KR101908374B1 - Device for removal of slag - Google Patents

Device for removal of slag Download PDF

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Publication number
KR101908374B1
KR101908374B1 KR1020120061119A KR20120061119A KR101908374B1 KR 101908374 B1 KR101908374 B1 KR 101908374B1 KR 1020120061119 A KR1020120061119 A KR 1020120061119A KR 20120061119 A KR20120061119 A KR 20120061119A KR 101908374 B1 KR101908374 B1 KR 101908374B1
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South Korea
Prior art keywords
slag
unit
magnetic
discharging
scraping
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KR1020120061119A
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Korean (ko)
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KR20130137471A (en
Inventor
고경호
정재화
지준화
박세익
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한국전력공사
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/16Combined cycle power plant [CCPP], or combined cycle gas turbine [CCGT]
    • Y02E20/18Integrated gasification combined cycle [IGCC], e.g. combined with carbon capture and storage [CCS]

Abstract

The present invention relates to a slag removing apparatus, and more particularly, to an apparatus for removing slag accumulated in a gasifier.
The slag removing device comprises a slag discharging portion through which slag of combusted fuel is discharged in a gasifier for combusting fuel, a slag scraping portion which is composed of a material whose Curie temperature corresponds to the melting temperature of the raw material and scrape the slag to the lower end of the slag discharging portion A heating unit for applying heat to the slag attached to the inside of the slag discharging unit; and a heating unit for heating the slag scraping unit at a position of the slag scraping unit, And a control unit for controlling the heating unit to operate.
According to the present invention, the operation of the heating unit is determined by the control unit according to the position of the slag scraping unit, and the slag scraping unit is moved up and down by the magnetic part and the elastic part, And it is effective to scrape the accumulated slag in the gasifier to prevent the slag from being accumulated and to operate effectively without interruption of operation of the gasifier.

Description

DEVICE FOR REMOVAL OF SLAG "

The present invention relates to a slag removing apparatus, and more particularly, to an apparatus for removing slag accumulated in a gasifier.

Due to the limited resources and the importance of environmental protection, renewable energy is becoming a next-generation energy resource. Generally, renewable energy refers to renewable energy utilizing natural environment such as wind, tidal, hydro, and solar.

Among these renewable energy sources, gasification technology is a technology that gasifies fossil fuels such as coal and petroleum by using oxygen and steam to produce syngas, and refines it to convert it into advanced energy such as electricity, chemicals, liquid fuel, hydrogen.

This gasification technology has been attracting attention because it is eco-friendly and can utilize the existing facilities while achieving higher energy utilization efficiency than the conventional combustion method. In the gasification technology, there is a typical Integrated Gasification Combined Cycle (IGCC).

Gasification Combined Cycle is a power generation technology that produces syngas by incompletely combusting raw materials and uses it to produce electricity by turning the turbine, generating steam as heat generated in this process, and then turning the turbine back to produce electricity.

In the gasification combined-cycle power generation system, a syngas is generated in the gasification reaction of the raw material at the time of power generation, and slag is generated as a by-product thereof. When the slag, which is in a liquid or semi-solid state, flows through the inner wall of the gasifier to the bottom of the gasifier and is discharged to the outside of the gasifier through the discharge port, the gasifier operates normally.

However, the slag, which is in a semi-solid state, is not discharged to the outside along the inner wall of the combustion furnace but is solidified in the slag tap in the combustion furnace, so that the newly produced slag can not be discharged to the cooling bath, .

Conventionally, in order to solve this problem of slagging, the slag is first removed after passively confirming whether or not the slag is accumulated inside the gasifier.

However, it is difficult to visually check whether the slag is loaded or not, and it is troublesome and also inaccurate to confirm whether or not the slag is loaded by using other methods. Further, there is a problem that after the operation of the gasifier is stopped after the slag loading is confirmed, the slag is removed and the operation efficiency of the gasifier is lowered.

