KR101836369B1 - Vehicle rear seat back mounting molding non-woven fabric and a method of manufacturing the back - Google Patents

Abstract

The present invention relates to a molded nonwoven fabric for rear side seatback of a vehicle and a method of manufacturing the same, and provides a molded nonwoven fabric made of polyethylene terephthalate (PET) fiber, hollow fiber, and binder fiber, and a method of manufacturing the same. The present invention also provides a vehicle rear seat back nonwoven fabric for rear seat attachment for improving the sound absorbing function and improving the cushioning feeling even when molded to fit the shape of the vehicle seatback in order to solve the disadvantages of the conventional nonwoven fabric, And a method for producing the same.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a nonwoven fabric for a vehicle rear seatback and a method for manufacturing the same,

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molded nonwoven fabric for rear seat backs and a method of manufacturing the same, and more particularly to a molded nonwoven fabric comprising polyethylene terephthalate (PET) fibers, hollow fibers and binder fibers and a method of manufacturing the same.

BACKGROUND ART [0002] In general, a vehicle seat is composed of a seat cushion for a passenger to sit on, a seat back that can lean against the back, and a headrest for supporting the neck and head so that the passenger feels comfortable.

At the rear of the currently used vehicle seat backs, the nonwoven fabric was covered with another cover. This nonwoven fabric was cut and sewn after it was made and then covered with another cover. Such a bar type nonwoven fabric is not made up of one piece but is usually cut into five pieces and each piece must be sewn. In this nonwoven garment of sewing form, the sewing joined portion is widened during long use, and when the wearer is seated on the seat, the garment is broken and the wrinkle defect occurs.

In addition, the conventional nonwoven fabric requires a person to directly perform the altar and the sewing process, which complicates the manufacturing process and requires a large amount of manpower.

The conventional nonwoven fabric is made of 100% polyethylene terephthalate (PET) fiber, and nonwoven fabric in which acrylic resin is coated on both sides of the nonwoven fabric is used.

In the conventional nonwoven fabric, since the nonwoven fabric can maintain its shape when pulled out, only polyethylene terephthalate (PET) fibers having relatively high mechanical rigidity can be used And acrylic resin is coated on both sides. The coated nonwoven fabric has a low sound absorption function.

Korean Registered Utility Model No. 20-0309209 (Registered on March 18, 2003)

The problems to be solved by the embodiments of the present invention are to provide a nonwoven fabric which has no tear during molding even when molded to fit the shape of a vehicle seatback to solve the disadvantages of the conventional nonwoven fabric, A rear nonwoven fabric for rear seat back attachment and a method for producing the same.

An aspect of one embodiment of the present invention relates to a molded nonwoven fabric for a vehicle rear seatback rear side attachment made of a polyethylene terephthalate (PET) fiber, a hollow fiber, and a nonwoven fabric made of binder fibers.

According to one embodiment of the present invention, the binder fiber is a low melting fiber or polypropylene (PP) fiber, and relates to a molded nonwoven fabric for a vehicle rear seatback rear surface attachment.

According to another embodiment of the present invention, the polyethylene terephthalate (PET) fiber is 30 to 50 parts by weight, the hollow fiber is 10 to 40 parts by weight based on 100 parts by weight of the nonwoven fabric, And the binder fiber is 20 to 40 parts by weight.

Another aspect of the present invention relates to a molded nonwoven fabric for a vehicle rear seatback rear surface attachment, wherein the hollow fiber material is polyethylene terephthalate (PET).

Another aspect of the present invention relates to a vehicle rear seatback back-up molded nonwoven fabric in which a film layer is bonded to one surface of the vehicle rear seatback rear surface attachment side nonwoven fabric.

According to another embodiment of the present invention, the film layer comprises 20 to 40 parts by weight of low density polyethylene (LDPE) and 60 to 80 parts by weight of linear low density polyethylene (LLDPE) will be.

According to another embodiment of the present invention, the low melting point fiber is a molded nonwoven fabric for a vehicle rear seatback rear side attachment having a melting point of 110 캜 to 180 캜.

Another aspect of the present invention relates to a molded nonwoven fabric for a vehicle rear seatback rear surface attachment which has a weight per unit area of 400 g / m 2 to 650 g / m 2 and a thickness of 1.5 to 3.5 mm, .

According to another embodiment of the present invention, there is provided a method for fabricating a pneumatic tire, comprising: a first step of carding and blending a polyethylene terephthalate (PET) fiber, a hollow fiber, and a binder fiber, A second step of needle punching in a direction opposite to the first step after the first step; And a third step of needle punching in the same direction as the needle punching in the first step after the second step.

