KR101847496B1 - Horn for Ultrasonic Metal Welding - Google Patents

Abstract

The present invention relates to a horn for use in welding a component while applying ultrasonic vibration in ultrasonic metal welding.
The present invention realizes a new method of attaching a plate to a horn by combining a hinge plate used in ultrasonic metal welding with a hinge plate, a slide fastening system, a bracket fastening system, The present invention provides a horn of an ultrasonic metal welding apparatus capable of maintaining the fixing force of the plate plate as well as maintaining the horizontality even under harsh conditions of the welding plate and thereby improving the overall durability of the hone including the plate plate and the welding quality of the product .

Description

Horn for Ultrasonic Metal Welding [0002]

The present invention relates to a horn of an ultrasonic metal welding apparatus, and more particularly, to a horn for applying ultrasonic vibration when welding an ultrasonic metal and welding the same while pressing components.

In general, ultrasonic welding is a method in which ultrasonic waves are applied through an appropriate conductive part, heated by vibration energy at this time, and then pressurized to be suitably welded.

Generally, ultrasonic metal welding is a method in which, among two components to be welded, one component is caused to vibrate transversely to another fixed component under a certain pressure, so that the oxide part of the welding part is removed and the molecules of the welding part material are welded to each other Diffusion occurs and metal bonds are formed and bonded.

Such ultrasonic metal welding is free from environmental pollution regardless of mass production and small quantity production, fast welding time, consumable parts such as lead and flux necessary for welding are not needed, and production cost can be saved. The latest welding method can be.

1, the ultrasonic welding apparatus includes an ultrasonic controller 100, a vibrator 110, a booster 120, a horn 130, an envelope 140, and the like, A method of applying ultrasonic waves in a state in which two welding components 150a and 150b are disposed between the horn 130 and the envelope 140 while simultaneously applying pressure using a knurl 160 formed on the horn 130 Lt; / RTI >

Here, the ultrasonic controller has a function of switching 60 Hz from 20 kHz to 40 kHz, the vibrator (converter) has a function of converting electrical energy into mechanical energy, the booster has a function of amplifying the amplitude, ) Functions to amplify the amplitude secondarily and to transfer energy to the part, while the Anvil functions to fix the part.

However, since the horn is exposed to working conditions accompanied by repetitive vibration for a long period of time as a consumable part, there is a disadvantage in that the metal part wears easily due to the friction of the metal, and inefficiency There is a side.

In view of this, Korean Patent No. 10-0724965 discloses " an ultrasonic welding horn having a plurality of tips. &Quot;

However, the "ultrasonic welding horn with a plurality of tips" described above is a form in which the tip plate 17 having the tip 18 is mounted on the step portion 16 of the body 12, It is disadvantageous in terms of durability and quality.

For example, in the case of ultrasonic metal welding, it is a condition that the work is usually performed 20,000 or more times under the condition of applying ultrasonic vibration of 10 to 75 kHz or more for 1 to 7 seconds while applying a static load to the surface of the part to be bonded between the tip and anvil In addition to the durability and quality assurance, not only the mounting force (fixing force) but also the horizontality of the tip plate is very important. The ultrasonic welding horn equipped with a plurality of tips, which adopts a simple mounting structure, There is a difficulty in securing the level, and there is a disadvantage that quality can not be ensured as well as durability degradation.

Korean Patent No. 10-0724965

SUMMARY OF THE INVENTION Accordingly, the present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a method of attaching a plate to a horn by combining a hinge used in ultrasonic metal welding with a hinge plate, a slide fastening system, By implementing the new plate plate attachment method, it is possible to maintain the plate plate holding force as well as the horizontal plate plate even under severe conditions during welding of the ultrasonic metal, thereby improving the overall durability of the plate including the plate plate, The present invention provides a horn of an ultrasonic metal welding apparatus capable of enhancing an ultrasonic welding apparatus.

In order to achieve the above object, the horn of the ultrasonic metal welding apparatus provided in the present invention has the following features.

Wherein the horn of the ultrasonic metal welding apparatus is formed by coupling a plate plate having a plurality of tips to a horn body, wherein a slide groove having an open area is formed at the tip of the horn body, So that the plate is fixed to the inside of the slide groove while the tip is exposed to the outside through the open area.

In this case, the plate may be fixed in various forms. For example, the plate may be fixed by welding after being inserted into the slide groove. As another example, the plate may be inserted into the slide groove The plate plate may be fixed by a bracket fastened to the horn body at the outer side of the groove after the plate is inserted into the slide groove, And can be pressed and fixed by a bracket having a flap.

