KR102015668B1 - Pressurized fluid flow system for a reverse circulation down-the-hole hammer and hammer thereof - Google Patents
Pressurized fluid flow system for a reverse circulation down-the-hole hammer and hammer thereof Download PDFInfo
- Publication number
- KR102015668B1 KR102015668B1 KR1020130073660A KR20130073660A KR102015668B1 KR 102015668 B1 KR102015668 B1 KR 102015668B1 KR 1020130073660 A KR1020130073660 A KR 1020130073660A KR 20130073660 A KR20130073660 A KR 20130073660A KR 102015668 B1 KR102015668 B1 KR 102015668B1
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- South Korea
- Prior art keywords
- pressurized fluid
- piston
- hammer
- chamber
- surface portion
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B4/00—Drives for drilling, used in the borehole
- E21B4/06—Down-hole impacting means, e.g. hammers
- E21B4/14—Fluid operated hammers
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/36—Percussion drill bits
- E21B10/38—Percussion drill bits characterised by conduits or nozzles for drilling fluids
Abstract
The pressurized fluid flow system for the reverse circulating perforated hammer includes a cylindrical and cylindrical control tube disposed coaxially between the outer casing and the piston of the hammer and between the piston and the sample tube, respectively. The two chambers help to supply and discharge the pressurized fluid, respectively, into and out of the front and rear chambers exerting a work on the piston, wherein the two chambers are formed by central grooves in the inner surface portions of the piston. And an ejection chamber formed by one or more grooves in the inner chamber and the inner surface portion of the outer casing that are permanently connected to the source portion of the pressurized fluid and in permanent communication with the bottom of the hole. The flow of pressurized fluid into the work chambers is respectively controlled by the overlap of some of the outer surface portions of the sample tube and some of the outer surface portions of the control tube with the other portions of each inner sliding surface portion of the piston, while The flow of pressurized fluid discharged from the chambers is controlled by the overlap or relative position of the outer sliding surface portions of the piston with the inner surface portion of the cylinder. The hammer provided with such a system has one or more end discharge ports connected to respective longitudinal discharge channels formed on the outer surface portion of the front end of the outer casing.
Description
The present invention generally includes a pressurized fluid flow system for impact devices operating with pressurized fluids, specifically down-the-hole (DTH) hammers and more specifically for reverse-circulating DTH hammers and the above systems. One is about DTH hammer.
DTH hammers actuated by pressurized fluid are formed in the cylindrical outer casing, the rear sub for connecting the hammer to the source portion of the pressurized fluid, the drill bit located at the foremost end to perform the drilling function and the inside of the hammer and at both ends of the piston Characterized by including a piston which generates a reciprocating motion due to a change in the pressure of the pressurized fluid contained in the two main work chambers, the front chamber and the rear chamber located in the field. The reciprocating motion of allows to transfer energy from the pressurized fluid to the rock with each impact of the piston on the drill bit.
The thermodynamic cycle of the hammer develops according to the reciprocating motion of the piston from the point of the stroke where the piston is in contact with the drill bit (known as the impact position) to the rearmost point of the stroke as the hammer operates. Thus, as the piston moves, the front and rear chambers are supplied with alternating and periodic pressurized fluid, the same is discharged, or undergoes an expansion or compression process according to the direction of the piston movement, where the chamber is firmly The closure causes the volume enclosed inside the chamber to increase or decrease respectively. The transition from one state to the other is independent of each chamber and is controlled by the position of the piston relative to the other parts of the hammer in such a way that the piston itself functions as a valve as well as an impact member.
In reverse circulation drilling, a double walled rod formed by two concentric pipes of an inner pipe or a sampling tube and an outer pipe is used. The extension of the sampling tube drill bit along the center of the hammer to form a continuous central passageway along the center of the hammer to enable to collect rock cuts and soil samples and move them to the ground surface through the center of the drill string. To the rear sub.
