KR102044750B1 - The manufacturing method of alternative milk without chemical additives using nuts - Google Patents
The manufacturing method of alternative milk without chemical additives using nuts Download PDFInfo
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- KR102044750B1 KR102044750B1 KR1020190078685A KR20190078685A KR102044750B1 KR 102044750 B1 KR102044750 B1 KR 102044750B1 KR 1020190078685 A KR1020190078685 A KR 1020190078685A KR 20190078685 A KR20190078685 A KR 20190078685A KR 102044750 B1 KR102044750 B1 KR 102044750B1
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- nuts
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING OR TREATMENT THEREOF
- A23C11/00—Milk substitutes, e.g. coffee whitener compositions
- A23C11/02—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
- A23C11/10—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins
- A23C11/103—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins containing only proteins from pulses, oilseeds or nuts, e.g. nut milk
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Seeds, Soups, And Other Foods (AREA)
Abstract
Description
본 발명은 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법에 관한 것으로서, 더 상세하게는 일반적인 견과류를 활용한 대체우유 제조공정을 개선하여 경제적이면서도 안정화된 유화액을 제조하는 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법에 관한 것이다. The present invention relates to a method of manufacturing a substitute milk without a chemical additive using nuts, and more particularly, to a chemical additive using a nut to produce an economical and stabilized emulsion by improving a substitute milk manufacturing process using a general nut. The present invention relates to a method of producing substitute milk.
최근에는 건강에 대한 관심이 증가함에 따라 아침식사 대용 또는 기타의 이유로 우유를 많이 음용하였으나, 우유는 우수한 영양성분을 가지고 있지만 우유에 함유된 다량의 포화지방과 콜레스테롤이 심장 질환을 야기할 수 있고, 우유에 함유된 동물성 단백질(카세인)은 혈액을 산성화시켜 인체노화를 촉진하고 골다공증을 유발할 수 있다는 사실이 알려지면서 우유에 대한 불신이 증가되고 있는 실정이다. In recent years, as health concerns have increased, milk has been consumed a lot for breakfast substitutes or other reasons. However, although milk has excellent nutrients, a large amount of saturated fat and cholesterol in milk can cause heart disease, Animal protein (casein) contained in milk is known to be able to acidify the blood to promote human aging and cause osteoporosis, and the distrust of milk is increasing.
또한, 우유는 유당을 함유하고 있어서 성인이 될수록 유당소화효소가 떨어져 소화흡수에 악영향을 미칠 수 있고, 유당불내증 등의 증후군을 가진 사람이 많아지면서 우유를 소화시키지 못하는 문제가 발생된다. In addition, the milk contains lactose, so as the adult adult lactose dehydrogenase is dropped may adversely affect the digestive absorption, there is a problem that can not digest milk as more people with syndromes such as lactose intolerance.
따라서, 이런 문제를 해결하기 위해 두유, 곡물우유 등 식물성 성분을 활용한 대체우유가 개발되어 시판되고 있다. 대체우유로 널리 쓰이는 주요 원재료는 대두, 견과류(아몬드, 호두, 캐슈넛 등), 귀리, 퀴노아 등이 널리 활용되고 있으며, 특히 대두를 활용한 두유, 아몬드 등 견과류를 활용한 견과류 우유가 많이 판매되고 있다. 하지만, 시판되는 대부분의 제품은 콩, 견과류의 유지방 성분을 물과 유화시키기 위해 다량의 화학적 유화제와 안정제를 첨가하여 제품을 제조하고 있다. 유화제는 중금속 등의 유해물질까지 유화시켜 장에 흡수시키며, 장염과 대사증후군의 원인이 될 수 있으며, 안정제는 궤양, 암 등의 유발물질이 될 수 있다.Therefore, in order to solve this problem, alternative milk using vegetable ingredients such as soy milk and grain milk has been developed and marketed. The main raw materials widely used as substitute milk are soybeans, nuts (almonds, walnuts, cashew nuts, etc.), oats, and quinoa.In particular, a lot of nut milks such as soy milk and almonds are sold. have. However, most commercially available products are prepared by adding a large amount of chemical emulsifiers and stabilizers to emulsify the milk fat components of soybeans and nuts with water. Emulsifiers are emulsified to harmful substances such as heavy metals and absorbed in the intestine, can cause enteritis and metabolic syndrome, stabilizers can be a trigger for ulcers, cancer and the like.
종래기술로 공개특허공보 제10-2013-0085216호에 아몬드유 및 그 제조방법, 및 아몬드유를 함유한 가공제품의 제조방법이 기재되어 있다. 상기 기술은 아몬드 수침, 열수처리, 냉수처리, 껍질제거, 로스팅, 조분쇄, 미세분쇄, 고압균질의 순서로 아몬드유를 제조하는 과정에서 유화제, 안정제를 사용하여 아몬드유를 제조하는 방법을 제안하고 있으며 이는 인체에 유해한 화학첨가제를 활용하고 있다. In the prior art, Korean Patent Laid-Open Publication No. 10-2013-0085216 discloses almond oil and a method for producing the same, and a method for producing a processed product containing almond oil. The technology proposes a method of preparing almond oil using emulsifiers and stabilizers in the process of producing almond oil in the order of almond immersion, hot water treatment, cold water treatment, shell removal, roasting, coarse grinding, fine grinding, high pressure homogeneity, It uses chemical additives that are harmful to the human body.
또 다른 종래기술로 공개특허공보 제10-2018-0006695호에 식물성 대체 우유 제조방법과 시스템이 기재되어 있다. 상기 기술은 고압균질기와 비드밀을 혼합하여 나노수준으로 미분쇄하여 조성물을 유화시킴으로써 첨가제 없이 유화시키는 기술을 제안하고 있지만, 수억대에 달하는 고가의 비드밀을 사용한다는 점에서 경제성에 문제가 있고 나노수준으로 깨진 입자는 전단효과로 인해 이후 분자끼리 서로 결합할 수 있어 온도변화, pH의 변화, 이온량의 변화 등 조건에 따라 유화가 깨져 침전물이 발생하는 문제점이 있다. In another prior art, Korean Patent Publication No. 10-2018-0006695 discloses a method and a system for producing vegetable substitute milk. The above technique proposes a technique of emulsifying without additives by mixing the high pressure homogenizer and the bead mill to finely emulsify the composition by emulsifying the composition, but there is a problem in economics in terms of using hundreds of millions of expensive bead mills. Particles broken to the level can be combined with each other after the shear effect due to the shear effect, there is a problem that the precipitate is broken by the emulsification according to the conditions such as temperature changes, pH changes, changes in the amount of ions.
따라서, 견과류를 활용하여 대체우유를 개발하되, 초미세 분쇄하는 방법에서 고가의 비드밀과 화학적 첨가물을 사용하지 않고 물과 견과류의 함량을 조절하여 경제적이고 안정적인 대체우유 개발이 필요한 실정이다. Therefore, the development of alternative milk using nuts, but in the ultra-fine grinding method without the use of expensive bead mills and chemical additives to control the content of water and nuts to develop an economic and stable alternative milk.