In addition, the slide groove formed in the horn body may be formed along the longitudinal direction of the horn body so that the plate may be inserted in the horn body longitudinal direction, or the slide groove formed in the horn body may be formed along the width direction of the horn body The plate plate can be inserted in the horn body width direction.

In order to pierce the tool when the plate is detached, a tool groove communicating with the inside of the slide groove may be formed on one side of the open area in the horn body.

As a preferred embodiment, the plate including the tip may be made of a PCD (Polycrystalline Diamond) material. In the case of the tip, the height and the base length of the tip may be pyramid shape at a ratio of 1: 2, May be formed in a shape of about 0.1 to 0.2 mm cut.

Meanwhile, in a preferred embodiment of the present invention, the horn of the ultrasonic metal welding apparatus is formed by joining a plate having a plurality of tips to a horn body, wherein the plate is directly contacted with one or both sides of the tip of the horn body Or in a structure in which the rear portion and the peripheral portion thereof are fixed by welding while being accommodated in the seating groove.

The horn of the ultrasonic metal welding apparatus provided in the present invention has the following effects.

First, by adopting the method of fixing the plate by welding and / or bracket after inserting the plate into the slide groove of the horn body, it is possible to firmly fix the plate and maintain the horizontality, It is possible to improve the welding quality of the product as well as the improvement.

Second, since the PCD (Polycrystalline Diamond) material can be used for a long time, it can reduce the cost from a long-term perspective.

Third, by adopting a structure in which the plate plate can be detached from the horn body, only the plate plate for wear of the plate plate can be replaced, and thus, work efficiency and quality accidents due to replacement of the horn can be prevented.

1 is a schematic view showing a general ultrasonic metal welding apparatus;
2 is a plan view and a side view showing a horn of the ultrasonic metal welding apparatus according to the first embodiment of the present invention;
3 is a plan view and a side view showing a horn of the ultrasonic metal welding apparatus according to the second embodiment of the present invention
4 is a cross-sectional view showing a horn of the ultrasonic metal welding apparatus according to the second embodiment of the present invention
5 is a plan view and a side view showing a horn of the ultrasonic metal welding apparatus according to the third embodiment of the present invention
6 is a cross-sectional view showing a horn of the ultrasonic metal welding apparatus according to the third embodiment of the present invention
7 is a perspective view showing a state in which a plate is separated from a horn of an ultrasonic metal welding apparatus according to a third embodiment of the present invention;
8 is a plan view and a side view showing a horn of the ultrasonic metal welding apparatus according to the fourth embodiment of the present invention
9 is a cross-sectional view showing a horn of an ultrasonic metal welding apparatus according to a fourth embodiment of the present invention

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

2 is a cross-sectional view showing a horn of an ultrasonic metal welding apparatus according to a first embodiment of the present invention.

As shown in FIG. 2, the horn of the ultrasonic metal welding apparatus reinforces a method of binding plate-shaped knots made of separate components to the horn body, so that even in a harsh condition in which ultrasonic vibration is applied, So that a firmly fixed state can be maintained.

To this end, the horn of the ultrasonic metal welding apparatus includes a plate 11 fixed to the horn body 12 with a plurality of tips 10.

The plate plate 11 having the plurality of tips 10 can be directly coupled to one or both surfaces of the horn body 12, and two sets of the plate plates 11 can be directly attached to one side of the horn body 12 .

The plate plate 11 is welded directly to one or both surfaces of the front end of the horn body 12 and is then welded to the plate plate 11, Can be integrally joined to the horn body (12) by the welded portion (21).

As another example, a predetermined depth recess 20 is formed on one side or both sides of the front end of the horn body 12, the plate 11 is seated in the seating recess 20 formed as described above, The plate 11 can be integrally joined to the horn body 12 by the welding portion 21 by welding the back surface portion (or the peripheral portion).

Brazing welding can be applied to the plate 11 and a predetermined amount of brazing liquid is applied to the surface of the horn body 12 to which the plate 11 is welded or the bottom of the seating groove 20. [ It is possible to provide a groove portion for maintaining the state.

3 and 4 are a plan view, a side view, and a cross-sectional view, respectively, of a horn of an ultrasonic metal welding apparatus according to a second embodiment of the present invention.

As shown in FIGS. 3 and 4, the horn of the ultrasonic metal welding apparatus reinforces a method of attaching a plate-shaped board made of a separate component to the horn body, for example, The welding is fixed by welding so that the plate can maintain a rigid fixed state while securing the horizontal plate even under severe conditions such as ultrasonic vibration.

To this end, a slide groove 14 having a substantially T-shaped cross section is formed at the distal end of the horn body 12.

