KR102046294B1 - LED module and method of manufacturing the same and liquid crystal display device including LED module - Google Patents
LED module and method of manufacturing the same and liquid crystal display device including LED module Download PDFInfo
- Publication number
- KR102046294B1 KR102046294B1 KR1020120100459A KR20120100459A KR102046294B1 KR 102046294 B1 KR102046294 B1 KR 102046294B1 KR 1020120100459 A KR1020120100459 A KR 1020120100459A KR 20120100459 A KR20120100459 A KR 20120100459A KR 102046294 B1 KR102046294 B1 KR 102046294B1
- Authority
- KR
- South Korea
- Prior art keywords
- circuit board
- printed circuit
- flexible cable
- led module
- pin
- Prior art date
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/1336—Illuminating devices
- G02F1/133615—Edge-illuminating devices, i.e. illuminating from the side
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/70—Coupling devices
- H01R12/77—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/78—Coupling devices for flexible printed circuits, flat or ribbon cables or like structures connecting to other flexible printed circuits, flat or ribbon cables or like structures
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/05—Flexible printed circuits [FPCs]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10106—Light emitting diode [LED]
Abstract
The present invention provides a printed circuit board having a pad; A plurality of LEDs mounted on the printed circuit board; The present invention provides an LED module including a flexible cable corresponding to the pad and having a lead configured to directly contact the pad through soldering.
Description
The present invention relates to an LED module, and more particularly, to a liquid crystal display device including an LED module, a method of manufacturing the same, and an LED module.
Liquid crystal display devices (LCDs), which are used for TVs and monitors due to their high contrast ratio and are advantageous for displaying moving images, have optical anisotropy and polarization characteristics. The principle of image implementation by
Such a liquid crystal display device is an essential component of a liquid crystal panel bonded through a liquid crystal layer between two substrates facing each other, and realizes a difference in transmittance by changing an arrangement direction of liquid crystal molecules with an electric field in the liquid crystal panel. .
However, since the liquid crystal panel does not have its own light emitting element, a separate light source is required to display the difference in transmittance as an image. On the other hand, LEDs having high efficiency and high brightness characteristics have recently been widely used as light sources for liquid crystal displays.
The LED is mounted on a printed circuit board to form an LED module and emits light by receiving a driving current from the outside. The printed circuit board is equipped with a connector, a flexible cable is inserted into the connector, and the drive current is transmitted through the flexible cable.
As such, in the related art, as a separate connector is formed on the printed circuit board for LEDs, component costs for this are generated, resulting in an increase in manufacturing cost of the LED module and the liquid crystal display.
The present invention has a problem to provide a method that can reduce the manufacturing cost of the LED module.
In order to achieve the above object, the present invention provides a pad and a printed circuit board; A plurality of LEDs mounted on the printed circuit board; The present invention provides an LED module including a flexible cable corresponding to the pad and having a lead configured to directly contact the pad through soldering.
Here, the printed circuit board and the flexible cable may be configured, and may include alignment means for aligning the positions of the printed circuit board and the flexible cable.
The alignment means may correspond to each other and may be pins and holes respectively formed on different ones of the printed circuit board and the flexible cable.
In another aspect, the present invention comprises the steps of aligning a flexible printed circuit board with a plurality of LEDs mounted and pads formed, and a lead corresponding to the pad; It provides an LED module manufacturing method comprising the step of soldering the lead and pad in the alignment state.
Here, after the alignment step, the step of positioning and fixing the flexible cable between the first and second jig facing each other, the soldering may be performed in the fixed state.
The first and second jig may be configured to expose the area where the solder is made in the flexible cable.
The printed circuit board and the flexible cable may be aligned using pins and holes corresponding to each other and configured in different ones of the printed circuit board and the flexible cable, respectively.
In another aspect, the present invention and the liquid crystal panel for displaying an image; A plurality of LEDs for supplying light to the liquid crystal panel; A printed circuit board on which the plurality of LEDs are mounted and on which pads are formed; The present invention provides a liquid crystal display device including a flexible cable corresponding to the pad and having a lead directly contacting the pad through soldering.
Here, the printed circuit board and the flexible cable may be configured, and may include alignment means for aligning the positions of the printed circuit board and the flexible cable.
The alignment means may correspond to each other and may be pins and holes respectively formed on different ones of the printed circuit board and the flexible cable.
In the present invention, the flexible cable is directly coupled to the printed circuit board for the LED through the solder surface mounting technology. Accordingly, the flexible cable connector mounted on the conventional board can be deleted.
Therefore, the cost of the connector parts can be reduced, and as a result, the manufacturing cost of the LED module and the liquid crystal display device can be reduced.
In addition, it is possible to configure the alignment means for alignment between the flexible cable and the printed circuit board. In such a case, it is possible to effectively prevent the occurrence of poor contact between the pad and the lead.
