting the phosphor (see Patent Document 3). In the manufacturing method of the fluorescent substance of patent document 3, the fluorescent substance is manufactured by baking the mixture obtained after mixing the nitride of each element which comprises a fluorescent substance in a baking furnace using nitrogen gas as an atmospheric gas.

일본국 공개특허 특개2004-071726호 공보Japanese Patent Laid-Open No. 2004-071726 국제공개 제2005/052087호International Publication No. 2005/052087 일본국 공개특허 특개2006-063323호 공보Japanese Patent Laid-Open No. 2006-063323

Eu2+가 활성화된 CaAlSiN3계 질화물 형광체의 Ca의 일부를 Sr로 치환한 (Sr, Ca)AlSiN3계 질화물 형광체는, CaAlSiN3계 질화물 형광체보다 발광파장이 짧아 발광색의 시감도(視感度)가 높기 때문에, 고휘도 백색LED용의 적색형광체로서 유효하다. 그러나 (Sr, Ca)AlSiN3계 질화물 형광체를 제조할 때에 원료의 일부에 질화스트론튬을 사용하면, 소성중에 Sr이 분해되어 휘발되기 쉽기 때문에 소성시의 제어가 어렵고 Sr2Si58이나 AlN 등의 이상성분(異相成分)이 생성된다고 하는 문제가 있다.By substituting the Ca portion of the CaAlSiN 3 based nitride phosphor of Eu 2+ is activated by Sr (Sr, Ca) AlSiN 3 based nitride phosphor has a shorter emission wavelength than the CaAlSiN 3 based nitride phosphor luminosity (視感度) of the blue light color is Since it is high, it is effective as a red fluorescent substance for high brightness white LEDs. However, (Sr, Ca) AlSiN 3 system when used for producing a nitride phosphor, a strontium nitride in a part of the raw material, because it is easy to Sr is decomposed volatiles in soseongjung difficult to control at the time of firing Sr 2 Si 5 N 8 or AlN, etc. There is a problem that an abnormal component of is produced.

그래서 본 발명은, 질화물원료를 사용하여 종래보다 생산성이 높고 신뢰성이 높은 (Sr, Ca)AlSiN3계 질화물 형광체를 얻을 수 있는 형광체의 제조방법을 제공하는 것을 주목적으로 한다.
So the present invention is primarily that by using nitride material to provide a method for producing the fluorescent material that can be obtained with high productivity, high reliability, (Sr, Ca) AlSiN 3 fluorescent material-based nitride than the prior art.

본 발명자는, 상기 과제를 해결하기 위해 원료의 일부에 사용하는 질화스트론튬에 대해서 예의 검토한 결과, 주결정상(主結晶相)이 SrN, Sr2N 또는 이들의 혼합체이며 질소함유량이 특정한 범위내에 있는 질화스트론튬을 사용하면, 생산성이 높고 신뢰성이 높은 형광체를 제조할 수 있는 것을 찾아내어 본 발명에 이르렀다.The present inventors, as a result of extensive studies about the strontium nitride used for a part of raw materials in order to solve the above problems, the main crystalline phase (主結晶相) is SrN, Sr 2 N, or are those mixtures in which within a certain range of the nitrogen content When strontium nitride is used, the present inventors have found that a phosphor having high productivity and high reliability can be produced.

본 발명에 관한 형광체의 제조방법은, 모체결정이 (Sr, Ca)AlSiN3 결정과 실질적으로 동일한 결정구조를 구비하는 형광체를 제조하는 형광체의 제조방법이며, 원료를 혼합하는 혼합공정과, 상기 혼합공정에 의하여 얻은 혼합체를 소성하는 소성공정을 구비하고, 상기 원료의 일부에, 분말X선회절법에 의한 결정상 해석에 있어서의 주결정상이 SrN, Sr2N 또는 이들의 혼합체이며, 질소함유량이 5∼12질량%인 질화스트론튬을 사용한다.A method for producing a phosphor according to the present invention is a method for producing a phosphor in which a mother crystal has a crystal structure having substantially the same crystal structure as the (Sr, Ca) AsiaSiN 3 crystal, a mixing step of mixing raw materials, and the mixing A firing step of firing the mixture obtained by the step is provided, wherein, in a part of the raw material, the main crystal phase in the crystal phase analysis by powder X-ray diffraction method is SrN, Sr 2 N or a mixture thereof, and the nitrogen content is 5 Strontium nitride of ˜12 mass% is used.

본 발명의 형광체의 제조방법에서는, 혼합공정 전에, 원료의 일부의 질화스트론튬의 최대입경을 300μm이하로 하는 분급공정을 하여도 좋다.In the manufacturing method of the fluorescent substance of this invention, you may perform the classification process which makes the maximum particle diameter of a part of strontium nitride of a raw material into 300 micrometers or less before a mixing process.

원료의 일부로서, 산소함유량이 0.2∼1질량%인 질화스트론튬을 사용할 수 있다.As part of the raw material, strontium nitride having an oxygen content of 0.2 to 1% by mass can be used.

상기 원료에는, 질화스트론튬 분말, 질화칼슘 분말, 질화규소 분말, 질화알루미늄 분말 및 유로퓸(europium) 화합물 분말을 사용할 수 있다.As the raw material, strontium nitride powder, calcium nitride powder, silicon nitride powder, aluminum nitride powder, and europium compound powder can be used.

본 발명의 형광체의 제조방법은, 소성공정으로서 질소분위기중 1500∼1900도의 온도조건하에서의 가열처리를 할 수 있다.
The phosphor manufacturing method of the present invention can be subjected to heat treatment under a temperature condition of 1500 to 1900 degrees in a nitrogen atmosphere as a firing step.

본 발명에 의하면, 종래의 (Sr, Ca)AlSiN3계 질화물 형광체의 제조방법에 비하여, 제조시의 수율을 향상시킬 수 있고 또한 이상(異相)이 적고 또 형광상대피크강도가 높으며 신뢰성이 우수한 형광체를 제조할 수 있다.
According to the present invention, conventional (Sr, Ca) AlSiN 3 system compared to the production process of the nitride phosphor, it can improve the yield in the manufacturing process, and small also above (異相) In fluorescence relative high and the peak intensity is highly reliable fluorescent Can be prepared.

