KR101831336B1 - Method for producing coating film emitting antibaterial far infrared ray and the coating film - Google Patents

Method for producing coating film emitting antibaterial far infrared ray and the coating film Download PDF

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KR101831336B1
KR101831336B1 KR1020150175768A KR20150175768A KR101831336B1 KR 101831336 B1 KR101831336 B1 KR 101831336B1 KR 1020150175768 A KR1020150175768 A KR 1020150175768A KR 20150175768 A KR20150175768 A KR 20150175768A KR 101831336 B1 KR101831336 B1 KR 101831336B1
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weight
resin composition
thermoplastic resin
resin
far
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KR1020150175768A
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KR20170068824A (en
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김상현
신성하
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(주)비엔케이
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/50Multilayers
    • B05D7/56Three layers or more
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
    • C09D123/02Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D123/10Homopolymers or copolymers of propene
    • C09D123/14Copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D165/00Coating compositions based on macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D165/02Polyphenylenes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/14Paints containing biocides, e.g. fungicides, insecticides or pesticides
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09FNATURAL RESINS; FRENCH POLISH; DRYING-OILS; DRIERS (SICCATIVES); TURPENTINE
    • C09F5/00Obtaining drying-oils
    • C09F5/10Refining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2507/00Polyolefins
    • B05D2507/01Polyethylene
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2507/00Polyolefins
    • B05D2507/02Polypropylene

Abstract

The present invention relates to a coating film having an antimicrobial far-infrared ray radiation function and, in a coating film having antimicrobial far-infrared radiation function on the surface of metal, wood, fiber or fabric,
● On one side of the coating film,
(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or an air permeability of 10 seconds / 100 cc to 5,000 seconds / 100 cc, and a polyethylene resin as a sea portion and the polyphenylene ether resin as a island portion. Wherein the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture, and the thermoplastic resin composition is coated with the thermoplastic resin composition to form a microporous film, wherein the thermoplastic resin composition has a porosity of 20% to 70% 1 protective layer; A far infrared radiation coating layer coated on the first protective layer with a mixture obtained by calcining the mica powder and mixing the binder and the mica powder at a weight ratio of 10: 4; (A) a polypropylene resin or a polyethylene resin, and (b) a thermoplastic resin composition containing 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, on the far-infrared radiation coating layer Wherein the polypropylene resin or the polyethylene resin is used as a dissolution component and the polyphenylene ether resin is used as a porcelain part and has an air permeability of 10 sec / 100 cc to 5000 sec / 100 cc and a porosity Wherein the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture, and is coated with the thermoplastic resin composition to form a second protection film in which a microporous film is formed And a coating layer having anti-bacterial far-infrared radiation function.
According to the present invention, the coating film having the antimicrobial far-infrared radiation function of the present invention can protect the insect pests by exhibiting strong antimicrobial activity by the antimicrobial layer and protects the antimicrobial layer by having two protective layers, Can be maintained for a long time, and the functional fabric can have an effect of being comfortable even in contact with a human body and minimizing contamination.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a coating film having antimicrobial far-

The present invention relates to a method for producing a coating film having an antibacterial far-infrared ray radiation function and a coating film prepared thereby, and more particularly to a method for producing a coating film having antibacterial far-infrared radiation function widely used for metals, wood, fibers, And to a coating film thus produced.

In the field of metals, wood, fibers, textiles, various methods are being tried to increase the added value by adding additional functions or performance.

For example, a composition having various functions is contained in microcapsules and attached to the fabric by a binder, and the microcapsules are blown off by external impact during use, so that the functional composition contained in the capsules is diverged and acted upon. However, such a technology is not only complicated in its manufacturing process, but also has a low manufacturing cost and low practicality. When the microcapsule is blown, the functional composition instantaneously expands, have.

On the other hand, researches have been continuously carried out to enhance the added value by further imparting the functionality or maximizing the performance through the surface modification of the fabric.

The functional fabrics can be classified into the following three stages: polymer modification in the polymerization step, spinning and sticking of the functional material to the surface in the spinning step, and functionalization in the dyeing step . Among them, the functionalization can be easiest to be expressed in the dyeing step in terms of free usage development, and this performance must be maintained in repeated washing process during use or have a minimum use durability. Examples of the method of imparting the functional material in the double dyeing step include a method in which the treatment liquid is applied by a method such as dipping or spraying and then the liquid is fixed by heating or a method in which a resin capable of acting as a binder between the treatment liquid and the fabric is blended and immersed or coated A method of adhering to a fabric, a method of adhering a substance having a particle size similar to a dye and affinity to a fabric to the surface or inside of the fabric by a concentration gradient in a dyeing bath is widely used.

