KR101775943B1 - Wire elongating machine and processing method of metal wire using the same - Google Patents

Abstract

The present invention relates to a wire drawing machine capable of improving process efficiency and productivity. According to the present invention, the wire drawing machine comprises a supply part, a cutting part, and a wire drawing part. The supply part includes: a body rotated about a vertical axis; a first roller disposed at one side of the body; a second roller disposed at the other side of the body to correspond to the first roller; a first roller guide part disposed at one side of the body to discharge the metal wire disposed on the first roller; and a second roller guide part disposed at the other side of the body to discharge the metal wire disposed on the second roller. At least one of the first roller guide parts includes: a setting roller set which includes a first roller disposed at an upper portion of the first roller or the second roller and a moving roller disposed to be separated from the first roller and formed to move along an arc trajectory in a predetermined range from the first roller or the second roller; and a first correction roller set which includes a plurality of first correction rollers disposed to be separated in a transfer direction of the metal wire and formed to be vertically moved by the first correction cylinder and a plurality of first fixing rollers disposed at lower sides of the first correction rollers to be fixed and installed to the body and disposed to be separated in the transfer direction of the metal wire to be disposed between the first correction rollers.

Description

TECHNICAL FIELD [0001] The present invention relates to a wire drawing machine and a metal wire processing method using the wire drawing machine.

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a drawing machine and a method of processing a metal wire using the same, and more particularly, to a drawing machine for drawing a metal wire to a predetermined outer diameter and a method of processing a metal wire using the drawing machine.

Draw wire refers to a process of reducing the outer diameter of a metal wire or the like and increasing the length of the metal wire to a desired size. Generally, drawing is performed by passing a metal wire or the like through a die having a tapered hole and pulling the wire by applying tensile force. For example, Japanese Patent Application Laid-Open No. 10-1273137 discloses a fresh die used in such a drawing process, and Korean Patent Publication No. 10-0639487 discloses a dry fresh die box for a wire to which such a die is attached. Lt; / RTI >

In the above-described drawing process, the metal wire or the like is cut into a predetermined degree in the initial setting process and inserted into the die. This is because the drawing hole formed in the die is formed in a tapered shape so that the outer diameter of the metal wire can be reduced in diameter. Therefore, in general, in the workplace, the end portion of the metal wire is cut through a cutting device or the like before the metal wire is inserted into the drawing device or the like.

Such a cutting process may not be a big problem in the case of a wire having a relatively small outer diameter. However, when a metal wire having a very large outer diameter and a high rigidity is handled, a considerable time is required for cutting, . This causes degradation of process efficiency and productivity. Also, since there is no systematic automated facility for the initial setting, the operator intervenes manually in each process to perform the cutting process, which is also undesirable in terms of work efficiency and safety. Especially, large-diameter metal wire with a large outer diameter has a lot of difficulties in handling because it is a heavy material, and there is always a problem of safety accident at a work site.

Patent Registration No. 10-1273137 (registered on June 3, 2013) Patent Registration No. 10-0639487 (registered on October 20, 2006)

Embodiments of the present invention are intended to provide a drawer in which a series of processes from the supply of the metal wire for machining to the cutting and drawing can be automated and a method for machining the metal wire using the same.

Embodiments of the present invention also provide a drawing machine capable of improving process efficiency and productivity, and a method of processing a metal wire using the drawing machine.

The embodiments of the present invention are also applicable to a metal wire of a large diameter, and it is intended to provide a drawing machine capable of ensuring safety in a workplace in accordance with automated handling of a heavy object, and a method of processing a metal wire using the same.

According to an aspect of the present invention, A cutting part disposed at one side of the supply part and cutting an outer diameter of the metal wire provided from the supply part; And a fresh part disposed on the opposite side of the cutting part with the supply part interposed therebetween and for drawing the metal wire provided from the supply part to a predetermined outer diameter through a die, A body formed to be rotatable with respect to the body; A first fixing roller disposed on one side of the body; A second fixing roller disposed on the other side of the body so as to correspond to the first fixing roller; A first roller guide portion disposed at one side of the body to pull the metal wire held by the first stationary roller; And a second roller guide portion disposed on the other side of the body for pulling out the metal wire stuck to the second stuck roller, wherein at least one of the first and second roller guide portions is disposed between the first stuck roller A first aligning roller disposed above the second aligning roller, and a second aligning roller disposed apart from the first aligning roller and being movable in a predetermined range along an arc locus centered on the first aligning roller or the second aligning roller, A set roller set having rollers; And a plurality of first calibrating rollers spaced apart from each other along the conveying direction of the metal wire, the first calibrating rollers being vertically movable by a first calibrating cylinder, and a plurality of second calibrating rollers disposed below the plurality of first calibrating rollers, And a first calibration roller set having a plurality of first fixing rollers spaced apart from each other along the feeding direction of the metal wire so as to be disposed between the first calibration rollers.

According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, comprising: pickling a metal wire by immersing the metal wire in a predetermined concentration of hydrochloric acid or sulfuric acid solution for a predetermined time to remove foreign matter on the surface; A neutralization step of immersing the metal wire subjected to the pickling step in a lime solution of a predetermined concentration for a predetermined time to neutralize; A heat treatment step of heat-treating the metal wire after the neutralization step; And a drawing step of drawing the metal wire having undergone the heat treatment process to a predetermined outer diameter by using the drawing machine.