도1은 실시예1에서 사용한 질화스트론튬의 X선회절패턴을 나타내는 도면이다.
도2는 실시예2에서 사용한 질화스트론튬의 X선회절패턴을 나타내는 도면이다.
1 is a diagram showing an X-ray diffraction pattern of strontium nitride used in Example 1. FIG.
FIG. 2 is a diagram showing an X-ray diffraction pattern of strontium nitride used in Example 2. FIG.

이하에서, 본 발명을 실시하기 위한 형태에 대해서 첨부된 도면을 참조하여 상세하게 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, the form for implementing this invention is demonstrated in detail with reference to attached drawing.

본 실시형태에 관한 형광체의 제조방법은, 적어도 원료를 혼합하는 혼합공정과, 혼합공정에 의하여 얻은 혼합체를 소성(燒成)하는 소성공정을 하고, 모체결정(母體結晶)이 (Sr, Ca)AlSiN3 결정과 실질적으로 동일한 결정구조를 구비하는 형광체를 제조하는 것이다. 그때에 원료의 일부로서, 분말X선회절법에 의한 결정상(結晶相) 해석에 있어서의 주결정상이 SrN 또는 Sr2N 또는 이들의 혼합체이며 또한 질소함유량이 5∼12질량%인 질화스트론튬을 사용한다.In the method for producing a phosphor according to the present embodiment, at least the mixing step of mixing the raw materials and the firing step of firing the mixture obtained by the mixing step are carried out, and the matrix crystals are (Sr, Ca) A phosphor having a crystal structure substantially the same as that of the Al Si 3 crystal is produced. At this time, as part of the raw material, strontium nitride whose main crystal phase in the crystal phase analysis by the powder X-ray diffraction method is SrN or Sr 2 N or a mixture thereof and a nitrogen content of 5 to 12% by mass is used. do.

[형광체][Phosphor]

(Sr, Ca)AlSiN3 결정상은, 골격구조가 (Si, Al)-N4 정사면체를 결합시킨 구성이고 그 간극(間隙)에 Sr원자 및 Ca원자가 위치하는 결정구조를 구비한다. 이 (Sr, Ca)AlSiN3 결정에 있어서, 골격구조의 간극에 위치하는 Sr2+ 또는 Ca2+의 일부를 발광 중심으로서 작용하는 Eu2+로 치환하면 적색형광체가 된다.The (Sr, Ca) AsSiN 3 crystal phase has a structure in which the skeleton structure is bonded to the (Si, AI) -N 4 tetrahedron and has a crystal structure in which Sr atoms and Ca atoms are located in the gap. In this (Sr, Ca) AsiaSiN 3 crystal, a part of Sr 2+ or Ca 2+ positioned in the gap of the skeleton structure is replaced by Eu 2+ serving as a light emitting center to form a red phosphor.

Eu함유율은 너무 작으면 발광에 대한 기여가 작아지는 경향이 있고, 너무 많으면 Eu2+ 사이의 에너지 전달에 의하여 형광체의 농도 소광(濃度 消光)이 일어나는 경향이 있기 때문에, 원료에 있어서의 Eu함유율은 0.01∼0.3원자%로 하는 것이 바람직하다. 원료에 있어서의 Eu함유율의 더 바람직한 범위는 0.04∼0.2원자%이며, 더욱 바람직하게는 0.06∼0.15원자%이다.If the EU content is too small, the contribution to luminescence tends to be small. If the EU content is too small, the concentration quenching of the phosphor tends to occur due to energy transfer between EU 2+ , and therefore the EU content in the raw material is It is preferable to set it as 0.01 to 0.3 atomic%. The more preferable range of EU content in a raw material is 0.04 to 0.2 atomic%, More preferably, it is 0.06 to 0.15 atomic%.

본 실시형태의 제조방법에 의해 얻어지는 형광체에는 불가피적 성분으로서 미량의 산소(O)가 포함된다. 그리고 형광체의 조성 파라미터인 Ca원소 및 Sr원소의 점유율, Si/Al비(比) 및 N/O비 등은 결정구조를 유지하면서 전체로서 전기적 중성이 유지되도록 조정된다.The fluorescent substance obtained by the manufacturing method of this embodiment contains a trace amount of oxygen (O) as an unavoidable component. The occupancy ratios of Ca and Sr elements, Si / Ar ratios and N / O ratios, which are compositional parameters of the phosphor, are adjusted to maintain electrical neutrality as a whole while maintaining the crystal structure.

[질화스트론튬][Strontium nitride]

결정구조 해석에 있어서의 X선회절패턴의 데이터베이스인 JCPDS(Joint Committee on Power Diffraction Standards)카드에는, 질화스트론튬으로서 Sr2N, SrN, SrN2 및 Sr43이 게재되어 있다. 각종 질화스트론튬 중에서도 안정성이 우수한 SrN, Sr2N 또는 이들의 혼합체를 주결정상으로 하는 질화스트론튬이 바람직하다.In X-ray diffraction pattern of a database of JCPDS (Joint Committee on Power Diffraction Standards) card according to the crystal structure analysis, the Sr 2 N, SrN, SrN 2 and Sr 4 N 3 is placed as a strontium nitride. Among various strontium nitrides, strontium nitride having SrN, Sr 2 N or a mixture thereof having excellent stability as the main crystal phase is preferable.

질화스트론튬의 결정상 해석은 X선회절법을 사용해서 할 수 있다. 예를 들면 질화스트론튬의 X선회절패턴과 상기한 JCPDS카드와 비교를 함으로써 결정구조를 동정(同定)할 수 있다.The crystal phase analysis of strontium nitride can be performed using the X-ray diffraction method. For example, the crystal structure can be identified by comparing the X-ray diffraction pattern of strontium nitride with the above-mentioned PCS card.

원료의 일부의 질화스트론튬은 질소함유량이 5∼12질량%이다. 질화스트론튬의 질소함유량이 5질량% 미만이면, 스트론튬의 질화 부족에 의하여 후술하는 소성공정에 있어서 원료의 질화에 의한 반응열이 커지게 된다. 그 결과, 응집된 괴상(塊狀)의 소성분(燒成粉)이 많이 형성되어, 소성후에 실시하는, 체(sieve)로 적정한 입경(粒徑) 이하로 분급(分級)하는 것에 있어서 수율(收率)이 저하되어 버린다. 한편 질소함유량이 너무나도 많은 질화스트론튬을 얻는 것은 공업적으로 어렵고, 설령 얻어졌다고 해도 비용이 대폭 상승해 버린다.Some strontium nitride of a raw material has a nitrogen content of 5-12 mass%. When nitrogen content of strontium nitride is less than 5 mass%, reaction heat by nitriding of a raw material will become large in the baking process mentioned later by the lack of strontium nitride. As a result, a large number of aggregated small components are formed and yielded in the classification of the particles having a proper particle size or less in a sieve performed after firing. I) is lowered. On the other hand, it is industrially difficult to obtain strontium nitride with too much nitrogen content, and even if it is obtained, the cost greatly increases.