In view of the degree of durability of the functional material attached to the fabric in repeated use during use, it is best to add a functional material in the polymerization step to prepare a dispersion and a copolymer, The method also has good durability. However, the fabrics produced by this method are not preferable because of the problem of cost increase in using expensive functional materials because the functional materials are distributed evenly on the fabric surface as well as on the fabric surface.

In addition, since it is required to introduce an antibacterial substance into the fabric as a functional substance, the antimicrobial substance can improve the durability of the fabric by inhibiting the growth of bacteria and fungi that cause damage to the fabric component while living in the fabric . Such a fabric having antimicrobial activity blocks odor generation by preventing or suppressing the growth of microorganisms from the fabric as organic food. Additionally, antimicrobially treated fabrics can protect the fabric wearer from exposure to disease agents by killing pathogenic microorganisms.

Meanwhile, in the coating process of the fabric, the coating material is applied to the surface of the fabric in a state in which the coating material is directly brought into contact with the surface of the fabric material advancing in a predetermined direction by the guide rollers, Knife coating process is used to carry out the coating process through a series of processes such as scraping the coating material and adjusting the thickness of the coating material.

Various fabric fabrics may be coated with PU (polyurethane), acrylic, silicone or the like as a coating material on the surface thereof according to the purpose of use, and the coated fabric material is configured to pass through the dryer.

In such a coating process, the coating liquid is applied to the surface of the fabric and then dried. However, since it takes a lot of time to dry naturally, it is heat-treated (dried) through a dryer.

However, the functional fabric of the prior art has a problem that it can show the side effects of the human body due to the additive exhibiting the function, and due to the characteristics of the fabric, the lifetime of the function of the fabric due to continuous washing is endured, .

The prior art for the field of the present invention is as follows.

Korean Patent Registration No. 10-1141149 discloses an antibacterial and antifungal agent for incorporating nano-sized antimicrobial / far-infrared emitting metal particles into a natural fiber material or a chemical fiber material (i.e., a man-made fiber) To a method of producing a fiber fabric having a circular outer radiation function.

Korean Patent Registration No. 10-1409491 discloses a double knit fabric comprising any one of a fabric selected from the group consisting of polyester fabric, nylon fabric, cotton / nylon fabric, and polyester / cotton fabric; 15 to 30% by weight of an antimicrobial material and 30 to 45% by weight of ethyl acrylate, 0.5 to 1.5% by weight of N-methylol acrylamide, 0.1 to 1% by weight of ammonium persulfate, 0.5 to 1.5% Wherein the antimicrobial coating composition comprises a coating of an antimicrobial coating composition comprising from 1 to 2% by weight of a binder, from 1 to 2% by weight of a methacrylic acid, and from 70 to 85% by weight of a binder comprising from 50 to 65% by weight of a solvent.

Korean Patent Registration No. 10-0758499 relates to a dyeing processing method for preventing the habit of house dust mite on the polygerm fabric by having the polygerm fabric dyed using the loess, and having the antibacterial function.

Korean Patent Laid-Open Publication No. 2009-0076210 relates to a method for producing an antibacterial fabric and an antibacterial fabric produced therefrom. More specifically, a silver vapor-deposited film is formed on the surface of a fiber fabric using a metal sputtering method, And the silver vapor deposition film is formed into a nanoparticle on the surface of the fiber fabric so as to be uniformly dispersed. The present invention also relates to an antibacterial fabric produced thereby.

Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide an antimicrobial and antifungal agent which is comfortable, environmentally friendly, And a method for producing a coating film having the antibacterial far-infrared radiation function.

In order to achieve the above object, the present invention provides a coating film having antimicrobial far-

In a coating film having antibacterial far-infrared radiation function,

● On one side of the coating film,

(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or an air permeability of 10 seconds / 100 cc to 5,000 seconds / 100 cc, and a polyethylene resin as a sea portion and the polyphenylene ether resin as a island portion. Wherein the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture, and the thermoplastic resin composition is coated with the thermoplastic resin composition to form a microporous film, wherein the thermoplastic resin composition has a porosity of 20% to 70% 1 protective layer;

On the first protective layer,

A far infrared radiation coating layer coated with a mixture obtained by calcining the mica powder, mixing the binder and the mica powder at a weight ratio of 10: 4;

On the far-infrared radiation coating layer,

(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or polyethylene resin as a dissolution component and has a sea-island structure composed of the polyphenylene ether resin as a porcelain part, having an air permeability of 10 sec / 100 cc to 5000 sec / 100 cc and a porosity of 20% to 70% The thermoplastic resin composition further comprises (c) a second protective layer which comprises a mixed material of the thermoplastic resin composition in an amount of 1 to 20% by weight and has a microporous film formed thereon .