본 발명은 상기 종래기술이 갖는 문제점을 해결하기 위해서 안출된 것으로서, 본 발명에서 해결하고자 하는 과제는 일반적인 견과류를 활용한 대체우유 제조공정을 개선하여 경제적이면서도 화학적 첨가물을 사용하지 않는 안정화된 유화액을 제조함에 그 목적이 있다.The present invention has been made to solve the problems of the prior art, the problem to be solved in the present invention is to improve the alternative milk production process using a common nut to produce a stabilized emulsion that is economical and does not use chemical additives The purpose is to.
또 다른 목적으로는 산업상 순식물성 대체우유, 대체 요거트 등 우유를 사용하는 모든 산업에 활용할 수 있으며, 다양한 영양증진성분을 포함시켜 건강보조음료산업에도 적용할 수 있도록 함에 그 목적이 있다. Another purpose is to be applied to all industries that use milk, such as pure vegetable substitute milk, alternative yoghurt, and to apply it to the health supplement beverage industry by including various nutrition enhancing ingredients.
상기와 같은 목적을 달성하기 위한 본 발명에 따른 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법은 견과류에 물을 혼합하여 수침하는 수침단계와, 상기 수침처리된 견과류를 증숙하는 열처리단계와, 상기 열처리된 견과류에 물을 혼합하여 조분쇄한 후, 상기 조분쇄된 견과류혼합액을 미분쇄하는 분쇄단계와, 상기 분쇄된 견과류혼합액을 여과하는 여과단계와, 상기 여과된 견과류혼합액에 미네랄, 당류, 향료를 첨가하고 교반하는 교반단계와, 상기 교반된 견과류혼합액을 고압에서 분산처리하는 고압분산단계와, 상기 분산된 견과류혼합액을 살균하는 살균단계로 이루어진 것을 특징으로 한다. Alternative milk production method without a chemical additive using the nut according to the present invention for achieving the above object is a water immersion step of immersing the water mixed with water, the heat treatment step of steaming the immersion-treated nuts, and After pulverizing by mixing water with heat-treated nuts, the pulverizing step of pulverizing the coarsely crushed nuts mixture, the filtration step of filtering the pulverized nuts mixture, and minerals, sugars, spices to the filtered nuts mixture It is characterized by consisting of a stirring step of adding and stirring, a high pressure dispersion step of dispersing the stirred nut mixture at high pressure, and a sterilization step of sterilizing the dispersed nut mixture.
또, 상기 수침단계의 견과류는, 아몬드, 캐슈넛, 땅콩, 마카다미아, 호두, 브라질너트, 피칸, 피스타치오, 잣 중 하나 또는 둘 이상을 혼합한 것을 특징으로 한다. In addition, the nuts of the immersion step, almond, cashew nuts, peanuts, macadamia, walnuts, brazil nuts, pecans, pistachios, characterized in that the mixture of one or two or more of pine nuts.
또, 상기 교반단계는, 상기 여과된 견과류혼합액에, 미네랄, 당류, 향료를 첨가하고 10~40℃의 온도에서 1,700~6,000rpm으로 10~30분 동안 교반기로 교반하는 것을 특징으로 한다. In addition, the stirring step, characterized in that the mineral mixture, sugar, flavoring agent is added to the filtered nut mixture and stirred with a stirrer for 10-30 minutes at 1,700 ~ 6,000 rpm at a temperature of 10 ~ 40 ℃.
또, 상기 교반단계는, 상기 여과된 견과류혼합액에, 사포닌, 키토산, 레시틴, 담즙산 중에서 선택된 1종 이상의 천연성분을 더 혼합하는 것을 특징으로 한다. In addition, the stirring step, characterized in that the mixed mixture of nuts, one or more natural ingredients selected from saponin, chitosan , lecithin, bile acid.
또, 상기 고압분산단계는, 상기 교반된 견과류혼합액을 150~1,000bar의 압력에서 1~3회 동안 분산처리하는 것을 특징으로 한다. In addition, the high-pressure dispersion step, characterized in that the stirred nut mixture is dispersed for 1 to 3 times at a pressure of 150 ~ 1,000bar.
본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유는 화학적 첨가물을 사용하지 않아 안정성이 높고, 고가의 분쇄기계를 활용하지 않아 경제적이며 건강에 유익한 효과가 있다. Alternative milk without chemical additives using nuts prepared according to the present invention has high stability due to the absence of chemical additives, and does not utilize expensive grinding machines, which is economical and beneficial to health.
또한, 산업상 순식물성 대체우유, 대체 요거트 등 우유를 사용하는 모든 산업에 활용할 수 있으며, 다양한 영양증진성분을 포함시켜 건강보조음료산업에도 적용할 수 있는 효과가 있다. In addition, it can be used in all industries that use milk, such as pure vegetable substitute milk, alternative yogurt, and has a variety of nutritional enhancement ingredients that can be applied to health supplement beverage industry.
도 1은 본 발명에 따른 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법을 개략적으로 도시한 단계흐름도이다.
도 2는 본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유의 도면대용 사진이다. Figure 1 is a flow chart schematically showing a method for producing a substitute milk without chemical additives utilizing nuts according to the present invention.
Figure 2 is a picture substitute photograph of a substitute milk without chemical additives utilizing nuts prepared according to the present invention.
이하, 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명하도록 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에 따른 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법을 개략적으로 도시한 단계흐름도이다. Figure 1 is a flow chart schematically showing a method for producing a substitute milk without chemical additives utilizing nuts according to the present invention.
첨부된 도 1을 참조하면, 본 발명에 따른 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법은 수침단계(S10), 열처리단계(S20), 분쇄단계(S30), 여과단계(S40), 교반단계(S50), 고압분산단계(S60) 및 살균단계(S70)를 포함하여 이루어진다. With reference to the accompanying Figure 1, the alternative milk production method without the chemical additive using the nut according to the present invention is immersion step (S10), heat treatment step (S20), grinding step (S30), filtration step (S40), stirring It comprises a step (S50), high pressure dispersion step (S60) and sterilization step (S70).
1. 수침단계(S10)1. Soaking step (S10)
수침단계(S10)는 견과류에 물을 혼합하여 수침하는 단계이다. The immersion step (S10) is a step of immersing by mixing water with nuts.
더 상세하게는, 견과류에 중량대비 3~5배의 물을 혼합하여 8~10시간 동안 수침하는 것이다. More specifically, the mixture is soaked for 8 to 10 hours by mixing 3 to 5 times the water to the nuts.
견과류에 중량대비 3~5배의 물을 혼합하여 8~10시간 동안 수침하는 것은 이물질을 제거하고 견과류에 함유된 소화방해물질인 피틴산을 제거하기 위함이다. Soaking nuts for 3 to 5 times the weight of nuts for 8 to 10 hours is to remove foreign substances and to remove phytic acid, a digestive substance contained in nuts.