형광강도 등의 관점으로부터, 원료의 일부로서 사용하는 질화스트론튬은 산소함유량이 0.2∼1질량%인 것이 바람직하다. 질화스트론튬의 산소함유량이 너무 많으면 최종적으로 얻어지는 형광체의 형광강도가 저하하는 경향이 있고, 산소함유량이 극히 적은 질화스트론튬을 얻는 것은 기술적으로 곤란하다.From the viewpoint of fluorescence intensity and the like, it is preferable that strontium nitride to be used as part of the raw material has an oxygen content of 0.2 to 1 mass%. If the oxygen content of strontium nitride is too large, the fluorescence intensity of the finally obtained phosphor tends to decrease, and it is technically difficult to obtain strontium nitride having an extremely low oxygen content.

[혼합공정][Mixing process]

혼합공정에서는 건식혼합하는 방법, 원료 각 성분과 실질적으로 반응하지 않는 불활성용매 중에서 습식혼합한 후에 용매를 제거하는 방법 등의 방법에 의하여 원료를 혼합한다. 혼합장치로서는 V형 혼합기, 로킹믹서(rocking mixer), 볼밀(ball mill), 진동밀(振動 mill)이 있다.In the mixing step, the raw materials are mixed by a method such as dry mixing, wet mixing in an inert solvent that does not substantially react with each component of the raw materials, and then removing the solvent. Mixing apparatuses include a vacuum mixer, a rocking mixer, a ball mill, and a vibration mill.

혼합공정에서의 원료는, 목적으로 하는 형광체 조성 이외의 원소를 극력 배제한다고 하는 관점으로부터, 질화스트론튬 분말, 질화칼슘 분말, 질화규소 분말, 질화알루미늄 분말 및 유로퓸(europium) 화합물 분말이 바람직하다. 대기 중에서 불안정한 질화스트론튬 및 질화칼슘의 혼합에 대해서는, 그 가수분해나 산화가 형광체 특성에 영향을 주기 때문에 불활성 분위기의 글러브박스(glove box) 내에서 하는 것이 바람직하다.As a raw material in a mixing process, strontium nitride powder, calcium nitride powder, silicon nitride powder, aluminum nitride powder, and europium compound powder are preferable from the viewpoint of excluding elements other than the target phosphor composition as much as possible. The mixing of strontium nitride and calcium nitride that is unstable in the air is preferably performed in a glove box in an inert atmosphere because its hydrolysis or oxidation affects the phosphor properties.

Sr0.9Ca0.1AlSiN3로 나타내지는 형광체를 제조하는 경우, 원료배합은 원소수(元素數) 비율로 (Sr+Ca+Eu) : Al : Si = 1 : 1 : 1로 하는 것이 바람직하다. 소성후의 (Sr, Ca)AlSiN3계 질화물 형광체의 각 원소수 비율은 이 화학양론 조성(化學量論 組成)과 일치하지 않게 되는 경우가 있다. 배합시의 화학양론 조성과 소성후의 화학양론 조성이 일치하지 않는 것은, 소성시의 결정 결함 형성에 의한 발광효율저하가 원인이다. 그래서 소성에 의한 화학양론 조성의 변화를 예측하여 원료배합을 조정하는 것이 바람직하다.When preparing a phosphor represented by Sr 0.9 Ca 0.1 AlSiN 3, the raw material is blended to the original decimal (元素數) ratio (Sr + Ca + Eu): preferably in a 1: Al: Si = 1: 1. After baking (Sr, Ca) AlSiN each circle minority proportion of the three-based nitride phosphor has the case that is not consistent with the stoichiometric composition (化學量論組成). The inconsistency between the stoichiometric composition at the time of mixing and the stoichiometric composition after firing is caused by a decrease in luminous efficiency due to the formation of crystal defects during firing. Therefore, it is desirable to adjust the raw material mixture by predicting the change of stoichiometric composition by firing.

[소성공정][Firing process]

소성공정을 할 때에는 혼합공정에서 얻은 혼합체(원료혼합분말)를 소성용기에 수납한다. 소성용기의 재질은, 질소분위기하에 있어서 고온으로 가열해도 안정하고 혼합체 및 그 반응생성물과 반응하기 어려운 질화붕소가 바람직하다.In the firing step, the mixture (raw material mixture powder) obtained in the mixing step is stored in a baking container. The material of the baking container is preferably boron nitride, which is stable even when heated to a high temperature in a nitrogen atmosphere and hardly reacts with the mixture and its reaction product.

소성공정에서는, 질소분위기 중에서 1500∼1900도의 온도조건하에서 가열처리 하는 것이 바람직하다. 소성온도가 너무 낮으면 미반응 잔존량이 많아지고, 소성온도가 너무 높으면 (Sr, Ca)AlSiN3와 동일 결정구조의 주상(主相; main phase)이 분해되기 때문이다. 소성시간은, 미반응물의 감소, 입자의 성장부족의 억제 및 생산성 저하방지의 관점으로부터 1∼24시간으로 하는 것이 바람직하다. 소성공정에서의 분위기 압력은, 높을수록 형광체의 분해온도는 높아지지만, 공업적 생산성을 고려하면 1MPa미만이 바람직하다.In the firing step, heat treatment is preferably performed under a nitrogen atmosphere at a temperature of 1500 to 1900 degrees. This is because if the firing temperature is too low, the unreacted residual amount increases, and if the firing temperature is too high, the main phase of the same crystal structure as (Sr, Ca) AsiSiN 3 is decomposed. It is preferable to make baking time into 1 to 24 hours from a viewpoint of the reduction of unreacted material, suppression of the lack of growth of a particle | grain, and prevention of productivity fall. The higher the atmospheric pressure in the firing step, the higher the decomposition temperature of the phosphor, but less than 1 MPa is preferable in consideration of industrial productivity.