The above-mentioned mica powder was powder-processed into 1000 mesh, and was characterized in that it was rapidly cooled after firing in a sintering furnace at 500 ° C for one hour.

The binder is characterized in that acrylic and sodium silicate are mixed in a mixing ratio of 8: 2 by weight.

The aged Kowlov paper powder filled with aged pine needles prepared from pine needles, cinnamon, and elvan powder was mixed with water extracts of lacquer and cinnamon at a volume ratio of 9: 1 between the first protective layer and the far-infrared radiation coating layer, Characterized in that an antibacterial layer coated with the obtained mixture is interposed.

According to the present invention, the coating film having the antimicrobial far-infrared radiation function of the present invention can protect the insect pests by exhibiting strong antimicrobial activity by the antimicrobial layer and protects the antimicrobial layer by having two protective layers, Can be maintained for a long time. Moreover, the coating film having the antibacterial far-infrared radiation function can be comfortable even in contact with human body, minimizes contamination, can be maintained in repeated washing process during use in fabric, Lt; / RTI > Such a coating film having antimicrobial far-infrared radiation function can be used for bedding or clothes, thereby providing consumers with a preference.

Brief Description of the Drawings Fig. 1 is a manufacturing process diagram illustrating the manufacturing process of aged vinegar powder filled with aged pine needles oil made from pine needles essential oil, cinnamon, and elvan powder according to the present invention.
2 is a view showing a test example of the far-infrared ray emissivity and the radiant energy of a coating film having antibacterial far-infrared radiation function according to the present invention.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Needless to say, the present invention can be applied to various materials such as metal, wood, fiber, and fabric.

One aspect of the present invention provides an antimicrobially coated functional fabric.

More specifically, the present invention relates to

In a functional fabric coated antimicrobially on a fiber surface,

A first protective layer made of a microporous film on one side of the fabric;

An antimicrobial layer coated with a mixture obtained by mixing the aged kelp powder with aged pine needles powder made of pine needles essential oil, cinnamon, and elvan powder on the first protective layer, and water extract of lacquer and cinnamon;

A far-infrared radiation coating layer coated on the antimicrobial layer with a mixture obtained by calcining the mica powder, mixing the binder and the mica powder at a weight ratio of 10: 4; And

An antimicrobially coated functional fabric comprising a second protective layer comprising a microporous film on said far-infrared radiation coating layer.

The first protective layer and the second protective layer of the present invention are formed of a microporous film. The method of forming such a coating is not particularly limited and includes all methods that can be used in the art. The first protective layer and the second protective layer may use a microporous film having the same components and characteristics.

The microporous film used in the present invention is a thermoplastic resin containing 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of (a) a polypropylene resin or a polyethylene resin, and (b) a polypropylene resin or a polyethylene resin (Sea-island) structure in which the polypropylene resin or the polyethylene resin is used as a sea portion and the polyphenylene ether-based resin is used as a island portion, and the air permeability is 10 sec / 100 cc to 5000 sec / 100cc and a porosity of 20% to 70%, and the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture.

The polyolefin resin (a) used in the present invention refers to a polymer containing an olefinic hydrocarbon such as propylene or ethylene as a monomer component. The polyolefin resin may be a homopolymer or a copolymer. In the case of the copolymer, the copolymerization ratio of the olefinic hydrocarbon is preferably 50% by weight or more, more preferably 70% by weight or more, and 90% by weight or more. Examples of the polyolefin resin (a) include a polypropylene resin, a polyethylene resin, and an ethylene-propylene copolymer. Particularly, a polypropylene resin is preferable.

The polypropylene resin (hereinafter sometimes abbreviated as PP) (a) used in this specific example is a polymer containing polypropylene as a monomer component, and may be a homopolymer or a copolymer. In the case of a copolymer, it may be a random copolymer or a block copolymer. In the case of a copolymer, there is no limitation on the copolymerization component, and examples thereof include ethylene, butene, and hexene.

When the polypropylene resin is a copolymer, the copolymerization ratio of propylene is preferably 50% by weight or more, more preferably 70% by weight or more, and 90% by weight or more.

