KR101879105B1 - Wireless sensor node, fuel and raw materials tracking apparatus using thereof and measurement apparatus in blast furnace using thereof - Google Patents
Wireless sensor node, fuel and raw materials tracking apparatus using thereof and measurement apparatus in blast furnace using thereof Download PDFInfo
- Publication number
- KR101879105B1 KR101879105B1 KR1020160178290A KR20160178290A KR101879105B1 KR 101879105 B1 KR101879105 B1 KR 101879105B1 KR 1020160178290 A KR1020160178290 A KR 1020160178290A KR 20160178290 A KR20160178290 A KR 20160178290A KR 101879105 B1 KR101879105 B1 KR 101879105B1
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- KR
- South Korea
- Prior art keywords
- wireless
- sensor node
- wireless sensor
- sensor
- blast furnace
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/24—Test rods or other checking devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories, or equipment peculiar to furnaces of these types
- F27B1/28—Arrangements of monitoring devices, of indicators, of alarm devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0014—Devices for monitoring temperature
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/04—Arrangements of indicators or alarms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q11/00—Electrically-long antennas having dimensions more than twice the shortest operating wavelength and consisting of conductive active radiating elements
- H01Q11/02—Non-resonant antennas, e.g. travelling-wave antenna
- H01Q11/08—Helical antennas
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2300/00—Process aspects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0003—Monitoring the temperature or a characteristic of the charge and using it as a controlling value
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F27D2019/0006—Monitoring the characteristics (composition, quantities, temperature, pressure) of at least one of the gases of the kiln atmosphere and using it as a controlling value
Abstract
The present invention provides a wireless sensor node capable of configuring a self-network and using the same to track position and quality of sintered ores and cokes from a sintering process, a coke process, and a blast furnace to provide position information in a blast furnace, The present invention relates to a wireless sensor node and a raw material tracking apparatus and a blast furnace using the same, which can measure a blast furnace temperature distribution and a loading drop state after being charged, The in-furnace measurement apparatus includes a transceiving antenna for transmitting and receiving a radio signal, a sensor unit for sensing at least one of a temperature and a position, a measuring unit for measuring at least one of a temperature and a direction sensed by the sensor unit, A wireless signal processing unit for forming a network with the base station and transmitting and receiving measured information, And a control unit for controlling operations of the processing unit, the sensor unit, and the measurement unit.
Description
The present invention relates to a wireless sensor node, a raw material tracking apparatus using the same, and an apparatus for measuring in-furnace furnace using the same.
Iron ore is sintered through sintering process, and coke is produced through coke process. These sintered ores, coke and additives are charged in a fixed form from the upper part of the blast furnace to the multi-stage, and hot wind is blown through the lower tuyeres to burn the cottons and produce sludge by reducing the sintered ores.
In the upper part of the blast furnace, the sintered light and the coke are charged one by one, and the bottom is melted and the charge is totally lowered. The inside of the blast furnace is divided not only in the vertical direction but also in the radial direction, so that the temperature change and the charge falling speed are different.
In order to stabilize and manage the furnace lime, three dimensional monitoring is required for the distribution of temperature inside the blast furnace and the state of charge drop, so a measuring device is required. In addition, although the quality of coke and sintered ore has a great effect on the agar content, it takes several hours to measure the quality of the raw material, so it is necessary to perform position tracking and predictive agglomeration Do. That is, it is necessary to predict the fluctuation of sulfur content by the raw material by tracking the location and quality of the raw material from the coke / sinter plant to the inside of the blast furnace.
According to one embodiment of the present invention, a wireless sensor node capable of configuring a self-network and using the sensor node to track the position and quality of the sintered ore and coke from the sintering process and the coke process to the blast furnace charge, There is provided a raw material tracking apparatus and an apparatus for measuring in-furnace furnace which are capable of measuring the temperature distribution of blast furnace and the state of charge drop after charging into the blast furnace.