The hammer can be operated in two modes. In the first mode or drilling mode, pressurized fluid is supplied to the hammer to generate reciprocation of the piston, where the piston impacts the drill bit at the end of each cycle, so that the front end of the drill bit drills the rock. The rock cuttings are discharged to the ground by the pressurized fluid discharged to the bottom of the hole. In the second mode or flushing mode, the drill string and hammer are lifted by the drill rig such that the drill bit is out of contact with the rock and all the pressurized fluid does not pass through the hammer cycle, ie the reciprocation of the piston. It is released through the hammer directly to the bottom of the hole for cleaning purposes without interrupting movement.
There are many other types of reversed DTH hammers available for drilling and sample recovery. In general, three methods are used to control the supply of pressurized fluid to the front and rear chambers: 1) the use of a fluid passage formed between the outer surface of the cylinder and the inner surface of the outer casing, wherein the cylinder The part is mounted inside the outer casing which is coaxial with the piston; 2) the use of a feed chamber formed inside the outer casing which interacts with the grooves in the outer sliding surface portions of the piston and the passages in the outer casing as the piston reciprocates; And 3) use of a feed tube to form a feed chamber inside the piston, where the feed tube interacts with grooves in the inner or center hole side surfaces of the piston as the piston reciprocates. On the other hand, the ejection of the pressurized fluid from the front chamber is generally controlled by a smaller diameter piston front that interacts with a foot valve or piston guide mounted to the drill bit. Likewise, the discharge of pressurized fluid from the rear chamber is generally controlled by the air guide portion or the front end of the feed tube disposed on the rear portion of the rear chamber.
Generally, in order to convey the pressurized fluid from the rear end of the drill bit to its front end, the sprinkling on the inner surface of the driver sub and the ring or sleeve acting cooperatively with the sealing member act as pressurized A few channels are formed in the outer surface of the drill bit that form enclosed passages to release fluid to the periphery of the front end of the drill bit. The pressurized fluid may also escape from the intermediate point in the drill bit through a hole in the driver sub through a passage formed between the outer surface of the driver sub and the inner surface of the sealing ring. Alternatively, the pressurized fluid may deviate from the intermediate point through longitudinal holes formed on the head portion of the drill bit.
One type of reverse circulation DTH hammer is proposed in US Pat. No. 7,921,941 (B2) which proposes a new method of controlling the supply of pressurized fluid to the front and rear chambers and releasing the pressurized fluid from them. Specifically, the cylindrical portion is disposed coaxially between the outer casing and the piston and the feed chamber is disposed longitudinally in series with the discharge chamber, wherein all these chambers are each grooves in the inner surface portion of the outer casing. It is formed by the parts, internally delimited by the outer surface portion of the cylinder, and separated by the partitioning wall. The supply chamber is permanently connected to the source portion of the pressurized fluid to supply pressurized fluid to the front and rear chambers of the hammer, while the discharge chamber is connected to the bottom of the hole to discharge the pressurized fluid from the front and rear chambers. Permanently communicate. A set of fluid conducting means is provided to the piston to direct the flow of pressurized fluid from the supply chamber to the front and rear chambers and out of the chambers. In a second embodiment of the '941 patent, an inner chamber is provided between the piston and the sampling tube for more efficient filling of the chambers. The inner chamber is formed by a groove in the inner surface portion of the piston and is permanently connected to the supply chamber.
In the same patent above, end discharge ports are provided in the front end portion of the outer casing to discharge the pressurized fluid from the discharge chamber and to carry it to the peripheral region of the front end of the drill bit. These end release ports are aligned side by side with respective longitudinal channels formed along the outer surface of the outer casing. In addition, both the end release ports and the longitudinal channels are covered by a shroud or outer sealing sleeve.
That is, the control of the flow of pressurized fluid in and out of the front and rear chambers is simplified and the thrust regions in the piston allow for better thrust of energy to the rock thanks to the use of "blind" passages in the piston. Maximized for transmission, thus improving the hammer's deep drilling capacity. In addition, a simpler and more robust bit design is provided in contrast to other known reverse circulation DTH hammers where the release of the pressurized fluid to the barracks is achieved by a more centrally located fluid guide means.