The polyolefin resin may be used alone or in combination of two or more. The polymerization catalyst is not particularly limited, and examples thereof include catalysts such as chrysler-type catalysts and metallocene-based catalysts. The stereoregularity is not particularly limited, and isotactic or syndiotactic can be used.

The polyolefin resin to be used may be used singly in this specific example, even if it has any crystallinity or melting point. However, depending on the physical properties and applications of the obtained microporous film, the polyolefin resins having different properties may be used in a specific range May be used as the polyolefin resin composition.

The polypropylene resin used in the present invention preferably has a melt flow rate (measured under a load of 2.16 kg at 230 캜 according to ASTM D 1238) of 0.1 to 100 g / 10 min, preferably 0.1 to 80 g / 10 Min. ≪ / RTI >

In addition to the above-mentioned polypropylene resin, the polypropylene resin to be used in the present invention is not limited to the polypropylene resin described in JP-A-44-15422, JP-A 52-30545, JP-A 6-313078, Or a known modified polypropylene resin as shown in JP-A-2006-83294. Further, it may be a mixture of any of the above-mentioned polypropylene resin and modified polypropylene resin.

There is no limitation to the polyphenylene ether (PPE) resin (b) used in the present invention. For example, the repeating unit of the following formula:

Formula 1

Figure 112015120967915-pat00001

A halogen atom, a lower alkyl group having 1 to 7 carbon atoms, a phenyl group, a haloalkyl group, an aminoalkyl group, a hydrocarbonoxy group or a group having at least two carbon atoms as a halogen atom And a halocarbonoxy oxy group spaced apart from an oxygen atom (hereinafter, may be abbreviated as PPE in some cases).

Specific examples of PPE include, for example, poly (2,6-dimethyl-1,4-phenylene ether), poly (2-methyl-6-ethyl- Methyl-6-phenyl-1,4-phenylene ether), and poly (2,6-dichloro-1,4-phenylene ether). In addition, 2,6-dimethylphenol and other phenols For example, copolymers of 2,3,6-trimethylphenol and 2-methyl-6-butylphenol). Particularly preferred are copolymers of poly (2,6-dimethyl-1,4-phenylene ether), 2,6-dimethylphenol and 2,3,6-trimethylphenol, and poly (2,6- , 4-phenylene ether) are more preferable.

The production method of PPE is not particularly limited, and PPE obtained by a known production method can be used in this specific example.

As the PPE used in the present invention, the PPE, the styrene-based monomer and / or the?,? -Unsaturated carboxylic acid or a derivative thereof (for example, an ester compound or an acid anhydride compound) It is also possible to use a known modified PPE obtained by reacting it in a molten state, a solution state or a slurry state at a temperature of 80 to 350 ° C in the presence of It may also be a mixture of any of the above-mentioned PPE and its modified PPE. The reduced viscosity of the PPE used in this specific example is preferably 0.15 to 2.5, more preferably 0.30 to 2.00.

The blending amount of the PPE is 5 to 90 parts by weight, preferably 10 to 80 parts by weight, more preferably 20 to 65 parts by weight, based on 100 parts by weight of the polyolefin resin (a) Parts by weight. Setting the blending amount of PPE in the above range is preferable from the viewpoint of stretching property of the obtained film.

The polyphenylene ether-based resin used in the present invention is not limited to the above-described PPE group, but may be compatibilized with PPE such as polystyrene, high impact polystyrene, syndiotactic polystyrene and / or rubber reinforced syndiotactic polystyrene to PPE, . In this case, the content of PPE in the polyphenylene ether-based resin is 50% by weight or more, preferably 80% by weight or more, and more preferably 90% by weight or more.

The microporous film of the present invention has a sea component consisting of a dissolution component of a polyolefin resin and a sea component composed of a polyphenylene ether resin part and preferably has a grain size of 0.01 μm to 10 μm, Lt; RTI ID = 0.0 > 5 < / RTI >

In the present invention, "sea structure" refers to a structure in which a polyolefin resin skeleton as a dissolution component is formed between islands constituted by polyphenylene ether type resin particles. That is, it refers to a structure in which a polyolefin ether-based resin is dispersed in a plurality of islands in a matrix (matrix) made of a polyolefin resin.

In order to control the size (particle size) of the portion to be subjected to the sea-island structure, the microporous film of the present embodiment is characterized by comprising (a) a polyolefin resin, (b) a polyphenylene ether- It is particularly preferable to use a resin composition.