만약, 견과류에 중량대비 3~5배의 물을 혼합하여 8시간 미만으로 수침할 경우에는 견과류에 함유된 소화방해물질이 충분히 제거되지 않을 수 있으며, 10시간을 초과하여 수침할 경우에는 견과류에 함유된 소화방해물질 이외에도 유효한 성분까지 함께 용출되어 제거될 수 있다. If it is soaked for less than 8 hours by mixing 3 ~ 5 times water by weight to nuts, it may not be enough to remove digestive substances contained in nuts.If it is soaked for more than 10 hours, it is contained in nuts. In addition to the harmful digestive substances, effective components can also be eluted and removed.
여기서, 상기 견과류는 아몬드, 캐슈넛, 땅콩, 마카다미아, 호두, 브라질너트, 피칸, 피스타치오, 잣 중 하나 또는 둘 이상을 혼합한 것이다. Here, the nuts are one or two or more of almonds, cashew nuts, peanuts, macadamia nuts, walnuts, brazil nuts, pecans, pistachios, and pine nuts.
먼저, 상기 아몬드는 고소하고 담백한 맛과 더불어, 비타민 E, 마그네슘, 칼슘, 칼륨, 인 등의 미네랄, 식이섬유, 피토스테롤이 풍부하여 혈액, 피부, 두뇌발달에 좋으며, 올레인산을 포함한 불포화지방산이 많고 포화지방산이 적어 LDL 콜레스테롤을 낮춰주고, 혈액 및 심장기능에 유익한 식품이다.First, the almond is rich in vitamin E, magnesium, calcium, potassium, phosphorus, dietary fiber, phytosterol, with a savory and light taste, good for blood, skin, brain development, unsaturated fatty acids including oleic acid and saturated Low fatty acids lower LDL cholesterol and are beneficial for blood and heart function.
또한, 아몬드의 껍질에는 헤미셀룰로오즈, 펙틴질 등의 식이섬유가 풍부하게 함유되어 있어서 껍질을 포함하여 사용하는 것이 바람직하며, 하기의 제조과정을 통하여 거리낌없이 취식이 가능하도록 제조될 수 있다. In addition, the shell of almonds are rich in dietary fiber, such as hemicellulose, pectin, it is preferable to use the shell, and can be prepared to be able to eat without hesitation through the following manufacturing process.
그리고, 상기 캐슈넛은 구부러진 모양이 독특한 흰색의 견과류로서, 다른 견과류에 비해 식감이 부드럽고, 비타민 K, 판토텐산, 리놀렌산이 풍부하고 셀레늄, 구리, 마그네슘 등의 미량영양소도 가지고 있어 혈중 콜레스테롤 수치를 낮춰 성인병에 효과적인 식품이다.In addition, the cashew nut is a white nut with a curved shape, which is softer than other nuts, rich in vitamin K, pantothenic acid, and linolenic acid, and has micronutrients such as selenium, copper, and magnesium, which lower blood cholesterol levels in adult diseases. It is an effective food.
그리고, 상기 땅콩은 지질(45.1%), 단백질(24.5%), 탄수화물(26%) 등과 무기질, 비타민을 풍부하게 함유하고 있으며, 고소한 맛이 특징으로 불포화지방산을 많이 함유하여 콜레스테롤을 감소시켜주고 동맥경화 예방에 도움을 주는 식품이다. 또한, 칼륨과 비타민 B1, B2, B5 및 E, 엽산 등이 풍부하게 함유되어 있어 피로 해소에 좋고 노화를 예방해주며, 아이소루신, 류신, 라이신 등의 필수 아미노산도 골고루 들어있으며, 기억력을 증진하고 호흡기 기능을 강화하는 효능이 있다. In addition, the peanut is rich in lipids (45.1%), proteins (24.5%), carbohydrates (26%) and the like, minerals and vitamins. This food helps to prevent hardening. In addition, it is rich in potassium, vitamins B1, B2, B5 and E, and folic acid, which are good for relieving fatigue and preventing aging.It also contains essential amino acids such as isoleucine, leucine, and lysine. It has the effect of enhancing function.
그리고, 상기 마카다미아는 고소한 맛이 특징으로 단백질, 섬유질, 칼슘, 탄수화물, 철분, 오메가 3, 비타민, 마그네슘 등 양질의 영양분이 다량 함유되어 성인병 예방, 함암효과, 심혈관 질환 예방, 뇌건강, 기억력 향상, 뼈 건강, 눈건강, 변비개선 등의 효능이 있는 식품이다. In addition, the macadamia is characterized by a savory taste, containing a large amount of high-quality nutrients such as protein, fiber, calcium, carbohydrates, iron, omega 3, vitamins, magnesium, etc. to prevent adult diseases, anti-cancer effects, prevent cardiovascular disease, improve brain health, memory, Bone health, eye health, constipation, etc. are effective foods.
그리고, 상기 호두는 양질의 지방이 60~70%를 차지하고 리놀렌산과 비타민 E가 풍부해 동맥경화를 예방하고, 지방산과 비타민 E가 풍부하여 항산화 작용을 도와 피부 건강에 도움을 주며, 뇌건강, 심신안정, 탈모예방, 당뇨병 관리, 소화기건강 등의 효능이 있는 식품이다. And, the walnut is 60-70% high-quality fat, rich in linolenic acid and vitamin E to prevent atherosclerosis, and rich in fatty acids and vitamin E to help antioxidants help skin health, brain health, mind and body It is a food that has the effect of stabilizing, preventing hair loss, managing diabetes, and digestive health.
그리고, 상기 브라질너트는 사람이 필요한 5대 영양소인 탄수화물(당질), 단백질, 지질, 비타민, 미네랄을 모두 함유하고 있으며, 칼슘, 마그네슘, 칼륨, 셀레늄, 인, 철, 망간, 아연 등이 함유되어 있어서, 이 중에서도 셀레늄은 강한 항산화 작용을 가지고 있으므로 몸의 노화를 생기게 하는 활성 산소를 신속하게 제거해서 안티에이징 효과가 뛰어나며, 뇌 활성화, 면역력 향상 효능이 있는 식품이다. In addition, the brazil nut contains carbohydrates (sugars), proteins, lipids, vitamins and minerals, which are the five major nutrients required by humans, and contains calcium, magnesium, potassium, selenium, phosphorus, iron, manganese and zinc. Among them, selenium has a strong antioxidant action, so the active oxygen that causes the aging of the body to quickly remove the anti-aging effect, brain activation, immunity improving effect is a food.
그리고, 상기 피칸은 비타민 B군과 함께 비타민 A, 비타민 C, 비타민 E, 엽산, 아연, 칼슘, 마그네슘, 인, 칼륨 등 비타민과 미네랄이 풍부해 '에너지 비타민' 또는 '천연영양제’라고도 불리며, 뇌신경계에 필요한 엽산이 호두의 2배로 임산부와 일반인의 치매, 우울증에도 도움을 준다. 특히, 피칸은 모든 견과류 중 항산화 성분이 가장 많이 함유되어 있어 심장질환과 뇌기능강화에 도움을 주고, 혈관질환 개선, 면역력 증진, 두뇌발달, 피부미용, 관절건강, 항암, 체중감량 등의 효능이 있는 식품이다. In addition to the vitamin B group, the pecan is rich in vitamins and minerals such as vitamin A, vitamin C, vitamin E, folic acid, zinc, calcium, magnesium, phosphorus and potassium, and is also called an 'energy vitamin' or 'natural nutritional agent'. Folic acid, which is necessary for the nervous system, doubles as walnuts, which also helps dementia and depression in pregnant women and the public. In particular, pecans contain the highest amount of antioxidants among all nuts, helping to improve heart disease and brain function, improving vascular disease, improving immunity, brain development, skin care, joint health, anti-cancer, weight loss, etc. That is food.
