KR101803276B1 - Decoration panel with pattern and manufacturing method thereof - Google Patents
Decoration panel with pattern and manufacturing method thereof Download PDFInfo
- Publication number
- KR101803276B1 KR101803276B1 KR1020160030724A KR20160030724A KR101803276B1 KR 101803276 B1 KR101803276 B1 KR 101803276B1 KR 1020160030724 A KR1020160030724 A KR 1020160030724A KR 20160030724 A KR20160030724 A KR 20160030724A KR 101803276 B1 KR101803276 B1 KR 101803276B1
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- KR
- South Korea
- Prior art keywords
- layer
- pattern
- film
- protective
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
-
- B32B17/064—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
- B44C1/105—Applying flat materials, e.g. leaflets, pieces of fabrics comprising an adhesive layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/10—Applying flat materials, e.g. leaflets, pieces of fabrics
- B44C1/14—Metallic leaves or foils, e.g. gold leaf
Abstract
The present invention relates to a decorative panel in which a pattern is formed and a method of manufacturing the decorative panel. More particularly, the present invention relates to a decorative panel having a pattern formed thereon, To a decorative panel having a pattern that can be exposed to the outside through a through groove, and a method of manufacturing the decorative panel.
The decorative panel in which the pattern of the present invention is formed comprises: a base layer; A printed layer stacked on top of the base layer; And a protective layer of a transparent material stacked on top of the printing layer, wherein the printing layer is formed with a through-hole having a character, a figure, a figure or a number, and the color of the base layer And is exposed to the outside through the protective layer.
Description
The present invention relates to a decorative panel in which a pattern is formed and a method of manufacturing the decorative panel. More particularly, the present invention relates to a decorative panel having a pattern formed thereon, To a decorative panel having a pattern that can be exposed to the outside through a through groove, and a method of manufacturing the decorative panel.
It is necessary to print various image patterns and form a surface pattern in order to give a luxurious feel to the flat surface of the metal material constituting the interior and exterior materials of the elevator, automobile or various household appliances and various doors.
Conventionally, in the surface processing of a metal material such as stainless steel, aluminum or titanium, various image patterns are printed by chemical etching or silk screen technique. Conventional techniques such as chemical etching or silk screen have been disadvantageous in that it is not only impossible to precisely implement an image pattern of several tens of millimeters (mm) or less, but also causes environmental pollution.
Recently, a metal surface treatment technique using laser has been developed.
Such a technique uses a laser beam as a light source to melt or remove part of a metal surface, thereby realizing a desired image pattern on the surface of a metal material.
On the other hand, there is a decorative panel in which a plurality of films or resin layers are laminated on a metal plate or the like.
In this case, in order to form a pattern on the decorative panel, a predetermined pattern or the like is formed by etching a film or a resin layer with a laser, and a protective film or a protective resin layer is laminated thereon to protect the pattern.
However, in this method, since a film or the like must be laminated and a protective film or the like must be laminated thereon after etching it with a laser, the operation time and work process are long and uneconomical.
SUMMARY OF THE INVENTION The present invention has been accomplished in order to solve the above-mentioned problems, and it is an object of the present invention to provide a method for manufacturing a laminated film, which comprises laminating a laminated film layer or a resin composed of a plurality of layers, And a decorative panel in which a pattern capable of shortening a work process is formed, and a method of manufacturing the decorative panel.
According to an aspect of the present invention, there is provided a decorative panel having a pattern formed thereon, the decorative panel comprising: a base layer; A printed layer stacked on top of the base layer; And a protective layer of a transparent material stacked on top of the printing layer, wherein the printing layer is formed with a through-hole having a character, a figure, a figure or a number, and the color of the base layer And is exposed to the outside through the protective layer.
And a pattern layer of a transparent material laminated between the print layer and the protective layer and having a pattern formed on an upper surface or a lower surface of the film, wherein the pattern layer and the print layer have through grooves formed therein, The color of the base layer is exposed to the outside through the protective layer.
Wherein the base layer comprises: a base layer made of a metal plate, a glass plate, a synthetic resin plate, or a plywood; A PVC film laminated on the base layer; And a transparent adhesive layer laminated on the PVC film to bond the print layer and the PVC film, wherein the color of the PVC film is exposed to the outside through the protective layer .
The through-hole is also formed in the adhesive layer and the PVC film so that the hue of the base layer is exposed to the outside through the protective layer.