The (c) admixture used in the present invention refers to a compound acting as a dispersing agent for dispersing the polyphenylene ether resin in the matrix of the polyolefin resin described above. When the microporous film of the present invention is used, the porosity and the porosity And shows an effect of bringing air permeability.

As the (c) admixture used in the present invention, a hydrogenated block copolymer is preferable from the viewpoint of dispersibility of the polyphenylene ether resin. This hydrogenated block copolymer is a block copolymer obtained by hydrogenating a block copolymer comprising at least one polymer block A composed mainly of a vinyl aromatic compound and at least one polymer block B mainly composed of a conjugated diene compound .

Examples of the conjugated diene compound constituting the polymer block B of the block copolymer include butadiene, isoprene, 1,3-pentadiene, 2,3-dimethyl-1,3-butadiene and the like. Or two or more species can be used. Of these, butadiene, isoprene and combinations thereof are preferable. The polymer block B mainly composed of a conjugated diene compound means a polymer containing at least 70% by weight of a conjugated diene compound and a copolymer of a homopolymer of a conjugated diene compound or a monomer copolymerizable with the conjugated diene compound. The microstructure (bonding form of the conjugated diene compound) in the polymer block B is preferably 30 to 90% of the total amount of 1,2-vinyl bond and 3,4-vinyl bond (hereinafter referred to as vinyl bond amount) , And more preferably 45 to 85%. The bond form of these conjugated diene compounds can be generally known by infrared spectroscopy or NMR spectrum, and the amount of vinyl bond can be obtained from the number of vinyl bonds thus obtained. When the vinyl bond amount is 30% or more, the microporous film characteristic of the present invention is excellent in balance between porosity and permeability.

Examples of the vinyl aromatic compound constituting the polymer block A include styrene,? -Methylstyrene, vinyltoluene, p-tert-butylstyrene, diphenylethylene, and the like, and one or two More than species can be used. Among them, styrene is preferable. The polymer block A mainly composed of a vinyl aromatic compound means a polymer containing at least 70% by weight of a vinyl aromatic compound and a copolymer of a homopolymer of a vinyl aromatic compound or a monomer copolymerizable with a vinyl aromatic compound.

The number average molecular weight of the block copolymer having the above structure is preferably in the range of 5,000 to 1,000,000 and the molecular weight distribution (ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography) Or less. The molecular structure of the block copolymer may be linear, branched, radial, or any combination thereof.

The block copolymer having such a structure can be made into a hydrogenated block copolymer, that is, a hydrogenated product of a vinyl aromatic compound-conjugated diene compound block copolymer, by hydrogenating an aliphatic double bond of the polymer block B contained therein. (C) of the present invention. The hydrogenation rate of such an aliphatic double bond is preferably 80% or more. The hydrogenation ratio can be generally determined by infrared spectroscopy or NMR spectrum.

The proportion of the (c) admixture in the thermoplastic resin composition is preferably 1 to 20% by weight, more preferably 1 to 15% by weight. This ratio is preferable in view of the dispersibility of the polyphenylene ether resin and the porosity and air permeability of the microporous film of the present invention due to the dispersion.

In the present invention, other optional components such as an olefinic elastomer, an antioxidant, a metal deactivator, a heat stabilizer, a flame retardant (organic (Low molecular weight polyethylene, epoxidized soybean oil, polyethylene glycol, fatty acid esters and the like), antimony trioxide and the like, antistatic agents such as antioxidants, antioxidants, antioxidants, antioxidants, (Polyacrylonitrile fiber, carbon black, titanium oxide, calcium carbonate, conductive metal fiber, conductive carbon black, etc.), various colorants such as an antioxidant, a weatherability improver, a nucleating agent for polyolefin, , A releasing agent, and the like may be added to the thermoplastic resin composition constituting the microporous film.

The method for producing the microporous film of the present invention is not particularly limited and can be produced by a method including the following steps (A) and (B) as an example. According to this method, it is possible to produce a microporous film having a structure even if the permeability is good.

(A) a cold-rolling step of stretching a thermoplastic resin composition containing (a) 5 to 90 parts by weight of a polyphenylene ether resin (b) to 100 parts by weight of a polyolefin resin at a temperature of -20 캜 to less than 100 캜.

(B) a hot-rolling step of stretching the thermoplastic resin composition at a temperature of 100 ° C or more and less than 170 ° C after the cold rolling.

The method for producing a microporous film of the present invention may include a sheet forming step and a stretching step, and it may be preferable to use each of the steps (A) and (B) as the stretching step.