Notwithstanding the advantages of the '941 patent mentioned above, it may be desirable to integrate these with the following improvements:
Providing a structurally simpler pressurized fluid flow system and hammer to reduce manufacturing costs; And
To provide a firmer piston for the hammer to operate at higher pressures and to deliver higher energy to the rock without the risk of catastrophic failure of the piston.
In a first aspect of the invention, a pressurized fluid flow system has been developed for a reverse circulating DTH hammer, which hammer is a cylindrical outer casing, a rear sub, which is attached to the rear end of the casing and connected to the sove of the pressurized fluid, A center through piston slidably and coaxially disposed inside the outer casing, a drill bit slidably mounted to the front end of the hammer on the driver sub, and coaxially disposed inside the outer casing and passing through the center hole of the piston A sample tube extending from the rear sub to the drill bit,
The pressurized fluid flow system
A cylindrical portion disposed coaxially between the outer casing and the piston and extending from the rear sub to the drill bit guide portion;
A cylindrical control tube disposed coaxially between the piston and the sample tube, extending forwardly from the rear sub and coupled to the rear sub and having pressurized fluid inlet means connected to an annular passage formed between the control tube and the sample tube; And
Two chambers to help supply and discharge the pressurized fluid, respectively, into and out of the work chambers: one in the inner chamber and the inner surface of the outer casing formed by a central groove in the inner surface of the piston The above grooves preferably comprise a discharge chamber formed by one annular groove.
These components have the following configuration:
The outer surface portions of the sample tube comprise grooved front and rear portions, and a central control portion between them;
The cylindrical control tube includes a front end control outer surface portion and a grooved rear end outer surface portion;
The discharge chamber is delimited by the outer surface portion of the cylinder and the inner surface portion of the outer casing; And
The inner chamber is ranged on one side by the outer surface portions of the sample tube or by the outer surface portions of the control tube and on the other side by the inner surface portions of the piston depending on the position of the piston during operation of the hammer. It is decided.
The present invention provides a source of fluid in which the pressurized fluid is permanently filled and the inner chamber is pressurized through an annular passage formed between the control tube and the sample tube to supply pressurized fluid to the front and rear chambers of the hammer. It is characterized by being permanently connected to wealth. To this end, the pressurized fluid flow system of the present invention has a front annular supply passage formed in an overlap portion between the front inner sliding surface portion of the piston and the grooved front end outer surface portion of the sample tube, and the rear annular supply passage is formed of the piston. Each is configured to be formed in an overlapping portion between the rear inner sliding surface portion and the grooved rear end outer surface portion of the control tube.
On the other hand, the discharge chamber is in permanent communication with the bottom of the hole drilled by the hammer to discharge pressurized fluid from the front and rear chambers of the hammer into the hole.
During the step of supplying pressurized fluid to the front chamber, the inflow of the pressurized fluid is controlled by the overlap of the central control outer surface of the sample tube with the front inner sliding surface of the piston. Likewise, during the step of supplying pressurized fluid to the rear chamber, the inflow of the pressurized fluid is controlled by the overlap of the front end control outer surface portion of the control tube with the rear inner sliding surface portion of the piston. Using this form of inflow control into the front and rear chambers, more efficient filling of the front and rear chambers is achieved every cycle of the hammer and the size of the passive volume in both chambers is reduced.