The film forming the pattern layer is made of a PET film, and a UV resin is applied to the surface of the PET film to form the three-dimensional pattern.
Alternatively, the film forming the pattern layer is made of a PET film, and a scratch is formed on the surface of the PET film to form the pattern.
The print layer and the protective layer are coated with a resin, and a pattern may be formed on the print layer.
According to another aspect of the present invention, there is provided a method of manufacturing a decorative panel in which a pattern is formed by a base layer, a printing layer comprising a film, a pattern layer comprising a film, Preparing a panel preparation step; A pattern layer and a printing layer which constitute the panel are irradiated with a laser beam to form a through hole having a character, a figure, a figure or a numeral in the pattern layer and the printing layer, Wherein a pattern is formed on an upper surface or a lower surface of the film, the pattern layer and the protection layer are made of a transparent material, and the color of the base layer is exposed to the outside through the protection layer by the penetration groove formed by the etching step .
In the etching step, the focal point of the laser beam is located in the pattern layer and the print layer, and the laser beam penetrates the protective layer without being etched, and then the pattern layer and the print layer are etched to form the through-hole.
Wherein the base layer comprises: a base layer made of a metal plate, a glass plate, a synthetic resin plate, or a plywood; A PVC film laminated on the base layer; And a transparent adhesive layer laminated on the PVC film to bond the print layer and the PVC film to each other. In the panel preparation step, the PVC film, the adhesive layer, the print layer, And a protective film on the top of the substrate layer to prepare the panel. In the etching step, the adhesive layer and the PVC film are also etched using the laser beam, As shown in FIG.
In order to achieve the above object, a method of manufacturing a decorative panel in which a pattern of the present invention is formed includes the steps of forming a print layer by applying a resin to an upper portion of a base layer, applying a transparent resin on the print layer, A layer forming step of forming a layer; And a laser beam is irradiated on the print layer to form a through hole having a character, a figure, a figure, or a numeral on the print layer, wherein a pattern is formed on the print layer, So that the color of the base layer is exposed to the outside through the protective layer.
In the etching step, the focal point of the laser beam is located in the print layer, and the laser beam penetrates the protective layer without being etched, and then the print layer is etched to form the through-hole.
According to the decorative panel having the pattern of the present invention as described above and the manufacturing method thereof, the following effects can be obtained.
It is possible to shorten the working time and the work process for fabricating the decorative panel by laminating a laminated film layer or resin composed of a plurality of layers and then etching the interior of the laminated film layer or the resin by a laser beam have.
In addition, since the laminated film layers or the resin are all laminated and the inside thereof is etched with the laser beam to form the through grooves, the through grooves of the desired shape can be easily formed at desired positions by the customer.
In addition, the decoration panel of the present invention is not limited to the printing layer and the pattern layer, but also the color of the base layer or the PVC film is exposed to the outside through the through-hole, To realize a decorative panel having various colors and patterns.
1 is a cross-sectional structural view of a decorative panel according to a first embodiment of the present invention,
2 is a cross-sectional structural view of a decorative panel according to a modification of the first embodiment of the present invention,
3 is a process diagram illustrating a manufacturing process of a decorative panel according to the first embodiment of the present invention.
4 is a photograph of a product before forming a through groove in a decorative panel according to the first embodiment of the present invention,
FIG. 5 is a photograph of a product after the through-hole is formed in the decorative panel according to the first embodiment of the present invention,
6 is a comparative drawing comparing a manufacturing process by a decorative panel according to the first embodiment of the present invention and a manufacturing process of a conventional decorative panel,
7 is a cross-sectional structural view of a decorative panel according to a second embodiment of the present invention,
8 is a process diagram illustrating a manufacturing process of a decorative panel according to a second embodiment of the present invention.
First Embodiment
FIG. 1 is a sectional view of a decorative panel according to a first embodiment of the present invention, FIG. 2 is a sectional view of a decorative panel according to a modification of the first embodiment of the present invention, FIG. 3 is a cross- 4 is a photograph of a product before forming a through-hole in a decorative panel according to the first embodiment of the present invention, and Fig. 5 is a view illustrating a process of manufacturing the decorative panel according to the first embodiment of the present invention Is a photograph of a product after forming a through hole in a decorative panel according to the present invention.
1, a decorative panel in which a pattern according to the present invention is formed includes a
The
The
The
The
In this embodiment, the
The
The
In the
The
In this embodiment, the
The
The
At this time, both the PET
The
The
A through
Accordingly, the color of the
In this case, the
The through
2 (a), the
2 (b), the
The method of manufacturing the decorative panel of the present invention as described above comprises a panel preparing step and an etching step.