The drawing machine according to embodiments of the present invention and the method of processing a metal wire using the same can automate a series of processes for drawing and processing a metal wire provided as a raw material to a predetermined outer diameter, Can be improved. In addition, the drawing machine according to the embodiments of the present invention and the method of processing a metal wire using the same can also be applied and automated for a relatively large-diameter metal wire, thereby contributing to ensuring work safety due to heavy object handling.

In the drawing machine and the method of working a metal wire using the same according to the embodiments of the present invention, a cutting part and a fresh part are arranged around a supply part, and a metal wire is supplied from a supply part to a cutting part and a fresh part, respectively . Therefore, the cutting process for the drawing process and the drawing process for the next drawing process can be performed at the same time, and a new metal wire can be inserted immediately after the drawing process is completed. Therefore, the drawing machine according to the embodiments of the present invention and the method of processing a metal wire using the same can make continuous drawing work without interruption of the process, and contribute greatly to improvement of productivity and process efficiency.

1 is a schematic plan view of a drawer according to an embodiment of the present invention.
2 is a side schematic view of the drawer shown in Fig.
3 is a plan enlarged view of the supply part shown in Fig.
4 is a side enlarged view of the supply part shown in Fig.
5 is an enlarged plan view of the cutting part shown in Fig.
6 is a side enlarged view of the cutting part shown in Fig.
7 is a plan enlarged view of the fresh part shown in Fig.
8 is a side enlarged view of the fresh part shown in Fig.
9 is a schematic view briefly showing the die box shown in Fig.
10 is a schematic perspective view of the fixing jig shown in Figs. 7 and 8. Fig.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. It is to be understood, however, that the following examples are provided to facilitate understanding of the present invention, and the scope of the present invention is not limited to the following examples. In addition, the following embodiments are provided to explain the present invention more fully to those skilled in the art. Those skilled in the art will appreciate that those skilled in the art, Will be omitted.

1 is a schematic plan view of a drawer M according to an embodiment of the present invention. 2 is a side schematic view of the drawer M shown in Fig.

The drawing machine M of this embodiment can be used for drawing a metal wire to a predetermined outer diameter. The metal wire, which is a raw material, can be wound and provided in a coil shape having a predetermined outer diameter, and can be drawn through a drawer M of the present embodiment to a desired outer diameter. The metal wire, which is usually a raw material, can be drawn and processed to a smaller outer diameter than the initial outer diameter. Such a reduction in diameter through the drawing of a metal wire is referred to in the art as a drawing operation.

The drawing machine M of this embodiment can be applied to metal wires of various sizes according to design conditions. The drawing machine M of this embodiment can be suitably modified in accordance with the size of the metal wire to be used, the required drawing outer diameter, and the like. In particular, the drawing machine M of the present embodiment can be applied for processing a relatively thick metal wire. For example, the drawing machine M of the present embodiment can be applied to a large-diameter metal wire having an outer diameter of 50 mm or more from a metal wire having an outer diameter of 5 mm or more, which is usually classified as a medium wire. Particularly, the drawing machine M of the present embodiment makes it possible to solve problems such as work difficulties and safety problems due to handling of a heavy metal wire of 50 mm or more.

1 and 2, the drawing machine M of the present embodiment may include a feeding part 100, a cutting part 200, and a drawing part 300. In other words, the drawing machine M of the present embodiment can roughly be divided into the feeding part 100, the cutting part 200 and the drawing part 300. The feeding part 100 may be disposed at the center of the feeding direction of the metal wire and the cutting part 200 may be disposed on one side of the feeding part 100 and the fresh part 300 may be disposed on the opposite side of the feeding part 100 . The supply part 100, the cutting part 200, and the drawing part 300 may be combined to form one drawing machine M for processing a metal wire.

The centrally disposed feed part 100 may be mounted with a metal wire for machining. The supply part 100 can supply the mounted metal wire to the cutting part 200 or the fresh part 300. The metal wire, which is a raw material, can usually be provided in the form of a coil. The metal wire in the form of a coil can be mounted on the mounting rollers 120, 130 provided in the supplying part 100. In this embodiment, two such mounting rollers 120 and 130 are provided at intervals of 180 degrees. The supply part 100 can release the metal wire, which has been mounted via a plurality of rollers, to the cutting part 200 or the fresh part 300. The plurality of rollers may be provided with a metal part wound in a coil shape and straightened into a cutting part 200 or the like. This will be described later in connection with a more detailed configuration of the supply part 100. [

The cutting part 200 may be disposed on one side of the feeding part 100 along the feeding direction of the metal wire. According to the illustration, such a cutting part 200 is shown on the right side of the feeding part 100. The cutting part 200 can cut the end portion of the metal wire provided from the supplying part 100 to a predetermined range. That is, the cutting part 200 can reduce the outer diameter of the metal wire in a predetermined range. In this way, the end of the metal wire can be inserted into the die during initial setting in the drawing part 300.

The fresh part 300 may be disposed on the opposite side of the cutting part 200 about the feed part 100. The fresh part (300) can draw the metal wire provided from the supply part (100) through the die. The fresh part 300 may be provided with a bobbin 321 for rewinding the drawn metal wire through the die in the form of a coil. The bobbin 321 can be driven to rotate by holding the end of the metal wire. Through this, the metal wire is wound on the surface of the bobbin 321 and can be wound in the form of a coil.

