KR101781981B1 - Hybrid transformer - Google Patents
Hybrid transformer Download PDFInfo
- Publication number
- KR101781981B1 KR101781981B1 KR1020160007585A KR20160007585A KR101781981B1 KR 101781981 B1 KR101781981 B1 KR 101781981B1 KR 1020160007585 A KR1020160007585 A KR 1020160007585A KR 20160007585 A KR20160007585 A KR 20160007585A KR 101781981 B1 KR101781981 B1 KR 101781981B1
- Authority
- KR
- South Korea
- Prior art keywords
- coil
- pattern
- main body
- bobbin
- winding
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2804—Printed windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/323—Insulation between winding turns, between winding layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/324—Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
- H01F27/325—Coil bobbins
Abstract
A bobbin includes a body including a coil and a pattern coil, a bobbin coupled with the pattern coil, and a core coupled with the bobbin, wherein the bobbin includes a coil and a patterned coil, and a body integrally formed with the body And a support portion including a plurality of supports supporting the main body, wherein the main body has the pattern coil mounted on at least one of the winding portions. Therefore, the present invention has the effect of contributing to miniaturization by partially using a thin-film type coil while reducing the total cost of manufacturing a transformer by using a conventional copper wire coil instead of using only a thin film type coil having a high manufacturing cost.
Description
Field of the Invention [0002] The present invention relates to a hybrid transformer, and more particularly, to a hybrid transformer including a plurality of coiled coil coils and pattern coils combined to form winding portions of various laminated structures.
Transformers (Transformers) are widely used in electronic devices such as displays and consumer electronics such as televisions. Electronic devices and home appliances are equipped with predetermined electronic circuits that perform specific functions when power is supplied thereto. The electronic circuit may employ a power supply for supplying operating power, and the power supply includes a transformer for converting a commercial power or other input power into a desired power.
The basic operation of the transformer is as follows. A magnetic field is formed in an iron core (core) when a current is applied to one side of a coil wound on both sides of an iron core (core). The current changed with time changes the magnitude of the magnetic field. The changed magnetic field causes a magnetic field and a corresponding current It causes.
There are various types of transformers, but there are typically flyback transformers and resonant transformers based on circuit implementation methods. Flyback transformers are used primarily in auxiliary power sources for DVD players, set-top boxes, game consoles, chargers and high-power systems. The flyback transformer includes a switch on the primary side and a diode on the secondary side, and controls the current and voltage of the output diode by adjusting the switch. The operation of the flyback transformer is classified into a pulling mode in which a switch is controlled by a PWM (Pulse Duration Modulation) integrated circuit (IC) according to a switch control method and a pulling mode in which only a normal transistor is used. When the switch connected to the primary is closed, current flows to the primary inductor and no current flows through the secondary output diode. The current flowing in the primary side until the switch is opened accumulates energy in the inductor. When the switch is opened, the energy stored in the inductor is transferred to the secondary side output terminal, and the output side current and voltage are generated. That is, the current and voltage of the output stage are controlled according to the operating state time of the switch. The resonant transformer includes an inductor, a capacitor and a switch on the primary side, a diode on the secondary side, and controls the resonance of the switch, the inductor, and the capacitor to control the current and voltage of the output diode. When the switch connected to the power supply is closed and the inductor and the capacitor connected to the primary side resonate, a voltage is applied to the primary capacitor to charge the energy and no current flows through the secondary output diode. When the switch connected to the power source is opened, the energy charged in the primary side capacitor is transferred to the secondary side output terminal and the output side current and voltage are generated. The output terminal voltage of the resonant transformer is proportional to the load resistance and the output terminal voltage at a certain frequency, and the proportional relation to the frequency is different based on the resonant frequency.