3 (a), the panel preparation step is performed in a state where the
At this time, the
More specifically, in the panel preparation step, a laminated film layer composed of the
That is, after the worker purchases the previously produced laminate film layer, the laminate film layer is bonded to the
FIG. 4 shows a photograph of a panel having completed the above panel preparation step.
The color of the surface of the panel is the same as that of the
As shown in FIG. 3 (b), the etching step irradiates a laser beam onto the
The through
FIG. 5 shows a photograph of the decorative panel after the etching step as above.
5, the pattern and the letter shape are formed by etching the
Since the hue of the
The through
The laser beam is focused on the
More specifically, in order to expose the color of the
The
As described above, according to the present invention, a laminated film layer is formed by laminating a plurality of layers, and the laminated film layer is bonded to the
That is, after purchasing a laminated film layer in which a plurality of layers are laminated, a penetrating
6 is a comparative diagram comparing the manufacturing process by the decorative panel according to the first embodiment of the present invention and the manufacturing process of the conventional decorative panel.
6 (a), the
In contrast, in the present invention, as shown in FIG. 6 (b), the
In the present invention, since the
The decorative panel of the present invention is exposed to the outside of the
The decorative panel of the present invention can be applied to decorative panels for building materials (fire doors, elevators), decorative panels for interior (furniture), decorative panels for electronic products, and the like.
Second Embodiment
FIG. 7 is a sectional view of a decorative panel according to a second embodiment of the present invention, and FIG. 8 is a process diagram illustrating a manufacturing process of a decorative panel according to a second embodiment of the present invention.
The second embodiment differs from the first embodiment in that a resin is applied to form a layer.
The decorative panel of the second embodiment comprises a
The
The
In addition,
At this time, a
The
The through
The method of manufacturing the decorative panel as described above includes a layer forming step and an etching step.
The layer forming step may include forming a
In the etching step, the laser beam is irradiated to the
The color of the
In the etching step, the focal point of the laser beam is located in the
In some cases, the
Other details are the same as those of the first embodiment, and a detailed description thereof will be omitted.
The decorative panel in which the pattern of the present invention is formed and the manufacturing method thereof are not limited to the above-described embodiments, and can be variously modified within the scope of the technical idea of the present invention.
10: base layer, 11: substrate layer, 12: PVC film, 13: adhesive layer,
20: print layer, 25: primer layer,
30: pattern layer, 31: PET film, 32: UV resin, 33: pattern,
40: protective layer,
50: through groove,
61: film layer, 62: protective film, 63: laminated film layer,
Claims (12)
A printed layer stacked on top of the base layer;
And a transparent protective layer stacked on the print layer,
Wherein the printing layer is formed with a through-hole in the form of a letter, a figure, a figure or a number, the color of the base layer is exposed to the outside through the passivation layer by the through-
Wherein the base layer comprises:
A substrate layer made of any one of a metal plate, a glass plate, a synthetic resin plate, and a plywood;
A PVC film laminated on the base layer;
And a transparent adhesive layer laminated on the PVC film to bond the print layer and the PVC film to each other,
Wherein the color of the PVC film is exposed to the outside through the protective layer by the penetration groove,
Wherein the through-hole is also formed in the adhesive layer and the PVC film so that the color of the base layer is exposed to the outside through the protective layer.
And a pattern layer of a transparent material which is laminated between the print layer and the protective layer and has a pattern formed on an upper surface or a lower surface of the film,
A through hole is formed in the pattern layer and the print layer,
And the color of the base layer is exposed to the outside through the passivation layer by the penetration groove.
Wherein the film forming the pattern layer is made of a PET film,
Wherein a UV resin is applied to the surface of the PET film to form the three-dimensional pattern.
Wherein the film forming the pattern layer is made of a PET film,
Wherein a scratch is formed on a surface of the PET film to form the pattern.
A printed layer stacked on top of the base layer;
And a transparent protective layer stacked on the print layer,
Wherein the printing layer is formed with a through-hole in the form of a letter, a figure, a figure or a number, the color of the base layer is exposed to the outside through the passivation layer by the through-
Wherein the print layer and the protective layer are coated with a resin,
Characterized in that a pattern is formed on the printing layer.
