KR101805020B1 - manufacture method of non-woven fabrics type impregnating materials - Google Patents

manufacture method of non-woven fabrics type impregnating materials Download PDF

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KR101805020B1
KR101805020B1 KR1020170009201A KR20170009201A KR101805020B1 KR 101805020 B1 KR101805020 B1 KR 101805020B1 KR 1020170009201 A KR1020170009201 A KR 1020170009201A KR 20170009201 A KR20170009201 A KR 20170009201A KR 101805020 B1 KR101805020 B1 KR 101805020B1
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South Korea
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impregnated
heat
impregnated fabric
impregnating material
synthetic fibers
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KR1020170009201A
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Korean (ko)
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유군일
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유군일
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D34/00—Containers or accessories specially adapted for handling liquid toiletry or cosmetic substances, e.g. perfumes
    • A45D34/04—Appliances specially adapted for applying liquid, e.g. using roller or ball
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D40/00—Casings or accessories specially adapted for storing or handling solid or pasty toiletry or cosmetic substances, e.g. shaving soaps or lipsticks
    • A45D40/08—Casings or accessories specially adapted for storing or handling solid or pasty toiletry or cosmetic substances, e.g. shaving soaps or lipsticks with provision for sieves or shaping parts for sticks ends
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D33/00—Containers or accessories specially adapted for handling powdery toiletry or cosmetic substances
    • A45D2033/001—Accessories
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D34/00—Containers or accessories specially adapted for handling liquid toiletry or cosmetic substances, e.g. perfumes
    • A45D2034/002—Accessories
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D40/00—Casings or accessories specially adapted for storing or handling solid or pasty toiletry or cosmetic substances, e.g. shaving soaps or lipsticks
    • A45D2040/0006—Accessories

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Cosmetics (AREA)

Abstract

Disclosed is a method for manufacturing a nonwoven type impregnating material in the present invention which has an impregnating material in a nonwoven type to greatly improve porosity and air permeability, increases the amount of impregnation for liquid cosmetic materials, improves a discharging performance of the liquid cosmetic material because of an easy pumping of a puff by means of an elasticity, and because the impregnating material is not reversed, greatly improves usability and convenience. The manufacturing method comprises: a first process (S1) which sprays synthetic fibers in multi directions and manufactures an impregnated fabric having porosity by entangling the synthetic fibers sprayed in the multi directions; a second process (S2) which moves the impregnated fabric manufactured by the first process (S1) to a thermal press by using a transfer conveyer belt, then pushes a surface and a rear surface of the impregnated fabric with the thermal press to reduce a volume and to thermally fuse the entangled synthetic fibers; a third process (S3) which coats a release layer on a lower side of a thermal cutter; a fourth process (S4) which, after the second process (S2), uses the transfer conveyer belt to move the impregnated fabric to a lower part of the thermal cutter where the release layer is coated by the third process (S3), then fixes the impregnated fabric not to move, and thermally cuts the impregnated fabric located in the lower part of the thermal cutter by lowering the thermal cutter to process a shape of the impregnating material; and a fifth process (S5) which moves the impregnating material processed by the fourth process (S4) to a rotor having a cutting unit on one side thereof by using the transfer conveyer belt, then removes fluffs formed in a circumferential part of the impregnating material by rotating the impregnating material to process the impregnating material.

Description

부직포형 함침재 제조방법{manufacture method of non-woven fabrics type impregnating materials}[0001] The present invention relates to a non-woven fabric impregnating material,

본 발명은 부직포형 함침재 제조방법에 관한 것으로, 더욱 상세하게는 화장품 용기 내부에 구비되어 화장료가 함침되는 함침재를 부직포형으로 제조하여 다공성은 물론 통기성 향상에 의해 내용물 흡수가 용이하고 함침재를 뒤집지 않고도 함침된 화장료를 전체적으로 사용할 수 있어 사용성 및 편의성 향상은 물론 화장료의 버려짐을 미연에 방지할 수 있도록 한 부직포형 함침재 제조방법에 관한 것이다.
More particularly, the present invention relates to a method of manufacturing a nonwoven fabric impregnation material, and more particularly, to a method of manufacturing a nonwoven impregnation material by which impregnation material impregnated with a cosmetic material is manufactured into a nonwoven fabric, The present invention relates to a method for manufacturing a nonwoven fabric-containing impregnated material, which can prevent the abandonment of cosmetic materials as well as improving usability and convenience because the cosmetics impregnated without turning over can be used as a whole.

