KR101791547B1 - A Multi-step Control Valve Apparatus for Improved Response and Accuracy - Google Patents
A Multi-step Control Valve Apparatus for Improved Response and Accuracy Download PDFInfo
- Publication number
- KR101791547B1 KR101791547B1 KR1020160006665A KR20160006665A KR101791547B1 KR 101791547 B1 KR101791547 B1 KR 101791547B1 KR 1020160006665 A KR1020160006665 A KR 1020160006665A KR 20160006665 A KR20160006665 A KR 20160006665A KR 101791547 B1 KR101791547 B1 KR 101791547B1
- Authority
- KR
- South Korea
- Prior art keywords
- control block
- pressure
- main spool
- piston
- control valve
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2232—Control of flow rate; Load sensing arrangements using one or more variable displacement pumps
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2239—Control of flow rate; Load sensing arrangements using two or more pumps with cross-assistance
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
- F16K11/07—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members with cylindrical slides
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Multiple-Way Valves (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
The present invention relates to a multi-stage control valve apparatus with improved responsiveness and accuracy, and more particularly, to a multi-stage control valve apparatus having a cylinder main body in which a piston is reciprocatably movable and in which a plurality of pressure lines for pressure increase and decrease are formed, A control block for selectively opening each of the oil passages while moving the main spool in the left and right direction to set the stroke distance of the piston to a multi-stage; and a controller for charging the cylinder body with high pressure oil to raise the piston, A control valve housing for compressing gas and a bidirectional solenoid valve for controlling the control block in multiple stages by selectively supplying working oil to both sides of the control block.
Description
The present invention relates to a multi-stage control valve apparatus with improved responsiveness and accuracy, and more particularly to a multi-stage control valve apparatus in which a pilot spool is installed on both sides of a main spool of a control block for setting a stroke distance of a piston, The present invention relates to a multi-stage control valve device capable of quick response and precise control by applying a valve.
Normally, a hydraulic breaker is mounted on an excavator, one of the construction equipment, to crush rock, concrete and cement structures and to excavate the ground.
The hydraulic breaker includes a cylinder body that reciprocates the piston by hydraulic pressure, a piston that reciprocates in the cylinder body, and a chisel that interlocks with the reciprocation of the piston and strikes the crushed material.
The reciprocating distance of the piston is generally referred to as the stroke distance. The larger the stroke distance, the greater the impact force applied to the chisel, which is advantageous for crushing the rock having a high strength, and the smaller the stroke distance, the more effective it is for rocks and ground excavation.
As the stroke distance increases, the impact force on the crushed material increases, but the number of times the crushed material is hit by the chisel decreases. Therefore, when the crushed material is crushed or the ground is excavated, the larger the stroke distance, the lower the working efficiency.
On the other hand, when the strength of the crushed material is large, the crushed material is not easily crushed if the crushing distance is reduced.
This problem of the working efficiency has caused a demand for the stroke distance control of the piston, and a two stroke control method has been proposed in which the stroke distance is set to two.
As a conventional technique for this, Korean Patent Laid-Open No. 10-2009-0041823 has proposed a hydraulic breaker that causes a two-stage stroke when the strength of the crushed material is low or high. Korean Unexamined Patent Application Publication No. 10-2009-0041823 measures the reciprocating distance of the piston to set the stroke distance for the two cases when the strength of the crushed material is high or low.
However, in the conventional hydraulic breaker, a sensor for measuring the reciprocating distance of the piston must be provided inside the cylinder, and the position of the piston is measured by these sensors to set the two-stage stroke. In addition, irrespective of the operator's intention, the crushed material is always struck with two steps of stroke distance. For example, even if the operator desires to strike the crushed material with a long stroke in the case where the crushed material is weak in strength, the crushed material is struck by the short stroke. However, the method of using the stroke distance for each country, Bar and operator convenience are neglected.
In order to solve such a problem, the applicant of the present invention has proposed a hydraulic breaker (Korean Patent Laid-Open Publication No. 10-3258) which can maximize work productivity by automatically changing the stroke distance of the piston according to the strength of the crushed material by applying a PCP valve (proportional pressure control valve) 2015-36848).
The hydraulic breaker disclosed in Korean Patent Laid-open No. 10-2015-36848 is capable of changing the stroke distance of the piston in three stages through three directional switching stages and maintaining a constant pressure in order to be in the second stage, I had to write.
However, in the PCP valve system, since the responsiveness is poor and the spool is not precisely formed, a pressure loss is generated. Therefore, there is a limit in maintaining the pilot pressure constant in the two-stage control. This is because the control is not accurate at each stage and the efficiency of the work is lowered and it is difficult for the operator to adjust the stroke distance in the second stage. Therefore, measures are urgently required.
