KR101925565B1 - ELO method using crack pattern - Google Patents
ELO method using crack pattern Download PDFInfo
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- KR101925565B1 KR101925565B1 KR1020160184217A KR20160184217A KR101925565B1 KR 101925565 B1 KR101925565 B1 KR 101925565B1 KR 1020160184217 A KR1020160184217 A KR 1020160184217A KR 20160184217 A KR20160184217 A KR 20160184217A KR 101925565 B1 KR101925565 B1 KR 101925565B1
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- epilayer
- semiconductor substrate
- silicon
- pattern
- epi
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- 238000000034 method Methods 0.000 title claims abstract description 56
- 239000000758 substrate Substances 0.000 claims abstract description 95
- 239000004065 semiconductor Substances 0.000 claims abstract description 84
- 239000012530 fluid Substances 0.000 claims abstract description 47
- 238000005530 etching Methods 0.000 claims abstract description 31
- 238000005336 cracking Methods 0.000 claims abstract description 20
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 43
- 229910052710 silicon Inorganic materials 0.000 claims description 43
- 239000010703 silicon Substances 0.000 claims description 43
- 239000010408 film Substances 0.000 claims description 22
- 239000010409 thin film Substances 0.000 claims description 20
- 101000661807 Homo sapiens Suppressor of tumorigenicity 14 protein Proteins 0.000 claims description 19
- 101000661808 Mus musculus Suppressor of tumorigenicity 14 protein homolog Proteins 0.000 claims description 19
- 102100037942 Suppressor of tumorigenicity 14 protein Human genes 0.000 claims description 19
- 238000002955 isolation Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 239000013078 crystal Substances 0.000 claims description 6
- 229910052581 Si3N4 Inorganic materials 0.000 claims 1
- 238000005253 cladding Methods 0.000 claims 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims 1
- 238000000926 separation method Methods 0.000 description 14
- 229910001218 Gallium arsenide Inorganic materials 0.000 description 6
- 238000003776 cleavage reaction Methods 0.000 description 6
- 230000007017 scission Effects 0.000 description 6
- 230000035515 penetration Effects 0.000 description 5
- 238000001039 wet etching Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910002601 GaN Inorganic materials 0.000 description 2
- 229910003465 moissanite Inorganic materials 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 102100032912 CD44 antigen Human genes 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 108010069264 keratinocyte CD44 Proteins 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/7806—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices involving the separation of the active layers from a substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/0226—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
- H01L21/02293—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process formation of epitaxial layers by a deposition process
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/20—Deposition of semiconductor materials on a substrate, e.g. epitaxial growth solid phase epitaxy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/30604—Chemical etching
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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Abstract
Disclosed herein is a method for isolating an epilayer from a semiconductor substrate, the method comprising: forming a pattern on the semiconductor substrate to determine a crack array of the epilayer; A second step of growing an epitaxial layer on the semiconductor substrate on which the pattern is formed, a third step of forming a cracking array in the epi layer in correspondence with the pattern, and a third step of etching the cracks of the epi layer And separating the epilayer from the semiconductor substrate by forming a fluid channel that penetrates the solution to provide a path through which the etchant solution can penetrate the epilayer along the cracking arrangement. And a method of separating an epi layer using a crack pattern as a technical point. Accordingly, the present invention has an advantage in that a cracking pattern is formed on a semiconductor substrate, thereby forming a fluid channel that provides a path through which the etching solution can penetrate into the epi layer, thereby quickly separating the epi layer from the semiconductor substrate.
Description
The present invention relates to a method for separating an epilayer from a semiconductor substrate, which forms a cracking pattern on a semiconductor substrate to form a fluid channel that provides a path through which the etching solution can penetrate into the epilayer, And a method of separating an epi layer using a crack pattern for separating the epi layer.
In the field of heterogeneous epitaxial growth, a technical approach is needed to obtain a high quality epilayer by material misc synthesis between the epi layer and the substrate.
Particularly, the thermal expansion coefficient difference between the epi layer and the substrate is subjected to severe tensile or compressive stress on the epi layer when the temperature is lowered from room temperature to the epi growth temperature. At this time, when the thermal expansion coefficient of the epi layer is large, the epi layer undergoes tensile stress, and cracks appear in the epi layer when subjected to a tensile stress exceeding the critical value.
