KR101855388B1 - Manufacturing method of filter media available at medium and high temperature and filter media manufactured thereby - Google Patents
Manufacturing method of filter media available at medium and high temperature and filter media manufactured thereby Download PDFInfo
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- KR101855388B1 KR101855388B1 KR1020170078352A KR20170078352A KR101855388B1 KR 101855388 B1 KR101855388 B1 KR 101855388B1 KR 1020170078352 A KR1020170078352 A KR 1020170078352A KR 20170078352 A KR20170078352 A KR 20170078352A KR 101855388 B1 KR101855388 B1 KR 101855388B1
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- coating liquid
- inorganic fiber
- ptfe
- fiber support
- support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
- B01D71/30—Polyalkenyl halides
- B01D71/32—Polyalkenyl halides containing fluorine atoms
- B01D71/36—Polytetrafluoroethene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2239/00—Aspects relating to filtering material for liquid or gaseous fluids
- B01D2239/04—Additives and treatments of the filtering material
- B01D2239/0471—Surface coating material
- B01D2239/0492—Surface coating material on fibres
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Materials (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
TECHNICAL FIELD The present invention relates to a method for producing a filter medium for treating medium- and high-temperature flue gas and a filter body produced thereby.
A filtration and dust collecting apparatus is most commonly used to remove dust in the exhaust gas discharged from a combustion process of an industrial company. The performance of the filtering and dust collecting device depends on the filter body mounted therein. In addition, the type of filter used varies depending on the temperature range of the exhaust gas. For medium to high temperature of 150 to 280, woven glass fiber is used. However, the glass fiber is very weak in strong acid and strong alkali, and the structure is destroyed by the strong acid and strong alkali component contained in the exhaust gas, so that the life of the filter body can be devastated.
In order to solve this problem, polytetrafluoroethylene (PTFE) resistant to strong acid or strong alkali is immersed and coated on glass fiber. However, since it is not possible to uniformly coat all the glass fibers by immersion coating alone, a method of complementing the surface of glass fiber immersed with PTFE by foam coating is also being developed. However, since the pores of the foam coated surface are about 15 - 30 탆 in size, fine dust or gaseous strong acid and strong alkali passes through the pores and can not be a perfect solution. A technique has been developed to minimize the effect of fine dust / ultrafine dust and gaseous strong acid and strong alkali by laminating a PTFE membrane having a pore size of 1 - 2 탆 on a foam coated surface. However, And the price of the product increases.
According to various embodiments of the present invention, there is provided a method for manufacturing a filter medium for medium to high temperature exhaust gas treatment which is excellent in the function of collecting fine dust / ultrafine dust harmful to human body and having excellent process efficiency and economical efficiency, To obtain a filter body.
The method for producing a filter medium for treating medium to high temperature exhaust gas according to various embodiments of the present invention comprises the steps of preparing a coating solution in which a polytetrafluoroethylene (PTFE) dispersion solution and a thickener are mixed ; And
Applying the coating solution to an inorganic fiber support, and heat treating the coating solution.
The filter medium for treating medium- and high-temperature exhaust gas according to various embodiments of the present invention comprises an inorganic fiber support composed of weft and slope and immersed in PTFE; And a multi-layered porous coating layer formed on the upper surface of the inorganic fiber support and the grooves formed by the weft yarns and the warp yarns.
The method for producing a filter medium for treating medium to high temperature flue gas according to various embodiments of the present invention can simultaneously perform immersion coating and multi-layer porous coating that can replace the conventional foam coating layer in a single process, And is excellent in process efficiency.
The filter medium for treating medium to high temperature flue gas according to various embodiments of the present invention is excellent in the function of collecting fine dust harmful to the human body and economical efficiency.
1 shows a plan view of a filter medium for treating medium and high temperature flue gas according to various embodiments of the present invention.
2 is a cross-sectional view taken along line A-A 'in Fig.
Fig. 3 shows a cross-sectional view of a filtration element for treating medium- and high-temperature flue gas according to another embodiment.
FIG. 4 is a flow chart showing a manufacturing process of a filter medium for treating medium to high temperature flue gas according to various embodiments of the present invention.
5 is a view schematically showing a configuration of a lamination apparatus which can be used in the step of laminating.
Fig. 6 is a photograph of the surface of the filtrate produced according to Example 1. Fig.
Fig. 7 is a photograph of the surface of the filter body produced according to Example 2. Fig.
8 is a cross-sectional photograph of the filtrate produced according to Example 2. Fig.
Fig. 9 is a photograph of the surface of the filter body manufactured according to the comparative example.
