KR101858526B1 - Manufacturing method for tool holder - Google Patents
Manufacturing method for tool holder Download PDFInfo
- Publication number
- KR101858526B1 KR101858526B1 KR1020170170301A KR20170170301A KR101858526B1 KR 101858526 B1 KR101858526 B1 KR 101858526B1 KR 1020170170301 A KR1020170170301 A KR 1020170170301A KR 20170170301 A KR20170170301 A KR 20170170301A KR 101858526 B1 KR101858526 B1 KR 101858526B1
- Authority
- KR
- South Korea
- Prior art keywords
- mold
- tool holder
- forming part
- key groove
- engaging groove
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/12—Forming profiles on internal or external surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P13/00—Making metal objects by operations essentially involving machining but not covered by a single other subclass
- B23P13/02—Making metal objects by operations essentially involving machining but not covered by a single other subclass in which only the machining operations are important
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/12—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for securing to a spindle in general
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
Description
The present invention relates to a method of manufacturing a tool holder, and more particularly, to a method of manufacturing a tool holder in which, in the process of manufacturing a provisional tool holder through forging, a key groove pre- To a method of manufacturing a tool holder.
In general, a machine tool is provided with a plurality of tools in a tool box, and a specific tool among the tools of the tool box is selected by a specific control command to perform a corresponding operation. At this time, Is called a tool holder.
Such a tool holder generally includes a rotating shaft that is coupled to the spindle and rotates, includes a body for providing a base, and includes engagement and retention means for supporting engagement with the spindle. And a holder key and a key groove for accommodating the holder key.
[0002] There is a conventional technology relating to a tool holder, which is disclosed in Japanese Patent Registration No. 10-1498605 (Feb. 26, 2015) (prior art). In the prior art, a tool holder is provided with a mounting groove and a bite, a clamping bolt, The holder is fixed to the machine tool.
However, conventional techniques including the prior art do not provide any technology related to a method of manufacturing a tool holder that can remarkably improve ease of manufacture of a tool holder.
SUMMARY OF THE INVENTION The present invention has been conceived in order to solve the above-mentioned problems, and it is an object of the present invention to provide a method of manufacturing a pseudo-type tool holder by forging a keyway preform and a pre- And it is an object of the present invention to provide a method of manufacturing a tool holder in which the cutting process for forming the keyway and the engaging groove is remarkably shortened by completing the tool holder by cutting the planned portion.
The present invention having the above objects has the following steps and features.
A second mold having a lower molding part corresponding to a lower shape of the tool holder, and a third mold having an upper molding part corresponding to an upper shape of the tool holder, A method of manufacturing a tool holder using a mold,
Disposing the second metal mold at a lower portion of the first metal mold, disposing the third metal mold at an upper portion of the first metal mold to form a forging space, placing the raw material in the forging space, A step of forging the disposed raw material to produce a provisional tool holder having a key groove preliminary portion and an engagement groove preliminary portion and cutting the key groove preliminary portion and the preliminary groove preliminary portion of the provisional tool holder to form a key groove and an engagement groove And manufacturing the tool holder.
In addition, the lower molding part of the second metal mold may be provided so as to protrude upward and be disposed in the side molding part of the first metal mold, and the upper molding part of the third metal mold may be recessed upward.
In addition, the predetermined key groove portion may be formed by a first key groove forming portion protruding upward from the lower forming portion of the second mold or a second key groove forming portion protruding downward from the upper forming portion of the third mold. .
Further, the engaging groove predetermining portion includes a first engaging groove forming portion protruding toward the center side in the side forming portion of the first mold, a second engaging groove forming portion protruding upward from the lower forming portion of the second metal mold, And a third engaging groove forming part protruding downward from the upper forming part of the third mold.
According to the present invention having the steps and features described above, since the provision of the key groove portion and the engaging groove portion in the provisional tool holder manufactured through the forging process significantly shortens the cutting process for forming the key groove and the engaging groove, It is possible to remarkably improve the manufacturability such as shortening of production cost, reduction of labor and the like.
1 is a block diagram showing each step of the present invention;
2 is a perspective view showing a mold structure according to the present invention.
3 is a plan view showing a mold structure according to the present invention.
Fig. 4 shows an embodiment of a provisional tool holder and a completed tool holder manufactured by the present invention. Fig.
5 to 7 illustrate an embodiment of a tool holder produced by the present invention.
5 is a perspective view of a tool holder manufactured by the present invention;
6 is a rear view of the tool holder produced by the present invention.