SUMMARY OF THE INVENTION The present invention has been made in order to solve the above problems, and it is an object of the present invention to provide a multi-stage The purpose of the present invention is to propose a control valve device.
In order to achieve the above object, according to the present invention, there is provided a cylinder structure including a cylinder body having a piston reciprocatingly formed therein and having a plurality of pressure lines for increasing and decreasing a pressure, A control block for selectively opening each of the oil passages while moving the main spool in the left and right directions to set the stroke distance of the piston in a multi-stage; and a control valve for charging the cylinder body with high pressure oil to raise the piston, And a bidirectional solenoid valve for controlling the control block in multiple stages by selectively supplying hydraulic fluid to both sides of the control block.
A main spool which is accommodated in the main body of the control block and whose position is controlled by operating oil supplied from a pump; Directional solenoid valve, an induction groove formed to communicate with the flow path in accordance with the position of the main spool, and an inlet port connected to each port of the bidirectional solenoid valve for moving the main spool in the left- And a pilot spool to be installed.
The present invention may further include a pressure adjusting spring that is wound on the outside of the pilot spool and elastically supports the main spool on both sides of the main spool in the lateral direction to adjust the position of the main spool.
In this case, the pressure regulating springs of the same size may be installed on both sides of the main spool.
Meanwhile, the control block may further include a low-pressure line for discharging the leaking water to the control valve housing when the leaking occurs in the control block main body, so that the leaking does not affect the leaking.
The low-pressure line may be installed at a position corresponding to any one of the pilot spools.
In addition, the flow path is formed in a plurality of corresponding to the pressure line, and the stroke distance of the piston is varied according to the pressure difference inside the cylinder body.
In this case, the flow path may be formed in three to five stages.
According to the present invention, the control valve housing may be installed on the upper portion of the cylinder body, and the control block may be installed on the control valve housing to be stacked.
Accordingly, the low-pressure line and the flow path provided in the control block are formed in a 'T' shape, and the pressure line passes through the control valve housing to communicate the flow path and the cylinder body.
According to the present invention as described above, a pilot spool is provided on both sides of the main spool of the control block for setting the stroke distance of the piston, and a bidirectional solenoid valve is used as a valve for moving the main spool. It is possible to improve the efficiency and the reliability of the work by making the responsiveness fast when adjusting and accurate control by each stage.
1 is an assembled perspective view showing the appearance of a multi-stage control valve apparatus according to the present invention.
2 is an assembled perspective view illustrating an internal configuration of a multi-stage control valve apparatus according to the present invention.
3 is an enlarged view of a portion A in Fig.
4 is a perspective view showing a control block of the present invention.
5 is an exploded perspective view showing a configuration of a control block of the present invention.
6 is a sectional view showing the operation states of the first to third stages of the control block of the present invention.
7 is a schematic block diagram of a hydraulic breaker to which the multi-stage control valve device of the present invention is applied.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. It is provided to let you know.
FIG. 1 is a perspective view showing the appearance of a multi-stage control valve apparatus according to the present invention, FIG. 2 is a perspective view showing an internal structure of a multi-stage control valve apparatus according to the present invention, to be.
7 is a schematic block diagram of a hydraulic breaker to which the multi-stage control valve device of the present invention is applied.
As shown in the drawings, the multi-stage
The multi-stage
7, the hydraulic breaker includes a
The
1, the
FIG. 4 is a perspective view showing a control block of the present invention, and FIG. 5 is an exploded perspective view showing a configuration of a control block of the present invention.
The
The
As described above, the present invention is configured to supply the operating fluid to both sides of the
A
The position of the
Accordingly, when the stroke distance of the piston is controlled by the first, second, and third stages, the
On the other hand, a pressure regulating spring (129) for regulating the position of the main spool (126) by elastically supporting the main spool (126) on both sides when the main spool (126) ) May be further included.
In this case, both ends of the
The
The
The
In this case, the
The
That is, the
That is, one end of the
Due to such an installation structure, the low-
An
When the operating fluid is supplied to both sides of the control block
The
The
(1) an automatic mode, (2) an automatic mode, and (3) an automatic mode in which the stroke distance of the
(1) The automatic mode is a mode for automatically controlling the stroke distance of the
(2) In the manual mode, the operation mode of the piston (111) is changed to the first, second, and third stages (the stroke increases as the number of stages increases) by manual operation regardless of the hardness of the crushed product To operate.
(3) It is also possible to implement a setting mode in which the stroke distance of the
In the setting mode, the automatic mode is set to, for example, one stage when the hardness of the crushed material is 1 to 30, two stages when the crushed material has a hardness of 31 to 60, and three stages when the hardness of the crushed material is 61 to 100 And corresponds to a mode in which the hardness range for each operation mode is automatically set.