Primarily, the transformer is mounted on a printed circuit board. The primary coil is connected to the primary circuit of the printed circuit board, and the secondary coil is connected to the secondary circuit. Normally, the electronic parts of the primary circuit of the printed circuit board and the secondary parts of the secondary circuit must satisfy a safety standard that must be separated by a certain distance or more. Japanese Patent Laid-Open Publication No. 06-132146 discloses a transformer in which a separator is disposed on the contact surface of one core and the other core to separate the primary coil and the secondary coil. To meet the safety standard for the insulation distance between the printed circuit board and the printed circuit board.
However, the size of the transformer needs to be reduced in accordance with recent trend toward downsizing and integration. In order to miniaturize and integrate the transformer, the transformer needs to have a structure in the form of a thin film. In accordance with this trend, a patterned coil which is a thin film coil formed in a pattern on a printed circuit board has been developed. The transformer using the patterned coil is a planar transformer. Korean Patent Registration No. 10-0285105 discloses a thin film pattern coil for use in a flyback transformer. The above-mentioned planar transformer must satisfy not only the predetermined safety standards but also economical efficiency in accordance with the mass production of electronic devices. Therefore, manufacturing a transformer using only a patterned coil having a high manufacturing cost does not satisfy price rationality, and therefore, it is required to use a coil made of a conventional copper wire. Also, in order to satisfy various specifications of the users of the transformer, it is required to use a coil made of a conventional copper wire and a patterned coil in parallel.
Accordingly, the present invention provides a hybrid type transformer in which a patterned coil and a coil made of a conventional copper wire can be used together.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a hybrid transformer including a winding portion of a laminated structure in which a general coil and a pattern coil can be used in parallel.
Another problem to be solved by the present invention is to provide a method of combining a hybrid transformer in which a general coil and a pattern coil can be used in parallel.
SUMMARY OF THE INVENTION In one aspect of the present invention, the present invention provides a method of manufacturing a semiconductor device, comprising: a coil and a pattern coil; a bobbin coupled with the pattern coil; and a core coupled with the bobbin, And a support portion including a main body and a plurality of supports formed integrally with the main body and supporting the main body, wherein the main body has the pattern coil mounted on at least one of the winding portions.
The bobbin includes a through hole penetrating the main body and the support portion, and the pattern coil includes a coil pattern having a shape corresponding to the through hole.
Also, the core penetrates the through-hole and the coil pattern and is coupled with the bobbin.
The bobbin includes a through hole penetrating through the body and the support portion, and the body includes an inner circumferential groove formed in an inner circumferential surface corresponding to the winding portion on which the pattern coil is mounted.
In addition, the at least one winding portion on which the pattern coil is mounted may have a structure in which one end is opened and the other end is cut off, and the pattern coil is inserted into the opened end and mounted on the winding portion. do.
According to another aspect of the present invention, there is provided a bobbin for coupling with a pattern coil, comprising: a main body including a coil and a winding portion to which the pattern coil is mounted; and a plurality of supports formed integrally with the main body, Wherein the pattern coil is mounted on at least one or more winding portions of the main body.
Also, at least one or more winding portions to which the pattern coils are mounted may have a structure in which one end is opened and the other end is cut off.
Also, the present invention provides a hybrid bobbin having a laminated structure.
In addition, the present invention provides a hybrid bobbin, wherein the winding portion is a laminated structure divided into insulating walls of insulating material.
In another aspect of the present invention, there is provided a method of bonding a transformer, comprising the steps of mounting a pattern coil on a bobbin and bonding the core to the bobbin, And a support portion including a plurality of support rods integrally formed with the main body to support the main body, wherein the main body includes at least one winding portion in which the pattern coil is mounted, Wherein the pattern coil includes a coil pattern having a shape corresponding to the through hole, and the core is vertically coupled with the bobbin through the through hole and the coil pattern. ≪ / RTI >
The present invention has the effect of contributing to the miniaturization by using the conventional copper wire coil instead of using only the thin film type coil having a high manufacturing cost, lowering the total cost of manufacturing the transformer and partially using the thin film type coil.