[0029] Another aspect of the present invention relates to a method for manufacturing a molded rear nonwoven fabric sheet for vehicle rear seat back comprising a film layer laminated on the vehicle rear seat back rear surface side nonwoven fabric after the third step .

The method according to another embodiment of the present invention further includes a step of heat-treating at 140 to 180 ° C after the laminating step, and a method for manufacturing a molded nonwoven fabric for vehicle rear seatback backside attachment.

According to another embodiment of the present invention, there is provided a method of manufacturing a semiconductor device, comprising: after the heat treatment step, heat-treating at 200 to 300 ° C for 1 minute and 20 seconds to 2 minutes, followed by cold molding at a mold temperature of 10 to 15 ° C; To a method of manufacturing a molded rear nonwoven fabric for vehicle rear seatback.

The molded nonwoven fabric for vehicle rear seatback backside attachment in the embodiments of the present invention can be manufactured by an automation process in which the nonwoven fabric is heated at a predetermined temperature by cold molding while eliminating the sewing and bonding process with the altar such as the conventional nonwoven fabric , The manufacturing cost is lowered and the manufacturing process time is shortened.

Further, the conventional nonwoven fabric is made of polyethylene terephthalate (PET) fiber, and the nonwoven fabric coated with acrylic resin on both sides of the nonwoven fabric has a disadvantage of low sound absorption performance. However, since the nonwoven fabric of the present invention uses hollow fibers, And the cushion feeling (elasticity) due to the hollow fiber yarn is also increased.

The nonwoven fabric of the present invention has the effect of securing the physical properties of the polyethylene terephthalate (PET) fiber, which is a base material, by melting the low melting point fiber as a binder and bonding the hollow fiber with the hollow fiber and enduring the strain force applied at the time of molding.

The embodiments of the present invention can provide a method of manufacturing a nonwoven fabric for a vehicle rear seatback rear side that improves sound absorption of a nonwoven fabric used on the rear side of a vehicle rear seatback and maintains excellence in manufacturing process and economy.

1A is a photograph showing a position where a vehicle rear seat back nonwoven fabric is applied in a vehicle.
Fig. 1B is an illustration of an altar of a conventional multi-part split-paired vehicle rear seat back nonwoven fabric.
2A is a molded photograph of a vehicle rear seat back nonwoven fabric as an example of the present invention.
Fig. 2B is a finished photograph of the formed nonwoven fabric for vehicle rear seatback in Fig. 2A.

Hereinafter, embodiments of the present invention will be described in more detail. In the following description of the present invention, a detailed description of known general configurations or functions will be omitted.

1A is a photograph showing a position where a vehicle rear seat back nonwoven fabric is applied in a vehicle.

1A, a seat in which a passenger sits is provided in the rear of the driver's seat in the interior of the vehicle. A seat cushion for the passenger to sit on, a seat back that can lean against the back, and a headrest for supporting the neck and the head so that the passenger feels comfortable.

At the rear of the currently used vehicle seat backs, the nonwoven fabric was covered with another cover. This nonwoven fabric is cut into a plurality of pieces as shown in FIG. 1B, cut and sewed, and then covered with another cover to be used. These sewn nonwovens are not single, but usually cut into five or more pieces and each piece must be sewn. In this nonwoven garment of sewing form, the sewing joined portion is widened during long use, and when the wearer is seated on the seat, the garment is broken and the wrinkle defect occurs.

The nonwoven fabric covered with the conventional seat back is made of 100% of polyethylene terephthalate (PET) fiber, which is a material having relatively high tensile strength, in order to maintain the strength at the time of tensioning of the sewing engagement portion. Were used. This nonwoven fabric has a disadvantage of low sound absorption performance.

The nonwoven fabric of the present invention is free from tearing at the time of molding even if it is molded in conformity with the shape of the seat back to solve the disadvantages of the conventional nonwoven fabric, has shape retainability after molding, improves the sound absorption function and improves the cushion feeling.

The vehicle rear seat back nonwoven fabric of the present invention is made of polyethylene terephthalate (PET) fiber, hollow fiber, and binder fiber.

The polyethylene terephthalate (PET) fiber is 30 to 50 parts by weight, the hollow fiber is 10 to 40 parts by weight based on 100 parts by weight of the vehicle rear seat back nonwoven fabric of the present invention, Is preferably 20 parts by weight to 40 parts by weight.