일반적으로 화장품은 그 종류가 다양하나 여성의 아름다움을 가꾸는데 주로 사용되는 것으로, 사용 측면에서 고형화된 화장품에서 액상(겔상) 화장품으로 발전하고 있다.In general, cosmetics are widely used for cultivating the beauty of women but they are being developed from solid cosmetics to liquid (gel) cosmetics in terms of use.

액상(겔상)의 화장품은 대개, 용기와 용기의 상부를 덮는 덮개와 용기의 내부에 구비되고 화장료가 함침되는 함침재 및 함침재에 함침된 화장료를 쩍어 바르기 위한 퍼프로 이루어져 있으며, 함침재에 액상(겔상)의 화장료가 함침되어 사용자에게 제공되고 사용자는 퍼프를 이용하여 함침재를 눌러 함침재에 함침된 화장료가 퍼프에 묻어 흡수되도록 하여 화장을 하고 있다.BACKGROUND ART Liquid-state (gel) cosmetics generally consist of a lid that covers the upper part of a container and a container, and a puddle which is provided inside the container and is used to impregnate the cosmetic material impregnated into the impregnated material and impregnated material impregnated with the cosmetic material. (Gel) cosmetic material is impregnated and provided to the user, and the user presses the impregnation material with the puff to make the impregnated material impregnated on the impregnation material is put on the puff and absorbed.

종래 화장료가 함침된 함침재는, 대개 스폰지와 같이 폴리에스테르 발포재로 이루어져 있어 다공성이나 통기성이 떨어짐에 따라 화장료를 함침시킴이 용이하지 못하고, 함침된 화장료의 함침공간이 부족한 문제점이 있다.The impregnation material impregnated with the conventional cosmetic material is usually made of a foamed polyester material such as a sponge, so that the impregnation of the cosmetic material is not easy due to the poor porosity and air permeability.

더욱이, 근자들어서는 액상(겔상)의 화장료(이하 액상 화장료라 칭함)가 출시되고 있는 바, 종래 스폰지형 함침재는 다공성이지 못함에 따라 이와 같은 액상 화장료가 함침됨이 용이하지 못한 문제점이 있다.In addition, a cosmetic composition (hereinafter referred to as a liquid cosmetic composition) in the form of a liquid phase (hereinafter referred to as a liquid cosmetic composition) has recently been introduced, and the conventional sponge-type impregnated material is not porous and thus it is difficult to impregnate such a liquid cosmetic composition.

또한, 퍼프를 이용하여 함침재를 누를 경우, 퍼프와 함침재 사이의 펌핑작용이 거의 발생되지 않음에 따라 액상 화장료가 퍼프측으로 제대로 공급되지 못하게 되어 액상화장료가 퍼프에 묻지 않게 되는 문제점이 있다.In addition, when the impregnation member is pressed using the puff, the pumping action between the puff and the impregnation member hardly occurs, and the liquid cosmetic material can not be properly supplied to the puff side, so that the liquid cosmetic material is not buried in the puff.

즉, 퍼프와 함침재 모두 푹신한 스폰지 재질로 이루어져 있기 때문에 사용자가 퍼프를 함침재 상부에서 눌렀을 때 누르는 힘의 함침재 전체로 고르게 힘의 전달이 일어나지 않아 펌핑작용이 제대로 이루어지지 못하는 문제점이 있다.In other words, since both the puff and the impregnated material are made of a fluffy sponge material, the force is not uniformly transferred to the impregnated material having a pressing force when the puff is pressed on the impregnated material by the user, so that the pumping action is not properly performed.

뿐만 아니라, 화장료가 제대로 묻어나지 않음에 따라 사용자가 반 이상 사용할 경우에는 사용자가 직접 화장품 용기로부터 함침재를 꺼낸 후 뒤집은 다음 화장품 용기 내부에 다시 넣어 사용함에 따라 사용에 따른 번거로움은 물론 편의성이 크게 저하되는 문제점이 있으며, 화장료를 완전히 사용하지 못하게 되어 버려지는 화장료의 낭비성을 유발시키는 문제점이 있다.In addition, since the cosmetic material is not buried properly, when the user uses more than half of the cosmetic material, the user directly removes the impregnated material from the cosmetic container, turns it over, and puts it back into the cosmetic container. There is a problem that the cosmetic is completely used and the cosmetic is wasted.

