KR101870411B1 - Insert Tip Grinding Method - Google Patents
Insert Tip Grinding Method Download PDFInfo
- Publication number
- KR101870411B1 KR101870411B1 KR1020170183076A KR20170183076A KR101870411B1 KR 101870411 B1 KR101870411 B1 KR 101870411B1 KR 1020170183076 A KR1020170183076 A KR 1020170183076A KR 20170183076 A KR20170183076 A KR 20170183076A KR 101870411 B1 KR101870411 B1 KR 101870411B1
- Authority
- KR
- South Korea
- Prior art keywords
- grinding
- insert tip
- jig
- mounting groove
- insert
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
The present invention relates to an insert tip grinding method, and more particularly, to an insert tip grinding method capable of stably and accurately performing insert tip grinding when performing grinding on a plurality of insert tips.
Machine tools such as a lathe, a shaper, a miller, and a boring machine are generally used for machining a workpiece made of a metal into a desired shape by a cutting chip. In a machine tool, It is well known that a cutting tool of the present invention is installed.
The cutting tool may be divided into various types according to the machine tool. For example, a fixed tool type in which a cutting tool is fixed while rotating a workpiece such as a lathe, a shaper, or a flatener, and a fixed tool type in which a workpiece is fixed, such as a milling machine, a boring machine, And a rotary tool type having a shape in which a cutting tool rotates while being placed in a position.
Here, the cutting tool of the fixed tool type is a cutting bite used in combination with a machine tool such as a lathe. Typical cutting tool configurations include a tool holder having a certain length so as to be installed in a machine tool, (For example, a DNMG insert tip, etc.), a grooving tool, a tool holder, and the like, depending on the application and the shape of the workpiece to be cut. It is classified into various insert tips such as for threading.
Meanwhile, the insert tip according to the prior art is manufactured as a blade portion which comes into contact with a workpiece from a cutting tool, and is manufactured in an assembled manner so that it can be easily replaced when it is worn or damaged.
However, the conventional cutting tool has a problem in that it is necessary to manufacture cutting tools separately according to the processing and form of the workpiece. This is not only unnecessarily costly, but also requires a lot of work and low productivity, resulting in an increase in manufacturing cost, because the cutting tool needs to be manufactured differently in accordance with different structures of the tool holder as well as the insert tip as well as the insert tip.
In addition, the insert tip according to the prior art has a mounting surface formed on one side for assembling the cutting tool. The mounting surface of the insert tip must be ground to satisfy the roughness and flatness within a predetermined range to be firmly assembled to the cutting tool.
FIG. 1 is a schematic view showing a state in which an insert tip is ground using a cutting tool according to the prior art.
In the case of a cutting tool according to the related art, an insert tip to be machined is mounted on a
However, in order to stably fix the cutting tool according to the prior art to the tip seat frame, a plurality of fixing parts must be separately manufactured and mounted.
FIG. 2 is a plan view, a side view and a sectional view showing an insert tip according to the prior art.
As shown in FIG. 2, the
When the insert tip shown in Fig. 2 is placed on a flat surface, only portions P1 and P2 having a relatively long height are tilted to one side after coming into contact with the ground. As a result, the insert tip needs a separate fixing member to be stably mounted on the ground.
In some cases, when the allowable range of the value of the surface roughness after polishing of the
Therefore, as shown in FIG. 1, only one insert tip was fixed using various kinds of fixing parts, and then the grinding operation had to be performed.
However, such a grinding method has a problem in that it takes a long time to fix the insert tip and perform the grinding operation. Furthermore, when performing a grinding operation on a large number of insert tips, the time required for the grinding operation increases exponentially.
Accordingly, there is a need for a technique capable of solving the problems of the above-mentioned prior art.
It is an object of the present invention to provide an insert tip grinding method capable of stably and accurately performing insert tip grinding when performing grinding on a plurality of insert tips.