FIG. 1 and FIG. 2 show cracks according to the difference in thermal expansion coefficient when an epi layer based on a compound semiconductor is formed on a silicon-based substrate.
Thus, a device using a compound semiconductor using a conventional silicon-based substrate has cracks due to a difference in thermal expansion coefficient between the substrate and the epi layer grown thereon, and such cracks generally occur in [110], [1-10 ] Direction, and the time at which the cracks are observed appears when the thickness of the epi-thin film grown on the substrate exceeds the critical thickness. This is because as the thickness of the epi-thin film increases, the elastic deformation energy corresponding to the difference in thermal expansion coefficient accumulates.
On the other hand, the epitaxial lift-off technique (ELO) is a process in which epitaxial layers are separated from each other during the epitaxial layer separation process, There is a further delay problem.
In addition, the epitaxial layer separation technique is in the growth of heteroepitaxial layer, and its main purpose is to form a large particle, but the process time increases with increasing the size of the substrate.
Therefore, the separation of the epi layer is an important concern in shortening the process time. In some cases, a hydrophilic etching solution is used as the prior art. In this case, however, the penetration of the etching solution is supplied only on the side surface, , There is a limit to shortening the ELO process time.
In addition, although a technique of rapidly separating the epi layer by applying a constant physical force is shown, it is difficult to control the precise weight, and there is a problem that damage is caused by the physical thin film of the epi layer in this process.
The present invention relates to an epilayer separation method using a cracking pattern for quickly separating an epilayer from a semiconductor substrate by forming a fluid channel that provides a path through which an etching solution can penetrate into an epilayer as a cracking pattern is formed on a semiconductor substrate The purpose of that is to provide.
According to another aspect of the present invention, there is provided a method of separating an epi layer of a heterogeneous material from a semiconductor substrate, the method comprising: a first step of forming a pattern for determining a crack array of the epi layer on the semiconductor substrate; A second step of growing an epitaxial layer on the semiconductor substrate on which the pattern is formed, a third step of forming a cleavage array in the epi layer in correspondence to the pattern, and a third step of impregnating the etching solution into the crack- And a fourth step of separating an epilayer from the semiconductor substrate by forming a fluid channel that provides a path through which the etching solution penetrates the epilayer along a cracking arrangement. The layer separating method is a technical point.
The present invention also provides a method of separating an epi layer of a heterogeneous material from a silicon based epi-thin film semiconductor substrate, comprising the steps of: (a) forming a pattern for determining a crack array of the epi-film on the silicon; (B) growing an epitaxial layer on the silicon on which the pattern is formed; (c) forming a cleavage array in the epitaxial layer in correspondence with the pattern; (c) forming an epitaxial layer on the epilayer (D) forming a fluid channel to penetrate the etch solution into the cracked array of the epilayed film to provide the epilayed film and the epilayer along the cracks, And separating the epi layer from the silicon based epi-thin film semiconductor substrate. The epitaxial layer separation method is another technical point.
Here, the semiconductor substrate is preferably any one of silicon, GaN, GaAs, and SiC.
It is preferable that the pattern formed on the semiconductor substrate or the pattern formed on the silicon is formed in a directional form with respect to the stress generated between the semiconductor substrate and the epi layer, It is preferable to form it in a form in which it can be formed.
Also, it is preferable that a sacrificial layer is formed on the silicon-based epilayer before forming the epilayer on the epilayer, and an epilayer is grown on the sacrificial layer to form an epitaxial layer and an epilayer It is preferable that fluid channels corresponding to the above-described cracks are formed, respectively.
Meanwhile, the fluid channel formed in the epi layer may replace an isolation process in manufacturing an array type device.
The present invention has the effect of rapidly separating an epilayer from a semiconductor substrate by forming a fluid channel that provides a path through which an etchant can penetrate into the epilayer as a cracking pattern is formed on a semiconductor substrate.
Also, as the wet etching proceeds along the fluid channel, the etching region of the semiconductor substrate, the silicon including the sacrificial layer, the epilayer or the epilayer is quickly exposed, so that the separation of the epilayer from the semiconductor substrate is smooth, An epi layer is provided and an ELO process reproducibility is excellent.