In order to facilitate application to the fabric, the microporous film may be applied to the fabric and the antimicrobial layer in the form of a film, or may be applied by coating or spraying in the form of a solution.

In addition, a mixture obtained by mixing (1) aged pine needle powder with aged pine needles prepared from pine needles, cinnamon, and elvan powder, and (2) water extract of lacquer and cinnamon on the first protective layer, To form a coated antimicrobial layer.

The aged pine needled essential oil made from pine needles, cinnamon, and elvan powder can block insect pests such as house dust mites and can maintain semi-permanent insecticidal action when they are coated on the used fabric. Lt; / RTI >

The aged pine essential oil prepared from pine needles, cinnamon, and elvan powder can be prepared as shown in FIG.

As shown in Fig. 1, the method for producing aged pine needles oil made from pine needles oil, cinnamon, and elvan powder is

Mixing step (100) of pine needles and cinnamon in cinnamon soaking in essential oil of pine needles;

A step (200) of preparing an aged pine needle essential oil into which cinnamal aldehyde of the cinnamon is incorporated into the pine essential oil;

A step (300) of mixing the aged pine needles essential oil and the elvan pellet powder to mix the elvan pine powders and the aged pine needles essential oil at a constant weight ratio; And

And a step (400) of producing the aged barb's powder in which the aged pine needle essential oil is absorbed and filled in the elvan powder.

In the pine pine essential oil and cinnamon mixing step 100, 0.7 to 1.2 kg of pine needles are placed in a container, and 0.08 to 0.2 kg of cinnamon is immersed in pine needles in the container for aging for 20 to 26 hours.

Cinnamaldehyde, which is a major component of cinnamon, is extracted naturally and mixed with pine needles. This cinnamaldehyde is widely used as a food additive and a flavoring agent, as well as environmentally friendly and safe to avoid or insect pests such as house dust mites Is known as a pesticide.

In addition, in the step (200) of the aged pine needles, the cinnamal aldehyde is extracted from the cinnamon deposited in the pine needles and mixed with the pine needles. When the cinnamon deposited in the pine needles is removed, , And the aged pine need oil with a continuous smell is produced.

In addition, in the mixing step (300) of the aged pine needles essential oil and the elvan powder, aged pine needles oil mixed with Shin Nam aldehyde, which is a main component of cinnamon, is mixed with elvan powder to sufficiently fill the aged pine needles in the pores of the elvan powder. At this time, the elvan rock is a porous rock having innumerable voids therein, and its adsorption ability is remarkably improved in a powder state, and is widely used for purification of water quality and food processing.

In the present invention, the elvan pearl powder and the aged pine needles essential oil are mixed at a weight ratio of 6: 0.7 to 1.5, and if aged for 3 to 5 hours, the elongated pine needles are almost completely absorbed in the elvan powder to fill the internal pores.

Therefore, in the step 400 of aged quartz powder, when the quartz powder and the aged pine needles are aged for a certain period of time by mixing them, aged quartz powder is produced which is filled with aged pine needles in the pores of the quartz powder.

Here, when the aged vinegar powder to be formed is applied to the fabric, the aged pine needles oil that is charged in the aged vinegar powder gradually emits, causing insects as well as aroma.

As another component of the antimicrobial layer, a water extract of lacquer and cinnamon is used. Such water extracts of lacquer and cinnamon exhibit strong antimicrobial activity and have an effect of inhibiting them from being contained by components such as ticks, mosquitoes and various insects. In order to obtain this effect, harmful substances which cause allergy among natural substances of lacquer and cinnamon should be removed by decomposition and oxidation by reacting with distilled water under heat and pressure. To this end, the contents of the lacquer and cinnamon were mixed in a sealed container having a content confirmation scale at a weight ratio of 1: 1, poured distilled water so that the weight ratio of water extract of lacquer and cinnamon to distilled water was 1: 3, It is characterized by adding and diluting 2% by weight of salt of distilled water, sealing the container, boiling the distilled water in a sealed container to half the volume while maintaining a constant thermal power, and using the obtained water extract of lacquer and cinnamon .

The antimicrobial layer is coated with a mixture obtained by mixing the aged Kobanstone powder filled with aged pine needles oil made of pine needles oil, cinnamon, and elvan powder with the water extract of lacquer and cinnamon. It is preferred to mix the branch components in a volume ratio of 9: 1. It has an advantage that the most preferable antimicrobial effect can be obtained in the above ratio.