According to an aspect of the present invention, there is provided a method of grinding an insert tip, the grinding method comprising the steps of: A plurality of mounting grooves having a structure corresponding to the plurality of mounting grooves are formed at a predetermined distance apart from each other; Applying a hot-melt adhesive material to a mounting groove formed in the grinding jig and heating the grinding jig to a predetermined temperature range; An insert tip inserting step of inserting an insert tip into a mounting groove into which the hot melt adhesive material is inserted; A grinding jig cooling step of cooling the grinding jig to fix the insert tip to the mounting groove; And a grinding execution step of grinding the upper surface of the insert tip fixed to the mounting groove of the grinding jig after fixing the grinding jig.
In one embodiment of the present invention, in the grinding fixture manufacturing step, the depth d of the mounting groove may be 50 to 95% of the thickness t of the insert tip to be ground.
Further, in the grinding fixture manufacturing step, the spacing distance w between the mounting grooves may be selected as a natural multiple of a predetermined interval w0.
In one embodiment of the present invention, in the step of manufacturing the grinding jig, the side cross-sectional shape of the mounting groove formed in the grinding jig of the plate-like structure may form an angle of 1 to 11 degrees with the side of the insert tip to be ground.
According to an embodiment of the present invention, in the manufacturing step of the grinding fixture, a fixing protrusion having a structure corresponding to a central through hole formed in the insert tip may be formed on the bottom surface of the mounting groove.
In one embodiment of the present invention, in the adhesive material application step, the hot-melt adhesive material may be a material which is melted and has a viscosity of 40 to 300 cP when heated to a temperature within a range of 80 to 120 degrees Celsius .
Further, when the molten hot-melt adhesive material is cooled to 80 degrees Celsius or less, the position of the insert tip can be fixed by fixing between the mounting groove of the grinding fixture and the insert tip.
In addition, when the hardened hot-melt adhesive material is heated again to a temperature within a range of 80 to 120 degrees Celsius, it may be melted again to have a viscosity of 40 to 300 cP.
In one embodiment of the present invention, the insert-tip inserting step is performed by using an insert jig arranged at a position corresponding to a mounting recess formed in a grinding fixture, the mounting recess having a structure corresponding to a central through-hole formed in the insert tip The insert tip can be inserted into the mounting groove.
In addition, the detachable protrusion formed on the inserting jig may be detachably attached to the inserting jig, and one end of the detachable protrusion may be made of a material having magnetism of a predetermined size.
In one embodiment of the present invention, the grinding jig cooling step includes: a quenching step of quenching the entire grinding tool having the insert tip fixed to the mounting groove in a temperature range of 70 to 80 degrees Celsius; And a natural cooling step of placing the heavy object on the upper part of the insert tip after the quenching step and pressing the insert tip in the mounting groove direction and naturally cooling the entire grinding fixture in the atmosphere.
In one embodiment of the present invention, the insert tip grinding method is characterized in that after performing the grinding step, the entire grinding tool having the insert tip fixed to the mounting groove is heated again to a temperature within a range of 80 to 120 degrees Celsius, And an insert tip separating step of separating the insert tip from the mounting groove.
In this case, the insert tip separating step may be performed by using a separating jig arranged at a position corresponding to a mounting recess formed in the grinding fixture so that the insert tip has a structure corresponding to the central through hole formed in the insert tip, Can be separated.
In addition, the detachable protrusion formed on the detachable fixture may be detachably attached to the detachable fixture, and one end of the detachable protrusion may be made of a material having magnetism of a predetermined size.
In one embodiment of the present invention, the insert tip grinding method further comprises an insert tip cleaning step of performing ultrasonic cleaning after putting the insert tip separated from the mounting groove into the dissolved water of a predetermined amount of the cleaning agent Lt; / RTI >
As described above, according to the insert tip grinding method of the present invention, by including the grinding jig manufacturing step of a specific configuration, the adhesive material application step, the insert insert step, the grinding jig cooling step and the grinding step, A plurality of insert tips can be easily and stably fixed, and as a result, a stable grinding operation can be performed.