The present invention has been made to solve at least some of the problems of the prior art, and it is an object of the present invention to automatically scrape off slag without manually checking whether the slag in the gasifier is loaded, without interruption of gasifier operation due to slag accumulation inside the gasifier And to provide a slag removing device for efficiently operating the slag removing device.

According to an aspect of the present invention, there is provided an apparatus for removing slag according to an embodiment of the present invention includes a slag discharging unit for discharging slag of a raw material to be burned in a gasifier for burning a raw material; And a slag scraper for scraping off the slag attached to the inner wall surface of the slag discharging part by being moved to the lower end of the slag discharging part, wherein the slag scraping part corresponds to the melting temperature of the raw material The magnetism is formed at a predetermined temperature or higher and the magnetism is formed at a temperature lower than a predetermined temperature, and the slag scraping unit is movable up and down according to whether the magnetism disappears according to the temperature change. The slag removing device comprising:

Preferably, the apparatus for removing slag according to an embodiment of the present invention further includes a heating unit disposed outside the slag discharge unit for applying heat to the slag moved to the lower end of the slag discharge unit to melt the slag.

Preferably, in the slag removing device according to an embodiment of the present invention, the slag-scraping portion is formed with an opening through which slag flowing into the slag discharging portion from the slag tap can pass, and the slag discharging portion is in contact with the inner wall surface of the slag discharging portion, A first member moving the slag attached to the inner wall surface of the slag discharge portion to a lower end of the slag discharge portion when the slope descends to the bottom end, a second member extending from the first member, and a second member extending from the slag discharge portion, And a third member extending to the outside of the discharge portion.

delete

Preferably, the apparatus for removing slag according to an embodiment of the present invention includes at least one first magnetic portion having a magnetic property and disposed at one side of the slag discharge portion, a first magnetic portion disposed at one side of the third member, A second magnetic part that is disposed on one side of the second magnetic part and is connected to the third member and is made of a resilient material when the magnetism of the slag scraping part disappears at a predetermined temperature or higher, And a support portion for supporting the slag scraping portion by being fixed to one side of the slag discharge portion so that the elastic portion is connected to the elastic portion so that the elastic portion can be restored by the restoring force Lt; / RTI >

Meanwhile, in the slag removing apparatus according to an embodiment of the present invention, the distance sensor may be mounted on one side of the first magnetic portion or the second magnetic portion.

Preferably, the slag removing apparatus according to an embodiment of the present invention further includes a heating unit disposed outside the slag discharging unit to heat the slag moved to the lower end of the slag discharging unit to melt the slag,

A controller for controlling the heating unit to operate when the distance between the first magnetic portion and the second magnetic portion is detected to be out of a predetermined range by the distance detection sensor and to stop the operation of the heating portion when the distance is detected within a predetermined range .

Further, preferably, in the slag removing apparatus according to an embodiment of the present invention, the heating unit may be configured to inject a flame toward the slag at the lower end of the slag discharging unit for melting the slag.

As described above, according to the slag removing apparatus of the embodiment of the present invention, it is possible to automatically remove the slag in the gasifier without having to manually check whether or not the slag is accumulated inside the gasifier.

In addition, it is possible to automatically slag the slag inside the gasifier by using a magnetic portion whose magnetic strength varies according to temperature and an elastic portion having a restoring force, thereby preventing the slag from being accumulated and solidified in the gasifier, Provides a working effect.

1 is an overall configuration diagram of a facility including the present invention
2 (a) to 2 (d) are front sectional views of a slag removing device according to an embodiment of the present invention.
3 is a cross-sectional view taken along the line A-A 'in Fig. 2 (a).

BEST MODE FOR CARRYING OUT THE INVENTION The present invention will now be described in detail with reference to the accompanying drawings.

First, the embodiments described below are embodiments suitable for understanding the technical characteristics of the slag removing apparatus 100 of the present invention. However, the present invention is not limited to the technical features of the present invention by the embodiments that are applied or explained in the embodiments described below, and various modifications are possible within the technical scope of the present invention.

Also, in the case of describing the coal gasification combined cycle power generation system in which the coal is melted to produce the synthesis gas, the present invention is not limited to simply coal, but may be produced by heating and melting various fossil fuels, It can also be applied to a technique of using syngas as an energy source.