When the polyethylene terephthalate (PET) fiber is contained in an amount of less than 30 parts by weight, the polyethylene terephthalate (PET) fiber serves as a base material for the nonwoven fabric. , And polyethylene terephthalate (PET) fibers are contained in an amount of 50 parts by weight or more, the binding strength of the base layer is insufficient due to the shortage of binder fibers binding the base layer, and the ratio of the hollow fibers is lowered.

If the amount of the binder fiber is less than 20 parts by weight, the function of the binder for bonding the base layer and the hollow fiber, that is, the bonding force between the fibers, becomes low, resulting in a problem of tearing during molding of the finished product, and it is difficult to maintain orderability and durability. Further, when the binder fiber is 40 parts by weight or more, there is a disadvantage that the polyethylene terephthalate (PET) fiber as the base material and the hollow fiber as the sound absorbing material are less contained and the shape stability is lowered or the sound absorption performance is lowered.

When the hollow fiber is less than 10 parts by weight, it is difficult to expect sound absorption performance. When the hollow fiber is more than 40 parts by weight, there is a disadvantage that polyethylene terephthalate (PET) fibers or binder fibers are less included.

The binder fiber may be a low melting fiber or a polypropylene (PP) fiber, or a low melting fiber and a polypropylene (PP) fiber may be used as a binder at the same time.

The binder fibers are made of polyethylene terephthalate (PET) fiber as a base material and hollow fiber as a sound absorbing material, and the binder fibers are melted in the heat treatment step described later, thereby bonding the base material and the sound absorbing material.

In one embodiment of the present invention, the low melting point fiber is a polyester type LM (Low Melting Fiber) fiber having a property of melting relatively fast upon heating, and the melting point fiber has a melting point in a range of 110 to 180 占 폚 .

The fineness of the low melting point fibers and the polyethylene terephthalate (PET) fibers constituting the nonwoven fabric preferably ranges from 3 to 6 denier and 38 to 51 mm. This makes it possible to meet a certain level of mechanical properties required for a vehicle undercover.

Further, the film layer may be bonded to one side of the nonwoven fabric attached to the rear side of the vehicle seat back. The function of the film layer is to lower the surface roughness of the nonwoven fabric so that the binder is more firmly bonded when the nonwoven fabric is attached to the rear surface of the vehicle seat back and when the backing surface of the vehicle seatback is bonded to the nonwoven fabric.

The film layer is prepared by mixing 20 to 40 parts by weight of low density polyethylene (LDPE) and 60 to 80 parts by weight of linear low density polyethylene (LLDPE).

The film layer is laminated on one side of a molded nonwoven fabric for vehicle back seat backs. The side on which the film layer is formed has a function of lowering the surface roughness so that the bonding agent is evenly applied to the surface of the nonwoven fabric in order to make the bond at the time of bonding by the binder and the rear surface of the vehicle seat back be good.

Hereinafter, a method of manufacturing a molded rear nonwoven fabric for a vehicle rear seatback will be described.

The polyethylene terephthalate (PET) fiber, the hollow fiber, and the binder fiber, which are the materials of the molded rear nonwoven fabric for vehicle rear seatback according to the present invention, are respectively carded, followed by blending, web forming and needle punching to form a nonwoven fabric. The needle punching is carried out three to four times.

The first needle punching proceeds from the upper part to the lower part in order to reduce the lateral deviation of the web in forming the web, the second needle punching proceeds from the lower part to the upper part, and the third needle punching is performed from the upper part to the lower part The upper and lower directions are progressed in opposite directions by needle punching in an advancing manner. When the needle punching is performed in the opposite directions, the lateral deviation of the formed web can be reduced.

The weight per unit area of the formed nonwoven fabric for rear side seatback of the present invention is preferably from 400 g / m 2 to 650 g / m 2, and is preferably from 1.5 to 3.5 mm.

Then, 20 to 40 parts by weight of low density polyethylene (LDPE) and 60 to 80 parts by weight of linear low density polyethylene (LLDPE) are mixed and extruded on one side of the formed nonwoven fabric.

The nonwoven fabric in which the film layers are laminated is heat-treated on both surfaces of the nonwoven fabric by heating the infrared heaters. This heat treatment melts low melting fiber or polypropylene (PP) fiber as a binder fiber and flows into an empty space between a polyethylene terephthalate (PET) fiber and a hollow fiber as a substrate, and then coats it while cooling.

In the heat treatment process, the polyethylene terephthalate (PET) fiber and the hollow fiber are not melted, and the polyethylene terephthalate (PET) fiber functions as a shape stability function and the hollow fiber has a blemish function and a cushion function.