종래 기술을 살펴보면, 공개특허 10-2016-0110034호인 액상 화장품이 함침되는 화장품 용기의 함침부재가 안출된 바 있으며, 이는 액상 화장품을 함침되는 함침부재에 있어서, 액상 화장품이 함침되는 함침부재는 폴리우레탄, NBR, SBR, NR, 폴리에스테르, 폴리에테르로 이루어진 것 중 어느 하나로 이루어지고, 상기 함침부재는 0.15mm ~ 2.5mm 크기의 기공을 형성되고, 포어(Pore)의 수가 40 ~ 100ppi로서 스폰지 형태를 이루며, 상기 함침부재의 상면에 고주파 접착을 이용하여 액상 화장품이 고르게 분출되도록 설치된 미세분배부재는 0.05~0.1mm의 크기로 형성하는 분배공으로 형성되어 액상 화장품을 균일하게 분출할 수 있도록 구성되어 있다.The impregnation member of the cosmetic container impregnated with the liquid cosmetic is disclosed in the prior art. In the impregnated member impregnated with the liquid cosmetic, the impregnated member impregnated with the liquid cosmetic is made of polyurethane , NBR, SBR, NR, polyester, and polyether. The impregnating member has pores having a size of 0.15 mm to 2.5 mm, and the number of pores is 40 to 100 ppi. And the fine distribution member provided on the upper surface of the impregnated member so as to uniformly spray the liquid cosmetics using high frequency adhesive is formed as a dispense hole having a size of 0.05 to 0.1 mm to uniformly spray the liquid cosmetics.

이러한 종래 기술은, 미세분배부재에 의해 팽팽한 상태를 유지하기 때문에 퍼프를 이용하여 누르는 경우, 함침부재를 고르게 누르지 못해 액상 화장품이 퍼프에 고르게 묻지 못하는 문제점이 있다.Such a conventional technique has a problem in that when the puff is pressed using the puff, the liquid cosmetic can not be uniformly applied to the puff because the impregnated member can not be pressed evenly.

또한, 앞서 언급한 바와 같은 스펀지 재질로 이루어진 종래 함침재가 갖고 있는 문제점은 여전히 해결하지 못하고 있는 실정이다.In addition, the above-mentioned problem of the conventional impregnation material made of the sponge material is still not solved.

다른 종래 기술로, 공개특허 10-2015-0020153호인 화장료 함침재가 안출된 바 있으며, 이는 화장료를 함침하는 다공성의 화장료 함침재에 있어서, 상기 화장료의 배출시 통로를 형성하는 화장료 배출채널이 구비되어 있다.Another prior art is disclosed in Patent Document 10-2015-0020153, which discloses a porous cosmetic material impregnated material impregnated with a cosmetic material, which is provided with a cosmetic material discharge channel for forming a passage at the time of discharging the cosmetic material .

이러한 종래 기술은, 화장료 배출채널에 의해 함침된 화장료의 배출이 용이하도록 하고는 있으나, 화장료 배출채널을 추가로 구비하여야 함에 따라 제조공정이 추가되고 복잡한 문제점이 있다.
Such prior art technology facilitates the discharge of the cosmetic material impregnated by the cosmetic material discharge channel. However, since the cosmetic material discharge channel must be additionally provided, the manufacturing process is complicated.

대한민국공개특허 10-2016-0110034호(2016.09.21. 공개)Korean Patent Publication No. 10-2016-0110034 (published on September 21, 2016) 대한민국공개특허 10-2015-0020153호(2015.02.25. 공개)Korean Patent Publication No. 10-2015-0020153 (published Feb. 25, 2015)

본 발명은 함침재를 부직포형으로 구비하여 다공성은 물론 통기성이 크게 향상되어 액상화장료에 대한 함침량 증가는 물론 탄성에 의한 퍼프와의 펌핑작용의 용이함에 따른 액상화장료의 토출성 향상 및 함침재를 뒤집지 않기 때문에 사용성 및 편의성을 크게 향상시킬 수 있는 부직포형 함침재 제조방법을 제공함에 그 목적이 있다.
The present invention provides a nonwoven fabric impregnation material, which greatly improves the air permeability as well as the porosity of the impregnation material, thereby improving the discharging property of the liquid cosmetic material due to the ease of pumping with the puff due to elasticity, The present invention provides a method for manufacturing a nonwoven fabric impregnated material, which can significantly improve usability and convenience because it is not turned upside down.