In addition, the present invention has the effect of meeting the design specifications of a transformer consumer because a plurality of winding portions in which a copper wire coil is wound and a thin film type coil is inserted are stacked and various kinds of coils are combined.
1 is a perspective view of a hybrid bobbin according to a preferred embodiment of the present invention.
2 is an exploded perspective view of a hybrid transformer according to one preferred embodiment of the present invention.
3 is a perspective view and a side view of a hybrid transformer according to a preferred embodiment of the present invention.
4 is a plan view and a bottom view of a hybrid transformer according to an embodiment of the present invention.
5 is a perspective view of a hybrid transformer viewed from various angles according to another preferred embodiment of the present invention.
6 is an exploded perspective view of a hybrid transformer according to another preferred embodiment of the present invention.
FIG. 7 is a flowchart illustrating a hybrid transformer according to a preferred embodiment of the present invention. Referring to FIG.
BRIEF DESCRIPTION OF THE DRAWINGS The advantages and features of the present invention and the manner of achieving them will become apparent with reference to the embodiments described in detail below with reference to the accompanying drawings. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. Is provided to fully convey the scope of the invention to those skilled in the art, and the invention is only defined by the scope of the claims. It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail. In order to facilitate a thorough understanding of the present invention, the same reference numerals are used for the same means regardless of the number of the drawings.
1 is a perspective view of a hybrid bobbin according to a preferred embodiment of the present invention.
Referring to FIG. 1, the
The outer shape of the
The
The
The
The winding
The winding
The insulating
The supporting
The
FIG. 2 is an exploded perspective view of a hybrid transformer according to a preferred embodiment of the present invention, and FIG. 7 is a flowchart illustrating a hybrid transformer combining method according to an exemplary embodiment of the present invention.
Referring to FIGS. 2 and 7, the hybrid transformer of the present invention is coupled in a certain order due to the structural characteristics of the
The
In step S701, the
The
In step S705, the
In step S707, the
The coupling of the hybrid transformer requires coupling of the
The structure of the bobbin, the attachment and detachment of the pattern coil, and the coupling of the pattern coil can be achieved by adding or subtracting a copper coil having a low manufacturing cost and a pattern coil having a high manufacturing cost according to a demand or situation of a customer, It offers the advantage of being able to change.
FIG. 3 is a perspective view (FIG. 3a) and a side view (FIG. 3b) of a fully coupled hybrid transformer in accordance with a preferred embodiment of the present invention, and FIG. 4 is a perspective view of a fully coupled hybrid according to a preferred embodiment of the present invention (Fig. 4A) and a bottom view (Fig. 4B) of a transformer.
Referring to FIGS. 3 and 4, a fully assembled hybrid transformer of the present invention is shown. The substrate 312-1 includes a peripheral circuit 312-4 around the coil pattern 312-2. The peripheral circuit 312-4 is electrically connected to the coil pattern 312-2 and the substrate terminal 312-3 to exchange signals with the outside of the hybrid transformer. The
5 is a perspective view of a hybrid transformer viewed from various angles according to another preferred embodiment of the present invention. FIG. 3A is a perspective view from above, and FIG. 3B is a perspective view from below.
Referring to FIG. 5, a hybrid transformer according to another embodiment of the present invention is shown. The hybrid transformer of FIG. 5 differs from the hybrid transformer of FIG. 2 in the shape of the
Another feature of this embodiment is that the
6 is an exploded perspective view of a hybrid transformer according to another preferred embodiment of the present invention.
Referring to FIG. 6, the hybrid transformer according to another embodiment of the present invention is sequentially combined according to the combining order of FIG. In step S701, the
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention as defined in the appended claims. It will be understood that the present invention can be changed.
100: Bobbin
110:
111:
112: insulated separating wall
113: Through hole
114: Inner Home
120: Support
210: first core
220: second core
311: first coil
312: second coil
313: third coil
Claims (12)
A bobbin coupled to the pattern coil;
And a core coupled with the bobbin,
Wherein the bobbin includes a main body including a winding portion to which the coil and the pattern coil are mounted, and a support portion including a plurality of supports formed integrally with the main body to support the main body,
Wherein the main body has the pattern coil mounted on at least one of the winding portions,
Wherein the plurality of supports has a heat dissipation portion.