7 is a detailed view of a tool holder manufactured by the present invention;
While the present invention has been described in connection with certain embodiments, it is obvious that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. It is to be understood, however, that the invention is not intended to be limited to the particular forms disclosed, but on the contrary, is intended to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The singular expressions include plural expressions unless the context clearly dictates otherwise. In the present application, the term " comprising " or " consisting of ", or the like, refers to the presence of a feature, a number, a step, an operation, an element, a component, But do not preclude the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof.
Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries are to be interpreted as having a meaning consistent with the contextual meaning of the related art and are to be interpreted as either ideal or overly formal in the sense of the present application Do not.
It is to be understood that the first to second aspects described in the present specification are merely referred to in order to distinguish between different components and are not limited to the order in which they are manufactured, It may not match.
Prior to describing the present invention, a definition of a rough direction will be given. In general, the tool holder H has a cylinder-like shape and its cross-section has a circular-like shape. However, in the description of the present invention, the direction of the upper, Right, left, and right, and correspondingly, the tool holder H has upper, lower, left, and right sides. Unless otherwise specified, the claims shall also be followed.
The present invention relates to a method of manufacturing a tool holder in which manufacturing easiness is remarkably improved by preliminarily forming a key groove preliminary portion and an engagement groove preliminary portion in a provisional-type tool holder in the process of manufacturing a provisional-type tool holder through forging.
Hereinafter, a method of manufacturing a tool holder according to the present invention will be described in detail with reference to the accompanying drawings.
1 is a block diagram showing each step of the present invention.
As shown in Fig. 1, the method includes a mold placing step S1, a forging step S2, and a cutting step S3.
Before explaining the present invention in detail, a mold structure for practicing the present invention will be described with reference to FIG. 2 (perspective view) and FIG. 3 (top view) showing a mold structure according to the present invention.
2 and 3, the molds used in the present invention largely include first through third molds M1, M2, and M3, and the first mold M1 includes a tool holder H And the second mold M2 has a
More specifically, the first mold M1 includes a mold body and a
Next, the second mold M2 includes the mold body and the
Next, the third mold M3 includes a mold body and an
The molds according to the present invention having the above structure are arranged such that the first mold M1 is arranged in a line, the second mold M2 is arranged below the first mold M1, Three molds M3 are arranged. At this time, the
The molds arranged as described above generate a forging space which is a space surrounded by the
1 to 3, each step of the present invention will be described in detail. First, the mold placing step S1 is a step for forming the temporary tool holder Hm by forging the raw material Hr, In a step of properly arranging the molds, a second mold M2 is disposed at a lower portion of the first mold M1, a third mold M3 is disposed at an upper portion of the first mold M1, , And arranging the raw material (Hr) in the forging space.
In the mold placing step S1, a preferred embodiment is characterized in that the second mold M2 is disposed below the first mold M1, the material Hr is placed in the forging space, (M3) covers the upper portion of the first mold (M1).
Further, in the mold placing step S1, the raw material Hr may be plasticized by heating before being placed in the forging space, or may be placed in the forging space and then plasticized by heating . The concrete implementation of the plasticization of the raw material (Hr) will be referred to a well-known technique or to follow the common sense of ordinary skill in the art.
Next, the forging step S2 is a step for manufacturing the provisional tool holder Hm by forging the disposed raw material Hr, i.e., forging the raw material Hr disposed in the forged space, Is a step of manufacturing a provisional tool holder (Hm) having a portion (3 ') and a stopping portion (4').
Forging for the raw material Hr in the forging step S2 may be repeatedly performed through the third mold M3 or may be carried out by hitting the third mold M3 with separate hitting means . Such forging is a well-known technique, and for more specific forging, reference is made to conventional techniques and common sense of ordinary skill in the art.
The characteristic feature is that the provisional tool holder Hm manufactured in the forging step S2 has the key
Next, the cutting processing step S3 is a step of cutting the provisional tool holder Hm to manufacture the tool holder H, and in this step S3, cutting processing equipment for the provisional tool holder Hm The
In the present invention including the above steps, the provisional tool holder Hm manufactured through the forging of the raw material Hr is provided with the
Fig. 4 is an embodiment showing the provisional tool holder Hm and the completed tool holder H manufactured by the present method.
Hereinafter, more detailed features and additional features of the present invention will be described with reference to FIGS. 1 to 3 and 4. FIG.
The present invention is characterized in that the key
2 to 4, the first key
The second key
The first key
In Fig. 4A, it can be seen that the provisional tool holder Hm is provided with the
Next, in this method, the retaining groove assuming portion 4 'includes a first engaging
2 to 4, the first engaging
The second engaging
The third engaging
In FIG. 4A, it can be seen that the provisional tool holder Hm is provided with the engaging groove preliminaries 4 'by the first to third engaging
Fig. 5 is a perspective view of a tool holder (hereinafter referred to as " H ") manufactured by the present invention, Fig. 6 is a perspective view of the apparatus H, Fig. 7 is a detailed view of the present apparatus H. Fig. Hereinafter, each sub-feature of the tool holder H manufactured by the method will be described with reference to FIGS. 5 to 7. FIG.