The drawing machine M of the present embodiment as described above is capable of drawing a metal wire through the following process as a whole. A metal wire, which is a raw material, may be mounted on the mounting rollers 120 and 130 of the supplying part 100. [ In the case of metal wire, which is a heavy-weight heavy wire, this process can be done through a crane.

When the metal wire is mounted, the metal wire in the form of a coil can be fed out to the cutting part 200 by a plurality of rollers provided in the supply part 100. A metal wire deformed in a straight line shape by a plurality of rollers can be cut into a predetermined range in the cutting part 200 when the end reaches the cutting part 200. [ As a result, the outer diameter of the metal wire can be reduced to a predetermined extent in the cut range.

When the cutting process of the end is completed, the metal wire can be separated from the cutting part 200. Further, the supply part 100 can supply the metal part with the end portion cut to a predetermined extent to the fresh part 300. This change can be made as the supply part 100 is rotated around the vertical axis as a whole. This will be described later in connection with the supply part 100. [

The metal wire fed to the fresh part 300 can be initially set for drawing processing. That is, the end of the cut metal wire is passed into the die, and the end of the metal wire can be fixed to the bobbin 321 through the fixing jig. When the initial setting of the metal wire is completed, the bobbin 321 is driven to rotate, and the drawing process can be started. That is, the metal wire is passed through the die, its outer diameter is reduced, and can be wound on the outer surface of the bobbin 321 in the form of a coil.

3 is a plan enlarged view of the supply part 100 shown in Fig. 4 is a side enlarged view of the supply part 100 shown in Fig.

Referring to FIGS. 3 and 4, the supply part 100 may include a body 110.

The body 110 may form an overall appearance of the supply part 100 and may provide a supporting framework that can be mounted and supported by the mounting rollers 120 and 130 and the like to be described later.

The body 110 may be formed to be rotatable about the vertical axis. More specifically, the body 110 may be rotatably supported about the vertical axis by being supported by the mounting surface through the lower rotary support 111. [ The supply part 100 can be rotated as a whole through the rotation of the body 110. [

The supply part 100 may include a mounting roller 120, 130.

The mounting rollers 120 and 130 may be mounted on one side of the side surface of the body 110 and extend in the transverse direction by a predetermined length. As described above, such mounting rollers 120 and 130 can mount the metal wire wound in the form of a coil.

The plurality of stationary rollers 120 and 130 may be provided, and preferably two stationary rollers 120 and 130 may be provided. Further, the two mounting rollers 120 and 130 may be disposed at intervals of about 180 degrees with respect to the turning radius of the body 110. [ For the sake of convenience, in the present specification, each of the stationary rollers 120 and 130 is referred to as a first stationary roller 120 and a second stationary roller 130, respectively. The first mounting roller 120 may be mounted on one side of the body 110 having a substantially rectangular plane and the second mounting roller 130 may be mounted on a side of the body 110 opposite thereto And can be mounted and supported on the opposite side.

The first and second mounting rollers 120 and 130 can supply two metal wires to the cutting part 200 or the fresh part 300 at the same time in the supplying part 100. For example, the metal wire that is mounted on the first mounting roller 120 may be provided with the cutting part 200, while the metal wire that is mounted on the second mounting roller 130 may be provided with the drawing part 300 have. Therefore, the supply part 100 of the present embodiment can simultaneously perform the cutting process and the drawing process, thereby advantageously improving work efficiency and productivity.

More specifically, in order to draw the metal wire, a process of cutting the end portion of the metal wire is required for initial setting. In the case of a metal wire having a small outer diameter, such cutting can be performed in a relatively short time, but a metal wire having a relatively large outer diameter may take a considerable time for such a cutting operation. On the other hand, the drawing of the metal wire through the die can be performed continuously with the rotation of the bobbin 321. Therefore, in the conventional case, there is a time deviation between the cutting and drawing process, which hinders the working efficiency by interrupting the drawing process. That is, in a process of drawing a metal wire and feeding another metal wire after the drawing process, the metal wire to be newly inserted must be cut again, and the process is interrupted until the cutting is completed .

The drawing machine M of the present embodiment is arranged such that the cutting part 200 and the drawing part 300 are disposed adjacent to the feeding part 100 and the first and second mounting rollers 120 and 130 The metal wire is supplied to the cutting part 200 or the drawing part 300, respectively, so that the cutting and drawing processes can be performed at the same time. Therefore, when the drawing process for any one metal wire is completed, one metal wire that has been cut beforehand can be re-inserted into the drawing process, thereby solving the problem of the above-described conventional process interruption .

Supply of the metal wire to the cutting part 200 or the fresh part 300 by one mounting roller 120 or 130 in the supplying part 100 can be achieved by rotating the body 110. [ That is, as the body 110 is rotated 180 degrees about the vertical axis, it can be switched from the supply to the cutting part 200 to the supply to the fresh part 300. For example, when the metal wire is supplied from the first mounting roller 120 to the cutting part 200 and the cutting process of the end is completed, the body 110 can be rotated 180 degrees to one side, 120) can be switched to a position (the position of the second mounting roller 130 shown in the drawing) at which the metal wire can be fed to the fresh part 300.