Also, by separating the high quality semiconductor substrate by the fast ELO process, the semiconductor substrate can be reused and the process cost is reduced.
In addition, since the fluid channel according to the present invention forms an array at a periphery thereof rather than a region that operates as an element, it is possible to replace the isolation process when manufacturing an array type device, Thereby simplifying the process and improving the stability of the process.
As a result, the etching process time can be shortened due to the penetration of the etching solution through the fluid channel, and the separation time can be shortened while minimizing damage to the semiconductor substrate or the epi layer, .
FIG. 1 is a view showing a crack according to a difference in thermal expansion coefficient when an epi layer based on a compound semiconductor is formed on a silicon-based substrate. FIG.
FIG. 2 is a cross-sectional view (a) and a perspective view (b) showing a pattern formed on a semiconductor substrate according to an embodiment of the present invention.
FIG. 3 is a top view schematically showing a case where a cracked array is formed in an epi layer manufactured according to an embodiment of the present invention. FIG.
Figure 4 is a cross-sectional schematic diagram of a device with a fluid channel formed in accordance with another embodiment of the present invention.
5 is a cross-sectional view of a device having a fluid channel formed therein according to the embodiment of FIGS. 5 through 4. FIG.
FIGS. 6 to 4 are data obtained by measuring the silicon substrate-based epilayem semiconductor substrate separation time and the width of the fluid channel according to the etching time in the device having the fluid channel according to the embodiment of FIGS.
The present invention relates to a method for separating an epilayer from a semiconductor substrate, which forms a cracking pattern on a semiconductor substrate to form a fluid channel that provides a path through which the etching solution can penetrate into the epilayer, And a method of separating an epi layer using a crack pattern for separating the epi layer.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings. FIG. 2 is a cross-sectional view (a) and a perspective view (b) showing a pattern formed on a semiconductor substrate according to an embodiment of the present invention, and FIG. 3 is a cross- FIG. 4 is a cross-sectional schematic view of a device having a fluid channel according to another embodiment of the present invention, FIG. 5 is a cross-sectional view of a device having a fluid channel formed according to the embodiment of FIG. And FIG. 6 is a data obtained by measuring the separation time of the silicon-based epilayem semiconductor substrate and the width of the fluid channel according to the etching time in the device having the fluid channel according to the embodiment of FIG.
As shown in the figure, the method for separating an epi layer using a cracking pattern according to the present invention is a method for separating an
A
Here, the
Generally, when an
This crack formation is caused by the elastic strain due to the lattice constant at the growth temperature and the lattice constant at the room temperature being different from each other, and as the thickness of the
Therefore, since the cracks are formed in a direction in which stress is concentrated depending on the types of the
That is, the
The
For example, as shown in FIG. 2, when the
As described above, according to the present invention, the
Therefore, in the
Here, when the semiconductor device is fabricated in a cell unit, the spacing and arrangement of the
A fluid channel (not shown) is provided to penetrate the etching solution into the cracks L of the
That is, the
The wet etching proceeds with the etching solution being infiltrated along the
As a result, the etch process time can be shortened due to the rapid penetration of the etching solution through the
In another embodiment of the present invention, there is provided a method of separating an
That is, the
The
The etch solution is infiltrated into the cleavage array L of the
A
The
As the wet etching proceeds along the
As a result, the etching process time can be shortened due to the penetration of the rapid etching solution through the
FIG. 4 is a cross-sectional view of a silicon-based epi-
4,
FIG. 5 is a graph showing the relationship between the growth rate of GaAs (AlAs) 130,
As shown in FIG. 5, it can be confirmed that a
FIG. 6 is a graph illustrating the relationship between the separation time of the silicon-based epi-
As can be seen, the longer the etch time, the greater the width of the
Meanwhile, the separated
In addition, the
Since the
Accordingly, the present invention is for rapidly separating an epilayer from a semiconductor substrate by forming a fluid channel that provides a path through which an etching solution can penetrate into an epilayer as a cracking pattern is formed on a semiconductor substrate.