(Hereinafter, a direction specific criterion different from the description of the present method will be applied, and the upper, lower, left, and right sides will be distinguished based on FIG. 5).
As shown in Fig. 5, the apparatus H mainly includes a
For each configuration, the
Next, the body 2 is provided with a base of the apparatus H, and as shown in Fig. 5, a
5 to 7, the
Particularly, the
The opening
The present apparatus having the above-described features and features can afford a margin for tolerance by presenting a
In an additional feature of the apparatus, the body 2 can be composed of a
The engaging
Also, it is preferable that the
In the present invention, the engaging
5 to 7, the apparatus H includes a
In this embodiment, the 'U' shape originates from the shape of the
With this configuration, the present invention can have a margin for tolerance and a positive sensitivity of the holder key, the curved portion of the
Next, another detailed feature of the
7, the
The inclination of the
Particularly, the angle (a) formed by the inclination angle a of the
The clearance between the holder key and the
Next, in further detail of another
7, the
The
The apparatus H may further include a latching
The latching
The present invention is further characterized in that it can further include a corrosion preventing layer provided on the outer surface of the pivot shaft (1) and the body (2).
The anti-corrosive layer is composed of a mixture of 100 parts by weight of silica filler and water, 2 to 3 parts by weight of pozzolan, 3 to 4 parts by weight of wax or paraffin, 1 to 2 parts by weight of styrene thermoplastic elastomer, And 1.5 to 3 parts by weight of an amorphous polyolefin (APO). Preferably, the composition may be applied by applying a cushioning agent including the compositions and curing.
For each constitution, first, the mixed material is made by mixing silica filler and water, and it is possible to increase or decrease the specific gravity of water according to the production design such as coagulation and application of the cushioning agent.
In particular, the silica filler is added to improve the physical properties such as tensile strength and hardness, and the silica filler can use fumed silica having a relatively low incidence of yellowing phenomenon, and one of hydrophobic dry silica and hydrophilic dry silica Or more can be used.
Pozzolan is a natural mineral material such as diatomite, which is used to purify foreign matter adhering to the outer surface coated with the anticorrosive agent by anion release, deodorization and antibacterial action. And serves to prevent cracks from occurring. If the amount of the pozzolan is less than 2 parts by weight, the cleaning effect is low. If the amount is more than 3 parts by weight, the binding force is decreased.
Next, the corrosion inhibiting layer may further contain 3 to 4 parts by weight of wax or paraffin. Since the wax or paraffin has a melting point of 40 to 60 캜, it acts to lower the production temperature of the anticorrosive agent, It is not volatilized after curing of the application surface, and the quality is not deteriorated. When the amount of the wax or paraffin is less than 3 parts by weight, the effect of addition is scarcely added. When the amount of the wax or paraffin is more than 4 parts by weight, the brittleness of the anticorrosive coating increases and cracks occur easily.
Next, the corrosion inhibiting layer may further contain 1 to 2 parts by weight of a styrene thermoplastic elastomer. The styrene thermoplastic elastomer has a polystyrene block as a hard segment and a polybutadiene as a soft segment in the middle, (soft segment) structure. It can be low viscosity when dissolved in mixed solvent. It has excellent elasticity and low temperature durability, so cracks on the applied surface of the anticorrosive material due to the lapse of time and the low temperature durability of the anti- The synthetic zeolite powder dispersed in the particulate state has an advantage that the surface of the anticorrosive agent can have a certain buffer against the external force due to regular fine pores inside.
If the content of the amine-based curing agent is less than 2.5 parts by weight, the strength and durability may be lowered, which may cause deterioration of physical properties. If the content of the amine-based curing agent exceeds 3.5 parts by weight The viscosity becomes high and the workability becomes poor.
The anti-corrosion layer may further include 1.5 to 3 parts by weight of an amorphous polyolefin. Amorphous polyolefin (APO) is a strong adhesive material in which olefins such as ethylene and propylene are added and polymerized. The conductivity of the heat transferred to the inside is lowered to minimize the change in temperature acting on the surface of the anticorrosive material.
Hereinafter, one embodiment for explaining the effect of the corrosion prevention layer will be described.
Example
500 g of the silica filler and 430 g of water were mixed to prepare 930 g of a mixed material. 10 kg of pozzolan, 20 g of paraffin, 10 g of styrene plastic elastomer, 15 g of an amine-based curing agent and 15 g of amorphous polyolefin were mixed to prepare a first method.