The first and second mounting rollers 120 and 130 may be rotationally driven about their longitudinal axes, respectively. A first rotating motor 121 for rotating the first fixing roller 120 and a second rotating motor 131 for rotating the second fixing roller 130 may be disposed on the body 110. [

The supply part 100 may include roller guide parts 140 and 150 for winding metal wires.

The roller guide portions 140 and 150 can guide the metal part that is held by the mounting rollers 120 and 130 to the cutting part 200 or the drawing part 300. At this time, the roller guide portions 140 and 150 expand the metal wire wound in the form of a coil into a straight line shape and provide the metal wire to the cutting part 200 or the drawing part 300.

A plurality of roller guide portions 140 and 150 may be provided to correspond to the number of the stationary rollers 120 and 130. The first roller guide portion 140 and the first roller guide portion 140 corresponding to the first stationary roller 120 and the second roller guide portion 140 corresponding to the first stationary roller 120 are provided, And a second roller guide unit 150 corresponding to the second stationary roller 130. 3, the first roller guide unit 140 may be disposed on one side of the body 110 on which the first stationary roller 120 is disposed, and the second roller guide unit 150 may be disposed on one side of the body 110, 2 mounting rollers 130 are disposed. However, the first and second roller guide portions 140 and 150 may be the same or similar to each other. Hereinafter, the first roller guide portion 140 will be described in more detail.

The first roller guide portion 140 may be disposed on one side of the body 110 so as to be adjacent to the first roller 120. The first roller guide portion 140 may include a plurality of rollers and may be disposed rearward (right side in the drawing) along the feeding direction of the metal wire.

The first roller guide portion 140 may include a set roller set 141, a first set of correcting rollers 142, and a second set of correcting rollers 143. The setting roller set 141 may be disposed adjacent to the first stationary roller 120 and the first calibration roller set 142 may be disposed behind the setting roller set 141 , Right side). The second calibration roller set 143 may be disposed behind the first calibration roller set 142. The setting roller set 141 and the first and second calibration roller sets 142 and 143 can release the metal wire from the coil shape in a linear form.

The setting roller set 141 may include a first setting roller 141a disposed on the top of the first mounting roller 120. [ Preferably, the first setting roller 141a may be disposed directly above the first stationary roller 120. In addition, the setting roller set 141 may include a second setting roller 141b. The second setting roller 141b may be spaced a predetermined distance behind the first setting roller 141a along the feeding direction of the metal wire.

The first and second setting rollers 141a and 141b may be mounted on and supported by the side surface of the body 110 so as to be vertically movable at predetermined intervals. That is, the first and second setting rollers 141a and 141b may be formed to be movable up and down by a predetermined degree. The setting roller set 141 includes a first setting cylinder 141d for moving the first setting roller 141a up and down and a second setting roller 141b for moving the first setting roller 141a and the second setting roller 141b up and down. And a second setting cylinder 141e for vertically moving the second setting cylinder 141e. In the present embodiment, the first and second setting cylinders 141d and 141e are mounted on the upper portion of the body 110.

The setting roller set 141 may include a moving roller 141c disposed behind the second setting roller 141b. The moving roller 141c can lift the end portion of the metal wire wound in the form of a coil so as to initially enter the end of the metal wire into the first calibration roller set 142 or the like. For this purpose, the moving roller 141c may be formed to move in a predetermined range while drawing an arc locus around the first stationary roller 120. [ In the present embodiment, an arc-shaped slit hole 141f is formed on the side surface of the body 110 with the first fixing roller 120 being the center, and the moving roller 141c is mounted on the slit hole 141f And is movable along the slit hole 141f.

The set roller set 141 as described above is formed by placing a metal wire as a raw material on a first stationary roller 120 and then entering an end of a metal wire wound in a coil form into a first calibration roller set 142, To be started. That is, when the moving roller 141c is lifted along the arc locus in a state where the metal wire is stationary and the first and second setting rollers 141a and 141b push the metal wire downward at the front end of the moving roller 141c , The end portion of the metal wire can be deformed into a predetermined linear shape. Also, as the ends of the metal wire are deformed, the metal wire can enter the first set of calibration rollers 142 on the rear side.

In particular, the set roller set 141 as described above can be more advantageously used in handling metal wires having a relatively large outer diameter or a large rigidity. In this case, unlike the thin metal wire, there may be a considerable difficulty in initially entering the coil-shaped metal wire into the first calibration roller set 142 or the like, and there is a problem of safety due to manual operation.

On the other hand, a first calibration roller set 142 may be disposed behind the setting roller set 141. The first calibration roller set 142 is capable of firstly calibrating a curved metal wire in a coil shape in a linear form while conveying the metal wire.

The first calibrating roller set 142 may include a plurality of first calibrating rollers 142a movable up and down and a plurality of first fixing rollers 142b fixed to the side of the body 110. [ In this embodiment, three first correction rollers 142a and one first fixing roller 142b are provided. However, the number of the first correcting rollers 142a or the first fixing rollers 142b may be increased or decreased as needed. It is also noted that the number of the first correcting roller 142a and the number of the first fixing roller 142b do not necessarily have to be the same. For example, unlike the illustrated example, five first fixing rollers 142b and four first correcting rollers 142a may be provided.

The plurality of first correcting rollers 142a may be disposed above the plurality of first fixing rollers 142b. The metal wire to be conveyed may pass between a plurality of first correcting rollers 142a and a plurality of first fixing rollers 142b arranged in the vertical direction. In addition, the forward and backward positions of the first calibrating rollers 142a can be disposed between the adjacent first fixing rollers 142b. Therefore, according to the conveying direction of the metal wire (that is, the longitudinal direction), the first correcting roller 142a and the first fixing roller 142b can be alternately arranged.