그리고, 상기 피스타치오는 섬유소, 불포화지방산, 칼륨, 비타민 B, 철분 등이 풍부하여 콜레스테롤 저하, 골다공증 예방, 심혈관질환 및 암 예방 효과가 있는 식품이다.In addition, the pistachio is a food rich in fiber, unsaturated fatty acids, potassium, vitamin B, iron, and the like, which lowers cholesterol, prevents osteoporosis, prevents cardiovascular disease, and cancer.
그리고, 상기 잣은 불포화지방산, 비타민 E, 올레산, 리놀렌산, 레시틴, 오메가 3가 풍부하게 함유되어 있어서 항산화 작용, 혈압을 낮추고 혈색을 좋게 만들며, 신경 세포의 흐름을 원활하게 하고 두뇌를 발달시키는 효과가 있는 식품이다.In addition, the pine nut is rich in unsaturated fatty acids, vitamin E, oleic acid, linolenic acid, lecithin, omega 3, antioxidant activity, lowering blood pressure and improving blood color, smoothing the flow of nerve cells and developing the brain is effective That is food.
2. 열처리단계(S20)2. Heat treatment step (S20)
열처리단계(S20)는 상기 수침처리된 견과류를 열처리하는 단계이다. Heat treatment step (S20) is a step of heat-treating the immersion nut.
더 상세하게는, 상기 수침처리된 견과류를 85~100℃의 온도에서 3~5분 동안 증숙하는 것이다. More specifically, the soaked nuts are steamed for 3 to 5 minutes at a temperature of 85 ~ 100 ℃.
상기 수침처리된 견과류를 85~100℃의 온도에서 3~5분 동안 증숙하는 것은 상기 견과류에 잔류하는 세균을 제거하고 견과류에 다량 함유된 지방을 분해시켜 제품의 품질을 열화시킬 수 있는 리파제(Lipase)나 리폭시제(Lipoxygenase) 효소의 활성을 차단시킴과 함께, 하기의 분쇄과정을 더욱 용이하게 하기 위함이다.Steaming the soaked nuts for 3 to 5 minutes at a temperature of 85 to 100 ° C. removes bacteria remaining in the nuts and decomposes fat contained in the nuts to deteriorate product quality. In addition to blocking the activity of the lipoxygenase (Lipoxygenase) enzyme, and to facilitate the following grinding process.
만약, 상기 수침처리된 견과류를 상기 온도 및 시간 미만의 조건에서 증숙할 경우에는 견과류에 잔류하는 세균을 완벽히 제거하기 어렵고 하기의 분쇄과정에서도 분쇄가 쉽게 이루어질 수 없으며, 상기 수침처리된 견과류를 상기 온도 및 시간을 초과한 조건에서 증숙할 경우에는 상기 견과류에 함유된 유효한 성분까지 파괴될 수 있다.If the immersed nuts are steamed under the conditions of the temperature and time, it is difficult to completely remove the bacteria remaining in the nuts, and the crushed nuts may not be easily pulverized in the following grinding process. And when steamed in conditions exceeding time, up to the effective ingredient contained in the nut may be destroyed.
상기 수침처리된 견과류를 증숙하는 과정 대신에, 상기 수침된 견과류를 150~200℃의 온도에서 5~30분 동안 로스팅할 수 있다. Instead of steaming the soaked nuts, the soaked nuts may be roasted at a temperature of 150-200 ° C. for 5-30 minutes.
상기 수침된 견과류를 150~200℃의 온도에서 5~30분 동안 로스팅할 경우에도, 상기 견과류에 잔류하는 세균을 제거하고 견과류에 다량 함유된 지방을 분해시켜 제품의 품질을 열화시킬 수 있는 리파제(Lipase)나 리폭시제(Lipoxygenase) 효소의 활성을 차단시킬 수 있고, 상기 수침단계(S10)에서 수침을 통해 견과류에 함습된 수분이 제거되어 하기의 분쇄과정을 더욱 용이하게 할 수 있다. Even when the soaked nuts are roasted at a temperature of 150 to 200 ° C. for 5 to 30 minutes, a lipase capable of degrading the quality of the product by removing bacteria remaining in the nuts and decomposing fat contained in the nuts ( Lipase) or lipoxygenase enzymes can be blocked, and water impregnated in nuts through water immersion in the water immersion step (S10) may further facilitate the grinding process.
만약, 상기 수침처리된 견과류를 상기 온도 및 시간 미만의 조건에서 로스팅할 경우에는 견과류에 잔류하는 세균을 완벽히 제거하기 어렵고 하기의 분쇄과정에서도 분쇄가 쉽게 이루어질 수 없으며, 상기 수침처리된 견과류를 상기 온도 및 시간을 초과한 조건에서 로스팅할 경우 상기 견과류에 함유된 유효한 성분까지 파괴될 수 있다. If the immersed nuts are roasted at a temperature less than the temperature and time, it is difficult to completely remove the bacteria remaining in the nuts, and the crushed nuts cannot be easily crushed in the following grinding process. And roasting in excess of time may destroy the effective ingredients contained in the nuts.
또한, 필요에 따라 상기 수침처리된 견과류를 85~100℃의 온도에서 3~5분 동안 증숙한 후, 상기 증숙된 견과류를 150~200℃의 온도에서 5~10분 동안 로스팅 할 수 있다. In addition, after steaming the soaked nuts for 3 to 5 minutes at a temperature of 85 ~ 100 ℃, if necessary, the steamed nuts can be roasted for 5 to 10 minutes at a temperature of 150 ~ 200 ℃.
상기 수침처리된 견과류를 85~100℃의 온도에서 3~5분 동안 증숙한 후, 상기 증숙된 견과류를 150~200℃의 온도에서 5~10분 동안 로스팅할 경우, 상기 견과류에 잔류하는 세균을 제거하고 견과류에 다량 함유된 지방을 분해시켜 제품의 품질을 열화시킬 수 있는 리파제(Lipase)나 리폭시제(Lipoxygenase) 효소의 활성을 차단시킬 수 있고, 상기 수침단계(S10)에서 수침을 통해 견과류에 함습된 수분을 제거함과 동시에 견과류의 맛을 더욱 고소하게 할 수 있다. After steaming the soaked nuts for 3 to 5 minutes at a temperature of 85 ~ 100 ℃, roasting the steamed nuts for 5 to 10 minutes at a temperature of 150 ~ 200 ℃, the bacteria remaining in the nuts It can block the activity of lipase or lipoxygenase enzyme that can deteriorate the quality of the product by removing and decomposing fat contained in a large amount of nuts, and the nut through immersion in the immersion step (S10) It can remove the moisture impregnated at the same time and make the taste of nuts even higher.