After that, the anticorrosive agent is applied to the outer surface of the tool holder H prepared for testing. After the corrosion-preventing layer was formed through the step of completely curing, water was sprayed onto the surface of the tool holder H for 12 hours, and then the corrosion inhibition layer was removed to examine the degree of internal infiltration. As a result, no moisture was detected .
Although the description of the specific implementation of the method corresponding to the additional features of the present apparatus described above is omitted, it is expected that it will be reasonable for an ordinary technician to speculate and carry out through the description of the present apparatus, The detailed description of the mold of the present invention will be replaced with the description of the present apparatus.
In addition, the present invention described with reference to the accompanying drawings can be variously modified and changed by a person skilled in the art, and such modifications and changes should be construed as falling within the scope of the present invention.
M1:
M2:
M3:
31m: first key
41m: first engaging
43m: third engaging groove forming part
Hm: Pseudo-type tool holder
3`: Key groove example 4`:
H: Tool holder (this unit)
1: Pivot shaft 2: Body
3: keyway 4: latching groove
Claims (4)
Disposing the second metal mold on the lower part of the first metal mold, disposing the third metal mold on the first metal mold to form a forging space, and placing the raw material in the forging space;
Forging the raw material disposed in the forging space to produce a provisional toolholder having a keyway preliminary portion and an engaging groove preliminary portion; And
Forming a key groove and an engaging groove in the provisional tool holder to form a key groove and an engaging groove, thereby manufacturing a tool holder;
Lt; / RTI >
Wherein the lower molding portion of the second mold is projected upward and is disposed in the side molding portion of the first mold,
Wherein the upper molding part of the third mold is provided in a shape recessed upward,
Further comprising the step of providing an anti-corrosion layer on the outer surface of the pivot shaft and the body of the tool holder manufactured through the steps,
The corrosion-
A mixture of 100 parts by weight of silica filler and water, 2 to 3 parts by weight of Pozzolan, 3 to 4 parts by weight of wax or paraffin, 1 to 2 parts by weight of a styrene thermoplastic elastomer, 2.5 to 3.5 parts by weight of an amine curing agent, And 1.5 to 3 parts by weight of amorphous polyolefin (APO).
Wherein the keyway includes a seating part provided at a position recessed from an outer surface of the body, an opening part provided at one side of the seating part, and a wall part provided at a position except the opening part along the periphery of the seating part,
Wherein the wall portion includes an inclined surface on the inner side surface, the width of the seating portion becoming wider toward the upper side,
The inclination angle of the inclined surface is 5 to 15 degrees,
Wherein the wall portion further comprises a first round at an inner end and a second round at an outer end.
The key-
A first key groove forming part protruding upward from the lower forming part of the second mold or a second key groove forming part protruding downward from the upper forming part of the third mold. Way.
The catching-
A first engaging groove forming part protruding toward the center side in the side forming part of the first metal mold, a second engaging groove forming part protruding upward from the lower forming part of the second metal mold, And a third engaging groove forming part protruding downward from the first engaging groove forming part.
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KR1020170170301A KR101858526B1 (en) | 2017-12-12 | 2017-12-12 | Manufacturing method for tool holder |
Applications Claiming Priority (1)
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KR1020170170301A KR101858526B1 (en) | 2017-12-12 | 2017-12-12 | Manufacturing method for tool holder |
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KR101858526B1 true KR101858526B1 (en) | 2018-06-28 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200380525Y1 (en) * | 2005-01-11 | 2005-03-30 | 한치호 | Forging press capable of forming the side |
KR20090078863A (en) * | 2008-01-16 | 2009-07-21 | 주식회사 휠마루 | The forging-processing method for crane wheel |
KR20150078908A (en) * | 2013-12-31 | 2015-07-08 | 백광석 | Spindle producting method using metallic mold having stepped part |
US20160193666A1 (en) * | 2012-12-21 | 2016-07-07 | Franz Haimer Maschinenbau Kg | Tool holder with built-in cavities |
-
2017
- 2017-12-12 KR KR1020170170301A patent/KR101858526B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200380525Y1 (en) * | 2005-01-11 | 2005-03-30 | 한치호 | Forging press capable of forming the side |
KR20090078863A (en) * | 2008-01-16 | 2009-07-21 | 주식회사 휠마루 | The forging-processing method for crane wheel |
US20160193666A1 (en) * | 2012-12-21 | 2016-07-07 | Franz Haimer Maschinenbau Kg | Tool holder with built-in cavities |
KR20150078908A (en) * | 2013-12-31 | 2015-07-08 | 백광석 | Spindle producting method using metallic mold having stepped part |
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