Each of the first calibrating rollers 142a may be vertically movable at predetermined intervals. That is, the first caliper roller 142a can be mounted and supported on the side surface of the body 110 so as to be movable up and down. Accordingly, each of the first calibrating rollers 142a presses down the metal wire that is placed and transported on the plurality of first fixing rollers 142b, thereby deforming the metal wire into a linear shape. The first calibration roller set 142 may include a plurality of first calibration cylinders 142c corresponding to the first calibration rollers 142a in order to move the first calibration roller 142a up and down. Each of the first calibration cylinders 142c is connected to the corresponding first calibration roller 142a to move the first calibration roller 142a up and down. In this embodiment, three first calibration cylinders 142c are disposed above the body 110 corresponding to the three first calibration rollers 142a.

A second calibration roller set 143 may be disposed behind the first calibration roller set 142. The second set of the correcting rollers 143 can further compensate the deformation in the linear form by the first set of the correcting rollers 142. [ In other words, the metal wire wound in the form of a coil and having a predetermined curvature is deformed primarily through the first set roller set 142 and deformed secondarily through the second set roller set 143, Can be formed.

The second calibration roller set 143 includes a plurality of second fixing rollers 143b fixed to the side surface of the body 110 and a plurality of second correction rollers 143a disposed above the plurality of second fixing rollers 143b And the like. In the case of this embodiment, three second fixing rollers 143b and two second correcting rollers 143a are illustrated. However, it goes without saying that the illustrated number may be increased or decreased as needed.

The second calibration roller set 143 may be formed and operated similarly to the first calibration roller set 142 described above. That is, each of the second calibrating rollers 143a may be disposed between the adjacent second fixing rollers 143b so as to be vertically movable at predetermined intervals. Each of the second calibrating rollers 143a presses the metal wire downward to deform the metal wire more linearly. Further, the second calibration roller set 143 may be provided with a second calibration cylinder 143c for the up-and-down movement of the second calibration roller 143a. However, in the case of the present embodiment, the second calibration cylinder 143c is implemented so that the two second calibrating rollers 143a move up and down integrally.

The second calibrating roller 143a and the second calibrating roller 143b may be formed to have a smaller size than the first calibrating roller 142a and the first calibrating roller 142b. In other words, the first calibrating roller 142a and the first fixing roller 142b may be formed with a first diameter, and the second calibrating roller 143a and the second fixing roller 143b may be formed with a predetermined diameter And may be formed with a small second diameter.

The plurality of second calibrating rollers 143a and the second fixing rollers 143b may be formed to have a smaller spacing in the forward and backward directions than the plurality of first calibrating rollers 142a and the first fixing rollers 142b. In other words, the plurality of first calibrating rollers 142a may be disposed at a first spacing in the front-rear direction, and the plurality of second calibrating rollers 143a may be arranged at a second spacing smaller than the first spacing by a predetermined distance Can be spaced apart. The plurality of first fixing rollers 142b may be spaced apart from each other by a first distance in the front-rear direction, and the plurality of second fixing rollers 143b may be spaced apart from each other by a second interval, .

The diameter and the interval of the second calibration roller set 143 as described above can be more corrected by the second calibration roller set 143 than the portion where the first correction roller set 142 is not madly deformed, And the straightening degree of the metal wire by the two calibration roller sets 142 and 143 is improved.

The first roller guide portion 140 may further include a lateral roller set 144 disposed behind the second set of correcting rollers 143 as needed. The side roller set 144 has a plurality of side rollers 144a disposed laterally spaced from each other and can support the leftward and rightward flow of the metal wire. In this embodiment, such a side roller set 144 is shown only for the first roller guide portion 140, and the second roller guide portion 150 is omitted (see FIG. 3).

Fig. 5 is an enlarged plan view of the cutting part 200 shown in Fig. 6 is a side enlarged view of the cutting part 200 shown in Fig.

5 and 6, the cutting part 200 may include a work table 210.

The work table 210 may be formed at a predetermined height corresponding to the metal wire provided from the supply part 100 and may provide a mounting space in which the cutter 220 or the like to be described later can be mounted. Preferably, the work table 210 is installed on the mounting surface via the rails 211, and is movable in a predetermined range from left to right. In this case, the position of the work table 210 can be appropriately adjusted according to the position of the metal wire provided from the supply part 100.

The cutting part 200 may include a cutting part 220 disposed on the work table 210.

The cutting portion 220 has a cutting motor 221 for driving the cutter and the cutter, and can be formed to cut the outer diameter of the metal wire. The metal wire guided to the cutting part 200 is cut to a predetermined outer diameter at one end by the cutting part 220. The cutting portion 220 may be of any size as long as it can cut the outer diameter of the metal wire to a predetermined degree, and may be formed to be the same as or similar to conventionally known cutting means, and thus a detailed description of the inner structure and the like will be omitted.

The cutting part 200 may include a guide roller 230 disposed in front of the cutting part 220 and an entrance guide 240 disposed in front of the work table 210.