상기 목적을 달성하기 위한 수단으로 본 발명인 부직포형 함침재 제조방법은, 다방향으로 합성섬유를 분사하여 다방향으로 분사되는 합성섬유들이 서로 엉키는 것에 의해 다공을 갖는 함침원단을 제조하는 제1공정; 제1공정에 의해 제조된 함침원단의 표면과 이면을 열가압프레스로 눌러 부피를 축소하고 서로 엉킨 합성섬유들을 열융착하는 제2공정; 열커팅기의 하부측에 이형층을 도포하는 제3공정; 제2공정 후 함침원단을 제3공정에 의해 이형층이 도포된 열커팅기의 하부측을 하강시켜 함침원단을 열커팅하여 함침재 형상을 가공하는 제4공정; 제4공정에 의해 가공된 함침재를 회전시켜 함침재의 둘레부에 형성된 보풀을 제거하여 함침재를 가공하는 제5공정으로 구비되어 이루어진다.In order to accomplish the above object, the present invention provides a method for manufacturing a nonwoven fabric impregnated material, comprising: a first step of producing impregnated fabric having pores by spraying synthetic fibers in multiple directions and entangling synthetic fibers sprayed in multiple directions together; A second step of compressing the surface and back surface of the impregnated fabric produced by the first step by thermal press to reduce the volume and thermally fusing the tangled synthetic fibers; A third step of applying a release layer to the lower side of the heat cutter; A fourth step of lowering the lower side of the impregnated fabric after the second step by the third step and cutting the impregnated fabric by heat cutting to form the impregnated material; And a fifth step of rotating the impregnated material processed by the fourth step to remove fluff formed on the periphery of the impregnated material to machine the impregnated material.

나아가, 상기 제1공정에서의 합성섬유는, 폴리우레탄, 폴리에스테르, 폴리에테르 중 어느 하나로 이루어진다.
Further, the synthetic fibers in the first step are composed of any one of polyurethane, polyester and polyether.

본 발명은 함침재가 부직포형으로 이루어져 있기 때문에 함침재에 다수의 구멍인 다공이 형성될 수 있기 때문에 통기성은 물론 형성된 다공에 의해 화장료의 함침량이 증가됨은 물론 다공에 의해 자체 탄성력 및 복원력이 향상되어 함침된 화장료를 퍼프에 묻힘이 용이할 뿐만 아니라 함침재를 뒤집지 않고도 함침된 화장료를 다 사용할 수 있어 화장료의 낭비성을 미연에 방지함은 물론 사용성 및 편의성이 크게 향상된다.
Since the impregnation material is made of a nonwoven fabric, the impregnation material can be formed with a plurality of pores. Therefore, the amount of impregnation of the cosmetic material is increased not only by the air permeability but also by the formed pores, as well as the self- It is easy to embed the cosmetic material in the puff, and the impregnated cosmetic material can be used without turning the impregnated material upside down, so that wastefulness of the cosmetic material is prevented beforehand, and usability and convenience are greatly improved.

도 1은 본 발명인 부직포형 함침재 제조방법의 공정을 나타낸 공정도이다.
도 2는 본 발명인 부직포형 함침재 제조방법의 공정을 나타낸 개념도이다.
도 3은 본 발명인 부직포형 함침재 제조방법에 의해 제조된 함침재가 화장품 용기에 수용되는 상태를 나타낸 분해사시도.
도 4는 본 발명인 부직포형 함침재 제조방법에 의해 제조된 함침재의 구성을 나타낸 확대구성도이다.BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a process diagram showing a process of a nonwoven fabric impregnation material manufacturing method of the present invention. FIG.
2 is a conceptual view showing a process of a nonwoven fabric impregnation material manufacturing method of the present invention.
3 is an exploded perspective view showing a state in which the impregnated material produced by the method for producing a nonwoven fabric-containing impregnated material of the present invention is accommodated in a cosmetic container.
Fig. 4 is an enlarged view showing the constitution of the impregnation material produced by the nonwoven fabric impregnation material manufacturing method of the present invention.

이하, 상기 목적 외에 본 발명의 다른 목적 및 특징들은 첨부 도면을 참조한 실시 예에 대한 설명을 통하여 명백히 드러나게 될 것이다.Hereinafter, other objects and features of the present invention will be apparent from the following description of embodiments with reference to the accompanying drawings.

다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미를 가진 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.
Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Terms such as those defined in commonly used dictionaries should be interpreted as having a meaning consistent with the meaning in the context of the relevant art and are to be interpreted in an ideal or overly formal sense unless explicitly defined in the present application Do not.