1 to 3, a slag removing apparatus 100 according to an embodiment of the present invention may include a slag discharging unit 110, a slag scraping unit 120, and a heating unit 130 have

The slag discharging part 110 extends from the slag tap 111. The slag discharging part 110 discharges the slag discharged from the slag discharging part 110 before the slag loaded in the slag tap 111 moves in the gravity direction and falls into the cooling tank 220 It can be formed in the form of a passing tube.

The slag tab 111 is located between the combustion furnace 210 in which the raw material is burned and the cooling tank 220 in which the slag flowing out from the combustion furnace 210 is cooled and the coal in the gasifier 200 is incompletely combusted The slag generated in the semi-solid melting state is set to have a constant inclination angle in consideration of the fluidity of the slag.

The slag scraper 120 includes a first member 121 having a space therein and contacting an inner surface of the slag discharge unit 110 and a second member 121 contacting the inner surface of the slag discharge unit 110. [ A second member 122 extending to the lower end and a third member 123 connected to the second member 122 and extending to the outside of the slag discharge unit 110.

The first member 121 is formed with an opening 121a through which the slag passes so that the slag generated in the gasifier 200 flows into the slag discharge unit 110 from the slag tab 111 .

The first member 121 is disposed on the inner surface of the slag discharge unit 110 so as to scrape the slag attached to the inner wall of the slag discharge unit 110 when the first member 121 descends. It is preferable that it is provided in a tangent shape.

The second member 122 may extend from one side of the first member 121 to a lower end of the slag discharge unit 110 in the form of a tube.

The third member 123 may extend from the second member 122 and extend to the outside of the slag discharge unit 110.

In addition, the slag scraper 120 may be formed of a material to which the Curie temperature corresponding to the melting temperature of the raw material is applied. At this time, when the temperature of the slag scraper 120 is lower than the Curie temperature, the slag scraper 120 has magnetism and the magnetism disappears when the temperature rises.

 The slag scraping part 120 can be moved up and down by this property and the repulsive force by the magnetic part described below. The up and down movement of the slag scraper 120 will be described when describing the operation and effects of the slag removing apparatus 100 to be described later.

At least one first magnetic part 141 is provided on one side of the slag discharging part 110 and one side of the third member 123 located on the outside of the slag discharging part 110 A single magnetic portion 141 and a second magnetic portion 142 acting repulsive force may be provided.

The first magnetic part 141 is fixed to one side of the slag discharge part 120 and may include an electromagnet or a permanent magnet, It is preferable that the slag scraping unit 120, which will be described later, is provided with an electromagnet in consideration of the feature of the present invention that the magnetism is destroyed or generated according to the temperature to move the slag scraper 120.

At this time, the second magnetic portion 142 may be provided with an electromagnet whose current direction is adjusted so that repulsive force acts on the first magnetic portion 141.

One side of the slag discharge unit 110 may be provided with a support unit 160 for supporting the slag scraping unit 120 so that the slag scraper 120 is not separated from the slag discharge unit 110 when the slag scraper 120 is moved.

The support part 110 is fixed to one side of the slag discharge part 110 and supports the slag scraper part 120 when the slag scraper part 120 moves up and down.

When the slag scraping part 120 is lifted by the restoring force of the elastic part 150 provided at the lower end of the second magnetic part 142, .

The support portion 160 prevents the first member from descending below the support portion 160 by the support portion 160 when the slag scraping portion 120 is lowered by the repulsive force of the magnetic portion.

A distance sensor (not shown) may be mounted on one side of the first magnetic portion 141 or the second magnetic portion 142 to detect a distance between the first magnetic portion 141 and the second magnetic portion 142 170 may be mounted. The distance sensor 170 may be provided with a sensor capable of detecting a distance by light.

The distance sensor 170 senses the proximity of the first magnetic portion 141 and the second magnetic portion 142 so that the control portion 180 described below controls the operation of the heating portion 130 .