Further, on the antibacterial layer and the second protective layer,

 The mica powder was fired for 1 hour in a firing furnace at 500 占 폚 and rapidly cooled. The resulting mixture was mixed with 8: 2 by weight of acrylic and sodium silicate The binder and the mica powder are mixed at a ratio of 10: 4 on a weight basis to form a far infrared radiation coating layer coated with the obtained mixture.

The purpose of firing the mica powder is to maximize the far-infrared emission amount and the VOC effect.

The rapid cooling is preferably performed outside the firing furnace.

The defensive process is a process of removing iron by washing with water.

The above-mentioned tablet dispersion treatment is performed to remove heavy metals from the powder.

The binder may be treated with stirring and pulverizing the mixed binder.

The mixing of the mica powder and the binder may be performed immediately after the dissolving and is subjected to dispersion treatment.

As shown in FIG. 2, by adding the far-infrared radiation coating layer, it was found that far-infrared ray emissivity and radiant energy were greatly high.

Another aspect of the present invention is a method for producing a functional fabric coated with antimicrobial coating on the surface of a fiber,

A process for preparing the antimicrobially coated functional fabric of claim 1,

On either side of the fabric,

(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or an air permeability of 10 seconds / 100 cc to 5,000 seconds / 100 cc, and a polyethylene resin as a sea portion and the polyphenylene ether resin as a island portion. Wherein the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture, and the thermoplastic resin composition is coated with the thermoplastic resin composition to form a microporous film, wherein the thermoplastic resin composition has a porosity of 20% to 70% 1 protective layer;

On the first protective layer,

 The mica powder was fired for 1 hour in a firing furnace at 500 占 폚 and rapidly cooled. The resulting mixture was mixed with 8: 2 by weight of acrylic and sodium silicate Forming a far infrared radiation coating layer coated with the mixture obtained by mixing the binder and the mica powder at a ratio of 10: 4 on a weight basis; And

On the far-infrared radiation coating layer,

(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or polyethylene resin as a dissolution component and has a sea-island structure composed of the polyphenylene ether resin as a porcelain part, having an air permeability of 10 sec / 100 cc to 5000 sec / 100 cc and a porosity of 20% to 70% The thermoplastic resin composition further comprises (c) an admixture in an amount of 1 to 20% by weight, and coating the thermoplastic resin composition with a thermoplastic resin composition to form a second protective layer on which a microporous film is formed The method comprising the steps of:

In addition, aged Kowlov paper powder filled with aged pine needles powder made of pine needles essential oil, cinnamon, and elvan stone powder, a water extract of lacquer and cinnamon in a volume ratio of 9: 1 was applied between the first protective layer and the far-infrared radiation coating layer The mixture obtained by mixing may further include a coated antimicrobial layer interposed therebetween.

Here, the respective layers can be attached to the fabric by a conventional attaching method such as a dipping method, a padding method, a kneading method, a knife coating method, a general coating method, etc. after mixing with a binder which can be used as such The coating method is not limited, and any coating method for coating the fabric known in the art can be used.

In the above-described embodiments, the fabric coating film is mainly described, but it can be applied to various materials such as metal, wood, fiber, and fabric.

100: Mixing step with pine needles essential oil and cinnamon
200: Preparation stage of aged pine needles essential oil
300: Mixing step of aged pine needles essential oil with elvan powder
400: Preparation stage of aged elvan powder

Claims (10)