이하에서는, 본 발명의 실시예에 따른 부직포형 함침재 제조방법을 첨부된 도면을 참고하여 좀 더 구체적으로 설명한다.
Hereinafter, a method of manufacturing a nonwoven fabric impregnation material according to an embodiment of the present invention will be described in more detail with reference to the accompanying drawings.

도시된 바와 같이 본 발명인 부직포형 함침재 제조방법은, 제1공정(S1) 내지 제4공정(S4)에 의해 이루어진다.As shown in the drawing, the method for manufacturing the nonwoven fabric-containing impregnation material of the present invention is performed by the first step (S1) to the fourth step (S4).

본 발명의 제1공정(S1)은, 다방향으로 합성섬유를 분사하여 다방향으로 분사되는 합성섬유들이 서로 엉키는 것에 의해 다공을 갖는 함침원단을 제조하는 공정이다.The first step (S1) of the present invention is a step of producing a impregnated fabric having pores by spraying synthetic fibers in multiple directions and entangling synthetic fibers injected in multiple directions to each other.

즉, 다방향으로 합성섬유를 분사하도록 섬유분사부가 다방향으로 이루어지는 원단성형기 내부측으로 합성섬유를 다방향으로 분사하여 분사되는 합성섬유가 서로 엉키도록 하여 함침원단을 제조하는 것으로, 합성섬유가 서로 엉키면서 함침원단이 제조됨에 따라 합성섬유(10) 사이사이에 함침공간부(20)가 자연스럽게 형성된다.That is, by spraying the synthetic fibers in multiple directions to the inner side of the multi-directional fabric forming machine to spray the synthetic fibers in multiple directions, the injected synthetic fibers are tangled to each other to produce the impregnated fabric, The impregnated hollow 20 is naturally formed between the synthetic fibers 10 as the impregnated fabric is produced.

상기 제1공정(S1)에서의 합성섬유는, 폴리우레탄, 폴리에스테르, 폴리에테르 중 어느 하나로 이루어질 수 있으며, 이외에도 다양한 합성섬유가 사용될 수 있음은 물론이다.The synthetic fibers in the first step (S1) may be composed of any one of polyurethane, polyester and polyether, and various synthetic fibers may be used.

본 발명의 제2공정(S2)은, 제1공정(S1)에 의해 제조된 함침원단의 표면과 이면을 열가압프레스로 눌러 부피를 축소하고 서로 엉킨 합성섬유들을 열융착하는 공정이다.In the second step (S2) of the present invention, the front and back surfaces of the impregnated fabric produced by the first step (S1) are pressed by a heat press to reduce the volume and thermally fusing the tangled synthetic fibers.

이와 같이 제2공정(S2)에 의해 함침원단의 표면과 이면을 열가압함에 따라 제1공정(S1)에 의해 합성섬유들이 서로 엉켜 이루어진 함침원단이 열가압에 의해 눌러지면서 부피가 축소됨은 물론 열가압프레스로부터 전달되는 열에 의해 서로 엉켜진 합성섬유들이 서로 열융착되어 풀어짐이 방지된다.As described above, the impregnated fabric, in which the synthetic fibers are entangled with each other by the first step (S1) as the front and back surfaces of the impregnated fabric are thermally pressed by the second step (S2) The synthetic fibers entangled with each other by the heat transmitted from the pressing press are thermally fused to each other to be prevented from being released.

또한, 함침원단이 가압되어 눌러짐에 따라 합성섬유 사이사이에 구비된 함침공간부(20)가 자연스럽게 수축되고 이와 같이 수축되는 함침공간부(20)에 의해 함침원단의 탄성력이 크게 향상된다.Also, as the impregnated fabric is pressed and pressed, the impregnated hollow portion 20 provided between the synthetic fibers is naturally contracted, and the impregnated hollow portion 20 is contracted so that the elastic force of the impregnated fabric is greatly improved.

본 발명의 제3공정(S3)은, 열커팅기의 하부측에 이형층을 도포하는 공정으로, 열커팅기의 하부측에 이형층을 도포하는 이유는 이후 제4공정(S4)에서 함침원단을 열커팅할 때 커팅된 함침원단이 열커팅기의 하부측에 달라붙게 되는 것을 방지하기 위함이다.The third step (S3) of the present invention is a step of applying the release layer to the lower side of the thermal cutter, and the reason why the release layer is applied to the lower side of the thermal cutter is to heat the impregnated fabric in the fourth step (S4) This is to prevent the impregnated fabric cut at the time of cutting from sticking to the lower side of the heat cutter.