An etching step of irradiating a laser beam to the pattern layer and the print layer constituting the panel to form a through hole having a character, a figure, a figure or a numeral in the pattern layer and the print layer,
Wherein the pattern layer has a pattern formed on an upper surface or a lower surface of the film,
Wherein the pattern layer and the protective layer are made of a transparent material,
The color of the base layer is exposed to the outside through the protective layer by the penetration groove formed by the etching step,
Wherein the base layer comprises:
A substrate layer made of any one of a metal plate, a glass plate, a synthetic resin plate, and a plywood; A PVC film laminated on the base layer; And a transparent adhesive layer laminated on the PVC film to bond the print layer and the PVC film to each other,
In the panel preparation step,
Preparing a panel by joining a PVC film, an adhesive layer, a print layer, a pattern layer and a protective film layer on a top of the substrate layer,
And etching the adhesive layer and the PVC film using the laser beam to expose the color of the substrate layer to the outside through the protective layer.
The focus of the laser beam is located in the pattern layer and the print layer, and the laser beam penetrates the protective layer without being etched, and then the pattern layer and the print layer are etched to form the through-hole. Is formed on the surface of the decorative panel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160030724A KR101803276B1 (en) | 2016-03-15 | 2016-03-15 | Decoration panel with pattern and manufacturing method thereof |
Applications Claiming Priority (1)
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KR1020160030724A KR101803276B1 (en) | 2016-03-15 | 2016-03-15 | Decoration panel with pattern and manufacturing method thereof |
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KR20170107159A KR20170107159A (en) | 2017-09-25 |
KR101803276B1 true KR101803276B1 (en) | 2017-11-30 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2023277588A1 (en) * | 2021-06-30 | 2023-01-05 | 삼성전자 주식회사 | Cover and electronic device comprisng same |
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KR101969226B1 (en) * | 2017-09-26 | 2019-04-15 | 김연희 | Method for manufacturing gold foil printing having double image and gold foil printing thereof |
CN112708368A (en) * | 2020-12-24 | 2021-04-27 | 苏州恒吴汽车零部件科技有限公司 | TOM light-transmitting membrane and using method thereof |
CN113292937A (en) * | 2021-05-25 | 2021-08-24 | 苏州值羽光电科技有限公司 | Dot-matrix PET protection film and use net roller thereof |
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JP2535245B2 (en) | 1990-05-24 | 1996-09-18 | 日本精密株式会社 | Multicolor pattern film ornaments |
JP2002127691A (en) * | 2000-10-30 | 2002-05-08 | Amasaki:Kk | Molding and image forming method thereonto |
JP2002292754A (en) * | 2001-03-29 | 2002-10-09 | Nissha Printing Co Ltd | Molding with multi-color design and manufacturing method therefor and laser etching transfer foil used in this manufacturing method |
JP2008221607A (en) | 2007-03-13 | 2008-09-25 | Toppan Printing Co Ltd | Film material enabling laser marking, and paper vessel |
JP2010214666A (en) | 2009-03-13 | 2010-09-30 | Nissha Printing Co Ltd | Sheet for laser decoration, sheet with laser decorative pattern using the same, and method for manufacturing laser decorative article |
JP2013222027A (en) | 2012-04-16 | 2013-10-28 | Toppan Printing Co Ltd | Display body and manufacturing method thereof |
-
2016
- 2016-03-15 KR KR1020160030724A patent/KR101803276B1/en active IP Right Grant
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2535245B2 (en) | 1990-05-24 | 1996-09-18 | 日本精密株式会社 | Multicolor pattern film ornaments |
JP2002127691A (en) * | 2000-10-30 | 2002-05-08 | Amasaki:Kk | Molding and image forming method thereonto |
JP2002292754A (en) * | 2001-03-29 | 2002-10-09 | Nissha Printing Co Ltd | Molding with multi-color design and manufacturing method therefor and laser etching transfer foil used in this manufacturing method |
JP2008221607A (en) | 2007-03-13 | 2008-09-25 | Toppan Printing Co Ltd | Film material enabling laser marking, and paper vessel |
JP2010214666A (en) | 2009-03-13 | 2010-09-30 | Nissha Printing Co Ltd | Sheet for laser decoration, sheet with laser decorative pattern using the same, and method for manufacturing laser decorative article |
JP2013222027A (en) | 2012-04-16 | 2013-10-28 | Toppan Printing Co Ltd | Display body and manufacturing method thereof |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2023277588A1 (en) * | 2021-06-30 | 2023-01-05 | 삼성전자 주식회사 | Cover and electronic device comprisng same |
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