3. 분쇄단계(S30)3. grinding step (S30)
분쇄단계(S30)는 상기 열처리된 견과류에 물을 혼합하여 조분쇄한 후, 상기 조분쇄된 견과류혼합액을 미분쇄하는 단계이다. The crushing step (S30) is a step of pulverizing the coarsely pulverized nuts mixture after the coarse pulverization by mixing water with the heat-treated nuts.
더 상세하게는, 상기 열처리된 견과류에 중량대비 5~15배의 물을 혼합하여 조분쇄한 후, 상기 조분쇄된 견과류혼합액을 미분쇄하는 것이다. More specifically, after coarsely pulverizing by mixing water of 5 to 15 times the weight of the heat-treated nuts, and then to pulverize the coarsely crushed nuts mixture.
상기 조분쇄는 초퍼밀(Chopper Mill)과 같은 조분쇄용도의 분쇄기를 이용하여 조분쇄할 수 있으며, 상기 미분쇄는 콜로이드밀(Colloid Mill)과 같은 미분쇄용도의 분쇄기를 이용하여 미분쇄할 수 있다. The coarsely pulverized may be coarsely pulverized using a coarse grinder such as a chopper mill, and the coarsely pulverized may be finely milled using a coarse grinder such as a colloid mill. have.
그리고, 상기 열처리된 견과류에 중량대비 5~15배의 물을 혼합하는 것은 상기 열처리된 견과류가 물에 혼합되어 하기의 과정을 통하여 최종적으로 유화될 때, 일부 내용물이 가라앉는 현상이 발생하여 유화가 깨지는 문제가 발생되지 않도록 하기 위함이다. In addition, mixing 5 to 15 times the water by weight with respect to the heat-treated nuts, when the heat-treated nuts are mixed in water and finally emulsified through the following process, some of the contents are sinking, the emulsification is This is to prevent a problem from breaking.
만약, 상기 열처리된 견과류에 중량대비 5배 미만의 물을 혼합할 경우에는 하기의 과정을 통하여 최종적으로 유화될 때 일부 내용물이 가라앉는 현상이 발생하여 유화가 깨지는 문제가 발생되며, 상기 열처리된 견과류에 중량대비 15배를 초과한 물을 혼합할 경우에는 필요 이상의 물 혼합량으로 인하여 견과류의 함유량이 적어지게 되어 고소한 맛을 저하시킬 수 있다.If the heat-treated nuts are mixed with water less than 5 times by weight, some of the contents sink when the oil is finally emulsified through the following process, thereby causing a problem in that the oil is broken. If water is mixed in excess of 15 times by weight, the content of nuts may be reduced due to the amount of water mixed more than necessary, which may lower the taste.
4. 여과단계(S40)4. Filtration step (S40)
여과단계(S50)는 상기 분쇄된 견과류혼합액을 여과하는 단계이다. Filtration step (S50) is a step of filtering the crushed nuts mixture.
상기 분쇄된 견과류혼합액을 여과하는 것은 견과류에서 비중이 높고 입자가 크며 물에 잘 녹지 않는 성분들을 제거하기 위함이다. Filtration of the pulverized nuts mixture is to remove components that are high in specific gravity, large particles, and insoluble in water.
여과는 원심분리기, 필터 여과, 유압식 여과 등의 다양한 방법으로 이루어질 수 있다. Filtration can be accomplished by various methods such as centrifuge, filter filtration, hydraulic filtration and the like.
5. 교반단계(S50)5. Stirring step (S50)
교반단계(S50)는 상기 여과된 견과류혼합액에 미네랄, 당류, 향료를 첨가하고 교반하는 단계이다. Stirring step (S50) is a step of adding and stirring minerals, sugars, spices to the filtered nut mixture.
더 상세하게는, 상기 여과된 견과류혼합액에 칼슘, 철분 등의 미네랄, 포도당 또는 올리고당 등의 당류, 향료를 첨가하고, 10~40℃의 온도에서 1,700~6,000rpm으로 10~30분 동안 교반기로 교반하는 것이다.More specifically, to the filtered nuts mixture is added minerals such as calcium, iron, sugars, such as glucose or oligosaccharide, flavoring, and stirred with a stirrer for 10-30 minutes at 1,700 ~ 6,000 rpm at a temperature of 10 ~ 40 ℃ It is.
상기 여과된 견과류혼합액에 칼슘, 철분 등의 미네랄, 포도당 또는 올리고당 등의 당류, 향료를 첨가하고, 10~40℃의 온도에서 1,700~6,000rpm으로 10~30분 동안 교반기로 교반하는 것은 상기 여과된 견과류혼합액에 함유된 단백질이 변성되지 않으면서 입자끼리 서로 뭉치지 않고 균일하게 교반되도록 하기 위함이다. To the filtered nuts mixture is added minerals such as calcium and iron, sugars such as glucose or oligosaccharides, and flavorings, and stirring at 1,700 to 6,000 rpm for 10 to 30 minutes at a temperature of 10 to 40 ° C is filtered. This is to allow the particles contained in the nuts mixture to be stirred uniformly without denaturing with each other without denaturing the proteins.
만약, 상기 여과된 견과류혼합액에 미네랄, 당류, 향료를 첨가하고, 10℃ 미만의 온도에서 교반할 경우에는 상기 여과된 견과류혼합액이 원활히 교반되지 못할 수 있으며, 40℃를 초과한 온도에서 교반할 경우에는 상기 여과된 견과류혼합액에 함유된 단백질이 변성될 수 있다. If the mineral mixture, sugars and flavorings are added to the filtered mixture of nuts, and the mixture is stirred at a temperature of less than 10 ° C., the filtered mixture of nuts may not be stirred smoothly. If the mixture is stirred at a temperature exceeding 40 ° C. The protein contained in the filtered nut mixture may be denatured.
그리고, 상기 여과된 견과류혼합액에 미네랄, 당류, 향료를 첨가하고, 10~40℃의 온도에서 1,700rpm 미만으로 교반할 경우에는 상기 여과된 견과류혼합액이 원활히 교반되지 못할 수 있으며, 6,000rpm을 초과하여 교반할 경우에는 필요 이상의 교반속도로 인하여 비경제적이다.In addition, the mineral mixture, sugar, and flavorings are added to the filtered nuts mixture, and when the mixture is stirred at less than 1,700 rpm at a temperature of 10-40 ° C., the filtered nuts mixture may not be stirred smoothly, exceeding 6,000 rpm. In the case of stirring, it is uneconomical due to the stirring speed more than necessary.
여기서, 상기 여과된 견과류혼합액 100중량부에, 레시틴, 사포닌, 담즙산, 키토산 중에서 선택된 1종 이상의 천연성분을 0.5~1.0중량부 더 혼합할 수 있다. Here, 0.5 to 1.0 parts by weight of at least one natural ingredient selected from lecithin, saponin, bile acid and chitosan may be further mixed into 100 parts by weight of the filtered nut mixture.