1 is an exploded perspective view schematically showing a liquid crystal display device including an LED module according to an embodiment of the present invention.
2 is a view showing an LED module and a flexible cable according to an embodiment of the present invention.
Figure 3 is a photograph showing a state in which the LED module and the flexible cable is coupled through soldering according to an embodiment of the present invention.
4 schematically illustrates a mounting apparatus used to mount a flexible cable on a printed circuit board according to an embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 is an exploded perspective view schematically showing a liquid crystal display device including an LED module according to an embodiment of the present invention, Figure 2 is a view showing an LED module and a flexible cable according to an embodiment of the present invention, Figure 3 The LED module and the flexible cable according to the embodiment of the present invention are photographs showing a state of being coupled through soldering.
1 and 2, a liquid
The
The first substrate is an array substrate, and a pixel in which a plurality of gate lines and data lines cross each other and is arranged in a matrix form is defined.
A thin film transistor (TFT) is formed as a switching element connected to the gate wiring and the data wiring. The thin film transistor is connected to the pixel electrode formed in each pixel.
On the other hand, the
As such, the
As described above, the liquid crystal molecules are arranged in the liquid crystal layer according to the electric field generated by the pixel electrode and the common electrode, thereby displaying an image.
On the other hand, the
Although not shown, polarizers may be attached on the outer surfaces of the first and
The
The
The
Various types of printed circuit boards may be used as the printed circuit board (PCB). For example, a metal core printed circuit board (MCPCB) may be used as a metal PCB having a excellent heat dissipation function using a metal as a base, but is not limited thereto. When MCPCB is used, an insulating layer is formed on a base layer made of a metal material, and a wiring pattern is formed on the insulating layer.
As such, when the MCPCB is used as a printed circuit board (PCB), since the base layer is made of a metal material, it is possible to effectively dissipate heat generated from the LED.
The plurality of LEDs may be configured as white LEDs emitting white light, or may be configured as red, green, and blue LEDs, but are not limited thereto.
Such an LED is connected to a wiring pattern formed on a printed circuit board (PCB), and receives a driving current to emit light.
On the other hand, the
The connection relationship between the above-described printed circuit board (PCB) and the
The
Here, in order to provide a more efficient surface light source, a pattern having a specific shape may be formed on at least one of the front and rear surfaces of the
The
The plurality of
The
The
The
The
Hereinafter, the coupling relationship between the printed circuit board (PCB) and the
The pad area PR is defined on one surface of the printed circuit board PCB, and a plurality of pads PD may be formed in the pad area PR. The plurality of pads PD are configured at the end of the wiring pattern formed on the printed circuit board PCB, and correspond to an input terminal for receiving a driving signal for driving the LED.
One end of the
Meanwhile, in the embodiment of the present invention, the
Accordingly, the leads and pads LD and PD corresponding to each other may be firmly fixed to each other by a soldering material, as shown in FIG. 3.
As such, in the embodiment of the present invention, the
Therefore, the cost of the connector parts can be reduced, and as a result, the manufacturing cost of the LED module and the liquid crystal display device can be reduced.
Meanwhile, as described above, in mounting the
In this regard, in order for the pads and leads PD and LD corresponding to each other to be correctly coupled, it may be desirable to perform position alignment between the
For example, pins 231 and
As such, if soldering is performed while the alignment between the pads and the leads PD and LD is completed, contact failure between the pads and the leads PD and LD may be effectively prevented during surface mounting.
Hereinafter, a method of mounting the
Referring to FIG. 4, the mounting apparatus 300 may be used to directly mount the
The first and
In addition, the first and
Soldering equipment can be used, for example, a soldering iron as a configuration for soldering the leads and pads LD and PD. Meanwhile, in the soldering apparatus, an injection hole for injecting a soldering material into a region where soldering is performed may be formed.
The transfer means 330 corresponds to a configuration for transferring a printed circuit board (PCB). For example, in a state in which the
Hereinafter, a method of mounting the
First, the
Meanwhile, before the
In a state where the flexible cable and the printed
In a state in which the
Through the soldering process, the
Meanwhile, after the soldering process is performed, a process of curing the brazing material may be performed.
In addition, a cleaning process may be performed on the printed circuit board (PCB) in which the soldering process is completed, to remove foreign substances in the soldering portion. This cleaning process can be carried out using a cleaning liquid such as, for example, Isoparaffinic Hydrocarbon.
As described above, according to the embodiment of the present invention, the flexible cable is directly coupled to the printed circuit board for the LED through the solder surface mounting technology. Accordingly, the flexible cable connector mounted on the conventional printed circuit board can be deleted.
Therefore, the cost of the connector parts can be reduced, and as a result, the manufacturing cost of the LED module and the liquid crystal display device can be reduced.
In addition, it is possible to configure the alignment means for alignment between the flexible cable and the printed circuit board. In such a case, it is possible to effectively prevent the occurrence of poor contact between the pad and the lead.