In addition, the flow of pressurized fluid discharged from the front and rear chambers is controlled only by the overlap or relative position of the outer sliding surface portions of the piston with the inner surface portion of the cylinder. There is a front set of pressurized fluid discharge pass ports for discharging the pressurized fluid from the front chamber to the discharge chamber and a rear set of pressurized fluid discharge pass ports for discharge the pressurized fluid from the rear chamber to the discharge chamber. Is in the cylinder. On the other hand, in order to channel the pressurized fluid from the inner chamber to the front and rear chambers of the hammer and from these front and rear chambers to the discharge chamber, no conduits or passages are processed in the piston, thus further adding the piston. Makes it stronger and makes hammers cheaper
Furthermore, as the pressurized fluid flow system of the present invention has a discharge chamber adjacent to the inner surface portion of the outer casing, the pressurized fluid flow is diverted out of the outer casing through one or more end discharge ports perforated in the casing wall and This makes it possible to discharge the pressurized fluid to the peripheral area of the front end of the drill bit.
In a second aspect of the invention, the above-mentioned end release out of the outer casing by having the improved pressurized fluid flow system described above and with pressurized fluid from the discharge chamber along the sides of the front end portion of the outer casing A reverse circulation DTH hammer is provided which is characterized by ejecting through the ports.
Preferably, the end release ports are connected to respective longitudinal discharge channels formed on the outer surface portion of the front end portion of the outer casing. End discharge ports and longitudinal discharge channels are both covered by a sealing member, such as a shroud or outer sealing sleeve, to direct pressurized fluid to the peripheral region of the front end of the drill bit and to form rock cuts along the center of the hammer. Create a pressurized fluid flow across the front face of the drill bit to draw towards the interior of the continuous central passage.
In the following, to facilitate understanding of the foregoing ideas, the present invention will be described with reference to the accompanying drawings.
According to the present invention, it is possible to provide a structurally simpler pressurized fluid flow system and hammer to reduce the manufacturing cost, the hammer operates at higher pressure and higher energy risk of catastrophic failure of the piston It can provide a more robust piston for delivery to rock.
In the drawings:
Figure 1 shows a longitudinal cross-sectional view of the reverse circulation DTH hammer of the present invention, in detail the outer casing when the pressurized fluid is supplied to the front chamber and the rear chamber is discharging the pressurized fluid to the bottom of the hole, The placement of the piston relative to the cylinder, drill bit, control tube and sample tube is shown.
Figure 2 shows a longitudinal cross-sectional view of the reverse circulation DTH hammer of the present invention, in detail the outer casing when the pressurized fluid is supplied to the rear chamber and the front chamber is discharging the pressurized fluid to the bottom of the hole, The placement of the piston relative to the cylinder, drill bit, control tube and sample tube is shown.
Figure 3 shows a longitudinal cross-sectional view of the reverse-circulation DTH hammer of the present invention, specifically showing the arrangement of piston and drill bits for the outer casing, cylinder, control tube and sample tube when the hammer is in flushing mode. Indicates.
Figure 4 shows an isometric view of the reverse-circulation DTH hammer of the present invention with a cut outer casing, where the pressurized fluid is supplied to the front chamber and the rear chamber is discharging the pressurized fluid to the bottom of the hole. It shows the arrangement of the internal parts of the.
In these figures, the hammer's flow system provides for the pressurized fluid in all possible modes and states, including the discharge of pressurized fluid to the peripheral area of the drill bit front end for flushing rock cuts, in the front chamber and in the rear. A solution designed under the present invention for transporting into the chamber and from the bottom of the hole is shown. The direction of the pressurized fluid is indicated through the arrows.
1 to 4, the reverse circulation DTH hammer is shown to include the following main components:
Cylindrical
A
A
The outer casing is slidably mounted on the front end of the hammer on the
A
According to the pressurized fluid flow system of the present invention, the center through piston has an outer sliding
In addition, the
Accordingly, the
The pressurized fluid flow system of the present invention further comprises a
The front set 42 of pressurized fluid discharge pass ports and the rear set 41 of pressurized fluid discharge pass ports respectively channel pressurized fluid out of the front and
The pressurized fluid flow system of the present invention also includes an
According to a preferred embodiment of the present invention as shown in the figures, the
When the hammer is in the operating state, the
In addition, the
State control of the
In the hammer cycle, when the
The inflow of pressurized fluid into the
State control of the
In the hammer cycle, when the
The outflow of pressurized fluid from the
Flushing Mode Operation
In the flushing mode of the hammer shown by FIG. 3, ie when the impact of the hammer has stopped, the
Then, the pressurized fluid flowing from the
1 ...