The slide groove 14 may be formed at a predetermined depth from the side end surface of the horn body 12 along the horn body width direction.

At this time, the plate 11 can be inserted into the slide groove 14 while being inserted along the width direction of the horn body in the plate longitudinal direction.

The slide groove 14 is a structure for exposing a plurality of tips 10 on the plate 11 to the outside and includes a substantially rectangular open region (13).

When the plate 11 is inserted into the slide groove 14, the tips 10 formed on one side of the plate 11 are guided to the outside through the open area 13 of the slide groove 14 So that the user can perform the corresponding operation.

As the slide groove 14 has the "T" -shaped section and the open area 13, the latching pieces 19 are naturally formed on both sides of the slide groove 14.

The wing portions 15 of the plate 11 sandwiched in the slide groove 14 are caught by the engaging pieces 19 of the slide groove 14, The plate plate 11 is not separated from the upper surface or the lower surface of the horn body when used.

In addition, the horn of the ultrasonic metal welding apparatus includes a null plate 11 as a means for applying pressure and ultrasonic vibration in direct contact with a welding component during ultrasonic metal welding.

The plate 11 is formed in a substantially rectangular plate shape having wings 15 on both sides in the width direction of the plate. A plurality of tips 10 are integrally formed on one surface of the plate 11 .

For example, the plurality of tips 10 are formed in a shape in which the heat and the heat are aligned in the horizontal and vertical directions over the entire area of one surface of the plate 11.

The tip 10 and the plate 11 are formed by bonding a fine diamond powder with a high hardness material such as a high quality diamond sintered body suitable for ultrasonic metal welding using a high temperature and high pressure process, Polycrystalline Diamond) and the like.

By applying the PCD material as the material of the tip 10 and the plate 11, advantages advantageous over the life of the cutting tool material, wear and the like can be obtained.

Particularly, in the present invention, as a structure for firmly holding the fixed state of the plate 11 coupled to the slide groove 14 of the horn body 12, A bottom surface of the slide groove 14 and a bottom surface of the plate 11 are brazed and fixed by fixing the contact portion between the horn body 12 and the plate 11, .

Since the plate plate 11 is fitted in the slide groove 14 in a fitting structure and the welded state of the plate plate 11 is once again firmly fixed by welding, 11) can be originally excluded and the horizontality can also be precisely secured.

At this time, brazing welding can be applied to the welding of the plate 11, and the bottom surface of the slide groove 14 to which the plate 11 is welded is provided with a groove portion Can be provided.

The plate plate 11 welded to the slide groove 14 and then welded thereto may be integrally joined to the horn body 12 by the welded portion 21.

The depth of the slide groove 14 into which the plate 11 is inserted is preferably set to a depth corresponding to the plate length of the plate 11.

5 and 6 are a plan view, a side view, and a cross-sectional view, respectively, of a horn of an ultrasonic metal welding apparatus according to a third embodiment of the present invention. FIGS. 8 and 9 are a plan view, a side view, and a cross-sectional view, respectively, illustrating the horn of the ultrasonic metal welding apparatus according to the fourth embodiment of the present invention.

As shown in FIGS. 5 to 9, the horn of the ultrasonic metal welding apparatus reinforces a method of attaching a plate-shaped board made of a separate component to the horn body, so that even in a harsh condition in which ultrasonic vibration is applied, So that the plate can maintain a stable fixed state while securing the level.

To this end, a slide groove 14 having a substantially T-shaped cross section is formed at the distal end of the horn body 12.

The slide groove 14 may be formed at a predetermined depth from the side end surface of the horn body 12 along the horn body width direction. In this case, the plate 11 is inserted along the horn body width direction in the plate longitudinal direction Can be fitted into the slide groove (14).

As another example, the slide groove 14 may be formed at a predetermined depth from the tip end surface of the horn body 12 along the longitudinal direction of the horn body. In this case, And can be inserted into the slide groove 14 while being inserted.

In this case, the fitting tolerance between the slide groove 14 and the plate 11 is determined by giving IT grades 1 to 4, which are applied when designing precise gauges or parts of measuring instruments among the IT grades of dimensional tolerances It is desirable to provide a grade of about 6 to 9, which is applied to the case of designing parts to be assembled in a precise assembly part such as an automobile engine or a robot driving part, from the viewpoint of minimizing shaking or flow between the parts.

The slide groove 14 is a structure for exposing a plurality of tips 10 on the plate 11 to the outside and includes a substantially rectangular open region (13).

When the plate 11 is inserted into the slide groove 14, the tips 10 formed on one side of the plate 11 are guided to the outside through the open area 13 of the slide groove 14 So that the user can perform the corresponding operation.