10 is a photograph of the PTFE film laminated in Example 1. Fig.
Fig. 11 is a photograph of a filter body laminated with a PTFE membrane in Example 1 subjected to a
12 is a photograph of a PTFE membrane laminated in Example 2. Fig.
Fig. 13 is a photograph of a filter body obtained by laminating a PTFE membrane in Example 2 and subjected to a
Hereinafter, various embodiments of the present document will be described with reference to the accompanying drawings. It is to be understood that the embodiments and terminologies used herein are not intended to limit the invention to the particular embodiments described, but to include various modifications, equivalents, and / or alternatives of the embodiments.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Figure 1 shows a plan view of a filter body according to various embodiments of the present invention. 2 is a cross-sectional view taken along line A-A 'in Fig. Fig. 3 shows a cross-sectional view of a filtration body for treating medium- and high-temperature flue gas according to another embodiment.
1 and 2, the
The
The
Further, according to another embodiment, the coating liquid may further include an additive. In other words, according to another embodiment, the
The multi-layer
The inorganic fiber support 100
3, the filtration body 20 according to various embodiments may further include a
Hereinafter, with reference to FIG. 4, a description will be given of a method for producing a filter medium for treating medium- and high-temperature exhaust gas according to various embodiments of the present invention.
As shown in FIG. 4, the method for producing a filter medium for treating medium to high temperature exhaust gas according to various embodiments of the present invention includes preparing a coating solution (S100), coating the coating solution on the inorganic fiber support, (Step S200). The method may further include a step (S300) of laminating the PTFE film on the heat-treated support after the additional heat treatment (S200).
In the step of preparing a coating liquid (S100), a coating liquid in which a PTFE dispersion stock solution and a thickening agent are mixed can be prepared. Alternatively, a coating liquid in which an additive is further mixed may be prepared to further control the pore size.
The PTFE dispersion stock solution to be prepared is a solution containing a fluorine-based heat-resistant water-soluble resin containing fluorine compound (- (CF 2 CF 2 ) n- and n is an integer of 10,000 to 100,000) Active agents. For example, the PTFE dispersion stock may comprise 60% PTFE solids, 35% water and 5% surfactant.
The thickener may be sodium alginate or an acrylic thickener. The thickener may be used for the purpose of controlling the viscosity of the coating liquid. Further, depending on the amount of the thickener to be mixed, the coating liquid is immersed in the
At this time, the coating liquid may further include an additive, and the additive may include a foam agent and a foam stabilizer. The foaming agent may be an anionic foaming agent including sodium laurate, sodium stearate, or a nonionic foaming agent including a polyethylene glycol type or a polyhydric alcohol type. The size of the foam may vary depending on the mixing amount of the foaming agent and the mixing speed of the coating liquid mixed with the foaming agent. Therefore, the foam formed by the foaming agent is not limited to the extent to which the coating liquid is immersed in the
The foam stabilizer may be at least one selected from the group consisting of hydroxyethyl cellulose, carboxyl methyl cellulose and ammonium stearate. Foam stabilizers are additives that determine the lifetime of the foam formed by the foaming agent in the coating fluid. Therefore, the degree to which the coating liquid is immersed in the
Next, in the heat treatment step (S200), the coating liquid may be coated on the
In the heat-treating step (S200), the first pores of 5 mu m to 15 mu m may be formed in the multilayer porous coating layer (200). In the heat-treating step (S200), the water, the surfactant, the thickener and / or the additive contained in the PTFE dispersion stock solution are evaporated to form the first pores having a size of 5 mu m to 15 mu m. The heat-treating step (S200) may be carried out at 180 ° C to 330 ° C.
Step S300 of laminating may be performed as required. That is, if dust collecting of ultrafine dust is required according to the use of the filter body 20 as described above, the PTFE membrane may be laminated on the heat-treated support through the lamination step S300. The laminate can be carried out by heat welding or ultrasonic welding.
Hereinafter, with reference to FIG. 5, step S300 of laminating will be described in detail.
5 is a view schematically showing a configuration of a lamination apparatus which can be used in the step of laminating.
5, the PTFE
The PTFE
5, the frame to which the rotating shafts of the respective members such as the heat-treated supporting
The heat treated
The PTFE
The
A plurality of feed rollers are provided between the heat treated support
The heat-treated
The
The
The
The
The pair of tension adjusting rollers 431 are elevated by the elevating
The
The
As the
The temperature at which the heat-treated
Hereinafter, preferred embodiments of the present invention will be described. However, the following examples are only a preferred embodiment of the present invention, and the present invention is not limited by the following examples.