In this setting mode, the hydraulic breaker operates automatically in the first, second and third stages, but corresponds to the mode in which the minimum value and the maximum value of each operation mode are customized. For example, the minimum and maximum values of the single-stage operating mode can be user-set to 1-20, or 1-40.
Here, the manual mode corresponds to a mode in which the worker determines the stroke distance of the
By implementing the above three operation modes of the present invention, the hydraulic breaker can be operated according to the working environment, the circumstances, and the operator's taste for each region or each country.
In the above description, the
That is, the stroke distance of the
Hereinafter, the operation and effect of the present invention will be described in detail.
6 is a sectional view showing the operation states of the first to third stages of the control block of the present invention.
First, when the hydraulic fluid discharged from the pump is supplied to the
The
When the
That is, if it is desired to set a specific stroke distance in consideration of the hardness of the crushed material and various working environments, the corresponding high pressure oil is supplied to cause the
6A shows a case where the hydraulic oil is supplied to the right inlet of the
The high pressure oil is moved through the
Since the
Meanwhile, when the hydraulic oil is supplied to the left inlet of the
Accordingly, the stroke distance of the
It is to be understood that the invention is not limited to the disclosed embodiment, but is capable of many modifications and variations within the scope of the appended claims. It is self-evident.
100: multi-stage control valve device 110: cylinder body
114, 116, 118: pressure line 120: control block
124a, 124b, 124c:
126:
128: Pilot spool 129: Pressure regulating spring
130: Control valve housing
Claims (10)
A control block having a passage connected to the pressure line and selectively opening each of the passages while moving the main spool in the left and right direction to set the stroke of the piston to a multi-stage;
A control valve housing for filling the cylinder body with high pressure oil to raise the piston and compress the working gas filled in the gas chamber; And
A bidirectional solenoid valve for selectively supplying hydraulic fluid to both sides of the control block to control the control block in multiple stages; Lt; / RTI >
Wherein the control block includes a control block body having a flow path connected to the pressure line; A main spool accommodated in the control block main body and controlled in position by operating fluid supplied from a pump; An induction groove formed in a central rim of the main spool and communicating with the passage according to a position of the main spool; A pilot spool inserted into an inlet connected to each port of the bidirectional solenoid valve and installed on both sides of the main spool to move the main spool in the left and right direction; And a low pressure line for discharging the leakage of the control block body to the control valve housing when there is leakage from the control block body so that there is no influence due to leakage.
Further comprising a pressure adjusting spring that is wound on the outside of the pilot spool and elastically supports the main spool on both sides when the main spool is moved in the lateral direction to adjust the position of the main spool.
Wherein the pressure regulating springs of the same size are installed corresponding to both sides of the main spool.
And the low-pressure line is installed at a position corresponding to any one of the pilot spools.
Wherein the flow path is formed in a plurality corresponding to the pressure line,
And the stroke distance of the piston is varied according to a pressure difference inside the cylinder body.
Wherein the flow path is formed in three to five stages.
Wherein the control valve housing is provided on an upper portion of the cylinder body,
And the control block housing is stacked on the upper portion of the control valve housing.
The low-pressure line and the flow path installed in the control block are formed in a T shape,
Wherein the pressure line passes through the control valve housing to communicate the flow path with the cylinder body.
Priority Applications (1)
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KR1020160006665A KR101791547B1 (en) | 2016-01-19 | 2016-01-19 | A Multi-step Control Valve Apparatus for Improved Response and Accuracy |
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KR1020160006665A KR101791547B1 (en) | 2016-01-19 | 2016-01-19 | A Multi-step Control Valve Apparatus for Improved Response and Accuracy |
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KR20170087123A KR20170087123A (en) | 2017-07-28 |
KR101791547B1 true KR101791547B1 (en) | 2017-10-31 |
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WO2019013520A1 (en) | 2017-07-10 | 2019-01-17 | 주식회사 엘지화학 | Circular polarizing plate |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200306630Y1 (en) * | 1997-10-30 | 2003-11-17 | 볼보 컨스트럭션 이키프먼트 홀딩 스웨덴 에이비 | Count balance valve |
JP6037089B1 (en) * | 2015-08-17 | 2016-11-30 | 三菱電機株式会社 | Heat utilization device |
-
2016
- 2016-01-19 KR KR1020160006665A patent/KR101791547B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200306630Y1 (en) * | 1997-10-30 | 2003-11-17 | 볼보 컨스트럭션 이키프먼트 홀딩 스웨덴 에이비 | Count balance valve |
JP6037089B1 (en) * | 2015-08-17 | 2016-11-30 | 三菱電機株式会社 | Heat utilization device |
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