[분급공정]Classification process

본 실시형태의 형광체의 제조방법에서는 혼합공정 전에, 원료의 일부인 질화스트론튬의 최대입경을 300μm이하로 하는 분급공정을 하는 것이 바람직하다. 원료에 입경이 너무 큰 질화스트론튬이 포함되어 있으면, 고온에서의 소성시에 형광체의 합성반응이 불균질해져서 형광강도의 불균일이나 이상(異相)의 생성을 야기하기 때문이다. 질화스트론튬의 분급의 방법은, 체눈 치수(seive opening)가 300μm 이하인 체를 통과시키는 방법이 바람직하다.In the manufacturing method of the fluorescent substance of this embodiment, it is preferable to perform the classification process which makes the maximum particle diameter of strontium nitride which is a part of raw material into 300 micrometers or less before a mixing process. This is because when the raw material contains strontium nitride having a particle size too large, the synthesis reaction of the phosphor becomes uneven during firing at a high temperature, causing nonuniformity and abnormality in fluorescence intensity. The method of classifying strontium nitride is preferably a method of passing a sieve having a sieve opening of 300 µm or less.

[기타 공정][Other Processes]

본 실시형태의 형광체의 제조방법에서는, 제조된 형광체에 대하여 불순물 제거를 목적으로 한 산처리공정(酸處理工程), 결정성 향상을 목적으로 한 어닐처리공정(anneal處理工程)을 하는 것이 바람직하다.In the manufacturing method of the fluorescent substance of this embodiment, it is preferable to perform the acid treatment process for the purpose of removing an impurity, and the annealing process for the improvement of crystallinity with respect to the manufactured fluorescent substance. .

본 실시형태의 형광체의 제조방법은, 주결정상이 SrN, Sr2N 또는 이들의 혼합체이며 질소함유량이 5∼12질량%인 질화스트론튬을 사용하고 있기 때문에, 원료의 질화에 의한 반응열이 적절하게 억제되어 응집한 괴상의 소성분의 생성을 억제할 수 있다. 이에 따라 LED용으로서 적합한, 입경이 5∼30μm의 범위내의 형광체가 얻어진다. 이 형광체는 해쇄(解碎), 분쇄(粉碎) 및 분급중의 어느 하나를 행함으로써, 입경의 조정을 더 할 수 있다.In the method for producing the phosphor of the present embodiment, since the main crystal phase is SrN, Sr 2 N or a mixture thereof, strontium nitride having a nitrogen content of 5 to 12 mass% is used, the heat of reaction due to nitriding of the raw material is appropriately suppressed. The formation of aggregated small components can be suppressed. Thereby, the fluorescent substance within the range of 5-30 micrometers of particle diameters suitable for LED is obtained. This phosphor can further adjust the particle size by performing any one of pulverization, grinding, and classification.

형광체내에 존재하는 결정상은, 결정 단상(結晶 單相)으로서 이상(異相)이 적은 편이 바람직하고, 구체적으로는 이상의 결정은 10질량% 이하가 바람직하다. 그래서 이상의 질량비율(질량%)은, 분말X선회절법으로 평가했을 때에 결정상의 최강회절선강도에 대한 다른 결정상의 회절선강도로부터 구할 수 있다. 본 실시형태의 형광체의 제조방법에서는, X선회절장치를 사용해서 리트벨트 해석(Rietveld analysis)에 의해 산출한, 이상(異相)인 Sr2Si58 및 AlN의 질량비율이, 각각 10질량% 이하인 형광체가 얻어진다.As for the crystal phase which exists in a fluorescent substance, it is more preferable that an abnormality is small as a crystal single phase, and 10 mass% or less of the above-mentioned crystal is specifically preferable. Therefore, the above mass ratio (mass%) can be calculated | required from the diffraction line intensity of another crystalline phase with respect to the strongest diffraction line intensity of a crystalline phase, evaluated by the powder X-ray diffraction method. In the production method of the phosphor of this embodiment, X-ray calculated by the Rietveld analysis using the diffractometer (Rietveld analysis), or more (異相) of Sr 2 Si 5 N 8 and the mass ratio of AlN is, respectively, 10 parts by mass The phosphor which is% or less is obtained.

본 실시형태의 제조방법에 의해 얻어지는 형광체는 발광광원과 형광체로 구성되는 발광장치에 사용할 수 있다. 이 형광체는, 350∼500nm의 파장을 함유하는 자외선이나 가시광을 여기원(勵起源)으로서 조사함으로써 파장 620∼650nm에 형광 피크가 있는 발광특성을 구비하기 때문에, 자외LED 또는 청색LED와 같은 발광광원과 조합시킴으로써, 혹은 필요에 따라 또 녹색∼황색형광체 및/또는 청색형광체와 조합시킴으로써 백색광이 얻어진다.The phosphor obtained by the manufacturing method of the present embodiment can be used for a light emitting device composed of a light emitting light source and a phosphor. This phosphor has a luminescence characteristic having a fluorescence peak at a wavelength of 620 to 650 nm by irradiating ultraviolet rays or visible light containing a wavelength of 350 to 500 nm as an excitation source, and therefore a light emitting light source such as an ultraviolet LED or a blue LED. White light is obtained by combining with or by combining with green to yellow phosphor and / or blue phosphor as needed.

본 실시형태의 제조방법에 의해 얻어지는 형광체는, 안정성이 우수한 (Sr, Ca)AlSiN3 결정상과 실질적으로 동일한 결정구조를 구비하기 때문에, 고온에서의 휘도 저하가 적고 고온에 노출시켜도 열화(劣化)되지 않아 내열성이 우수하며, 산화분위기 및 수분환경하에 있어서의 장기간의 안정성도 우수하다. 이 때문에 이 형광체를 사용한 발광장치는, 휘도 저하 및 색 차이가 작아 고휘도 그리고 긴 수명을 실현할 수 있다.Since the phosphor obtained by the manufacturing method of the present embodiment has a crystal structure substantially the same as that of the (Sr, Ca) ASiSiN 3 crystal phase having excellent stability, there is little deterioration in luminance at high temperatures and does not deteriorate even when exposed to high temperatures. It is excellent in heat resistance and excellent in long term stability under oxidation atmosphere and water environment. For this reason, the light emitting device using this phosphor can realize a high brightness and a long lifetime because the brightness decreases and the color difference is small.

[실시예]EXAMPLE

이하에서 본 발명의 실시예 및 비교예를 들어 본 발명의 효과에 대해서 설명한다. 본 실시예에 있어서는, 주결정상 또는 질소함유량이 서로 다른 질화스트론튬을 사용해서 실시예 및 비교예의 형광체를 제조하고 그 특성을 평가했다.Hereinafter, the effect of the present invention will be described with reference to Examples and Comparative Examples of the present invention. In this Example, the phosphors of Examples and Comparative Examples were prepared using strontium nitride having different main crystal phases or nitrogen contents, and the characteristics thereof were evaluated.