Example 1
98% of the PTFE dispersion stock solution and 2% of the acrylic thickener were uniformly mixed to prepare a coating solution.
The prepared coating solution and air were introduced into a foam generator to prepare a foamed coating liquid by a rotating stirrer.
The prepared coating solution was coated on the surface of the inorganic fiber support at a rate of 3 to 6 m / min, followed by a primary heat treatment at a temperature of 180 for 5 minutes, followed by a secondary heat treatment at a temperature of 280 for 5 minutes, A filter body having a multilayer porous coating layer formed on a fibrous support was prepared.
Example 2
A coating liquid was prepared by uniformly mixing 90% of PTFE dispersion stock solution, 2% of acrylic thickener, 6% of ammonium stearate stabilizer, 2% of fatty acid amide foaming agent and the like.
The prepared coating solution and air were introduced into a foam generator to prepare a foamed coating liquid by a rotating stirrer.
The prepared coating solution was coated on the surface of the inorganic fiber support at a rate of 3 to 6 m / min, followed by a primary heat treatment at a temperature of 180 for 5 minutes, followed by a secondary heat treatment at a temperature of 280 for 5 minutes, A filter body having a multilayer porous coating layer formed on a fibrous support was prepared.
Comparative Example
The inorganic fiber support was dip-coated with a diluted solution of PTFE dispersion stock solution.
Thereafter, a coating solution was prepared by uniformly mixing 90% of a diluted PTFE dispersion stock solution, 2% of an acrylic thickener, 6% of an ammonium stearate stabilizer, and 2% of a fatty acid amide foaming agent. The prepared coating solution and air were introduced into a foam generator to prepare a foamed coating liquid by a rotating stirrer.
The prepared coating solution was coated on the surface of the immersion coated inorganic fiber support at a speed of 3 to 6 m / min, followed by a first heat treatment at a temperature of 180 for 5 minutes and a second heat treatment at a temperature of 280 for 5 minutes. To prepare a filter body having a foam coating layer formed on an immersion coated inorganic fiber support.
The pore size, air permeability, filtration efficiency, pressure loss, and weight of the filtrate prepared according to Examples 1, 2, and Comparative Example are shown in Table 1 below. Here, the pore size of the multilayer porous coating layer was measured in Examples 1 and 2, and the pore size of the foam coating layer was compared with that of the multilayer porous coating layer in Comparative Example.
(Cm3 / cm2 / sec)
(%)
(mmAq)
Referring to Table 1, the pore size of the multi-layer porous coating layer of the filter produced according to Example 1 was 3.8 μm. In addition, the air permeability of the filter produced according to Example 1 was 4.74 cm 3 / cm 2 / sec. The filtration efficiency was 65.8%, which is much higher than that of the comparative example. That is, it can be seen that an adequate level of air permeability can be ensured through the filter body manufactured according to Example 1, and the fine dust can be filtered even without further forming a PTFE membrane. In addition, it can be seen that the process cost is lower by 40% than the comparative example, which is economically advantageous.
In addition, the pore size of the multi-layer porous coating layer of the filter prepared according to Example 2 was 8.5 탆 and the air permeability was 9.35 cm 2 / sec / sec. That is, in Example 2, it can be understood that the pore size is larger than that in Example 1 by controlling the pore size included in the multilayer porous coating layer through the coating solution containing the additive. As a result, the air permeability of the filter body was increased and a small pressure loss could be secured. In addition, the pore size of Example 2 was reduced by 50% or more, but the air permeability was increased and the pressure loss was lowered to show excellent performance as a filter body. In addition, it can be seen that the process cost is lower by 40% than the comparative example, which is economically advantageous.
Fig. 6 is a photograph of the surface of the filtrate produced according to Example 1. Fig. Fig. 7 is a photograph of the surface of the filter body produced according to Example 2. Fig. 8 is a cross-sectional photograph of the filtrate produced according to Example 2. Fig. Fig. 9 is a photograph of the surface of the filter body manufactured according to the comparative example.
Referring to FIG. 6, it can be seen that the size of the pores included in the filtrate prepared according to Example 1 is uniform and small. Referring to FIG. 7, it can be seen that air permeability increases and pressure loss decreases due to coating of porous foam having a large pore size compared to that of Example 1 in the groove formed by warp and weft of the inorganic fiber support. Referring to FIG. 8, it can be seen that the inside of the inorganic fiber support is coated and the immersion coating is well performed. In addition, referring to FIG. 9, it can be seen that, in the case of the comparative example in which a relatively large number of processes are required, the pore size is larger than that in Examples, even when it is visually confirmed.
