KR101791146B1 - A total welding torch - Google Patents
A total welding torch Download PDFInfo
- Publication number
- KR101791146B1 KR101791146B1 KR1020160030496A KR20160030496A KR101791146B1 KR 101791146 B1 KR101791146 B1 KR 101791146B1 KR 1020160030496 A KR1020160030496 A KR 1020160030496A KR 20160030496 A KR20160030496 A KR 20160030496A KR 101791146 B1 KR101791146 B1 KR 101791146B1
- Authority
- KR
- South Korea
- Prior art keywords
- welding
- gas
- wire
- cable
- channel
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/26—Accessories for electrodes, e.g. ignition tips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
- B23K9/167—Arc welding or cutting making use of shielding gas and of a non-consumable electrode
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/29—Supporting devices adapted for making use of shielding means
- B23K9/291—Supporting devices adapted for making use of shielding means the shielding means being a gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/24—Features related to electrodes
- B23K9/28—Supporting devices for electrodes
- B23K9/29—Supporting devices adapted for making use of shielding means
- B23K9/291—Supporting devices adapted for making use of shielding means the shielding means being a gas
- B23K9/296—Supporting devices adapted for making use of shielding means the shielding means being a gas using non-consumable electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/325—Devices for supplying or evacuating shielding gas
Abstract
The present invention relates to an integrated welding torch which can be applied to CO 2 arc welding, TIG arc welding, manual metal arc welding and the like.
The present invention relates to a welding machine comprising a handle for receiving a welding cable therein and providing a gripping space for a user, a cable provided at one side of the handle for fixing the welding cable, and a switching unit for power control, And an integrated electrode head for providing a variable mounting space for an electrode according to a welding method, and a nozzle and a gas diffuser corresponding to electrodes mounted on the integrated electrode head, wherein the integrated electrode head is provided with a gas diffuser An integrated electrode tube which is formed to penetrate the integrated electrode head body up and down to provide an accommodating space for an electrode to be mounted according to a welding method; And / or the wire to be introduced into the integrated electrode conduit And a gas leakage preventing cap for shielding an opened upper side of the integrated electrode head body so as to prevent an upper leakage of gas supplied through the integrated gas pipeline do. According to this, it is possible to perform various welding methods with one welding torch.
Description
The present invention relates to an integrated welding torch which can be applied to CO 2 arc welding, TIG arc welding, manual metal arc welding and the like.
Arc welding is the most widely used joining method currently used for joining metal materials by fusing welding using an arc as a heat source.
Generally, arc welding can be classified into carbon arc welding using carbon electrode and metal arc welding using metal electrode depending on the type of electrode used, and different types of welding can be performed depending on the respective welding method, cooling method, A welding operation is performed using a torch.
In particular, carbon arc welding is a method in which an arc is generated between a welding base material and a carbon electrode to melt an electrode. Metal arc welding generates an arc between electrodes made of the same kind of metal as the welding base material, Thereby bonding the base material. Accordingly, in the metal arc welding, since the continuous supply of the electrode consumed in the welding torch is required, the electrode portion having a shape different from that of the welding torch for the carbon arc welding is obtained.
Also, in case of welding method, Shield Metal Arc Welding (SMAW), which is most widely used at present, is used in the category of GMAW (Gas Metal Arc Welding) And is classified into CO 2 , MIG, MAG, and Ar welding depending on the type of gas.
In addition, FCAW (Flux Cored Arc Welding) has a working principle such as GMAW, but it uses a self-protection method in which the flux is filled in the wire, And the welding torch having a structure different from that of the GMAW method is used.
That is, in the prior art, each welding torch corresponding to each welding method is used, and a water-cooled type and an air-cooled welding torch are also used separately according to the cooling method.
In addition, the welding torch may be classified into large, medium, and small types according to the length of the torch. In order to perform various welding operations, the user must purchase and use various welding torches according to the welding method, .
On the other hand, Korean Patent No. 10-1412374 entitled " Welding torch and its assembling method " discloses a technique for easily assembling and disassembling a contact tip, which frequently occurs during welding, without a separate tool.