상기 여과된 견과류혼합액 100중량부에, 사포닌, 키토산, 레시틴, 담즙산 중에서 선택된 1종 이상의 천연성분을 0.5~1.0중량부 더 혼합하는 것은 영양성분 향상, 유화 및 안정성을 더욱 증대시키기 위함이다. To 100 parts by weight of the filtered mixture of nuts, 0.5 to 1.0 parts by weight of one or more natural ingredients selected from saponin, chitosan , lecithin, and bile acids are to further increase nutritional ingredients, emulsification, and stability.
먼저, 상기 사포닌, 키토산, 레시틴, 담즙산은 수용액 또는 미세분말 상태로 포함될 수 있다. First, the saponin, chitosan , lecithin, bile acid may be included in an aqueous solution or fine powder.
여기서, 상기 사포닌은 홍삼의 뿌리에서 추출된 것이다. Here, the saponin is extracted from the root of red ginseng.
부연하면, 홍삼의 뿌리를 150~200mesh의 크기로 분쇄한 후, 건조중량의 5~25배의 물, 메탄올, 에탄올 및 부탄올에서 선택되는 저급 알콜 또는 이들의 혼합용매로 80~100℃의 추출온도에서 3~5시간 동안 열수 추출, 냉침 추출, 환류 냉각 추출 또는 초음파 추출방법에서 선택되는 어느 하나의 방법으로 3~5회 연속 추출하여 여과하고, 여액을 진공 농축기로 20~80℃에서 감압 농축한 다음, 농축물을 진공동결건조 또는 열풍건조 또는 분사방식에 의한 건조 등을 통하여 사포닌 추출물을 수득한다. In other words, the root of red ginseng is pulverized to a size of 150 to 200 mesh, and then the extraction temperature of 80 to 100 ° C. is a lower alcohol selected from water, methanol, ethanol and butanol of 5 to 25 times the dry weight, or a mixed solvent thereof. Filtration was carried out three to five times by continuous extraction in any one method selected from hydrothermal extraction, cold needle extraction, reflux cooling extraction or ultrasonic extraction method for 3 to 5 hours at, and the filtrate was concentrated under reduced pressure at 20 ~ 80 ℃ with a vacuum Next, the concentrate is obtained by vacuum freeze drying or hot air drying or drying by spraying to obtain a saponin extract.
그리고, 상기 키토산은 게 껍질에서 추출된 것이다.And, the chitosan is extracted from the crab shell.
부연하면, 게 껍질을 물로 충분히 세척한 후 건조시킨 다음, 상기 건조된 게 껍질에 대해 5중량% NaOH 수용액 10~20배를 혼합하여 90~100℃의 온도에서 4~8시간 동안 단백질을 추출한다. 이후, 단백질이 충분히 제거되도록 한 후 세척하여 pH를 7~7.5로 조정하고 여과 후 건조한다. 상기 단백질을 제거한 게 껍질에 대해 2N HCl 수용액 10~20배를 혼합하여 40℃의 온도에서 4~8시간 동안 석회질을 제거한다. 이 후, 물로 세척하여 pH를 6.5~7.0으로 조정하고 최종적으로 에탄올 수용액에 1~2일간 침적시킨 후 여과하여 건조한다. 이렇게 얻어진 키틴에 대해 40~50중량% NaOH 수용액 10~20배를 혼합하여 70~110℃의 온도에서 3~10시간 동안 가열 처리하여 탈 아세틸화한 키토산을 제조하게 된다.In other words, the crab shell is sufficiently washed with water and dried, and then the protein is extracted for 4-8 hours at a temperature of 90-100 ° C. by mixing 10-20 times of a 5% by weight aqueous solution of NaOH with respect to the dried crab shell. . After that, the protein is sufficiently removed and washed to adjust the pH to 7 ~ 7.5, filtered and dried. The protein is removed by mixing 10-20 times 2N HCl aqueous solution to the crab shell to remove the calcare for 4-8 hours at a temperature of 40 ℃. After that, washing with water to adjust the pH to 6.5 ~ 7.0 and finally immersed in ethanol aqueous solution for 1 to 2 days and then filtered and dried. The chitin thus obtained is mixed with 10 to 20 times 40-50% by weight of a NaOH aqueous solution and heated at a temperature of 70 to 110 ° C. for 3 to 10 hours to prepare deacetylated chitosan.
상기와 같은 방법으로 제조된 키토산이 상기 여과된 견과류혼합액에 혼합되게 되면, 안정성을 증대시킴과 함께 체내지방 배출, 유해 콜레스테롤 배출 효과 등을 갖게된다.When chitosan prepared by the above method is mixed with the filtered nut mixture, the stability is increased and the body has a fat release effect, harmful cholesterol release effect, and the like.
그리고, 상기 여과된 견과류혼합액에 과일, 허브, 곡물 등의 천연물질을 포함하는 군의 분말, 즙, 엑기스를 선택적으로 더 혼합할 수 있다. In addition, the filtered nut mixture may be selectively mixed with powder, juice, extract of the group containing natural substances such as fruits, herbs, grains.
6. 고압분산단계(S60)6. High pressure dispersion step (S60)
고압분산단계(S60)는 상기 교반된 견과류혼합액을 고압분산처리하는 단계이다. High pressure dispersion step (S60) is a step of high pressure dispersion treatment of the stirred nut mixture.
더 상세하게는, 상기 교반된 견과류혼합액을 고압균질기에서 150~1,000bar의 압력으로 1~3회 동안 분산처리하는 것이다. More specifically, the stirred nut mixture is dispersed for 1 to 3 times at a pressure of 150 to 1,000 bar in a high pressure homogenizer.
상기 교반된 견과류혼합액을 150~1,000bar의 압력에서 1~3회 동안 분산처리하는 것은 상기 교반된 견과류혼합액의 평균입도가 1㎛이하가 되도록 하기 위함이다. Dispersion of the stirred nuts mixture for 1 to 3 times at a pressure of 150 to 1,000 bar is to allow an average particle size of the stirred nuts mixture to be 1 μm or less.
만약, 상기 교반된 견과류혼합액을 150bar 미만의 압력에서 분산처리할 경우에는 수회에 걸쳐 분산처리하더라도 상기 교반된 견과류혼합액의 평균입도가 1㎛ 이하가 되지 않으며, 상기 교반된 견과류혼합액을 1,000bar 초과한 압력으로 분산처리할 경우에는 필요 이상의 고압분산처리로 인하여 비경제적이다. If the stirred nut mixture is dispersed at a pressure of less than 150 bar, even if it is dispersed several times, the average particle size of the stirred nut mixture is not 1 μm or less, and the stirred nut mixture exceeds 1,000 bar. In the case of dispersion by pressure, it is uneconomical because of more high pressure dispersion than necessary.
7. 살균단계(S70)7. Sterilization step (S70)
살균단계(S70)는 상기 분산된 견과류혼합액을 살균하는 단계이다. Sterilization step (S70) is a step of sterilizing the dispersed nut mixture.
더 상세하게는, 상기 분산된 견과류혼합액을 70~90℃의 온도에서 20~40분 동안 살균하는 것이다. More specifically, the dispersed nut mixture is sterilized for 20-40 minutes at a temperature of 70 ~ 90 ℃.