According to an aspect of the present invention, there is provided a wireless sensor node including a transmission / reception antenna for transmitting / receiving a radio signal, a sensor for sensing at least one of a temperature and a position, A wireless signal processing unit for transmitting and receiving measured information by forming a network with adjacent nodes through the transmission / reception antenna, a control unit for controlling operations of the wireless signal processing unit, the sensor unit, and the measurement unit, . ≪ / RTI >
Further, the raw material tracking apparatus according to an embodiment of the present invention includes a plurality of wireless sensor nodes each having an ID set and transported to a belt conveyor together with a bulk of a raw material, IDs of pre-set raw material samples, A wireless transceiver for collecting wireless signals from each of the plurality of wireless sensor nodes, a wireless transceiver for collecting wireless signals from each of the plurality of wireless sensor nodes, And a collection and analysis unit for analyzing the position and the measured value of each of the plurality of wireless sensor nodes.
In addition, the in-line furnace measurement device includes a plurality of wireless sensor nodes, which are charged into the blast furnace along with the raw material and form a network with each other, a wireless transceiver for collecting wireless signals from each of the plurality of wireless sensor nodes, And a collection and analysis unit for analyzing positions and measured values of the collected plurality of wireless sensor nodes.
According to an embodiment of the present invention, the location and quality of the raw material charged in the blast furnace are tracked to determine the effect on the aging, and the preheating conditions are set so that the aging can be stably maintained. In addition, by measuring the level profile of the raw material bin, it is possible to maintain the raw material level at a certain level at all times, thereby stably supplying the raw material to the blast furnace.
In addition, it is possible to accurately measure the descending speed and temperature of the charge by internal location of the blast furnace, and it is possible to judge the situation inside the furnace by means of which it is possible to respond to the blast furnace in proper time in real time, stabilize the aging and operation, There is an effect that can be.
1 is a schematic block diagram of a wireless sensor node according to an embodiment of the present invention, a raw material tracking apparatus using the same, and an apparatus for measuring an in-furnace furnace using the same.
2A and 2B are an internal configuration view and a plan view of a wireless sensor node according to an exemplary embodiment of the present invention.
3 is a block diagram of a wireless sensor node according to an embodiment of the present invention.
FIG. 4A is a block diagram of a transmitting / receiving antenna of a wireless sensor node according to an embodiment of the present invention, and FIG. 4B is a diagram illustrating a transmitting / receiving antenna arrangement of a wireless sensor node according to an embodiment of the present invention.
5 is a network configuration diagram of an apparatus for measuring a burnt furnace in accordance with an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, in order that those skilled in the art can easily carry out the present invention.
1 is a schematic block diagram of a wireless sensor node according to an embodiment of the present invention, a raw material tracking apparatus using the same, and an apparatus for measuring an in-furnace furnace using the same.
1, a wireless sensor node, a raw material tracking apparatus using the same, and a blast furnace measurement apparatus using the same include an IoT (internet of things) wireless sensor having a unique ID (Identification Identification Number) A
The
First, when the raw
The
The
When the sintered light bin and the coke are stacked in the sintered light bin and the coke bins, the
In the
The blast furnace operation needs to determine the falling speed of the raw materials (sinter ore, coke) charged in order to maintain the aging stability and to improve the productivity of the molten iron (cinder) and the temperature distribution inside the blast furnace.
Also, in order to stably supply the charge, the level of the sintered-metal bin and the coke breeze must be kept constant. In the case of coke, the coke for charging the quality of the coke oven outside the yard is charged into the coke breeze. Operational conditions should be set in advance. To do this, you need to know the source-specific profile of where the raw materials are coming from within the bin.
In addition to yard coke, quality information of all raw materials should be linked to determine the influence of blast furnace sulfur in advance.
In the bin and the
The collecting and analyzing
2A and 2B are an internal configuration view and a plan view of a wireless sensor node according to an exemplary embodiment of the present invention.