Wherein the bobbin includes a through hole penetrating the main body and the support portion,
Wherein the pattern coil includes a coil pattern having a shape corresponding to the through hole.
And the core penetrates through the through-hole and the coil pattern to be coupled with the bobbin.
Wherein the bobbin includes a through hole penetrating the main body and the support portion,
Wherein the main body includes an inner circumferential groove formed in an inner circumferential surface corresponding to a winding portion on which the pattern coil is mounted.
Wherein at least one or more winding portions to which the pattern coils are mounted has a structure in which one end is opened and the other end is cut off,
And the pattern coil is inserted into the open end and mounted on the winding part.
A main body including a coil and a winding portion on which the pattern coil is mounted;
And a support portion including a plurality of supports formed integrally with the main body and supporting the main body,
Wherein the main body has the pattern coil mounted on at least one of the winding portions,
Wherein the plurality of supports has a heat dissipation portion.
And a through hole penetrating the main body and the support portion,
Wherein the pattern coil includes a coil pattern having a shape corresponding to the through hole.
And a through hole penetrating the main body and the support portion,
Wherein the main body includes an inner circumferential groove formed in an inner circumferential surface corresponding to a winding portion on which the pattern coil is mounted.
Wherein the at least one winding portion on which the pattern coil is mounted is one in which the one end is opened and the other end is cut off.
And the winding portion is formed in a laminated structure.
Wherein the winding portion is a laminated structure divided into insulating isolation walls of an insulating material.
A step in which the pattern coil is mounted on the bobbin and
And joining the core to the bobbin,
Wherein the bobbin includes a main body including a winding portion on which the pattern coil is mounted, and a support portion including a plurality of supports formed integrally with the main body to support the main body,
Wherein the main body includes at least one through-hole through which the pattern coil is mounted and which passes through the main body and the support portion,
Wherein the pattern coil includes a coil pattern having a shape corresponding to the through hole,
Wherein the core penetrates through the through-hole and the coil pattern and is vertically coupled with the bobbin,
Wherein the plurality of supports comprises a heat dissipation portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020160007585A KR101781981B1 (en) | 2016-01-21 | 2016-01-21 | Hybrid transformer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020160007585A KR101781981B1 (en) | 2016-01-21 | 2016-01-21 | Hybrid transformer |
Publications (2)
Publication Number | Publication Date |
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KR20170087696A KR20170087696A (en) | 2017-07-31 |
KR101781981B1 true KR101781981B1 (en) | 2017-09-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020160007585A KR101781981B1 (en) | 2016-01-21 | 2016-01-21 | Hybrid transformer |
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KR (1) | KR101781981B1 (en) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200040587A (en) * | 2018-10-10 | 2020-04-20 | 엘지전자 주식회사 | Transformer, and power converting apparatus or photovoltaic module including the same |
WO2020159252A1 (en) * | 2019-01-30 | 2020-08-06 | 엘지이노텍(주) | Transformer |
KR20210112747A (en) * | 2020-03-06 | 2021-09-15 | 엘지이노텍 주식회사 | Magnetic component with winding coil and pattern coil |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007067268A (en) | 2005-09-01 | 2007-03-15 | Densei Lambda Kk | Transformer configuration |
JP2008103371A (en) | 2006-10-17 | 2008-05-01 | Nichicon Corp | Transformer |
-
2016
- 2016-01-21 KR KR1020160007585A patent/KR101781981B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2007067268A (en) | 2005-09-01 | 2007-03-15 | Densei Lambda Kk | Transformer configuration |
JP2008103371A (en) | 2006-10-17 | 2008-05-01 | Nichicon Corp | Transformer |
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KR20170087696A (en) | 2017-07-31 |
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