(실시예1)Example 1

<질화스트론튬의 제조><Production of Strontium Nitride>

금속 스트론튬(Strem Chemicals Inc.제품 38-0074 그레이드(grade), 순도 99.9%)을 분위기를 질소로 치환한 글러브박스 내에서 알루미나 보트(alumina boat)에 놓은 후에, 그 알루미나 보트를 석영관(石英管) 내에 세트하고 석영관의 양단(兩端)을 닫고, 글러브박스로부터 석영관별로 금속 스트론튬을 꺼냈다. 석영관을 관상로(管狀爐)에 세트한 후, 석영관에 질소가스의 배관을 연결하고, 석영관 및 질소가스 라인의 진공처리를 했다.After the metal strontium (grade 38-0074 grade, purity 99.9%) was placed in an alumina boat in a glove box where the atmosphere was replaced with nitrogen, the alumina boat was placed in a quartz tube. ), Both ends of the quartz tube were closed, and metal strontium was taken out from the glove box for each quartz tube. After the quartz tube was set in the tubular furnace, nitrogen gas piping was connected to the quartz tube, and the quartz tube and the nitrogen gas line were vacuumed.

석영관에 질소가스를 유입시켜 질소 플로우 시키면서 600도로 가열하고 3시간 온도를 유지한 후, 850도로 온도를 올리고 1시간 온도를 유지한 후에 가열을 멈추고 냉각시켰다. 석영관 양단을 닫고 글러브박스내에서 질화된 스트론튬을 회수하여, 체눈 치수가 290μm인 체를 통과한 것만으로 분급하여 질화스트론튬을 얻었다.Nitrogen gas was introduced into the quartz tube and heated to 600 ° C. while maintaining a temperature of 3 hours while flowing nitrogen stream. After heating the temperature to 850 ° C. and maintaining the temperature for 1 hour, the heating was stopped and cooled. Both ends of the quartz tube were closed and strontium nitride was recovered in the glove box, and the strontium nitride was obtained by only passing through a sieve having a body size of 290 μm.

<결정상의 분석><Analysis of Crystal Phase>

얻어진 질화스트론튬에 대해서, X선회절장치(주식회사 리가쿠(Rigaku Corporation) 제품 UltimaIV)를 사용하여 CuKα선에 의한 분말 X선회절을 하였다. 얻어진 X선회절패턴을 도1에 나타낸다. 도1에 나타내는 X선회절패턴을 JCPDS카드와 대조하였더니, SrN 결정상과 동일한 것이 확인되었다.About the obtained strontium nitride, the powder X-ray diffraction by the Cu alpha-rays was performed using the X-ray diffraction apparatus (The Rigaku Corporation Co., Ltd. make). The obtained X-ray diffraction pattern is shown in FIG. When the X-ray diffraction pattern shown in FIG. 1 was matched with a PCS card, it was confirmed that the same as the SrN crystal phase.

<질소 및 산소함유량의 분석><Analysis of nitrogen and oxygen content>

질화스트론튬의 질소 및 산소의 함유량은 산소질소분석장치(호리바제작소(HORIBA, Ltd.) 제품 EMGA-920)에 의해 측정했다. 그 결과, 질소함유량은 11.0질량%, 산소함유량은 0.23질량%이었다.The nitrogen and oxygen content of strontium nitride were measured by an oxygen nitrogen analyzer (EMM-920, manufactured by HORIBA, Ltd.). As a result, the nitrogen content was 11.0 mass% and the oxygen content was 0.23 mass%.

<형광체의 제조><Production of Phosphor>

(1)혼합공정(1) mixing process

원료로서, α형 질화규소 분말(우베코산주식회사(Ube Industries, Ltd.) 제품 SN-E10그레이드, 산소함유량 1.0질량%) 52.2질량%, 질화알루미늄 분말(도쿠야마주식회사(Tokuyama Corporation) 제품 E그레이드, 산소함유량 0.8질량%) 45.8질량%, 산화유로퓸(신에츠화학공업주식회사(Shin-Etsu Chemical Co., Ltd.) 제품 RU그레이드) 2.0질량%를 채용했다. 이 원료에 대하여 용매로 에탄올을 사용하여 볼밀 혼합을 하였다. 볼밀 혼합에 있어서는 나일론제 포트와 질화규소제 볼을 사용했다. 볼밀 혼합 후에 용매를 건조 제거하고 체눈 치수가 75μm인 체를 통과한 것만으로 분급하여 응집물을 제거했다.As a raw material, α-type silicon nitride powder (SN-E10 grade manufactured by Ube Industries, Ltd., 1.0 mass% of oxygen content) 52.2 mass%, aluminum nitride powder (E grade, oxygen produced by Tokuyama Corporation) Content 0.8% by mass) 45.8% by mass and europium oxide (RJ grade manufactured by Shin-Etsu Chemical Co., Ltd.) were employed by 2.0 mass% of this raw material. In the ball mill mixing, a pot made of nylon and a silicon nitride ball were used, and after the ball mill mixing, the solvent was dried and removed, and the aggregates were removed only by passing through a sieve having a body size of 75 µm.

혼합해서 분급한 원료와, 상기한 방법으로 제조한 질화스트론튬과, 질화칼슘 분말(Materion사(社) 제품, 순도 99%, 입경 75μm이하, 산소함유량 0.6질량%)을, 분위기를 질소로 치환한 글러브박스내에 반입하고 유발(乳鉢)로 혼합했다. 그때에 혼합비는 혼합분말 : 질화스트론튬 : 질화칼슘 = 49.5질량% : 47.8질량% : 2.7질량%로 했다.Mixing and classifying the raw material, strontium nitride produced by the above-described method, calcium nitride powder (manufactured by Matthew Co., Ltd., purity of 99%, particle diameter of 75 μm or less, oxygen content of 0.6 mass%), and replacing the atmosphere with nitrogen The mixture was brought into the glove box and mixed in a mortar, whereby the mixing ratio was mixed powder: strontium nitride: calcium nitride = 49.5% by mass: 47.8% by mass: 2.7% by mass.