Referring to FIG. 2B, the
The
That is, it falls down with the charge in the blast furnace, and when it reaches a certain temperature or more, it melts together with the molten material and disappears.
The
The sensor node
3 is a block diagram of a wireless sensor node according to an embodiment of the present invention.
2A and FIG. 3, a
The
Two
The environment in which iron ore (sintered ores) are piled up is a propagation environment in which the magnetic field prevails due to distortion and attenuation of electromagnetic waves due to iron components, so that a helical structure antenna can be used. 2A, the antennas are arranged in four directions so that the radio waves can be transmitted to the sensor nodes in the upper part regardless of the directions of the wireless sensor nodes.
Starting from the reference position, the
FIG. 4A is a block diagram of a transmitting / receiving antenna of a wireless sensor node according to an embodiment of the present invention, and FIG. 4B is a diagram illustrating a transmitting / receiving antenna arrangement of a wireless sensor node according to an embodiment of the present invention.
Referring to FIG. 4A, the environment in which iron ore (sintered ores) are piled up is a propagation environment in which a magnetic field prevails due to distortion and attenuation of electromagnetic waves due to iron components, so that the transmission and
The transmission /
Eddy current is induced on the surface of the
It is necessary to prevent the signal received via the antenna from being reflected by the impedance difference between the antenna and the signal line. Therefore, impedance matching is adjusted in the
Referring to FIG. 4B, the transmitting and receiving
5 is a network configuration diagram of an apparatus for measuring a burnt furnace in accordance with an embodiment of the present invention.
Referring to FIG. 5, the
As described above, according to the present invention, the location and quality of the raw materials charged in the blast furnace are tracked to determine the influence on the aging, and the aging can be stably maintained by setting the operating conditions in advance. In addition, by measuring the level profile of the raw material bin, it is possible to maintain the raw material level at a certain level at all times, thereby stably supplying the raw material to the blast furnace.
In addition, it is possible to accurately measure the descending speed and temperature of the charge by internal location of the blast furnace, and it is possible to judge the situation inside the furnace by means of which it is possible to respond to the blast furnace in proper time in real time, stabilize the aging and operation, .
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not intended to limit the invention to the particular forms disclosed. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
100: Wireless sensor node
100a: Case
101: Heat resistant material
102: Temperature sensor
103: Temperature measuring unit
104: transmitting / receiving antenna
105: radio signal processor
106: ID storage unit
107: Gyro sensor
108: Accelerometer
109:
110:
131, 132: Helical antenna
200: soft raw material tracking device
210: Quality Analysis Department
220: Wireless Transceiver
230: Collection and Analysis Department
300: Measuring device in the furnace
310: blast furnace
320: wireless transceiver
330: Collection and Analysis Department
Claims (15)
A sensor unit for sensing at least one of temperature and position;
A measurement unit for measuring at least one of a temperature and a direction sensed by the sensor unit;
A wireless signal processing unit for forming a network with adjacent nodes through the transmission / reception antenna and transmitting / receiving the measured information;
And a control unit for controlling operations of the radio signal processing unit, the sensor unit, and the measurement unit,
The wireless signal processing unit transmits position information and measurement values from a wireless sensor node at the bottom of the furnace to an adjacent wireless sensor node,
A sensor node case for securing heat resistance at a high temperature, and a thermal conductivity sensor for detecting thermal conductivity of the sensor node case, which is formed in the sensor node case and which delays transmission of the temperature in the blast furnace by sealing the transmission / reception antenna, the sensor portion, And further comprising a sensor node inner layer having the low heat resistance material.
And an ID storage unit for storing an identification (ID).