Embodiment of the present invention described above is an example of the present invention, it is possible to change freely within the scope included in the spirit of the present invention. Accordingly, the invention includes modifications of the invention within the scope of the appended claims and their equivalents.
210: flexible cable 231: pin
233: hole PCB: printed circuit board
PD: Pad LD: Lead
PR: Pad Area
Claims (13)
A plurality of LEDs mounted on the printed circuit board;
A flexible cable corresponding to the pad and having a lead directly contacting the pad by soldering
Including,
Alignment means for aligning the position of the printed circuit board and the flexible cable, one to one correspond to each other and are provided with pins and holes respectively formed on different ones of the printed circuit board and the flexible cable,
The pin is formed to protrude vertically upward on one surface of the printed circuit board on which the pad is formed,
The hole inserted into the pin is formed to vertically penetrate the plane of the flexible cable,
The pin and the hole, the coupling state is fixed
LED module.
Soldering the leads and pads in alignment
Including,
The printed circuit board and the flexible cable are aligned by using pins and holes corresponding to each other one-to-one and configured in different ones of the printed circuit board and the flexible cable,
The pin is formed to protrude vertically upward on one surface of the printed circuit board on which the pad is formed,
The hole inserted into the pin is formed to vertically penetrate the plane of the flexible cable,
The pin and the hole are fixed after the soldering step
LED module manufacturing method.
After the aligning, positioning and fixing the flexible cable between the first and second jigs facing each other,
The soldering is performed in a fixed state
LED module manufacturing method.
The first and second jigs are configured to expose an area where the solder is made in the flexible cable.
LED module manufacturing method.
A plurality of LEDs for supplying light to the liquid crystal panel;
A printed circuit board on which the plurality of LEDs are mounted and on which pads are formed;
A flexible cable corresponding to the pad and having a lead directly contacting the pad by soldering
Including,
Alignment means for aligning the position of the printed circuit board and the flexible cable, one to one correspond to each other and are provided with pins and holes respectively formed on different ones of the printed circuit board and the flexible cable,
The pin is formed to protrude vertically upward on one surface of the printed circuit board on which the pad is formed,
The hole inserted into the pin is formed to vertically penetrate the plane of the flexible cable,
The pin and the hole, the coupling state is fixed
LCD display device.
The pin protrudes perpendicular to the plane of one of the printed circuit board and the flexible cable,
The hole vertically penetrates the other one of the printed circuit board and the flexible cable
LED module.
The pin protrudes perpendicular to the plane of one of the printed circuit board and the flexible cable,
The hole vertically penetrates the other one of the printed circuit board and the flexible cable
LED module manufacturing method.
The pin protrudes perpendicularly from the plane of one of the printed circuit board and the flexible cable,
The hole vertically penetrates the plane of the other of the printed circuit board and the flexible cable.
LCD display device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120100459A KR102046294B1 (en) | 2012-09-11 | 2012-09-11 | LED module and method of manufacturing the same and liquid crystal display device including LED module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120100459A KR102046294B1 (en) | 2012-09-11 | 2012-09-11 | LED module and method of manufacturing the same and liquid crystal display device including LED module |
Publications (2)
Publication Number | Publication Date |
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KR20140034983A KR20140034983A (en) | 2014-03-21 |
KR102046294B1 true KR102046294B1 (en) | 2019-11-20 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020120100459A KR102046294B1 (en) | 2012-09-11 | 2012-09-11 | LED module and method of manufacturing the same and liquid crystal display device including LED module |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20180009406A (en) | 2016-07-18 | 2018-01-29 | 삼성디스플레이 주식회사 | Printed board assembly and display device having the same |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200391493Y1 (en) | 2005-04-07 | 2005-08-04 | 주식회사 아이에스시테크놀러지 | Circuit connecting apparatus using integrated silicone contactor |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101363720B1 (en) * | 2007-01-24 | 2014-02-18 | 엘지디스플레이 주식회사 | Connector and liquid crystal display device having the same |
DE102008006130A1 (en) * | 2008-01-25 | 2009-07-30 | Atg Luther & Maelzer Gmbh | Module for a parallel tester for testing printed circuit boards |
KR100983082B1 (en) * | 2008-04-22 | 2010-09-17 | 세종메탈 주식회사 | Penetrating-type connector for combining into metal PCB, and LED lighting module having the same |
KR101286980B1 (en) * | 2008-09-23 | 2013-07-16 | 엘지디스플레이 주식회사 | Liquid crystal display device |
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2012
- 2012-09-11 KR KR1020120100459A patent/KR102046294B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200391493Y1 (en) | 2005-04-07 | 2005-08-04 | 주식회사 아이에스시테크놀러지 | Circuit connecting apparatus using integrated silicone contactor |
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KR20140034983A (en) | 2014-03-21 |
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