Korean Patent Laid-Open Publication No. 10-2014-0078826 " Welding Torch " discloses a welding torch capable of easily separating a welding tip from a tip holder.
In other words, in the conventional technologies, the welding part is changed only according to the welding method, and the welding part is changed only by the welding method. I can not do it.
It is an object of the present invention to provide an integrated welding torch capable of performing both carbon arc welding, TIG arc welding and passive metal arc welding.
The invention includes a welding torch body including a handle providing a user's gripping space, a cable connector for securing the welding cable, and a switching unit (400) for generating a control signal, and a head assembly coupled to the welding torch body The head assembly includes a first conduit for providing at least one of a gas and a wire to be supplied for welding, and a second conduit formed in a direction crossing the first conduit and communicating with each other and being supplied through the first conduit And a head body formed with a second conduit for providing at least one discharge path of the wire and the electrode, and a gas diffuser corresponding to a welding method may be replaceably mounted on the second conduit, Wherein at least one of a nozzle, a welding tip, and an electrode collector is further mounted, and a wire And it characterized in that the welding wire guide is further provided for guiding the movement of the wire supply.
According to another aspect of the present invention, there is provided a welding machine comprising a handle for receiving a welding cable, a cable connector provided at one side of the handle for fixing the welding cable, And a head assembly provided on one side of the cable connector, wherein the head assembly includes: a first conduit for providing at least one supply path of gas and wire supplied for welding; a first conduit in a direction crossing the first conduit And a head body formed with a second conduit for providing at least one discharge route of the gas, the wire, and the electrode supplied through the first conduit, and the second conduit is formed by welding The corresponding gas diffuser can be replaced, and corresponding to the mounted gas diffuser, the nozzle and the welding tip, Wherein the first pipe is further provided with a welding wire guide for guiding the movement of the wire when the wire is supplied through the welding cable to the first pipe. And an electrode collector is additionally mounted.
The second pipe is formed to open at the upper side and the lower side. In case of CO 2 welding, a first gas diffuser is installed in the lower opening, and a welding tip and a first nozzle are mounted on the first gas diffuser A second gas diffuser is mounted on the lower opening, a second nozzle is mounted on the second gas diffuser, and the first gas shielding means is mounted on the upper surface of the second gas diffuser, And a second shielding means for shielding the upper opening of the tungsten electrode while receiving an end portion of the tungsten electrode is mounted on the upper opening. In the case of manual arc welding, And an electrode collector for fixing the electrode to the inner space of the second gas diffuser, wherein the upper opening is provided with a second gas diffuser, And a second shielding means for shielding the upper opening while accommodating the end portion is mounted.
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The head body may further include a heat dissipating member for dissipating heat and a head housing surrounding the head body for insulation.
The head housing is formed with at least one hole for air flow at a position corresponding to the heat dissipating member.
The integrated welding torch according to the embodiment of the present invention is characterized in that the head assembly having a recessed portion has a first channel and a second channel communicating with one side of the first channel so that the gas or wire is supplied through the first channel, An electrode according to a welding method can be selectively mounted.
According to the selected welding method, at least one of a gas diffuser, a nozzle, a welding tip, and an electrode collector is selectively installed in the second pipe so that the user can perform both CO 2 welding and TIG welding as well as manual metal arc welding using a welding rod Can be applied.
That is, in the present invention, when the welding operation to be performed is CO 2 welding, a first gas diffuser is mounted on the integrated electrode head body, and a CO 2 welding is performed by mounting a welding tip and a first nozzle on the first gas diffuser .
On the other hand, in the case of TIG welding, a second gas diffuser is mounted to the head assembly, and an electrode collector for fixing a tungsten electrode to an inner space of the second gas diffuser is further provided. The tungsten electrode and the electrode The TIG welding can be performed by mounting the second nozzle to the second gas diffuser accommodating the collector. In the case of manual metal arc welding, a welding operation can be performed by mounting a welding rod to the electrode collector instead of the tungsten electrode and removing the nozzle.