The sensor unit
A temperature sensor for detecting the temperature;
A gyro sensor for detecting a direction; And
An acceleration sensor for detecting a moving distance
The wireless sensor node comprising:
The measuring unit
A temperature measuring unit for calculating a temperature based on temperature information detected by the temperature sensor; And
A position measuring unit for calculating a position based on the detected direction information and the movement distance information of the gyro sensor and the acceleration sensor,
The wireless sensor node comprising:
The wireless signal processing unit measures the distance to a neighboring node according to the intensity of the wireless signal with the neighboring node and transmits the position information of the neighboring node.
The transmission /
A helical antenna for transmitting and receiving signals; And
A metal plate disposed between the helical antenna and the matching portion,
And a wireless sensor node.
The transmission /
And an intermediate layer disposed between the helical antenna and the metal plate to suppress generation of an eddy current on the surface of the metal plate.
A wireless transceiver for collecting wireless signals from each of the plurality of wireless sensor nodes; And
And a collection and analysis unit for analyzing positions and measured values of each of the plurality of wireless sensor nodes collected by the wireless transceiver,
Wherein the position information and the measurement value are transmitted to the wireless sensor node from the lowest wireless sensor node in the furnace among the plurality of wireless sensor nodes to relay data to the wireless transceiver.
Wherein each of the plurality of wireless sensor nodes has a set ID and is transported to a belt conveyor together with a raw material bulk,
And a quality analyzer for matching the ID of the pre-set source of the raw material with the ID of the wireless sensor node transported together with the source of the raw material, and associating the position of the raw material with the quality information.
Each of the plurality of wireless sensor nodes
A belt conveyor for conveying the sintered ores discharged from the sintering process, a belt conveyor for conveying the coke discharged from the coke process, a transportation vehicle for conveying the coke discharged from the coke yard, a sintered bin, a coke bin and a blast furnace In the furnace with the raw material.
The wireless transceiver includes a plurality of belt conveyors for conveying sintered light dispensed in the sintering process, a belt conveyor for conveying the coke discharged in the coke process, a belt conveyor connecting position and a final belt conveyor, a coke dispensed from the coke yard A bin, a coke bin, and a blast furnace, each of which is located adjacent to the blast furnace.
Priority Applications (2)
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KR1020160178290A KR101879105B1 (en) | 2016-12-23 | 2016-12-23 | Wireless sensor node, fuel and raw materials tracking apparatus using thereof and measurement apparatus in blast furnace using thereof |
PCT/KR2017/015335 WO2018117733A1 (en) | 2016-12-23 | 2017-12-22 | Wireless sensor node, fuel raw material tracking device using same, and blast furnace interior measuring device using same |
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KR1020160178290A KR101879105B1 (en) | 2016-12-23 | 2016-12-23 | Wireless sensor node, fuel and raw materials tracking apparatus using thereof and measurement apparatus in blast furnace using thereof |
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KR20180074319A KR20180074319A (en) | 2018-07-03 |
KR101879105B1 true KR101879105B1 (en) | 2018-07-16 |
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WO (1) | WO2018117733A1 (en) |
Cited By (1)
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KR102253897B1 (en) | 2021-01-13 | 2021-05-20 | (주)드림텍 | Aligned belt monitoring system |
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KR102305731B1 (en) * | 2018-11-30 | 2021-09-27 | 주식회사 포스코 | Apparatus for tracking raw materials in real time |
KR20200065885A (en) * | 2018-11-30 | 2020-06-09 | 주식회사 포스코 | Apparatus for tracking raw materials in real time |
CN111611456A (en) * | 2020-05-25 | 2020-09-01 | 山东莱钢永锋钢铁有限公司 | Blast furnace coke belt component charging method |
CN113088602A (en) * | 2021-03-31 | 2021-07-09 | 成渝钒钛科技有限公司 | Furnace temperature control device for vanadium-titanium blast furnace and use method thereof |
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- 2016-12-23 KR KR1020160178290A patent/KR101879105B1/en active IP Right Grant
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KR20180074319A (en) | 2018-07-03 |
WO2018117733A1 (en) | 2018-06-28 |
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