The slag scraping unit 120 may further include a heating unit 130 for melting the slag moved to the lower end of the slag discharging unit 110. A part of the slag passes through the slag discharging part 110 and is discharged to the cooling tank 220 by the descent of the slag scraping part 120 and the remaining part of the slag is attached to the inner wall surface of the slag discharging part 110 do.

Accordingly, the heating unit 130 applies heat to the semi-solid slag attached to the inner wall surface of the lower end of the slag discharging unit 110, thereby causing the slag to melt and flow out to the cooling tank 220 .

At this time, it is preferable that the heating unit 130 melts the slag by spraying a flame toward the outer wall of the lower end of the slag discharging unit 110. Only the slag may be melted by spraying the flame directly toward the slag and the high temperature heat may be conducted through the outer wall of the slag discharging part 110 to melt the slag attached to the inner wall surface of the slag discharging part.

The control unit 180 may control the operation of the heating unit 130 according to the upward and downward movement of the slag scraper 120.

Hereinafter, the operation and effect of the slag removing apparatus 100 according to an embodiment of the present invention will be described with reference to FIGS. 2 and 3. FIG.

2 (a), 2 (b), 2 (c) and 2 (d) are views showing a continuous operation state of the slag removing apparatus, After the state of the slag discharging unit 110 has passed, the slag discharging unit 110 recirculates to the state shown in FIG. 2 (a), and the slag attached to the inner wall surface of the slag discharging unit 110 is removed through this process.

2 (a), the temperature of the slag scraper 120 is lowest before the heating unit 130 is operated, and the temperature of the slag scraper 120 is lower than the temperature of the slag scraper 120, At this time, the temperature of the slag scraper 120 is lower than the Curie temperature, and the third member 123 of the slag scraper 120 has the strongest magnetism.

 As a result, the magnetic force of the third member 123, which is the internal material of the second magnetic portion 142, becomes the strongest, so that the magnetic flux density of the second magnetic portion 142 is the highest and the intensity of the magnetic force of the second magnetic portion 142 Is in its largest state.

 That is, the state shown in FIG. 2 (a) occurs when the magnetic force of the second magnetic portion 142 is the strongest, and is generated between the first magnetic portion 141 and the second magnetic portion 142 The repulsive force is the largest.

At this time, the elastic part 150 is provided so as to have a resilience such that the restoring force of the elastic part 150 is smaller than the repulsive force. The slag scraping part 120 is located at the bottom of the slag discharging part 110 do.

When the slag scraper 120 is positioned at the lowest end of the slag discharging unit 110, the distance between the first magnetic part 141 and the first magnetic part 141 is detected by the distance sensor 170 attached to one side of the magnetic part, The distance between the two magnetic portions 142 is detected as being the greatest.

The control unit 180 controls the heating unit 130 to heat the slag discharging unit 110 when it is determined that the first magnetic unit and the second magnetic unit are at a predetermined distance or more, ).

2 (a), when the heating unit 130 is operated, the flame in the heating unit 130 heats the slag discharging unit 110. At this time, the heating unit 130 heats the slag discharging unit 110 at a temperature higher than the melting temperature of the slag, and the slag discharging unit 110 is installed in the slag discharging unit 110 Heat is transferred to the slag, and the slag melts and is discharged to the outside.

Accordingly, the molten slag flows in the direction of gravity along the wall surface of the slag discharging part 110 and flows out to the cooling bath.

On the other hand, heat generated in the slag discharging unit 110 is conducted so that the temperature of the slag scraping unit 120 also rises above the melting temperature of the slag. When the temperature of the slag scraper 120 rises above the melting temperature of the fossil raw material, which is the Curie temperature of the slag scraper 120, the magnetism of the slag scraper 120 gradually disappears. As a result, the strength of the magnetic force of the second magnetic portion 142 decreases as the magnetic force of the third member 123 located inside the second magnetic portion 142 disappears.