상기 분산된 견과류혼합액을 70~90℃의 온도에서 20~40분 동안 살균하는 것은 상기 분산된 견과류혼합액에 잔존하는 미생물이나 효소 등에 의해 변질이 발생되지 않도록 하기 위함이다. Sterilizing the dispersed nut mixture for 20 to 40 minutes at a temperature of 70 ~ 90 ℃ is to prevent the alteration caused by microorganisms or enzymes remaining in the dispersed nut mixture.
상기 살균단계(S70)를 거친 견과류혼합액의 당도는 3~10 Brix이다. The sugar mixture of the nut mixture obtained through the sterilization step (S70) is 3 to 10 Brix.
도 2는 본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유의 도면대용 사진이다. Figure 2 is a picture substitute photograph of a substitute milk without chemical additives utilizing nuts prepared according to the present invention.
도 2를 참조하면, 본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유는 층분리 없이 유화 및 안정화되어 있음을 알 수 있다. Referring to Figure 2, it can be seen that the replacement milk without chemical additives utilizing nuts prepared according to the present invention is emulsified and stabilized without layer separation.
상기의 방법으로 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유는 화학적 첨가물을 사용하지 않아 안정성이 높고, 고가의 분쇄기계를 활용하지 않아 경제적이며 건강에 유익한 효과가 있다. Alternative milk without chemical additives using the nuts prepared by the above method does not use chemical additives, and thus has high stability, and does not utilize expensive grinding machines, thereby having an economical and beneficial effect on health.
이하에서 실시예를 통하여 본 발명을 더욱 구체적으로 설명한다. 그러나 하기의 실시예는 본 발명을 구체적으로 예시하기 위한 것일 뿐, 본 발명의 권리범위를 제한하는 것이 아님은 통상의 기술자에게 있어서 명백한 사실이다. 즉, 본 발명의 단순한 변형 내지 변경은 통상의 기술자에 의하여 쉽게 이루어질 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Hereinafter, the present invention will be described in more detail with reference to Examples. However, the following examples are only intended to specifically illustrate the present invention, it is obvious to those skilled in the art that does not limit the scope of the present invention. That is, simple modifications or changes of the present invention can be easily made by those skilled in the art, and all such modifications or changes can be seen to be included in the scope of the present invention.
실시예 1 : 본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유Example 1 replacement milk without chemical additives utilizing nuts prepared according to the present invention
1) 아몬드 100g에 물 400g을 혼합하여 8시간 동안 수침한다. 1) Mix 400g of water with 100g of almond and soak for 8 hours.
2) 1)의 수침된 견과류를 90℃의 온도에서 3분 동안 증숙한다. 2) The soaked nuts of 1) are steamed for 3 minutes at a temperature of 90 ℃.
3) 2)의 열처리된 아몬드 100g에 물 600g을 혼합 후 초퍼밀을 이용하여 조분쇄한 후, 콜로이드밀을 이용하여 미분쇄한다. 3) After mixing 600 g of water with 100 g of heat treated almond in 2), coarsely pulverize using a chopper mill, and then finely pulverize using a colloid mill.
4) 3)의 분쇄된 견과류혼합액을 원심분리기로 여과한다. 4) Filter the ground nut mixture of 3) with a centrifuge.
5) 4)의 여과된 견과류혼합액에 미네랄, 당류, 향료를 첨가하고 20℃의 온도에서 1,700rpm으로 20분 동안 교반기로 교반한다. 5) Add minerals, sugars and spices to the filtered nut mixture of 4) and stir with a stirrer for 20 minutes at 1,700rpm at a temperature of 20 ℃.
6) 5)의 교반된 견과류혼합액을 고압균질기에서 400bar의 압력으로 1회 분산처리한다. 6) Disperse the stirred nut mixture of 5) once in a high pressure homogenizer at 400bar pressure.
7) 6)의 분산된 견과류혼합액을 70℃의 온도에서 30분 동안 살균한다.7) Sterilize the dispersed nut mixture of 6) for 30 minutes at the temperature of 70 ℃.
실시예 2 : 본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유(키토산 첨가) Example 2 replacement milk without chitosan (chitosan addition) utilizing nuts prepared according to the present invention
1) 아몬드 100g에 물 400g을 혼합하여 8시간 동안 수침한다. 1) Mix 400g of water with 100g of almond and soak for 8 hours.
2) 1)의 수침된 견과류를 90℃의 온도에서 3분 동안 증숙한다. 2) The soaked nuts of 1) are steamed for 3 minutes at a temperature of 90 ℃.
3) 2)의 열처리된 아몬드 100g에 물 600g을 혼합 후 초퍼밀을 이용하여 조분쇄한 후, 콜로이드밀을 이용하여 미분쇄한다. 3) After mixing 600 g of water with 100 g of heat treated almond in 2), coarsely pulverize using a chopper mill, and then finely pulverize using a colloid mill.
4) 3)의 분쇄된 견과류혼합액을 원심분리기로 여과한다. 4) Filter the ground nut mixture of 3) with a centrifuge.
5) 4)의 여과된 견과류혼합액에 미네랄, 당류, 향료, 키토산을 첨가하고 20℃의 온도에서 1,700rpm으로 20분 동안 교반기로 교반한다. 5) Add minerals, sugars, spices and chitosan to the filtered nut mixture of 4) and stir with a stirrer for 20 minutes at 1,700rpm at a temperature of 20 ℃.
6) 5)의 교반된 견과류혼합액을 고압균질기에서 400bar의 압력으로 1회 분산처리한다.6) Disperse the stirred nut mixture of 5) once at a pressure of 400 bar in a high pressure homogenizer.
7) 6)의 분산된 견과류혼합액을 70℃의 온도에서 30분 동안 살균한다.7) Sterilize the dispersed nut mixture of 6) for 30 minutes at the temperature of 70 ℃.
비교예 1 : 일반적인 우유 Comparative Example 1: General Milk
비교예 2 : 일반적인 두유 Comparative Example 2: General Soymilk
실험 : 관능검사Experiment: Sensory Test
본 발명에 따라 제조된 견과류를 활용한 화학적 첨가물이 없는 대체우유(실시예1, 2)와 일반적인 우유(비교예1), 일반적인 두유(비교예 2)를 관능검사요원(2년 이상 관능검사 경험을 지닌 30명(남자 15명, 여자 15명))으로 하여금 맛, 풍미, 식감, 전체적인 기호도로 나누어 관능검사(5점 측정법 : 1:매우 나쁨, 2: 나쁨, 3:보통, 4:좋음, 5:매우 좋음)를 실시하였다. 실시한 결과는 아래 표 1에 나타내었다.Sensory test personnel (more than 2 years experience sensory test) of alternative milk (Examples 1, 2), general milk (Comparative Example 1), and general soymilk (Comparative Example 2) without chemical additives using nuts manufactured according to the present invention 30 people (15 males, 15 females) with the taste, taste, texture, and overall taste test (5 points measuring method: 1: Very bad, 2: Bad, 3: Normal, 4: Good, 5: very good). The results are shown in Table 1 below.