As the slide groove 14 has the "T" -shaped section and the open area 13, the latching pieces 19 are naturally formed on both sides of the slide groove 14.

As a result, both blade portions 15 of the null plate 11 inserted into the slide groove 14 are caught by the latch pieces 19 on both sides of the slide groove 14, The plate plate 11 is not released to the upper surface or the lower surface of the horn body in use.

In the meantime, the horn of the ultrasonic metal welding apparatus provided in the present invention includes the plate 11 as a means of directly pressing the welding part and applying ultrasonic vibration and ultrasonic vibration when welding the ultrasonic metal.

The plate 11 is formed in a substantially rectangular plate shape having wings 15 on both side surfaces of the plate width direction or both sides of the plate in the longitudinal direction of the plate. 10 are integrally formed.

For example, the plurality of tips 10 are formed in a shape in which the heat and the heat are aligned in the horizontal and vertical directions over the entire area of one surface of the plate 11.

The tip 10 and the plate 11 are formed by bonding a fine diamond powder with a high hardness material such as a high quality diamond sintered body suitable for ultrasonic metal welding using a high temperature and high pressure process, Polycrystalline Diamond) and the like.

By applying the PCD material as the material of the tip 10 and the plate 11, advantages advantageous over the life of the cutting tool material, wear and the like can be obtained.

Particularly, in the case of the tip 10 formed on the plate 11, it may be in the form of a pyramid, and the dimensions of the base length of the pyramid may be one-to-one correspondent with the thickness dimension of the welded part. have.

The mountain height and the base length of the plate 11 may be 1: 2, that is, the mountain height may be about 1/2 of the pitch.

For example, when the mountain height is 0.3 to 0.4 mm, the pitch may be 0.6 to 0.8 mm.

In addition, the peak point of the pyramidal shape of the plate 11 may be cut to 0.1 to 0.2 mm.

In the structure in which the plate plate 11 is fitted and fixed in the slide groove 14 of the horn body 12 after the tip plate 11 is detached from the horn body 12, 11) can be reassembled and replaced.

Since only the plate plate 11 can be replaced in this manner, the number of workpieces can be reduced compared to the conventional operation of replacing the horn, and quality accidents such as horizontal shift can be prevented.

At this time, in order to facilitate the replacement operation of the plate 11, a tool having a structure that communicates with the inside of the groove is provided at a position on the upper surface of the horn body 12, for example, Grooves 18 are formed.

A tool such as a screwdriver is inserted into the tool groove 18 at the time of replacing the null plate 11 and then the tool 11 is hooked to the end of the null plate 11 to move the null plate 11 from the inside to the outside of the slide groove 14 It is possible to easily remove the plate 11 and to replace it easily.

On the other hand, the plate 11 including the plurality of tips 10 provided on the horn of the ultrasonic metal welding device is disposed on one side (upper surface) of the horn body 12 and one on the other side (lower surface) (Upper face) and the other face (lower face) of the front end portion of the horn body 12, respectively, in a single type, in which a single type is disposed on both sides (upper and lower faces) of the front end portion of the horn body 12 A dual type in which two pieces are arranged on both sides (upper and lower sides) of the front end of the horn body 12, and the like can be applied.

In an embodiment of the present invention, a dual type is provided in which a plate 11 including two tips 10 is disposed on both sides (upper and lower sides) of the leading end of the horn body 12.

Particularly, in the present invention, as a structure for firmly holding the fixed state of the plate 11 coupled to the slide groove 14 of the horn body 12, And then a boundary portion between the horn body 12 and the plate 11 is welded, for example, brazed and welded.

In this way, the plate plate 11 is coupled to the slide groove 14 in a precise fitting structure, and in addition, the welded state of the plate plate 11 is once more firmly fixed. Therefore, It is possible to precisely not only flow the flow of the refrigerant 11 but also to ensure the horizontal accuracy.

It should be noted that the plate 11 fixed to the welding structure as described above can not be used for replacement.

As another example of the structure for firmly holding the plate plate 11 fixed in the slide groove 14 of the horn body 12 according to the present invention, Thereby providing a structure capable of firmly fixing the plate 11 in the plate 14.

A plate 11 having a plurality of tips 10 is inserted into a slide groove 14 formed at the tip end of the horn body 12 and a slide The groove (14) is closed by a bar-shaped bracket (16).

The brackets 16 are disposed in close contact with each other while closing the slide groove entrance at the side end end faces of the horn body 12. The brackets 16 are tightly fitted together by at least one bolt fastened to the groove body 12 side And can be installed in a fixed structure.