(2)소성공정(2) firing process

유발로 혼합하여 얻은 혼합체를 글러브박스내에서 뚜껑이 부착된 원통형 질화붕소제 용기(덴키카가쿠공업주식회사(DENKI KAGAKU KOGYO KABUSHIKI KAISHA) 제품 N-1그레이드)에 충전(充塡)하고, 글러브박스에서 꺼내어 카본 히터의 전기로(電氣爐)에 세팅하고, 전기로내를 0.1Pa이하까지 충분하게 진공배기(眞空俳氣)했다. 진공배기한 채로 가열을 시작하고 600도로 질소가스를 유입하고 로(爐)내 분위기 압력을 0.9MPa로 했다. 질소가스 유입후에도 그대로 1800도까지 승온(昇溫)시키고 1800도로 4시간 소성하여 형광체를 제조했다.The mixture obtained by induction mixing was filled in a cylindrical boron nitride container (N-1 grade manufactured by DENKI KAGAKU KOGYO KABUSHIKI KAISHA) with a lid in the glove box, and then in the glove box. It took out, it set in the electric furnace of the carbon heater, and vacuum-exhausted enough in the electric furnace to 0.1 Pa or less. Heating was started while vacuum evacuation, nitrogen gas was introduced at 600 degrees, and the atmosphere pressure in the furnace was 0.9 MPa. After nitrogen gas was introduced, the phosphor was heated to 1800 ° C. and calcined at 1800 ° C. for 4 hours.

전기로에 대한 통전(通電)을 멈추고 제조된 형광체를 상온까지 냉각시켰다. 상온이 된 형광체를 볼밀로 해쇄하고, 체눈 치수가 45μm인 진동체를 통과한 것만으로 분급했다. 분급시의 수율은 98질량%이었다. 분급후의 형광체를 수세(水洗)한 후에 더 분급하여 미분(微粉)을 제거했다.The energization to the electric furnace was stopped and the produced phosphor was cooled to room temperature. The phosphor which became normal temperature was pulverized by the ball mill, and it classified only by having passed through the oscillator whose body size is 45 micrometers. The yield at the time of classification was 98 mass%. The fluorescent substance after classification was washed with water, and then further classified to remove fine powder.

<형광체 특성의 평가><Evaluation of Phosphor Characteristics>

실시예 및 비교예의 각 형광체에 있어서의 형광특성을 표1에 나타냄과 아울러, 이하에 그 내용에 대해서 설명한다.The fluorescence characteristics of the phosphors of the examples and the comparative examples are shown in Table 1, and the contents thereof will be described below.

(1)이상(異相)(1) ideal

Sr2Si58 및 AlN은 원래 제조하려는 형광체인 (Sr, Ca)AlSiN3 결정상의 이상으로서, X선회절장치를 사용하여 리트벨트 해석에 의한 Sr2Si58 및 AlN의 질량비율을 산출했다. 이들 이상은 10질량% 이하인 것이 바람직하다.Sr 2 Si 5 N 8 and A are the abnormalities of the (Sr, Ca) AsSiN 3 crystal phase, which is the phosphor originally intended to be produced, and the mass ratio of Sr 2 Si 5 N 8 and A is obtained by Rietveld analysis using an X-ray diffraction apparatus. Calculated. It is preferable that these or more are 10 mass% or less.

(2)형광 상대피크강도(2) fluorescence relative peak intensity

형광 상대피크강도는, 형광 스펙트럼의 피크강도를 지표로 하여, 후술하는 비교예1의 형광체의 피크강도를 100%라고 했을 때의 상대값에 의해 평가했다. 형광측정은, 로다민B((rhodamine B)와 부표준광원(副標準光源)에 의해 보정을 한 분광형광광도계(히타치하이테크놀러지즈사(Hitachi High-Technologies Corporation) 제품, F-7000)를 사용해서 하였다. 측정에는 광도계에 부속된 고체시료 홀더를 사용하여, 여기파장 455nm에서의 형광 스펙트럼을 구했다. 실시예1의 형광체는, 형광 스펙트럼의 피크파장이 630nm이고 반값폭이 87nm이었다.The fluorescence relative peak intensity was evaluated by the relative value when the peak intensity of the phosphor of Comparative Example 1 described later was 100%, using the peak intensity of the fluorescence spectrum as an index. Fluorescence measurement was performed using a spectrophotometer (Hitachi High-Technologies Corporation product, F-7000) corrected by rhodamine B and a substandard light source. For the measurement, the fluorescence spectrum at an excitation wavelength of 455 nm was obtained using the solid sample holder attached to the photometer The phosphor of Example 1 had a peak wavelength of 630 nm and a half width of 87 nm.

후술하는 실시예2∼9 및 비교예1의 형광체에 관해서도, 실시예1과 완전히 동일한 샘플링 방법 및 조건으로 피크강도를 측정했다.As for the phosphors of Examples 2 to 9 and Comparative Example 1 described later, the peak intensity was measured under the same sampling method and conditions as in Example 1.

(실시예2)Example 2

실시예1에 있어서 금속 스트론튬의 질화의 조건에 있어서, 질소 플로우 하면서 600도 정도로 가열하고 3시간 정도 온도를 유지한 후에 850도까지 온도를 올리는 공정을 거치지 않고 가열을 멈추고 냉각시키고, 그 이외에는 실시예1과 동일한 방법으로 하여 얻은 질화스트론튬 분말을 사용해서 형광체를 제조했다. 실시예2에서 사용한 질화스트론튬의 X선회절패턴을 도2에 나타낸다. 도2에 나타내는 X선회절패턴을 JCPDS카드와 대조하였더니, Sr2N 결정상과 동일한 것이 확인되었다.In Example 1, under the conditions of nitriding metal strontium, the heating was stopped at about 600 degrees while maintaining the temperature for about 3 hours with nitrogen flow, and then the heating was stopped and cooled without going through the step of raising the temperature to 850 degrees. Phosphor was manufactured using the strontium nitride powder obtained by the same method as 1. The X-ray diffraction pattern of strontium nitride used in Example 2 is shown in FIG. When the X-ray diffraction pattern shown in FIG. 2 was collated with a PCS card, it was confirmed that the same as the Sr 2 N crystal phase.

실시예2의 형광체는 실시예1보다 질화스트론튬의 질소함유량은 적지만, 얻어진 형광체의 형광피크강도는 실시예1과 거의 동등하고 이상성분의 혼입도 적었다.The phosphor of Example 2 had a lower nitrogen content of strontium nitride than that of Example 1, but the fluorescence peak intensity of the obtained phosphor was almost the same as that of Example 1 and the incorporation of abnormal components was also less.