본 발명의 제4공정(S4)은, 상기 제2공정(S2) 후 함침원단을 제3공정(S3)에 의해 이형층이 도포된 열커팅기의 하부측을 하강시켜 함침원단을 열커팅하여 함침재 형상을 가공하는 공정이다.In the fourth step (S4) of the present invention, after the second step (S2), the impregnated fabric is lowered by the third step (S3) on the lower side of the heat cutter coated with the releasing layer, This is a step of processing the re-shape.

즉, 열가압되어 부피가 축소된 함침원단을 열커팅기의 하부측에 위치시키되 함침원단이 열커팅기에 의해 열커팅될 때 유동됨을 방지하도록 함침원단을 고정한다.That is, the impregnated fabric, which is thermally pressed and has a reduced volume, is placed on the lower side of the heat cutter so that the impregnated fabric is prevented from flowing when the impregnated fabric is heat-cut by the heat cutter.

상기와 같이 열커팅에 의해 가공된 함침재 형상은 도시된 바와 같이 원형이거나 또는 사각형은 물론 다양한 형상으로 이루어질 수 있음은 물론이다.As described above, the shape of the impregnated material processed by the heat cutting may be circular or may have various shapes as well as a square.

상기 열커팅기의 온도는 열에 의해 합성섬유가 타지 않고 커팅되는 온도이면 족하며, 열커팅기의 온도를 빠르게 하강시켜 함침원단을 함침재 형상으로 가공한다.The temperature of the thermal cutter is sufficient for the temperature at which the synthetic fibers are cut without being burnt by heat, and the temperature of the heat cutter is rapidly lowered to process the impregnated fabric into the impregnated material.

본 발명의 제5공정(S5)은, 제4공정(S4)에 의해 가공된 함침재를 회전시켜 함침재의 둘레부에 형성된 보풀을 제거하여 함침재를 가공하는 공정이다.The fifth step (S5) of the present invention is a step of machining the impregnation material by removing fluff formed on the periphery of the impregnation material by rotating the impregnation material processed in the fourth step (S4).

즉, 열커팅기에 의해 가공된 함침재의 둘레부에는 열커팅기의 열커팅에 의해 보풀이 생성되는 바, 이와 같이 생성된 보풀을 제5공정(S5)을 통해 보풀을 제거한다.In other words, napping is generated in the periphery of the impregnation material processed by the heat cutting machine by heat cutting of the heat cutting machine. The napping is thus removed through the fifth step (S5).

이 때, 함침재를 회전기에 올려놓고 회전기의 일측에 커팅부를 구비하여 회전기에 의해 회전되는 함침재의 둘레부에 형성된 보풀이 커팅부에 의해 제거되도록 한다.At this time, the impregnation material is placed on the rotary machine, and a cutting part is provided on one side of the rotary machine so that the fluff formed on the periphery of the impregnation material rotated by the rotary machine is removed by the cutting part.

본 발명의 제2공정(S2) 내지 제5공정(S5)은 함침원단 및 이 함침원단에 의해 가공된 함침재가 이송컨베이어벨트에 의해 순차적으로 이송되어 각각의 공정이 이루어진다.In the second step (S2) to the fifth step (S5) of the present invention, the impregnated fabric and the impregnated material processed by the impregnated fabric are sequentially transferred by the conveying conveyor belt, and the respective processes are performed.

이에 따라, 함침재에 대한 제조공정이 빠르게 진행될 수 있기 때문에 생산성 및 작업효율성이 크게 향상된다.As a result, the manufacturing process for the impregnated material can be performed rapidly, and productivity and work efficiency are greatly improved.

도 4에 도시된 바와 같이 본 발명에 의해 제조된 함침재는, 화장료가 함침되는 것으로, 이와 같이 화장료가 함침된 함침재(1)는, 퍼프(2) 및 이 퍼프(2)가 수용되는 퍼프수용부(3)를 갖는 화장품용기(4)의 내부에 구비된 함침재수용부(5)에 넣어져 수용된다.As shown in FIG. 4, the impregnation material produced by the present invention is impregnated with a cosmetic material, and the impregnation material 1 impregnated with the cosmetic material as described above has a puff 2 and a puff 2 accommodating the puff 2 (5) provided inside the cosmetic container (4) having a part (3).