Also, as the wet etching proceeds along the fluid channel, the etching region of the semiconductor substrate, the silicon including the sacrificial layer, the epilayer or the epilayer is quickly exposed, so that the separation of the epilayer from the semiconductor substrate is smooth, Providing an epi layer and an ELO process reproducibility.
Also, by separating the high quality semiconductor substrate by the fast ELO process, the semiconductor substrate can be reused and the process cost is reduced.
In addition, since the fluid channel according to the present invention forms an array at a periphery thereof rather than a region that operates as an element, it is possible to replace the isolation process when manufacturing an array type device, Thereby simplifying the process and enhancing the stability of the process.
As a result, the etching process time can be shortened due to the penetration of the etching solution through the fluid channel, and the separation time can be shortened while minimizing damage to the semiconductor substrate or the epi layer, .
100: semiconductor substrate 110: pattern
120: epilayer 130: sacrificial layer
200: Epi layer 300: Fluid channel
L: Arrangement
Claims (9)
(A) forming a pattern on the silicon to determine a crack array of the epilayed film;
Growing (b) growing an epilayer on the patterned silicon;
(C) forming a cracking array in the epilayed film corresponding to the pattern;
(D) forming an epi layer on the epi-thin film;
Forming a fluid channel to penetrate the etching solution into the cracked arrangement of the epilayer to provide the epilayer and the epilayer along the cracks to provide a path through which the etching solution can penetrate;
And separating the epi layer from the silicon based epi-thin film semiconductor substrate.
Wherein a fluid channel corresponding to the cracks is formed in the epilayer and the epilayer of the upper and lower portions of the sacrificial layer, respectively.
Wherein the silicon nitride film is formed in a directional form with respect to a stress generated between the silicon and the epilayed film.
Wherein the first and second cladding layers are formed in a shape capable of receiving stress in a specific crystal direction.
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KR1020160184217A KR101925565B1 (en) | 2016-12-30 | 2016-12-30 | ELO method using crack pattern |
PCT/KR2017/000636 WO2018124366A1 (en) | 2016-12-30 | 2017-01-19 | Method for separating epitaxial layer by using crack pattern |
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US20080006849A1 (en) * | 2006-06-07 | 2008-01-10 | Industrial Technology Research Institute | Fabricating method of nitride semiconductor substrate and composite material substrate |
JP2009099681A (en) | 2007-10-15 | 2009-05-07 | Shinko Electric Ind Co Ltd | Substrate dicing method |
WO2013094078A1 (en) | 2011-12-21 | 2013-06-27 | ウェーブスクエア,インコーポレイテッド | Semiconductor element, method for producing same, and combination of semiconductor elements |
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KR100558436B1 (en) * | 2003-06-10 | 2006-03-10 | 삼성전기주식회사 | Method of producing a gallium nitride singlecrystal substrate |
WO2008036837A2 (en) * | 2006-09-20 | 2008-03-27 | The Board Of Trustees Of The University Of Illinois | Release strategies for making transferable semiconductor structures, devices and device components |
KR20110125655A (en) * | 2009-02-27 | 2011-11-21 | 알타 디바이씨즈, 인크. | Tiled substrates for deposition and epitaxial lift off processes |
KR102071034B1 (en) * | 2013-02-28 | 2020-01-29 | 서울바이오시스 주식회사 | Method of fabricating nitride substrate |
KR20150074516A (en) * | 2013-12-24 | 2015-07-02 | 서울바이오시스 주식회사 | Method of separating substrate and method of fabricating light emitting device using the same |
KR101594171B1 (en) * | 2014-06-16 | 2016-02-16 | (재)한국나노기술원 | method for avoiding crack of epi-film grown on semiconductor substrate and manufacturing method of semiconductor devices thereby |
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US20080006849A1 (en) * | 2006-06-07 | 2008-01-10 | Industrial Technology Research Institute | Fabricating method of nitride semiconductor substrate and composite material substrate |
JP2009099681A (en) | 2007-10-15 | 2009-05-07 | Shinko Electric Ind Co Ltd | Substrate dicing method |
WO2013094078A1 (en) | 2011-12-21 | 2013-06-27 | ウェーブスクエア,インコーポレイテッド | Semiconductor element, method for producing same, and combination of semiconductor elements |
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