20 ...
60 ...
130 ...
230, 240 ... rear and front chambers
Claims (7)
Hammer is:
A cylindrical outer casing 1 having a front end and a rear end;
A rear sub 20 attached to the rear end of the outer casing 1 for connecting the hammer to the sove of the pressurized fluid;
A front chamber 240 slidably coaxially disposed inside the outer casing 1 and located at both ends of the piston 60 having outer sliding surface portions 63 and inner surface portions 64; A center through piston 60 capable of reciprocating due to a change in pressure of the pressurized fluid received inside the rear chamber 230;
A drill bit 90 slidably mounted to the front end of the hammer on a driver sub 110 mounted to the front end of the outer casing; And
Disposed coaxially inside the outer casing 1 and extending from the drill bit 90 to the rear sub 20 while passing through the center hole of the piston 60, the inner surface portions 136 and the outer surface; Comprises a sample tube 130 as major components, with parts 131,
Pressurized fluid flow systems are:
Disposed coaxially between the outer casing 1 and the piston 60, extending from the rear sub 20 to the drill bit guide portion 150, having an inner surface portion 43 and an outer surface portion 44. , Cylindrical portion 40;
Disposed coaxially between the piston 60 and the sample tube 130, extending forwardly from the rear sub 20 joined by the coupling 174, the inner surface portions 178 and the outer surface portions 171. A cylindrical control tube 170, with;
It is formed by one or more grooves in the inner surface of the outer casing 1 and is internally delimited by the cylindrical portion 40 and discharges pressurized fluid from the front and rear chambers 240, 230. A discharge chamber 2 in permanent fluid communication with the bottom of the hole for the purpose of; And
Formed in the central groove 64c made in the inner surface portions 64 of the piston 60, and according to the position of the piston during operation of the hammer only with the outer surface portions 131 of the sample tube 130 or the control tube ( Bounded by the outer surface portions 171 of 170 and in permanent fluid communication with the source portion of the pressurized fluid to supply the pressurized fluid to the front and rear chambers 240, 230. Which includes an internal chamber 68,
Cylindrical portion 40 is a pressurized fluid and a front set 42 of pressurized fluid discharge pass ports for directing pressurized fluid out of the front and rear chambers 240, 230 and into the discharge chamber 2, respectively. Has a rear set 41 of discharge pass ports;
The control tube 170 is pressurized connected to the annular passage 175 formed between the control tube 170 and the sample tube 130 to allow pressurized fluid to flow from the rear sub 20 to the inner chamber 68. Has a fluid inlet means 177 at the coupling portion 174;
The sample tube 130 is outside the grooved front end forming the front annular feed passage 67a and the inner surface portions 64 of the piston 60 to direct the flow of pressurized fluid along the channel into the front chamber 240. A surface portion 131a;
The control tube 170 is configured to direct the flow of pressurized fluid along the channel into the rear chamber 230 and the inner surface portions 64 of the piston 60 and the grooved rear end outer surface portion 171b of the control tube 170. Including a grooved rear end outer surface portion 171b for forming a rear annular feed passage 67b between
The flow of pressurized fluid discharged from the front and rear chambers 240, 230 is only at the overlap or relative position of the outer sliding surface portions 63 of the piston 60 with the inner surface portion 43 of the cylindrical portion 40. The inflow of the controlled, pressurized fluid into the front and rear chambers 240, 230 is characterized by a piston with the outer surface portions 171 of the cylindrical control tube 170 and the outer surface portions 131 of the sample tube 130. 60. A pressurized fluid flow system controlled by the overlap of the inner surface portions 64 of 60).