이와 같이 함침재수용부(5)에 수용되는 함침재(1)에 함침된 화장료를 상기 퍼프(2)에 묻혀 화장을 하면 되는 것으로, 본 발명에 의해 제조된 함침재는, 제1공정(S1)에서 다방향으로 분사되는 서로에 대해 엉킨 상태를 유지하는 합성섬유(10)와, 상기 서로에 대해 엉킨 합성섬유(10) 사이사이에 구비되어 화장료가 함침되는 함침공간부(20)로 이루어진다.The impregnated material impregnated in the impregnation material 1 contained in the impregnation re-absorption portion 5 is put on the puff 2 for makeup. The impregnation material produced by the present invention is then subjected to the first step (S1) A synthetic fiber 10 that keeps the synthetic fibers 10 tangled with each other in a multi-direction, and an impregnated hollow 20 which is provided between the synthetic fibers 10 tangled with each other to impregnate the cosmetic.

이와 같이 본 발명에 의해 제조된 함침재(1)는, 합성섬유(10) 사이사이에 함침공간부(20)가 구비되어 있기 때문에 화장료의 함침량을 크게 증대시킬 수 있어 동일공간에 대해 화장료의 함침량을 향상시킬 수 있다.As described above, the impregnated material 1 produced by the present invention is capable of significantly increasing the impregnation amount of the cosmetic material because the impregnated hollow portion 20 is provided between the synthetic fibers 10, The impregnation amount can be improved.

또한, 본 발명에 의해 제조된 함침재(1)는, 서로에 대해 엉킨 합성섬유(10) 사이사이에 구비된 함침공간부(20)에 화장료가 함침되어 있음에 따라 함침된 화장료가 함침재로부터 토출됨이 용이하여 화장료의 낭비를 방지할 수 있고 함침재(1)를 뒤집어 사용하지 않아도 된다.In the impregnating member 1 produced by the present invention, since the impregnated hollow portion 20 provided between the synthetic fibers 10 tangled with each other is impregnated with the cosmetic, the cosmetic impregnated with the impregnated member It is possible to prevent the waste of the cosmetic material from being easily discharged, and it is not necessary to use the impregnated material 1 upside down.

더욱이, 함침공간부(20)를 구비하는 합성섬유(10)가 서로에 대해 엉킨 구조로 이루어져 있기 때문에 탄성을 갖음에 따라 화장료가 묻어질 때 퍼프(2)에 의해 눌러진 함침재(1)가 다시 원래의 위치로 복원됨이 빠르게 이루어져 사용성이 크게 향상된다.
Further, since the synthetic fibers 10 having the impregnated hollow 20 are tangled with respect to each other, the impregnated material 1 pressed by the puff 2 when the cosmetic is buried with elasticity The restoration to the original position is quicker and the usability is greatly improved.

이상과 같이 본 발명에서는 구체적인 구성 요소 등과 같은 특정 사항들과 한정된 실시예 및 도면에 의해 설명되었으나 이는 본 발명의 보다 전반적인 이해를 돕기 위해서 제공된 것일 뿐, 본 발명은 상기의 실시예에 한정되는 것은 아니며, 본 발명이 속하는 분야에서 통상적인 지식을 가진 자라면 이러한 기재로부터 다양한 수정 및 변형이 가능하다.As described above, the present invention has been described with reference to particular embodiments, such as specific elements, and specific embodiments and drawings. However, it should be understood that the present invention is not limited to the above- And various modifications and changes may be made thereto by those skilled in the art to which the present invention pertains.

따라서, 본 발명의 사상은 설명된 실시예에 국한되어 정해져서는 아니 되며, 후술하는 특허청구범위뿐 아니라 이 특허청구범위와 균등하거나 등가적 변형이 있는 모든 것들은 본 발명 사상의 범주에 속한다고 할 것이다
Accordingly, the spirit of the present invention should not be construed as being limited to the embodiments described, and all of the equivalents or equivalents of the claims, as well as the following claims, belong to the scope of the present invention

S1 : 제1공정 S2 : 제2공정
S3 : 제3공정 S4 : 제4공정
S5 : 제5공정
10 : 합성섬유 20 : 함침공간부S1: first process S2: second process
S3: Third step S4: Fourth step
S5: Step 5
10: Synthetic fiber 20:

Claims (2)