According to the insert tip grinding method of the present invention, a plurality of insert tips can be stably fixed by fixing the insert tip using a grinding jig having a mounting groove having a structure corresponding to the shape of the insert tip, And as a result, a stable grinding operation can be performed.
Further, according to the insert tip grinding method of the present invention, the depth d of the mounting groove into which the insert tip is inserted and the separation distance w between the mounting grooves are limited to be within a specific range or set by a specific rule, The grinding jig, the insert jig and the separating jig corresponding to the insert tip of the insert tip can be easily manufactured according to a certain rule, and the time required for grinding the insert tip can be remarkably shortened.
Further, according to the insert tip grinding method of the present invention, the insert tip can be easily and stably fixed to the mounting groove of the grinding fixture by using a hot-melt adhesive material having specific physical characteristics, and as a result, a stable grinding operation can be guaranteed have.
In addition, according to the insert tip grinding method of the present invention, it is possible to insert or separate the insert tip into the mounting groove very easily by using the insert jig and the separating jig having the specific structure of the insert jig, It is possible to remarkably shorten the time required for grinding, and as a result, it is possible to ensure efficient grinding work.
1 is a front view showing an insert tip machining apparatus according to the prior art.
2 is a plan view, a side view and a sectional view showing the insert tip;
3 is a flow chart illustrating an insert tip grinding method according to an embodiment of the present invention.
4 is a flowchart showing an insert tip grinding method according to another embodiment of the present invention.
5 is a plan view showing a grinding jig and an insert tip to be ground according to an embodiment of the present invention.
6 is a partially enlarged cross-sectional view showing a state where an insert tip is inserted into a mounting groove of a grinding jig according to an embodiment of the present invention.
FIG. 7 is a partially enlarged cross-sectional view showing a state where an insert tip is inserted into a mounting groove of a grinding jig according to another embodiment of the present invention.
FIG. 8 is a schematic view illustrating a process for grinding an insert tip according to an embodiment of the present invention. FIG.
FIG. 9 is a process schematic diagram showing an insert tip grinding method according to an embodiment of the present invention.
10 is a process schematic diagram showing a state in which an insert tip is inserted into a mounting groove of a grinding fixture using an insert jig according to an embodiment of the present invention.
11 is a schematic process diagram showing a state in which an insert tip is separated from a mounting groove of a grinding fixture using a separating jig according to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings. Prior to the description, terms and words used in the present specification and claims should not be construed as limited to ordinary or dictionary meanings and should be construed in accordance with the technical concept of the present invention.
Throughout this specification, when a member is "on " another member, this includes not only when the member is in contact with another member, but also when there is another member between the two members. Throughout this specification, when an element is referred to as "including" an element, it is understood that it may include other elements as well, without departing from the other elements unless specifically stated otherwise.
FIG. 3 is a flow chart illustrating an insert tip grinding method according to an embodiment of the present invention.
3, an insert tip grinding method (S100) according to the present embodiment is a method of grinding a mounting surface of an insert tip (10), which includes a grinding fixture manufacturing step (S110) of a specific configuration, By including the application step S120, the insert tip inserting step S130, the grinding jig cooling step S140 and the grinding step S150, when performing grinding on a plurality of insert tips, a plurality of insert tips can be easily So that it can be stably fixed, and as a result, a stable grinding operation can be performed.
Hereinafter, each step constituting the insert tip grinding method (S100) according to the present embodiment will be described in detail with reference to the drawings.