2 (b), as the temperature of the third member 123 rises, the intensity of the magnetic force of the second magnetic portion 142 gradually decreases to decrease the strength of the first magnetic portion 141 The strength of the repulsive force between the second magnetic portions 142 gradually decreases and the slag scraping portion 120 gradually moves to the upper end of the slag discharging portion 110 by the restoring force of the elastic portion 150 do.

2 (c), the strength of the magnetic force of the second magnetic part is the weakest, and the restoring force of the elastic part 150 causes the slag scraping part 120 to move to the top of the slag discharging part 110 .

2 (b), when the slag scraper 120 moves to the upper end of the slag discharging unit 110, the distance sensor 170 detects the distance between the first magnetic portion 141 And the second magnetic portion 142 are within a predetermined distance and transmits the sensed result to the controller 180. The controller 180 stops the operation of the heating portion 130. [

The temperature of the slag scraping unit 120 gradually decreases and the temperature of the slag scraping unit 120 decreases as the operation of the heating unit 130 stops. 123) Also, the temperature is lowered below the Curie temperature, and magnetism is generated again.

2 (c), the temperature of the third member 123, which has risen above the Curie temperature, begins to drop, and the magnetic force of the second magnetic portion 142 is weakest, So that the magnetic force is increased.

2 (d), the repulsive force between the first magnetic portion 141 and the second magnetic portion 142 increases, and this repulsive force is greater than the restoring force of the elastic portion 150 So that the slag scraper 120 moves to the lower end.

2 (a), FIG. 2 (b), FIG. 2 (c), and FIG. 2 (b) after the slag scraper 120 has moved to the lower end d of the slag discharging unit 110 while being circulated.

When the slag remover 100 is to be stopped, the operation of the heating unit 130 is stopped so that a repulsive force between the first magnetic portion 141 and the second magnetic portion 142 is applied to the elastic portion Can be stopped in a state similar to the state shown in Fig. 2 (a) while maintaining the state of being larger than the restoring force by the elastic member 150.

2 (c), 2 (d) and 3, in order to examine the discharge process of the slag according to the movement of the slag scraper,

When the slag scraping part 120 is positioned at the upper end of the slag discharging part 110, the slag flowing down to the inner wall of the slag discharging part 110 passes through the opening 121a of the first member 121 The slag is attached to the inner wall of the slag discharging part 110 and the slag is removed by the first member 121 of the slag scraping part 120 while the slag scraping part 120 is lowered, As shown in FIG.

Since the second member 122 is a tubular member extending from the first member 121, the slag flowing down from the inner wall of the slag discharging unit 120 can flow through the opening of the first member 121 The slag discharging unit 110 is installed at a lower end of the slag discharging unit 110 so that the heating unit 130 is melted in operation and is discharged to the outside of the slag discharging unit 110 .

2 (a) and 2 (b), when the slag scraper 120 is positioned at the lower end of the slag discharge unit 110 or at the lower end of the slag discharge unit 110, The slag is discharged from the slag tap 111 to the slag discharging part 110 even when the slag discharging part 110 ascends.

At this time, when the slag scraping part 120 rises and the slag rises to pass through the opening 121a of the first member 121, since the slag is in a fluid state in a semi-solid melting state, The slag discharging unit 110 is attached to the inner wall of the slag discharging unit 110.

Even in this case, the slag scraper 120 moves up to the lower end of the slag discharge unit 110 while descending, and then removed.

That is, the slag scraping part 120 may be formed in the inside of the slag discharging part 110 according to the magnitude of the magnetic force varying with the temperature, using a member whose restoring force of the elastic part 150 and Curie temperature are adjusted to the melting temperature of the fossil raw material. And the slag attached to the inner wall of the slag discharging part 110 is moved downwardly of the slag discharging part 110 when the slag scraping part 120 is lowered to partially move the slag discharging part 110 The slag is discharged to the outside of the slag discharging part 110, and a part of the slag is heated by the heating part 130 and discharged to the outside of the slag discharging part 110 in a molten state.

While the present invention has been particularly shown and described with reference to specific embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the following claims It will be appreciated that those skilled in the art will readily understand the present invention.