Meanwhile, a PTFE membrane was further laminated on the multi-layer porous coating layer of the filter fabricated according to Examples 1 and 2, and the dust collection efficiency, pressure loss, and air permeability are shown in Table 2 below.
(Cm3 / cm2 / sec)
(%)
(mmAq)
The air permeability of the filter obtained by laminating the PTFE membrane to the filter prepared according to Example 1 was 2.1 cm 3 / cm 2 / sec. The filtration efficiency was 99.64% and the pressure loss was 51.0 mmAq. have.
The air permeability of the filter obtained by laminating the PTFE membrane to the filtrate prepared in Example 2 was 2.81 cm 3 / cm 2 / sec, the filtration efficiency was 99.775%, and the pressure loss was 35.3 mmAq. .
10 is a photograph of the PTFE film laminated in Example 1. Fig. Fig. 11 is a photograph of a filter body laminated with a PTFE membrane in Example 1 subjected to a
10 and 11, the durability performance of the PTFE membrane-laminated filter body was checked. As a result, no phenomenon was observed that the PTFE film laminated on the surface was peeled or peeled and the durability was degraded.
Similarly, referring to Figs. 12 and 13, as a result of checking the durability performance, there was found no phenomenon that the PTFE film laminated on the surface was peeled or peeled, and the durability was degraded.
The features, structures, effects and the like described in the foregoing embodiments are included in at least one embodiment of the present invention and are not necessarily limited to one embodiment. Further, the features, structures, effects and the like illustrated in the embodiments can be combined and modified by other persons skilled in the art to which the embodiments belong. Therefore, it should be understood that the present invention is not limited to these combinations and modifications.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limiting the scope of the present invention. It can be seen that various modifications and applications are possible. For example, each component specifically shown in the embodiments can be modified and implemented. It is to be understood that the present invention may be embodied in many other specific forms without departing from the spirit or essential characteristics thereof.
Claims (14)
Applying the coating liquid to an inorganic fiber support and subjecting the coating liquid to heat treatment,
The thickener is contained in an amount of 0.5% to 3.0% based on the total weight of the coating liquid,
The foaming agent is a fatty acid amide foaming agent and is contained in an amount of 0.01% to 8.0% based on the total weight of the coating liquid,
The foam stabilizer is an ammonium stearate stabilizer and is contained in an amount of 0.01% to 8.0% based on the total weight of the coating liquid,
The viscosity of the coating liquid is 1,500 mPas to 2,500 mPas,
The inorganic fiber support is composed of weft yarns and warp yarns,
In the heat treatment step,
The coating liquid is dip-coated in the inorganic fiber support,
Wherein the coating liquid is coated on the grooves and the upper surface by the weft yarns and the warp yarns to form a multilayer porous coating layer having a pore size of 3.8 μm to 8.5 μm.
After the heat treatment step,
Further comprising laminating a PTFE membrane on the heat-treated support. ≪ RTI ID = 0.0 > 11. < / RTI >
Wherein the PTFE membrane has pores of 0.8 占 퐉 to 1.2 占 퐉.
Wherein the thickening agent is an acrylic thickener.
Wherein the inorganic fiber support is glass fiber.
Wherein the dispersion stock solution comprises PTFE solids, water and a surfactant.
An inorganic fiber support composed of weft and slope, PTFE dip-coated; And
And a multilayer porous coating layer formed on the upper surface of the inorganic fibrous support and having a pore size of 3.8 to 8.5 mu m.
And a PTFE membrane formed on the multi-layer porous coating layer.
Wherein the inorganic fiber support is glass fiber.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102376501B1 (en) * | 2021-06-22 | 2022-03-18 | 유니온필텍 주식회사 | Composite membrane filter for fine dust collection and manufacturing method thereof |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000279822A (en) * | 1999-03-30 | 2000-10-10 | Nitto Denko Corp | Method and apparatus for cleaning air |
KR101433774B1 (en) * | 2013-10-04 | 2014-08-27 | 한국생산기술연구원 | A triple layers filter media for dust collection |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2000279822A (en) * | 1999-03-30 | 2000-10-10 | Nitto Denko Corp | Method and apparatus for cleaning air |
KR101433774B1 (en) * | 2013-10-04 | 2014-08-27 | 한국생산기술연구원 | A triple layers filter media for dust collection |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102376501B1 (en) * | 2021-06-22 | 2022-03-18 | 유니온필텍 주식회사 | Composite membrane filter for fine dust collection and manufacturing method thereof |
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