The inner surface portions 64 of the piston 60 are divided into a front inner sliding surface portion 64a and a rear inner sliding surface portion 64b separated by a central groove portion 64c;
The sample tube 130 is located in front of the control tube 170 and the front inner sliding of the piston 60 in allowing or blocking the flow of pressurized fluid into the front chamber 240 during operation of the hammer. And a central control outer surface portion (131c) extending to the grooved front end outer surface portion (131a) to interact with the surface portion (64a).
The sample tube 130 extends from the pressurized fluid inlet means 177 of the control tube 170 to the central control outer surface portion 131c with the inner surface portions 178 of the cylindrical control tube 170. And further comprising a grooved rear outer surface portion (131b) forming an annular passageway (175).
The control tube 170 is a front end for interacting with the rear inner sliding surface 64b of the piston 60 in allowing or blocking the flow of pressurized fluid into the rear chamber 230 during operation of the hammer. Pressurized fluid flow system further comprising a control outer surface portion (171a).
A pressurized fluid flow system in which the set of pressurized fluid inlet means (177) of the control tube (170) connected with the annular passage (175) formed between the control tube (170) and the sample tube consists of a set of inlet ports.
One or more end discharge ports 3 connected to respective longitudinal discharge channels 4 formed on the outer surface portion of the front end of the outer casing,
Both the end discharge port 3 and the longitudinal discharge channel 4 direct the flow of pressurized fluid from and along the sides of the front end of the outer casing 1 out of the outer casing 1 from the discharge chamber 2. Reverse circulating DTH hammer with the function of transporting to the peripheral region of the front end of the drill bit 90.
End discharge ports 3 and longitudinal discharge channels 4 direct the pressurized fluid to the peripheral region of the front end of the drill bit and draw rock cuts toward the sample tube 130. Reverse circulating DTH hammer covered by a sealing member, such as a shroud or cylindrical outer sealing sleeve 190 to create a pressurized fluid flow across the front face.
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KR1020130073660A KR102015668B1 (en) | 2013-06-26 | 2013-06-26 | Pressurized fluid flow system for a reverse circulation down-the-hole hammer and hammer thereof |
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KR1020130073660A KR102015668B1 (en) | 2013-06-26 | 2013-06-26 | Pressurized fluid flow system for a reverse circulation down-the-hole hammer and hammer thereof |
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KR20150001052A KR20150001052A (en) | 2015-01-06 |
KR102015668B1 true KR102015668B1 (en) | 2019-08-28 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001519494A (en) | 1997-10-01 | 2001-10-23 | イアン・グラエメ・リア | Hammer |
JP2006521481A (en) | 2003-03-26 | 2006-09-21 | ヴァサーラ・アクチエボラーグ | Hydraulic drill string device, especially hydraulic hole lock drill machine |
WO2008035215A2 (en) | 2006-06-06 | 2008-03-27 | Atlas Copco Secoroc Llc | Device for channeling solids and fluids within a reverse circulation drill |
US20090188723A1 (en) | 2008-01-28 | 2009-07-30 | Aros Jaime Andres | Pressurized fluid flow system for a reverse circulation hammer |
-
2013
- 2013-06-26 KR KR1020130073660A patent/KR102015668B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001519494A (en) | 1997-10-01 | 2001-10-23 | イアン・グラエメ・リア | Hammer |
JP2006521481A (en) | 2003-03-26 | 2006-09-21 | ヴァサーラ・アクチエボラーグ | Hydraulic drill string device, especially hydraulic hole lock drill machine |
WO2008035215A2 (en) | 2006-06-06 | 2008-03-27 | Atlas Copco Secoroc Llc | Device for channeling solids and fluids within a reverse circulation drill |
US20090188723A1 (en) | 2008-01-28 | 2009-07-30 | Aros Jaime Andres | Pressurized fluid flow system for a reverse circulation hammer |
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KR20150001052A (en) | 2015-01-06 |
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