The guide roller 230 has a plurality of rollers arranged vertically and horizontally and can guide the feeding of the metal wire to the cutting portion 220. The entry guide 240 also has a tapered hole 241 that narrows toward the cutting portion 220 and can guide the entry of the metal wire at the front end of the work table 210.

When the metal wire is deformed and transferred from the above-described supply part 100 to the above-mentioned cutting part 200, the end of the metal wire is inserted into the taper hole 241 and guided. The inserted metal wire can be continuously moved and inserted into the cutting part 220 through the guide roller 230 and the outer diameter of the cutting part 220 is cut. When the end portion is cut in a predetermined range, the metal wire can be separated from the cutting part 200 again by the fixing rollers 120 and 130 and the roller guide parts 140 and 150, The supply part 100 is rotated 180 degrees.

Fig. 7 is an enlarged plan view of the fresh part 300 shown in Fig. 8 is a side enlarged view of the fresh part 300 shown in Fig.

7 and 8, the drawing part 300 may be configured to include a die box 310 in which a metal wire is drawn and a winding part 320 in which a drawn metal wire is wound on a bobbin 321 . The die box 310 is provided with a die and is capable of drawing a metal wire to a predetermined outer diameter. The winding unit 320 rotates the bobbin 321 in a state where one end of the metal wire is fixedly supported, To the metal wire while winding the drawn metal wire on the bobbin 321. [

9 is a schematic view briefly showing the die box 310 shown in Fig.

9, the structure of the die box 310 is simplified for convenience of description. Referring to FIG. 9, the die box 310 may include a box body 311 that is opened to the front and rear, The cartridge 312, the lubricant filling space 313, and the roller portion 314 on which the die 312a is mounted can be disposed. The metal wire enters the inside of the box body 311 through the roller portion 314 and is drawn through the lubricant filling space 313 and the die 312a. The roller unit 314 includes a plurality of rollers for supporting the metal wire in the up, down, left, and right directions. The roller unit 314 can guide the entry and transfer of the metal wire. The lubricant filling space 313 is filled with a lubricant in powder form, A lubricant may be applied to the outer surface.

The die 312a for the drawing process can be mounted to the box body 311 via the cartridge 312. [ The cartridge 312 can be formed in a structure that is engageable and detachable with the box body 311, which has the advantage of facilitating replacement of the die 312a. Preferably, the cartridge 312 is mounted on the box body 311 with a drawer-like structure that slides on the side surface of the box body 311 and is mounted inside the box body 311, . In this case, the cartridge 312 slid into the box body 311 can be firmly fixed inside the box body 311 by the tightening bolts 315 provided on the box body 311 or the like.

7, the die box 310 may be disposed at a predetermined angle in a plan view with respect to the transport direction of the metal wire provided from the supply part 100, which is connected to the bobbin 321 The metal wires are arranged obliquely so that the metal wires can be wound on the outer surface of the bobbin 321 side by side in a coil shape.

7 and 8, the winding unit 320 includes a bobbin 321 rotatably supported about an axis in the left-right direction, a drive motor 322 for rotating the bobbin 321, 323). The drive motor 322 can be connected to the gear box 323 through power transmission means such as a belt and the gear box 323 can transmit the rotational drive force transmitted from the drive motor 322 to the axis of the bobbin 321 have.

The bobbin 321 may be provided with a fixing jig 324 for fixing one end of the metal wire. During the initial setting, the end of the metal wire can be firmly fixed to the outer surface of the bobbin 321 through the fixing jig 324, and in this state, the drawing operation can be started as the bobbin 321 is rotationally driven . Preferably, the fixing jig 324 may be mounted on the bobbin 321 so as to be movable in the lateral direction along the outer surface of the bobbin 321. In this case, the fixing jig 324 can be appropriately moved left and right according to the length of the metal wire and the coil size of the metal wire wound around the bobbin 321.

10 is a schematic perspective view of the fixing jig 324 shown in Figs. 7 and 8. Fig.

Referring to FIG. 10, the fixing jig 324 may have a jig body 324a having a substantially rectangular parallelepiped shape. The jig body 324a may be mounted on the outer surface of the bobbin 321. On the upper surface of the jig body 324a, a seating groove 324b on which a metal wire can be seated can be formed. The seating groove 324b may be formed to extend obliquely across the upper surface of the jig body 324a. So that the metal wire is wound on the bobbin 321 in the form of a coil like an oblique arrangement of the die box 310 described above.

The fixed jig 324 may include a rotating body 324c provided on one side of the jig body 324a. The rotating body 324c can be rotated with respect to the jig body 324a about the rotation axis. In addition, the fixing jig 324 may have a first screw 324d connected to the rotating body 324c. The first screw 324d can be rotated together with the rotating body 324c and can be moved back and forth with respect to the jig body 324a as it rotates in association with the jig body 324a. Although not shown, the first screw 324d may be connected to a wedge disposed within the jig body 324a. The wedge can be moved back and forth within the jig body 324a as the first screw 324d is rotated. One side of the wedge may contact the metal wire disposed in the seating groove 324b. Accordingly, the wedge can press the outer surface of the metal wire as the rotating body 324c and the first screw 324d are rotated, thereby firmly fixing the metal wire to the seating groove 324b.