상기 표 1을 통해 알 수 있듯이, 모든 항목에서 일반적인 우유(비교예 1)와 비슷하게 실시예 1, 2도 높은 점수를 나타내고 있다. 본 발명의 견과류를 활용한 화학적 첨가물이 없는 대체우유는 화학적 첨가물 없이 견과류를 활용하여 제조되었음에도 불구하고 일반적인 우유와 비교하여 맛, 풍미, 식감, 전체적인 기호도에서 부족함이 없는 것으로 보이며, 유당불내증을 가진 사람이 취식하거나 우유를 대체하기 위한 식품으로 널리 활용될 수 있을 것으로 보인다.As can be seen from Table 1, Examples 1 and 2 also show high scores similar to general milk (Comparative Example 1) in all items. Alternative milk without the chemical additive using the nut of the present invention does not appear to be lacking in taste, flavor, texture, overall preference compared to the general milk, even though it was manufactured using the nut without the chemical additive, the person with lactose intolerance It may be widely used as a food for eating or replacing milk.
Claims (5)
상기 수침처리된 견과류를 증숙하는 열처리단계(S20);
상기 열처리된 견과류에 중량대비 5~15배의 물을 혼합하여 조분쇄한 후, 상기 조분쇄된 견과류혼합액을 미분쇄하는 분쇄단계(S30);
상기 분쇄된 견과류혼합액을 여과하는 여과단계(S40);
상기 여과된 견과류혼합액에, 미네랄, 당류, 향료를 첨가하고 10~40℃의 온도에서 1,700~6,000rpm으로 10~30분 동안 교반기로 교반하는 교반단계(S50);
상기 교반된 견과류혼합액을 150~1,000bar의 압력에서 1~3회 동안 분산처리하는 고압분산단계(S60); 및
상기 분산된 견과류혼합액을 70~90℃의 온도에서 20~40분 동안 살균하는 살균단계(S70);
로 이루어지되,
상기 교반단계(S50)는,
상기 여과된 견과류혼합액 100중량부에, 사포닌 또는 키토산 중에서 선택된 1종 이상의 천연성분을 0.5~1.0중량부 더 혼합하되,
상기 사포닌은,
홍삼의 뿌리를 150~200mesh의 크기로 분쇄한 후, 건조중량의 5~25배의 물, 메탄올, 에탄올 및 부탄올에서 선택되는 저급 알콜 또는 이들의 혼합용매로 80~100℃의 추출온도에서 3~5시간 동안 열수 추출, 냉침 추출, 환류 냉각 추출 및 초음파 추출방법에서 선택되는 어느 하나의 방법으로 3~5회 연속 추출하여 여과하고, 여액을 진공 농축기로 20~80℃에서 감압 농축한 다음, 농축물을 진공동결건조, 열풍건조 및 분사방식에 의한 건조에서 선택되는 어느 하나의 건조방법을 통하여 수득된 것이며,
상기 키토산은,
게 껍질을 물로 세척한 후 건조시킨 다음, 상기 건조된 게 껍질에 대해 5중량% NaOH 수용액 10~20배를 혼합하여 90~100℃의 온도에서 4~8시간 동안 단백질을 추출하고, 상기 추출된 단백질이 제거되도록 한 후 세척하여 pH를 7~7.5로 조정하고 여과 후 건조하며, 상기 단백질을 제거한 게 껍질에 대해 2N HCl 수용액 10~20배를 혼합하여 40℃의 온도에서 4~8시간 동안 석회질을 제거한 후, 물로 세척하여 pH를 6.5~7.0으로 조정하고 최종적으로 에탄올 수용액에 1~2일간 침적시킨 후 여과하여 건조하고, 상기 여과 및 건조하여 얻어진 키틴에 대해 40~50중량% NaOH 수용액 10~20배를 혼합하여 70~110℃의 온도에서 3~10시간 동안 가열 처리하여 탈 아세틸화하여 제조한 것을 특징으로 하는 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법.
Immersion step (S10) to immerse by mixing water with nuts;
A heat treatment step of steaming the soaked nuts (S20);
After milling by roughly mixing the heat-treated nuts 5 to 15 times the weight of water, the milling step of finely grinding the crude milled nuts mixture (S30);
A filtration step of filtering the pulverized nuts mixture (S40);
To the filtered nut mixture, adding a mineral, sugars, spices and stirring step (S50) for 10-30 minutes at 1,700 ~ 6,000 rpm at a temperature of 10 ~ 40 ℃;
A high pressure dispersion step (S60) of dispersing the stirred nut mixture for 1 to 3 times at a pressure of 150 to 1,000 bar; And
Sterilization step (S70) for sterilizing the dispersed nut mixture for 20 to 40 minutes at a temperature of 70 ~ 90 ℃;
Consisting of,
The stirring step (S50),
To 100 parts by weight of the filtered nut mixture, 0.5 to 1.0 parts by weight of one or more natural ingredients selected from saponin or chitosan are further mixed,
The saponin is,
The roots of red ginseng are pulverized to a size of 150 to 200mesh, and then the lower alcohol selected from water, methanol, ethanol and butanol of 5 to 25 times the dry weight, or a mixed solvent thereof is used at an extraction temperature of 80 to 100 ° C. Filtration was carried out three to five times continuously by any method selected from hot water extraction, cold needle extraction, reflux cooling extraction, and ultrasonic extraction for 5 hours, and the filtrate was concentrated under reduced pressure at 20-80 ° C. with a vacuum concentrator. The water is obtained by any one drying method selected from vacuum freeze drying, hot air drying and drying by spraying,
The chitosan is,
The crab shell was washed with water and dried, and then mixed with 10 to 20 times aqueous solution of 5% by weight NaOH to the dried crab shell to extract protein at a temperature of 90 to 100 ° C. for 4 to 8 hours, and the extracted The protein is removed and washed to adjust the pH to 7-7.5, filtered and dried. The protein-removed crab is mixed with 10-20 times of 2N HCl aqueous solution and calcined at 40 ° C. for 4-8 hours. After removing, washed with water to adjust the pH to 6.5 ~ 7.0 and finally immersed in ethanol aqueous solution for 1 to 2 days, then filtered and dried, the filtration and drying of the chitin obtained by 10 to 40 ~ 50% by weight of NaOH aqueous solution 10 ~ Method for producing a substitute milk using no chemical additives, characterized in that by mixing 20 times heat-treated for 3 to 10 hours at a temperature of 70 ~ 110 ℃ deacetylated.
상기 수침단계(S10)의 견과류는,
아몬드, 캐슈넛, 땅콩, 마카다미아, 호두, 브라질너트, 피칸, 피스타치오, 잣 중 하나 또는 둘 이상을 혼합한 것을 특징으로 하는 견과류를 활용한 화학적 첨가물이 없는 대체우유 제조방법.
The method of claim 1,
The nuts of the immersion step (S10),
Method for producing alternative milk using no chemical additives, characterized in that one or two of almonds, cashew nuts, peanuts, macadamia, walnuts, brazil nuts, pecans, pistachios, pine nuts.
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