100: Slag removing device 110: Slag discharging part
111: Slag tab 120: Slag scraper
121: first member 122: second member
123: third member 130:
141: first magnetic portion 142: second magnetic portion
150: elastic part 160: support part
170: Distance detecting sensor 180:
200: Gasifier 210: Combustion furnace
220: Cooling tank

Claims (8)

A slag discharging portion through which the slag of the raw material is discharged in a gasifier for combusting the raw material; And
A slag scraper which is located inside the slag discharging part and scrapes off the slag attached to the inner wall surface of the slag discharging part by movement to the lower end of the slag discharging part;
Lt; / RTI >
The slag scraping part is made of a material to which the Curie temperature corresponding to the melting temperature of the raw material is applied. When the temperature exceeds a predetermined temperature, the magnetism disappears. When the temperature is below a predetermined temperature, magnetism is formed. Wherein the slag scraping portion is provided so as to be movable up and down.
The method according to claim 1,
Wherein the slag discharging unit further includes a heating unit disposed outside the slag discharging unit for applying heat to the slag moved to the lower end of the slag discharging unit to melt the slag.
The method according to claim 1,
Wherein the slag scraping portion has an opening through which slag flowing into the slag discharging portion from the slag discharging portion is allowed to pass, and a slug discharging portion attached to the inner wall surface of the slag discharging portion when the slag discharging portion is lowered into contact with the inner wall surface of the slag discharging portion. A first member for moving the slag to the lower end of the slag discharge portion;
A second member extending from the first member; And
A third member connected to the second member and extending out of the slag discharge portion;
And a slag removing device for removing the slag from the slag.
delete The method according to claim 1,
At least one first magnetic portion disposed at one side of the slag discharge portion and having magnetism;
A second magnetic part which is disposed on one side of the third member and is composed of an electromagnet to lower the slag scraping part so that the first magnetic part can act repulsively;
An elastic part located at one side of the second magnetic part and connected to the third member and lifting the slag scraping part by a restoring force when the magnetic force of the slag scraping part disappears at a predetermined temperature or more; And
A support part for supporting the slag scraper part, one side of which is connected to the elastic part so that the elastic part can be restored by the restoring force, and the other side is fixed to one side of the slag discharge part;
And a slag removing device for removing the slag from the slag removing device.
6. The method of claim 5,
And a distance sensing sensor is mounted on one side of the first magnetic portion or the second magnetic portion.
The method according to claim 6,
Further comprising a heating unit disposed outside the slag discharge unit for heating the slag moved to the lower end of the slag discharge unit to melt the slag,
A controller for controlling the heating unit to operate when the distance between the first magnetic portion and the second magnetic portion is detected to be out of a predetermined range by the distance detection sensor and to stop the operation of the heating portion when the distance is detected within a predetermined range Further comprising a slag removal device.
3. The method of claim 2,
Wherein the heating unit injects a flame toward the slag at the lower end of the slag discharge unit to melt the slag.
KR1020120061119A 2012-06-07 2012-06-07 Device for removal of slag KR101908374B1 (en)

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CN105509076A (en) * 2016-01-20 2016-04-20 大峘集团有限公司 Mechanical slag removing method and device in pulverized coal combustion application of lime sleeve kiln

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Publication number Priority date Publication date Assignee Title
JP2003302024A (en) * 2002-04-11 2003-10-24 Ebara Corp Melting furnace and slag removing method for molten slag discharge portion

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JPH09222220A (en) * 1996-02-14 1997-08-26 Mitsui Eng & Shipbuild Co Ltd Slag removing device
JPH1054540A (en) * 1996-08-12 1998-02-24 Mitsui Eng & Shipbuild Co Ltd Combustion melting furnace with slag removal device
JP3924224B2 (en) * 2002-09-10 2007-06-06 三菱重工業株式会社 Gasifier and burner
JP2008002659A (en) * 2006-06-26 2008-01-10 Ntn Corp High-speed rotation single row cylindrical roller bearing

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JP2003302024A (en) * 2002-04-11 2003-10-24 Ebara Corp Melting furnace and slag removing method for molten slag discharge portion

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