다방향으로 합성섬유를 분사하여 다방향으로 분사되는 합성섬유들이 서로 엉키는 것에 의해 다공을 갖는 함침원단을 제조하는 제1공정(S1);
제1공정(S1)에 의해 제조된 함침원단을 이송컨베이어벨트를 이용하여 열가압프레스로 이송시킨 후 함침원단의 표면과 이면을 열가압프레스로 눌러 함침원단에 대한 부피 축소 및 열가압프레스에 의해 서로 엉킨 합성섬유들의 열융착이 동시에 이루어지도록 하는 제2공정(S2);
열커팅기의 하부측에 이형층을 도포하는 제3공정(S3);
제2공정(S2) 후 압축 및 융착된 함침원단을 이송컨베이어벨트를 이용하여 제3공정(S3)에 의해 이형층이 도포된 열커팅기의 하부측으로 이송시킨 후 이송된 압축 융착의 함침원단에 대한 유동을 방지하도록 고정하고 상기 열커팅기를 하강시켜 열커팅기의 하부측에 위치된 압축 융착의 함침원단을 열커팅하여 함침재 형상으로 가공하는 제4공정(S4);
제4공정(S4)에 의해 가공된 함침재를 이송컨베이어벨트를 이용하여 일측에 커팅부가 구비된 회전기 측으로 이송시킨 후 열커팅된 함침재를 회전시켜 함침재의 둘레부에 형성된 보풀이 제거되도록 함침재를 가공하는 제5공정(S5)으로 구비되어 이루어지는 것을 특징으로 하는 부직포형 함침재 제조방법.A first step (S1) of producing a impregnated fabric having pores by entangling synthetic fibers sprayed in multiple directions in multiple directions by entangling them in multiple directions;
After the impregnated fabric produced in the first step (S1) is transferred to a thermal press using a conveying conveyor belt, the surface and back of the impregnated fabric are pressed by a heat press, and the volume of the impregnated fabric is reduced by a heat press A second step (S2) of simultaneously causing heat fusion of the tangled synthetic fibers;
A third step (S3) of applying a release layer to the lower side of the heat cutter;
After the second step (S2), the impregnated fabric which has been compressed and fused is conveyed to the lower side of the heat-cutter coated with the release layer by the third step (S3) using the conveying conveyor belt, A fourth step (S4) of fixing the impregnated material to the bottom of the heat cutter by lowering the heat cutter so as to prevent the flow, and cutting the impregnated material of the compression bonded to the lower side of the heat cutter by heat cutting;
The impregnated material processed in the fourth step (S4) is transferred to the rotary unit provided with the cutting unit on one side using the conveying conveyor belt, and then the heat-cut impregnated material is rotated to remove the fluff formed on the periphery of the impregnated material. And a fifth step (S5) of processing the nonwoven fabric-containing impregnated material. 삭제delete
KR1020170009201A 2017-01-19 2017-01-19 manufacture method of non-woven fabrics type impregnating materials KR101805020B1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019112361A1 (en) * 2017-12-08 2019-06-13 (주)아모레퍼시픽 Carrier with improved elasticity and cosmetic tool comprising same
CN110731598A (en) * 2017-07-20 2020-01-31 韩国科玛株式会社 Method for manufacturing cosmetic material impregnated member
KR102382797B1 (en) 2021-09-28 2022-04-08 주식회사 이노코아 Impregnation material for cosmetic manufacturing method and impregnation material for cosmetic
KR20240052444A (en) 2022-10-14 2024-04-23 (주)아모레퍼시픽 Eco-friendly structure containing natural fiber and regenerative fiber

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KR100525981B1 (en) 1997-03-07 2006-02-28 유니챰 가부시키가이샤 Wipe sheet and manufacturing method
KR100938113B1 (en) * 2007-09-27 2010-01-21 김종철 Manufacturing method of nonwoven fabrics gloves

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KR100525981B1 (en) 1997-03-07 2006-02-28 유니챰 가부시키가이샤 Wipe sheet and manufacturing method
KR100938113B1 (en) * 2007-09-27 2010-01-21 김종철 Manufacturing method of nonwoven fabrics gloves

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110731598A (en) * 2017-07-20 2020-01-31 韩国科玛株式会社 Method for manufacturing cosmetic material impregnated member
CN110731598B (en) * 2017-07-20 2022-04-05 韩国科玛株式会社 Method for manufacturing cosmetic material impregnated member
WO2019112361A1 (en) * 2017-12-08 2019-06-13 (주)아모레퍼시픽 Carrier with improved elasticity and cosmetic tool comprising same
KR102382797B1 (en) 2021-09-28 2022-04-08 주식회사 이노코아 Impregnation material for cosmetic manufacturing method and impregnation material for cosmetic
KR20240052444A (en) 2022-10-14 2024-04-23 (주)아모레퍼시픽 Eco-friendly structure containing natural fiber and regenerative fiber

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