As a result, according to the present invention, at least one of a gas diffuser, a nozzle, a welding tip, and an electrode collector mounted on the head assembly is replaced or mounted according to a selected welding method, unlike a conventional welding method in which each welding torch is purchased and used according to a welding method Therefore, it is possible to easily switch the operation, thereby improving the workability and facilitating maintenance and storage.
BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a view of a coupling for performing CO2 welding using an integrated welding torch according to the present invention.
2 is a view showing a coupling type for performing TIG welding using an integrated welding torch according to the present invention.
3 is a view of an embodiment for performing passive metal arc welding using an integrated welding torch according to the present invention;
4 is a sectional view taken along line A-A 'in Fig.
5 is a view showing a coupling structure of a variable assembly according to a welding method and a head assembly which is a main component of the present invention.
FIG. 6 is a view showing an inner joint structure of a second electrode coupled in TIG welding in FIG. 5; FIG.
FIGS. 7 to 8 are views showing a detailed structure of a connecting portion which is a main constituent of the present invention. FIG.
FIG. 9 is a view showing a welding angle is varied by a connection part which is a main constituent of the present invention; FIG.
10 is a view showing a cooling structure of a head assembly which is a main component of the present invention;
Hereinafter, specific embodiments of the present invention will be described with reference to the drawings. It is to be understood, however, that the spirit of the invention is not limited to the embodiments shown and that those skilled in the art, upon reading and understanding the spirit of the invention, may easily suggest other embodiments within the scope of the same concept.
FIG. 1 is a view showing a coupling type for carrying out CO2 welding using an integrated welding torch according to the present invention. FIG. 2 is a view showing a coupling for performing TIG welding using an integrated welding torch according to the present invention. FIG. 3 is a view showing a coupling type for performing passive metal arc welding using an integrated welding torch according to the present invention, and FIG. 4 is a sectional view taken along the line A- A 'sectional view is shown.
Referring to these drawings, an integrated welding torch according to the present invention includes a torch body connected to a
In detail, in the present invention, the torch body includes a
The
The
The
Accordingly, the
The
The
The
Therefore, the
The
That is, in the present invention, the
A
The
5 is a view showing a coupling structure of a head assembly and a variable structure according to a welding method of the present invention. FIG. 6 is a cross- 7 to 8 show a detailed structure of a connecting part constituting a main part of the present invention. FIG. 9 is a view showing a welding angle by a connecting part constituting a main part of the present invention And FIG.
Referring to these drawings, in one embodiment of the present invention, the
The
The
That is, the
In detail, the
The upper portion of the
The
The shielding means 710 and 810 may be formed in a cap having a size corresponding to the
For example, in case of CO 2 welding, a
For this purpose, the first shielding means 710 may be formed with a helix for rotation coupling at the lower outer periphery, and a corresponding helix may be formed at the inner periphery of the
A first
In the case of TIG welding, a
The
To this end, the
A tapered
A
In addition, in the case of manual metal arc welding using the
When the
Therefore, the
Meanwhile, the
The
The outer side of the
In addition, in the embodiment of the present invention, the cooling structure may be applied to the
In particular, Fig. 10 shows a cooling structure of a head assembly which is a main constituent of the present invention.
Referring to the drawing, a
The
5) may be provided in a plurality of the cooling holes 623. In this embodiment, the cooling holes 623 are formed on the right and left sides of the
100 ........ Handle 200 ........ Cable connector
400
600 ........
612 .........
620 ........
720
760
820
860 ........ Second gas diffuser
Claims (8)
And a head assembly (600) coupled to the welding torch body,
In the head assembly 600,
A first channel 614 for providing a supply path for at least one of gas and wire supplied for welding and a second channel 614 formed in a direction intersecting the first channel 614 and communicating with the first channel 614 And a head body 610 formed with a second conduit 612 for providing a discharge path of at least one of gas,
The gas diffusers 760 and 860 corresponding to the welding method can be installed in the second pipe 612 and the nozzles 720 and 820 and the welding tip 740 and an electrode collector 840 are further mounted,
Wherein the first conduit (614) is further provided with a welding wire guide (640) for guiding the movement of the wire when supplying the wire through the welding cable (10).