5, the grinding jig manufacturing step S110 according to the present embodiment includes a step of grinding the upper surface of the grinding
At this time, the depth d of the mounting
The spacing w of the plurality of mounting
The insert tip is manufactured in various shapes and sizes. In order to manufacture the grinding
As shown in Fig. 6, the side surface shape of the mounting
The space formed by the side cross-sectional shape of the mounting
7, a fixing
In this case, by fixing the fixing
The adhesive material applying step S120 is a step of heating the grinding
In this case, when the hot-
The hot-
The insert tip inserting step S130 is a step of inserting the
In some cases, as shown in Fig. 10, a plurality of
Specifically, in the
More specifically, the attachment /
Figure 4 shows a flow diagram further comprising a further subdivision of the grinding jig cooling step (S140) and the addition of an insert tip separation step and an insert tip cleaning step.
The grinding jig cooling step S140 is a step of cooling the grinding
Specifically, the grinding jig cooling step S140 according to the present embodiment may be a configuration including a quasi-cooling step (S141) and a natural cooling step (S142) of a specific configuration as shown in Fig.
The quenching step S141 is a step of rapidly cooling the entirety of the grinding
The grinding execution step S150 is a step of grinding the upper surface of the
In some cases, the insert tip grinding method S100 according to the present embodiment may be a configuration further including an insert tip separation step S160, as shown in Figs.
Specifically, the insert tip separating step S160 is a step of separating the entirety of the grinding
In some cases, as shown in Fig. 11, a plurality of
Specifically, in the separating
More specifically, the detaching
Optionally, the insert tip grinding method S100 according to the present embodiment may be a configuration further including an insert tip cleaning step S170, as shown in Figs.
Specifically, the insert tip cleaning step S170 according to the present embodiment is a step of performing ultrasonic cleaning after putting the
At this time, the water in which the cleaning agent is dissolved can be heated to 90 to 100 degrees Celsius to significantly improve the cleaning effect.
In the foregoing detailed description of the present invention, only specific embodiments thereof have been described. It is to be understood, however, that the invention is not to be limited to the specific forms thereof, which are to be considered as being limited to the specific embodiments, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims. .
That is, the present invention is not limited to the above-described specific embodiment and description, and various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims. And such variations are within the scope of protection of the present invention.
10: insert tip
11: Central through hole
12: Side
13: upper surface (mounting surface)
20: Grinding jig
21: Mounting groove
22: Fixing projection
30: Hot-melt adhesive material
40: Insert jig
41: detachment projection
42: magnetic force on-off switch
50: Separating jig
51: detachment projection
52: magnetic force on-off switch
S100: How to grind insert tips
S110: Step of grinding fixture production
S120: Application step of adhesive material
S130: insert tip insertion step
S140: grinding jig cooling step
S141:
S142: Natural cooling step
S150: grinding step
S160: insert tip separation step
S170: insert tip cleaning step
Claims (15)
A plurality of mounting grooves 21 having a structure corresponding to the shape of the insert tip 10 are formed on the upper surface of the grinding jig 20 of a plate-like structure with a predetermined distance therebetween (S110);
An adhesive material application step (S120) of heating the grinding jig (20) to a predetermined temperature range after the hot melt adhesive material (30) is inserted into the mounting groove (21) formed in the grinding jig (20);
An insert tip inserting step (S130) of inserting the insert tip (10) into the mounting groove (21) into which the hot melt adhesive material (30) is inserted;
A grinding jig cooling step (S140) of cooling the grinding jig (20) to fix the insert tip (10) to the mounting groove (21); And
A grinding execution step (S150) of grinding the upper surface of the insert tip (10) fixed to the mounting groove (21) of the grinding jig (20) after fixing the grinding jig (20);
/ RTI >
In the grinding tool manufacturing step (S110)
Wherein a fixing protrusion (22) having a structure corresponding to a central through hole (11) formed in the insert tip (10) is formed on the bottom surface of the mounting groove (21).
In the grinding tool manufacturing step (S110)
Wherein the depth d of the mounting groove 21 is 50 to 95% of the thickness t of the insert tip 10 to be ground.
In the grinding tool manufacturing step (S110)
Wherein the spacing (w) of the mounting recesses (21) is selected to be a natural number multiple of a predetermined spacing (w0).