(실시예3)Example 3

실시예1에서 사용한 질화스트론튬과 실시예2에서 사용한 질화스트론튬을 동일 질량으로 혼합해서 얻은 SrN 결정상과 Sr2N 결정상의 혼합분을 사용하여, 실시예1과 동일한 방법으로 형광체를 제조했다. 이 실시예3의 형광체는, 형광피크강도는 실시예1와 거의 동등하고 이상성분의 혼입도 적었다.A phosphor was produced in the same manner as in Example 1 using a mixture of strontium nitride and Sr 2 N crystal phases obtained by mixing strontium nitride used in Example 1 with strontium nitride used in Example 2 in the same mass. In the phosphor of Example 3, the fluorescence peak intensity was almost the same as that of Example 1, and there was little mixing of abnormal components.

(실시예4)Example 4

실시예1에 있어서의 금속 스트론튬을 질화한 후에 체눈 치수가 77μm인 체로 분급한 것 이외에는 실시예1과 동일한 방법으로 형광체를 제조했다. 이 실시예4의 형광체는, 질화스트론튬중에 포함되는 산소함유량이 실시예1보다 많지만, 형광피크강도는 실시예1에 대하여 10% 이하의 저하로 억제되어 있고, 이상성분의 혼입도 적었다.A phosphor was produced in the same manner as in Example 1 except that the metal strontium in Example 1 was classified into a sieve having a body size of 77 μm. In the phosphor of Example 4, the oxygen content contained in strontium nitride was higher than that of Example 1, but the fluorescence peak intensity was suppressed by a drop of 10% or less with respect to Example 1, and the incorporation of abnormal components was also less.

(실시예5)Example 5

실시예1에 있어서 소성온도를 1800도에서 1500도로 변경한 것 이외에는 실시예1과 동일한 방법으로 형광체를 제조했다. 이 실시예5의 형광체는, 질화스트론튬중에 포함되는 산소함유량이 실시예1보다 많지만, 형광피크강도는 실시예1에 대하여 10% 이하의 저하로 억제되어 있고, 이상성분의 혼입도 10% 이내이었다.In Example 1, a phosphor was produced in the same manner as in Example 1 except that the firing temperature was changed from 1800 degrees to 1500 degrees. In the phosphor of Example 5, the oxygen content contained in strontium nitride was higher than that of Example 1, but the fluorescence peak intensity was suppressed by a drop of 10% or less with respect to Example 1, and the incorporation of abnormal components was also within 10%. .

(비교예1)(Comparative Example 1)

실시예1에 있어서 금속 스트론튬의 질화의 조건에 있어서, 질소 플로우 하면서 450도 정도로 가열하고 3시간 정도 온도를 유지한 후에 가열을 멈추고 냉각한 것 이외에는 실시예1과 동일한 방법으로 형광체를 제조했다. 그때 사용한 질화스트론튬의 질소함유량은 3.3질량%로 낮은 값이었다.In Example 1, under the conditions of nitriding metal strontium, the phosphor was manufactured in the same manner as in Example 1 except that the heating was stopped and cooled after being heated to about 450 degrees with nitrogen flow and maintained at a temperature for about 3 hours. The nitrogen content of strontium nitride used at that time was 3.3 mass%, and was low value.

비교예1의 형광체는, 질화스트론튬의 합성에 있어서의 질화가 불충분했기 때문에, 소성시에 질화에 의한 반응열이 커져서 응집한 괴상의 소성분이 많이 형성되어, 실시예1와 비교하여 소성후의 체 통과 수율이 대폭으로 감소했다.In the phosphor of Comparative Example 1, the nitriding in the synthesis of strontium nitride was insufficient, so that the heat of reaction by nitriding was increased during firing, so that a large number of aggregated small components were formed. This drastically decreased.

(실시예6)Example 6

실시예1에 있어서 금속 스트론튬을 질화한 후에 체눈 치수가 630μm인 체로 분급한 것 이외에는 실시예1과 동일한 방법으로 형광체를 제조했다. 이 실시예6의 형광체는, 실시예1와 비교하여 소성후의 체 통과 수율은 90% 이상이었지만, 소성후의 이상성분인 Sr2Si58상의 비율이 10질량%를 넘고 있었다. 이것은 질화스트론튬 분말의 입경이 300μm를 넘음으로써 고온에서의 소성시에 형광체의 합성반응이 불균질해졌기 때문이라고 생각된다.In Example 1, a phosphor was produced in the same manner as in Example 1 except that the metal strontium was nitrided and then classified into a sieve having a body size of 630 µm. In the phosphor of Example 6, the body passage yield after firing was 90% or more as compared with Example 1, but the ratio of Sr 2 Si 5 N 8 phase as an abnormal component after firing exceeded 10% by mass. This is considered to be because the synthetic reaction of the phosphor was inhomogeneous at the time of baking at high temperature because the particle diameter of the strontium nitride powder exceeded 300 µm.

(실시예7)Example 7

실시예1에 있어서 금속 스트론튬을 질화한 후에 체눈 치수가 45μm인 체로 분급을 한 것 이외에는 실시예1과 동일한 방법으로 형광체를 제조했다. 이 실시예7의 형광체는, 질화스트론튬중에 포함되는 산소함유량이 1질량%를 넘고 소성후의 체 통과 수율은 90% 이상이지만, 얻어진 형광체의 형광피크강도가 실시예1에 대하여 15% 저하했다.In Example 1, a phosphor was manufactured in the same manner as in Example 1 except that the metal strontium was nitrided and then classified using a sieve having a body size of 45 µm. In the phosphor of Example 7, the oxygen content contained in strontium nitride was over 1% by mass and the body passage yield after firing was 90% or more, but the fluorescence peak intensity of the obtained phosphor was 15% lower than that of Example 1.

(실시예8, 9)(Examples 8 and 9)

실시예8은 실시예1에 있어서의 소성온도를 1800도에서 1450도로 변경한 것이고, 실시예9는 소성온도를 1950도로 변경한 것이다. 실시예8, 9의 형광체는 모두 소성후의 체 통과 수율은 90% 이상이었다. 그러나 실시예8의 형광체는 형광피크강도가 실시예1에 대하여 20% 이상 저하했다. 이것은 소성온도가 지나치게 낮아서 결정성이 낮아졌기 때문이라고 생각된다.In Example 8, the firing temperature in Example 1 was changed from 1800 degrees to 1450 degrees. In Example 9, the firing temperature was changed to 1950 degrees. As for the fluorescent substance of Examples 8 and 9, the sieve yield after baking was 90% or more. However, the fluorescent peak intensity of the phosphor of Example 8 was reduced by 20% or more relative to Example 1. It is considered that this is because the calcination temperature is too low and the crystallinity is lowered.