A cable connector (200) provided at one side of the handle (100) and fixing the welding cable (10);
A switching unit (400) provided at one side of the handle (100) or the cable connector (200) to generate a control signal for power control; And
And a head assembly (600) provided at one side of the cable connector (200)
The head assembly 600 includes:
A first channel 614 for providing a supply path for at least one of gas and wire supplied for welding and a second channel 614 formed in a direction intersecting with the first channel 614 and communicating with each other, And a head body 610 formed with a second channel 612 for providing a discharge path of at least one of a gas, a wire, and an electrode,
The gas diffusers 760 and 860 corresponding to the welding method can be installed in the second pipe 612 and the nozzles 720 and 820 and the welding tip 740 and an electrode collector 840 are further mounted,
Wherein the first conduit (614) is further provided with a welding wire guide (640) for guiding the movement of the wire when supplying the wire through the welding cable (10).
The second channel 612 is formed to open at the upper side and the lower side,
In the second channel 612,
CO when the second welding, the lower opening has a first gas diffuser (760) is mounted, wherein the first gas diffuser (760) welding tips 740 and the first nozzle (720) in the mounted, the upper opening 616 The first shielding means 710 is mounted,
In the case of TIG welding, the second gas diffuser 860 is mounted on the lower opening, the second nozzle 820 is mounted on the second gas diffuser 860, and the second gas diffuser 860 is installed in the inner space of the second gas diffuser 860 And an electrode collector 840 for fixing the tungsten electrode 20 to the upper opening 616. The upper opening 616 is provided with an end portion of the tungsten electrode 20 inside the upper opening 616, Shielding means 810 is mounted,
In the case of manual arc welding, the second gas diffuser 860 is mounted to the lower opening, and the electrode collector 840 for fixing the electrode 30 to the inner space of the second gas diffuser 860 is further provided. Wherein the upper opening (616) is equipped with a second shielding means (810) for shielding the upper opening (616) while receiving an end of the welding rod (30) therein.
Shaped gas and wire supply line 12 in which an internal hollow is formed for supply of a gas or a gas and a wire and a power supply and a signal line 14 surrounding the gas and wire supply line 12,
The gas and wire supply line (12)
Characterized in that gas is supplied in the case of TIG welding or manual metal arc welding such as MMA and MMAW, and gas and wire are supplied together in case of CO 2 welding.
Wherein the head body (610) is further provided with a heat dissipating member (660) for heat dissipation and a head housing (620) surrounding the head body (610) for insulation.
Wherein the head housing (620) is formed with at least one hole for air flow at a position corresponding to the heat dissipating member (660).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160030496A KR101791146B1 (en) | 2016-03-14 | 2016-03-14 | A total welding torch |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160030496A KR101791146B1 (en) | 2016-03-14 | 2016-03-14 | A total welding torch |
Publications (2)
Publication Number | Publication Date |
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KR20170106842A KR20170106842A (en) | 2017-09-22 |
KR101791146B1 true KR101791146B1 (en) | 2017-11-20 |
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KR1020160030496A KR101791146B1 (en) | 2016-03-14 | 2016-03-14 | A total welding torch |
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KR (1) | KR101791146B1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006000927A (en) * | 2004-06-17 | 2006-01-05 | Illinois Tool Works Inc <Itw> | Nozzle assembly for welding torch |
KR101231087B1 (en) * | 2012-03-02 | 2013-03-07 | 정영재 | Torch head for gas welding |
KR101471518B1 (en) * | 2013-06-05 | 2014-12-11 | 김병운 | Welding-torch for tig welder |
-
2016
- 2016-03-14 KR KR1020160030496A patent/KR101791146B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006000927A (en) * | 2004-06-17 | 2006-01-05 | Illinois Tool Works Inc <Itw> | Nozzle assembly for welding torch |
KR101231087B1 (en) * | 2012-03-02 | 2013-03-07 | 정영재 | Torch head for gas welding |
KR101471518B1 (en) * | 2013-06-05 | 2014-12-11 | 김병운 | Welding-torch for tig welder |
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KR20170106842A (en) | 2017-09-22 |
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