In the grinding tool manufacturing step (S110)
Wherein the side cross-sectional shape of the mounting groove (21) formed in the grinding jig (20) of the plate-like structure forms an angle of 1 to 11 degrees with the side surface of the insert tip (10) to be ground.
In the adhesive material application step (S120)
Wherein the hot-melt adhesive material (30) is a material which is melted when heated to a temperature within a range of 80 to 120 degrees Celsius and has a viscosity of 40 to 300 cP.
The molten hot melt adhesive material 30 hardens between the mounting groove 21 of the grinding jig 20 and the insert tip 10 to fix the position of the insert tip 10 when cooled to below 80 degrees Celsius Wherein said insert tip grinding step comprises grinding said insert tip.
Wherein the hardened hot melt adhesive material (30) is melted again when heated again to a temperature within a range of 80 to 120 degrees Celsius to have a viscosity of 40 to 300 cP.
The insert-tip inserting step (S130)
The attaching jig 40 having a structure corresponding to the central through hole 11 formed in the insert tip 10 is arranged at a position corresponding to the attaching groove 21 formed in the grinding jig 20 And the insert tip (10) is inserted into the mounting groove (21) by using the insert tip (21).
The attachment / detachment protrusion 41 formed on the insertion jig 40 is detachably attached to the insertion jig 40,
Wherein one end of the detachable protrusion (41) is made of a material having magnetism of a predetermined size.
The grinding jig cooling step (S140)
(S141) for rapidly cooling the entirety of the grinding jig (20) in which the insert tip (10) is fixed to the mounting groove (21) within a temperature range of 70 to 80 degrees Celsius; And
After the quenching step S141 is performed, a heavy object is seated on the insert tip 10 to urge the insert tip 10 in the direction of the mounting recess 21, A natural cooling step (S142) for cooling;
And an insert tip grinding step of grinding the insert tip.
The insert tip grinding method (SlOO)
After performing the grinding execution step S150, the whole of the grinding jig 20 to which the insert tip 10 is fixed is heated again to a temperature within the range of 80 to 120 degrees Celsius in the mounting groove 21, and then the insert tip 10 An insert tip separating step (S160) for separating from the mounting groove (21);
Further comprising the step of grinding the insert tip.
The insert tip separating step (S150)
A detachment jig 51 having a structure corresponding to the central through hole 11 formed in the insert tip 10 is provided at a position corresponding to the mounting groove 21 formed in the grinding jig 20, And the insert tip (10) is separated from the mounting groove (21) by using the insert tip (21).
The detaching projection 51 formed on the separating jig 50 is detachably attached to the separating jig 50,
Wherein one end of the attaching / detaching projection (51) is made of a material having magnetism of a predetermined size.
The insert tip grinding method (SlOO)
An insert tip cleaning step (S170) for performing ultrasonic cleaning after putting the insert tip (10) separated from the mounting groove (21) into a predetermined amount of the cleansing agent dissolved water;
Further comprising the step of grinding the insert tip.
Priority Applications (1)
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KR1020170183076A KR101870411B1 (en) | 2017-12-28 | 2017-12-28 | Insert Tip Grinding Method |
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KR1020170183076A KR101870411B1 (en) | 2017-12-28 | 2017-12-28 | Insert Tip Grinding Method |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013052447A (en) * | 2011-08-31 | 2013-03-21 | Olympus Corp | Optical element processing tool, optical element processing device and method for manufacturing optical element |
CN103551928A (en) * | 2013-10-31 | 2014-02-05 | 黄石哈特贝尔精密锻造有限公司 | Forming cutter reworking tool |
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2017
- 2017-12-28 KR KR1020170183076A patent/KR101870411B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013052447A (en) * | 2011-08-31 | 2013-03-21 | Olympus Corp | Optical element processing tool, optical element processing device and method for manufacturing optical element |
CN103551928A (en) * | 2013-10-31 | 2014-02-05 | 黄石哈特贝尔精密锻造有限公司 | Forming cutter reworking tool |
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