The plate 11 coupled to the inside of the slide groove 14 is directly restrained by the bracket 16 fastened to the outside of the slide groove 14 or by using the pressing piece 17 By being fixed through regulation, more stable and firmly fixed state can be maintained.

As a result, the plate plate 11 is coupled to the slide groove 14 with a precise fitting structure. In addition, since the plate plate 11 is firmly fixed by the bracket 16, The flow of the plate plate 11 during welding can be originally excluded, as well as the horizontality can be accurately ensured.

As another example, in the case of the plate 11 in the slide groove 14, a fixing structure using welding and a fixing structure using a bracket can be applied together and fixed.

Here, the plate 11 fixed by the bracket 16 may be used for replacement.

In the case of the bracket 16 for fixing the plate 11 in the slide groove 14, the bracket 16 may have a straight shape in which the slide plate 12 is tightly fitted to the side end surface of the horn body 12 having the slide groove entrance, And may be in the form of an "a " shape which is tightly fastened to both the end face and the end face of the front end portion.

Further, it may be a straight shape which is tightly fastened to the tip end surface of the horn body 12 having the slide groove entrance or a "C" shape which is tightly fastened to both the end surface and both end surfaces.

The depth of the slide groove 14 into which the plate 11 is inserted may have a depth corresponding to the plate length of the plate 11 or a depth that is relatively longer than the length of the plate 11. In this case, And the bracket 16 for fixing the plate 11 can be fixed to the plate 11 in a structure in which the bracket 16 is directly brought into close contact with the end of the plate 11 using the inner surface of the plate 11. [

The depth of the slide groove 14 into which the plate 11 is inserted may have a depth that is relatively longer than the plate length of the plate 11. [

In this case, the bracket 16, which is fastened to the horn body 12 and fixes the plate 11, is formed with the pressing piece 17 protruding forward along the inner side thereof, It is possible to fix the null plate 11 with a structure in which the plate 11 is directly contacted and pressed.

As described above, according to the present invention, a plate plate having a plurality of tips in a horn used for ultrasonic metal welding is directly fixed by welding, a fixing method of coupling the plate into a slide groove, a fixing method using a bracket, It is possible to secure the fixing force of the plate plate and to maintain the horizontalness, and as a result, the life and durability of the hone including the plate plate can be improved, and the welding quality of the product can be enhanced.

10: Tips
11: plate plate
12: Horn body
13: open area
14: Slide groove
15: wing portion
16: Bracket
17:
18: Tool groove
19:
20: seat groove
21:

Claims (10)

delete delete A horn of an ultrasonic metal welding apparatus in which a plate (11) having a plurality of tips (10) is coupled to a horn body (12)
A slide groove 14 having an open area 13 is formed at the tip of the horn body 12 and the plate 11 is inserted into the slide groove 14 so that the plate 11 is opened Is fixed to the inside of the slide groove (14) with the tip (10) exposed to the outside through the region (13)
Characterized in that the plate (11) is inserted into the slide groove (14) and then fixed by welding.
A horn of an ultrasonic metal welding apparatus in which a plate (11) having a plurality of tips (10) is coupled to a horn body (12)
A slide groove 14 having an open area 13 is formed at the tip of the horn body 12 and the plate 11 is inserted into the slide groove 14 so that the plate 11 is opened Is fixed to the inside of the slide groove (14) with the tip (10) exposed to the outside through the region (13)
Characterized in that the plate is fixed by a bracket (16) which is inserted into the slide groove (14) and then fastened to the horn body (12) from the outside of the groove.
The method of claim 4,
The plate 11 is inserted into the slide groove 14 and then is inserted into the bracket 16 having a pressing piece 17 which is fastened to the horn body 12 at the outer side of the groove and in contact with the plate 11, Wherein the ultrasonic welding apparatus comprises:
The method of claim 3,
Wherein the slide groove (14) formed in the horn body (12) is formed along the longitudinal direction of the horn body and the plate (11) is inserted in the longitudinal direction of the horn body.
The method of claim 3,
Wherein the slide groove (14) formed in the horn body (12) is formed along the width direction of the horn body and the plate (11) is inserted in the horn body width direction.
The method of claim 3,
A tool groove (18) communicating with the inside of the slide groove (14) is formed on one side of an open area in the horn body (12) to pierce the tool when the plate (11) is detached. Horn of welding device.
The method according to any one of claims 3, 6, 7, and 8,
Characterized in that the plate (11) comprising the tip (10) is made of PCD (Polycrystalline Diamond) material.
The method according to any one of claims 3, 6, 7, and 8,
Wherein the tip (10) is in the form of a pyramid, the height and the base length of the tip being 1: 2, and the apex of the tip being 0.1-0.2 mm.

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