At this time, not all of the binder fibers are melted, and the residual binder fibers that have not been melted are melted upon reheating to form the sheet to fit the sheet back shape.

A process of molding the tire into a shape conforming to the shape of the vehicle rear seatback will be described.

After the heat treatment, the nonwoven fabric is preheated at 200 to 300 ° C for 1 minute, 20 seconds to 2 minutes, and then cooled and molded at a temperature of 10 to 15 ° C in a mold to produce a desired finished product.

Examples of the finished product are shown in Figs. 2A and 2B.

≪ Example 1 >

160 g of polyethylene terephthalate (PET) fiber of 3 denier, 85 g of low melting point fiber of 3 denier and 160 g of hollow fiber of polyethylene terephthalate (PET) were respectively carded and mixed in a mixing tank and then subjected to primary needle punching, A dispersion fan was installed in the tank and mingled by a dispersion fan, and then dropped on a web to form a web. The formed web was subjected to primary needle punching from the upper side to the lower side and then from the lower side to the upper side by the secondary needle punching, and then from the upper side to the lower side by the third needle punching.

Thereafter, the nonwoven fabric was passed through a heat treatment apparatus heated by an infrared heater at a temperature of 150 ° C. Thereafter, it was cooled to room temperature, and then subjected to heat treatment at a temperature of 235 DEG C for 1 minute and 30 seconds before being molded again, followed by cooling, and then cooled and molded in a mold at a temperature of 15 DEG C for 40 seconds to form a rear seatback .

≪ Test Example 1 >

In order to measure the mechanical strength of the vehicle rear seat back rear attachment nonwoven fabric manufactured by Example 1, a sample of 150 mm long × 50 mm wide was prepared and left for 3 days under conditions of a temperature of 23 ± 3 ° C. and a humidity of 50 ± 5% The sample was allowed to stand at a temperature of 40 캜 for 16 hours, and then taken out and dried, the test of Table 1 was carried out. Table 1 shows the mechanical strength measurements of the examples.

Test Items unit Test Specification Test result Remarks thickness mm MS 343-11 4.2 2.7 weight g / ㎡ MS 343-11 4.3 425 Tensile strength Before immersion KN / 50mm MS 343-11 4.4 Length 0.60 0.59 inches Tensile strength After immersion
Width 0.69 Length 0.66 Dilated Inundation % MS 343-11 4.4 Length 70.8 82.3 Width After extensional flooding % MS 343-11 4.4 Height 71.8 81.4 W Cold resistance -30 ° C, 2 hours No defect such as crack tear Cold resistance 70 ℃ 300 hours No defect such as crack tear Wrinkle prevention rate % MS 343-11 4.14 Height 66 Width 67

* MD: Machine Direction, CD: Cross Direction perpendicular to machine direction.

Referring to Table 1, the deviation between the machine production direction and the fabric width direction of the nonwoven fabric, which is an embodiment of the present invention, was relatively small.

Although the embodiments of the present invention have been described with reference to the embodiments shown in the drawings, it is to be understood that various modifications and equivalent embodiments are possible without departing from the scope of the present invention. . Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.

Claims (11)

(PET) fiber 30 to 50 parts by weight based on 100 parts by weight of nonwoven fabric, 10 to 40 parts by weight of polyethylene terephthalate (PET) fiber with hollow fibers, low melting fiber or poly (ethylene terephthalate) A film layer is bonded to one surface of a nonwoven fabric made of propylene (PP) fibers of 20 to 40 parts by weight,
Wherein the film layer is 20 to 40 parts by weight of low density polyethylene (LDPE) and 60 to 80 parts by weight of linear low density polyethylene (LLDPE). delete delete delete delete delete The method according to claim 1,
Wherein the low-melting-point fiber has a melting point of 110 ° C to 180 ° C. A first step of carding and blending polyethylene terephthalate (PET) fibers, hollow fibers and binder fibers each having the composition ratio set forth in claim 1, followed by primary needle punching;
A second step of needle punching in a direction opposite to the first step after the first step;
A third step of performing needle punching in the same direction as the needle punching in the first step after the second step; And
And a laminating step of laminating a film layer having a composition ratio as defined in claim 1 after the third step. delete 9. The method of claim 8,
And heat treating the laminate at 140 to 180 ° C after the laminating step. 11. The method of claim 10,
A step of heat-treating at 200 to 300 ° C for 1 minute and 20 seconds to 2 minutes after the heat-treating step, followed by cold molding at a mold temperature of 10 to 15 ° C. A method for producing a nonwoven fabric.

Images