실시예9의 형광체는 이상성분인 Sr2Si58 및 AlN의 함유량이 모두 10질량%를 넘고 있었다. 이것은 소성온도가 지나치게 높아서 (Sr, Ca)AlSiN3 결정상의 분해가 진행했기 때문이라고 생각된다.As for the fluorescent substance of Example 9, the content of Sr 2 Si 5 N 8 and Al ions, which are the abnormal components, all exceeded 10% by mass. It is thought that this is because the firing temperature is too high and the decomposition of the (Sr, Ca) ASiSiN 3 crystal phase has progressed.

상기한 실시예1∼9 및 비교예1에서 사용한 질화스트론튬의 특성, 소성온도 및 형광체의 특성을 하기 표1에 정리해서 나타낸다.The properties of the strontium nitride, the firing temperature and the phosphor used in the above Examples 1 to 9 and Comparative Example 1 are collectively shown in Table 1 below.

Figure 112015042209906-pct00001
Figure 112015042209906-pct00001

표1에 나타나 있는 바와 같이 실시예1∼5는 원료인 질화스트론튬의 질소함유량을 5∼12질량%로 제어하고 있기 때문에, 비교예1에 비하여 소성후의 체 통과 수율이 대폭적으로 증가했다. 실시예1∼5의 형광체는 비교예1의 형광체에 비하여 형광피크강도가 높았다.As shown in Table 1, Examples 1-5 controlled the nitrogen content of strontium nitride which is a raw material to 5-12 mass%, and compared with the comparative example 1, the sieve passage yield after baking significantly increased. The phosphors of Examples 1 to 5 had higher fluorescence peak intensity than the phosphors of Comparative Example 1.

실시예6∼9는 소성후의 체 통과 수율은 90% 이상으로 생산성은 우수했지만, 실시예1과 실시예6을 비교하면, 체눈 치수가 300μm이하인 체로 분급을 한 질화스트론튬을 사용한 실시예1은 실시예6보다 이상의 함유량을 억제하는 효과가 높았다. 실시예1과 실시예7을 비교하면, 질화스트론튬의 산소함유량을 0.2∼1질량%로 제어한 실시예1은 실시예7보다 발광효율이 우수한 적색형광체가 얻어졌다. 또한 실시예1과 실시예8, 9를 비교하면, 소성온도를 1500∼1900도로 한 실시예1은 실시예8, 9보다 이상의 함유량을 억제하는 효과가 높고 발광효율이 우수한 적색형광체가 얻어졌다.Examples 6 to 9 were excellent in productivity, with a sieve yield after firing of 90% or more, but compared with Example 1 and Example 6, Example 1 using strontium nitride classified with a sieve having a body size of 300 μm or less was carried out. The effect which suppressed content more than Example 6 was high. Comparing Example 1 with Example 7, Example 1 in which the oxygen content of strontium nitride was controlled to 0.2 to 1 mass% yielded a red phosphor having better luminous efficiency than Example 7. In addition, when Example 1 was compared with Examples 8 and 9, Example 1 having a firing temperature of 1500 to 1900 degrees yielded a red phosphor having a higher effect of suppressing content than Examples 8 and 9 and excellent luminous efficiency.

본 발명에 의하면 종래보다 생산성이 높고 신뢰성이 높은 (Sr, Ca)AlSiN3계 질화물 형광체를 제조할 수 있다.According to the present invention it can be produced with high productivity, high reliability (Sr, Ca) AlSiN 3 fluorescent material-based nitride than the prior art.

Claims (5)

모체결정(母體結晶)이 (Sr, Ca)AlSiN3 결정과 동일한 결정구조(結晶構造)를 구비하는 형광체(螢光體)를 제조하는 형광체의 제조방법으로서,
원료를 혼합하는 혼합공정과,
상기 혼합공정에 의하여 얻은 혼합체를 질소분위기 중에서 1500∼1900도의 온도조건하에서 소성(燒成)하는 소성공정을
구비하고,
상기 원료의 일부로서, 분말X선회절법에 의한 결정상(結晶相) 해석에 있어서의 주결정상(主結晶相)이 SrN 결정상인 질화스트론튬 분말, 상기 주결정상이 Sr2N 결정상인 질화스트론튬 분말, 또는 이들을 혼합한 질화스트론튬 분말을 사용하여,
상기 원료의 일부로서 사용되는 질화스트론튬 분말은 질소함유량이 5∼12질량% 및 산소함유량이 0.2∼1질량%이고, 최대입경이 45~630μm인
형광체의 제조방법.
A method for producing a phosphor in which the mother crystal has a phosphor having the same crystal structure as the (Sr, Ca) AlSi 3 crystal,
A mixing process of mixing the raw materials,
A firing step of firing the mixture obtained by the above mixing step under a temperature condition of 1500 to 1900 degrees in a nitrogen atmosphere.
Equipped,
As part of the raw material, strontium nitride powder in which the main crystal phase in the crystal phase analysis by powder X-ray diffraction method is SrN crystal phase, strontium nitride powder in which the main crystal phase is Sr 2 N crystal phase, Or using strontium nitride powder mixed with these,
Strontium nitride powder to be used as part of the raw material has a nitrogen content of 5 to 12% by mass, an oxygen content of 0.2 to 1% by mass, and a maximum particle size of 45 to 630 µm.
Method for producing a phosphor.
제1항에 있어서,
혼합공정 전에, 원료의 일부인 질화스트론튬의 최대입경(最大粒徑)을 300μm이하로 하는 분급공정(分級工程)을 구비하는 형광체의 제조방법.
The method of claim 1,
A method for producing a phosphor, comprising a classification step in which the maximum particle diameter of strontium nitride, which is a part of the raw material, is 300 μm or less before the mixing step.
삭제delete 제1항에 있어서,
상기 원료가, 질화스트론튬 분말, 질화칼슘 분말, 질화규소 분말, 질화알루미늄 분말 및 유로퓸(europium) 화합물 분말인 형광체의 제조방법.
The method of claim 1,
And the raw material is strontium nitride powder, calcium nitride powder, silicon nitride powder, aluminum nitride powder and europium compound powder.
삭제delete
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