In a coating film having antibacterial far-infrared radiation function,
● On one side of the coating film,
(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or an air permeability of 10 seconds / 100 cc to 5,000 seconds / 100 cc, and a polyethylene resin as a sea portion and the polyphenylene ether resin as a island portion. Wherein the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture, and the thermoplastic resin composition is coated with the thermoplastic resin composition to form a microporous film, wherein the thermoplastic resin composition has a porosity of 20% to 70% 1 protective layer;
On the first protective layer,
A far infrared radiation coating layer coated with a mixture obtained by calcining the mica powder, mixing the binder and the mica powder at a weight ratio of 10: 4;
On the far-infrared radiation coating layer,
(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or polyethylene resin as a dissolution component and has a sea-island structure composed of the polyphenylene ether resin as a porcelain part, having an air permeability of 10 sec / 100 cc to 5000 sec / 100 cc and a porosity of 20% to 70% Wherein the thermoplastic resin composition further comprises (c) a second protective layer containing a 1 to 20% by weight of an admixture and coated with the thermoplastic resin composition to form a microporous film,
The above-mentioned mica powder was powder-processed into 1000 mesh, and was fired in a sintering furnace at 500 ° C for 1 hour and then rapidly cooled.
Wherein the binder is a mixture of acrylic and sodium silicate at a mixing ratio of 8: 2 on a weight basis.
delete delete The method according to claim 1,
The aged Kowlov paper powder filled with aged pine needles prepared from pine needles, cinnamon, and elvan powder was mixed with water extracts of lacquer and cinnamon at a volume ratio of 9: 1 between the first protective layer and the far-infrared radiation coating layer, Wherein the antimicrobial layer coated with the obtained mixture is interposed therebetween.
5. The method of claim 4,
Based on a conjugated diene compound having at least one polymer block A in which the admixture is based on a vinyl aromatic compound and a total amount of 1,2-vinyl bond and 3,4-vinyl bonded amount of the conjugated diene compound of 30 to 90% by weight Wherein the hydrogenated block copolymer is a hydrogenated block copolymer obtained by hydrogenating a block copolymer composed of at least one polymer block (B).
5. The method of claim 4,
The water extract of lacquer and cinnamon is placed in a sealed container marked with the contents of the lacquer and cinnamon so that the weight ratio of lacquer and cinnamon is 1: 1, and the weight ratio of lacquer and cinnamon water extract to distilled water is 1: 3. Distilled water is poured into the container, 2% by weight of salt of distilled water is added thereto and diluted, the container is sealed and boiled and filtered so that the distilled water in the closed container becomes 1/2 while maintaining a constant thermal power. Coating film with radiation function.
5. The method of claim 4,
Mixing the pine needles essential oil and cinnamon mixed with 0.7 to 1.2 kg of pine needles and 0.08 to 0.2 kg of cinnamon; A step of preparing an aged pine needles essential oil in which cinnamal aldehyde of the cinnamon is incorporated into the essential oil of pine needles; Mixing the agar pine needles essential oil and the elvan pearl powder to mix the elvan pearl powder and the aged pine needles essential oil at a weight ratio of 6: 0.7 to 1.5; And a step of preparing an aged barb powder obtained by filling the aged pine needle essential oil with the elvan powder and filling the same.
A method for producing a coating film having antifungal and far-infrared radiation function according to claim 1,
On one side of the coating film,
(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or an air permeability of 10 seconds / 100 cc to 5,000 seconds / 100 cc, and a polyethylene resin as a sea portion and the polyphenylene ether resin as a island portion. Wherein the thermoplastic resin composition further comprises (c) 1 to 20% by weight of an admixture, and the thermoplastic resin composition is coated with the thermoplastic resin composition to form a microporous film, wherein the thermoplastic resin composition has a porosity of 20% to 70% 1 protective layer;
On the first protective layer,
The mica powder was fired for 1 hour in a firing furnace at 500 占 폚 and rapidly cooled. The resulting mixture was mixed with 8: 2 by weight of acrylic and sodium silicate Forming a far infrared radiation coating layer coated with the mixture obtained by mixing the binder and the mica powder at a ratio of 10: 4 on a weight basis; And
On the far-infrared radiation coating layer,
(a) a thermoplastic resin composition comprising a polypropylene resin or a polyethylene resin and (b) 5 to 90 parts by weight of a polyphenylene ether resin based on 100 parts by weight of a polypropylene resin or a polyethylene resin, wherein the polypropylene resin Or polyethylene resin as a dissolution component and has a sea-island structure composed of the polyphenylene ether resin as a porcelain part, having an air permeability of 10 sec / 100 cc to 5000 sec / 100 cc and a porosity of 20% to 70% The thermoplastic resin composition further comprises (c) an admixture in an amount of 1 to 20% by weight, and coating the thermoplastic resin composition with a thermoplastic resin composition to form a second protective layer on which a microporous film is formed . ≪ / RTI >
delete delete
KR1020150175768A 2015-12-10 2015-12-10 Method for producing coating film emitting antibaterial far infrared ray and the coating film KR101831336B1 (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100789281B1 (en) * 2006-10-12 2008-01-02 오티오라이프 주식회사 Functional composite for sticking on fabric and manufacturing method thereof
KR101213862B1 (en) * 2008-03-31 2012-12-18 아사히 가세이 이-매터리얼즈 가부시키가이샤 Microporous film and method for producing the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100789281B1 (en) * 2006-10-12 2008-01-02 오티오라이프 주식회사 Functional composite for sticking on fabric and manufacturing method thereof
KR101213862B1 (en) * 2008-03-31 2012-12-18 아사히 가세이 이-매터리얼즈 가부시키가이샤 Microporous film and method for producing the same

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