The first screw 324d may include a first gear 324e. The fixing jig 324 may further include a pair of second screws 324f disposed on the left and right of the first screw 324d. Each of the second screws 324f may be provided with a second gear 324g which is engaged with the first gear 324e. In addition, each second screw 324f may be connected to the left and right sides of the wedge described above about the first screw 324d. In such a case, the first screw 324d pushes the center portion of the wedge to press the metal wire, while the second screw 324f at the left and right positions, respectively, can push the wedge to press the metal wire. Therefore, the metal wire can be firmly fixed to the seating groove 324b under a more uniform pressing force in the longitudinal direction. Such rigid fixation of the metal wire prevents significant safety accidents when the metal wire is released during the drawing process.

Meanwhile, the fixing jig 324 may include a pad portion 324h disposed on one side of the seating groove 324b. The pad portion 324h can be brought into contact with the outer surface of the metal wire at the opposite side of the wedge described above to press and fix the metal wire together with the wedge. The pad portion 324h can be mounted on the jig body 324a through a mounting groove 324m provided on one side of the mounting groove 324b. In addition, the pad portion 324h may be formed to be detachable from the jig body 324a for replacement or the like.

The pad portion 324h may be configured to include a pair of pad blocks 324i vertically disposed in the mounting groove 324m. Each of the pad blocks 324i may be formed of a smooth curved surface 324j on one side facing the inside of the seating groove 324b and a predetermined pattern 324k may be provided on the curved surface 324j in a convex or concave shape. The pair of pad blocks 324i may be disposed upside down so that each curved surface 324j faces the outer surface of the metal wire.

Meanwhile, the above-described rotating body 324c may include a first coupler 324l formed of a plurality of arms. Further, although not shown, the winding unit 320 may include a jig manipulating unit for manipulating the fixing jig 324. The jig control unit may include a second coupler coupled to the first coupler 324l and a motor for rotating the second coupler. The metal wire may be fixed to the fixing jig 324 by rotating the rotating body 324c . Referring to FIG. 8, such a jig operating portion may be mounted on a moving rail 325 disposed above the bobbin 321. Further, the movable rail 325 may extend a predetermined length along the longitudinal direction of the bobbin 321, and the jig operating portion may be formed to be movable along the movable rail 325. In this case, when the metal wire is seated in the seating groove 324b of the fixing jig 324, the jig control unit can approach the fixing jig 324 along the moving rail 325 to rotate the rotating body 324c . Further, when the metal wire is pressed and fixed to the fixing jig 324, the jig operating part can be returned to the initial position along the moving rail 325 again. So as not to interfere with the metal wire or the like during the subsequent drawing process.

In addition, as shown in FIG. 8, the winding portion 320 may include a wire tightening portion 326. The wire contact portion 326 may be formed by a plurality of linking structures of the rotating arms and the end portion facing the bobbin 321 may be provided with a friction block 326a. The friction block 326a can be moved closer to the outer surface of the bobbin 321 as the turning arm is rotated about the hinge axis and the metal wire wound around the bobbin 321 is contacted with a predetermined degree to press the bobbin 321 321).

A method of processing a metal wire using the drawing machine M of the present embodiment as described above will now be described.

First, the raw metal wire can be transported to the field after being transported for processing. During the field process, foreign substances such as rust and scale may be generated on the surface of the metal wire. Therefore, the metal wire, which is a raw material, may undergo a predetermined pretreatment process before being input into the drawing machine M.

Scattered metal wires can undergo a pickling process to remove rust, scale, and the like. The pickling process may include immersing the metal wire in a predetermined concentration of hydrochloric acid or sulfuric acid solution. This can be done by filling the water tank with hydrochloric acid or sulfuric acid solution and immersing the metal wire in the water bath. If necessary, both hydrochloric acid and sulfuric acid solution can be used, and a method of successively submerging metal wires in a plurality of solutions having different concentrations can also be used.

The metal wire after the pickling process can be subjected to a neutralization process. The neutralization process may include immersing the metal wire in a lime solution. This process can also be accomplished using a water tank similar to the pickling process described above. The lime solution may have the function of neutralizing the metal wire roughened by the acidic solution while coating the surface of the metal wire with the lime powder. That is, the lime solution remaining on the surface of the metal wire remains in the form of a powder after drying to form a kind of powder coating on the surface of the metal wire. These lime powders prevent metal wires from sticking to each other during the heat treatment of the metal wires.

The metal wire may then be subjected to a heat treatment process and, if necessary, may again be subjected to a coating process that coats the surface on the surface after the heat treatment.

The metal wire having undergone the pre-treatment as described above can be introduced into the drawing machine M of the above-described embodiment for the drawing process.

The drawing process can be performed in an automated manner by the drawing machine (M) of the above-described embodiment. More specifically, the metal wire can be mounted on the first mounting roller 120 and the end can be entered into the first calibration roller set 142 by the setting roller set 141. The metal wire may be deformed in a straight line shape through the first and second calibration roller sets 142 and 143 and provided to the cutting part 200.

The metal wire inserted into the cutting portion 220 through the entry guide 240 of the cutting part 200 and the guide roller 230 can be cut to a predetermined degree by the cutting part 220. As a result, the metal wire can be machined into a shape in which the outer diameter is reduced to a predetermined diameter in a predetermined range adjacent to the end portion.

When the cutting is completed, the metal wire is separated from the cutting part 200, and the supplying part 100 can be rotated approximately 180 degrees about the vertical axis. As a result, the second mounting roller 130 is moved to the position corresponding to the first mounting roller 120 and, if necessary, a new metal wire for subsequent processing can be mounted on the second mounting roller 130 have. The newly mounted metal wire may be subjected to the cutting process as described above through the cutting part 200.

Meanwhile, the first mounting roller 120 and the first roller guide part 140 can supply the metal wire to the drawing part 300. The metal wire having the outer diameter of the end portion cut to a predetermined extent can be accessed through the die box 310 and the bobbin 321. The end of the metal wire can be firmly fixed to the fixing jig 324 mounted on the bobbin 321.

When the setting of the metal wire is completed as described above, the bobbin 321 is rotated to apply a tensile force to the metal wire, and the metal wire can be drawn to a predetermined outer diameter by the die 312a. The drawn metal wire may be wound on the outer surface of the bobbin 321.

As described above, according to the present invention, the drawer M and the metal wire processing method using the same can automate a series of processes for drawing and processing the metal wire provided as a raw material to a predetermined outer diameter Which can improve productivity and work efficiency. Also, the drawing machine (M) according to the embodiments of the present invention and the method of processing the metal wire using the same can be applied and automated for a relatively large-diameter metal wire, thereby contributing to ensuring work safety in handling heavy objects .

The method for machining a metal wire using the drawer M according to the embodiments of the present invention is characterized in that a cutting part 200 and a fresh part 300 are disposed around a supply part 100, 100 to the cutting part 200 and the drawing part 300, respectively. Therefore, the cutting process for the drawing process and the drawing process for the next drawing process can be performed at the same time, and a new metal wire can be inserted immediately after the drawing process is completed. Therefore, the drawing machine (M) according to the embodiments of the present invention and the metal wire processing method using the same can be continuously operated without interruption of the process, and can greatly contribute to improvement of productivity and process efficiency.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, many modifications and changes may be made by those skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims. The present invention can be variously modified and changed by those skilled in the art, and it is also within the scope of the present invention.

M: Drawing machine 100: Supply part
110: Body 120: First mounting roller
130: second mounting roller 140: first roller guide part
150: second roller guide part 200: cutting part
210: work table 220:
230: guide roller 240: entry guide
300: Fresh part 310: Die box
320:

Claims (4)

A supply part 100;
A cutting part 200 disposed at one side of the supplying part 100 to cut the outer diameter of the metal wire provided from the supplying part 100; And
A fresh part 300 disposed on the opposite side of the cutting part 200 with the supply part 100 interposed therebetween and for drawing a metal wire provided from the supply part 100 through a die 312a to a predetermined outer diameter, ), ≪ / RTI >
The supply part (100)
A body 110 formed to be rotatable about an upper and lower axis;
A first fixing roller 120 disposed at one side of the body 110;
A second fixing roller 130 disposed on the other side of the body 110 to correspond to the first fixing roller 120;
A first roller guide portion 140 disposed at one side of the body 110 to pull the metal wire held by the first stationary roller 120; And
And a second roller guide part (150) disposed on the other side of the body (110) and for pulling out the metal wire held by the second fixing roller (130)
At least one of the first and second roller guide portions (140, 150)
A first aligning roller 141a disposed above the first aligning roller 120 or the second aligning roller 130 and a second aligning roller 141 disposed apart from the first aligning roller 141a, Or a moving roller (141c) formed so as to be movable in a predetermined range along an arc locus around the second stationary roller (130); And
A plurality of first calibrating rollers 142a spaced from each other along the conveying direction of the metal wire and configured to be movable up and down by a first calibrating cylinder 142c; And a plurality of first fixing rollers (142b) fixed to the body (110) and spaced apart from each other along the feeding direction of the metal wire so as to be disposed between the plurality of first rectifying rollers (142a) (142). The method according to claim 1,
At least one of the first and second roller guide portions (140, 150)
A plurality of first and second calibration rollers 142a and 142b which are disposed on the rear side of the first calibration roller set 142 along the conveying direction of the metal wire and spaced apart from each other in the conveying direction of the metal wire, A plurality of first calibrating rollers 143a disposed below the plurality of first calibrating rollers 143a and fixed to the body 110 so as to be disposed between the plurality of first calibrating rollers 143a, A second calibration roller set (143) having a plurality of second fixing rollers (143b) spaced apart from each other,
The plurality of first correcting rollers 142a or the plurality of first fixing rollers 142b may include a plurality of first fixing rollers 142a,
The first metal wire having a first diameter and being spaced apart at a first distance along a transport direction of the metal wire,
The plurality of second correcting rollers 143a or the plurality of second fixing rollers 143b may be formed by a plurality of rollers,
And a second diameter smaller than the first diameter and being spaced apart at a second interval smaller than the first interval along the conveying direction of the metal wire. The method according to claim 1,
The fresh part (300)
A bobbin (321) rotatably driven to wind the drawn metal wire on the outer surface;
A fixing jig 324 mounted on the bobbin 321 and fixing the end of the drawn metal wire; And
And a friction block 325a capable of moving toward the outer surface of the bobbin 321. The metal wire wound around the bobbin 321 is contacted with the bobbin 321 through the friction block 325a to a predetermined degree, And a wire contact portion (326) for allowing the metal wire to be closely wound and wound,
The fixing jig 324,
A jig body (324a) having a seating groove (324b) formed to extend obliquely across an upper surface thereof;
A rotating body 324c provided at one side of the jig body 324a and rotatable with respect to the jig body 324a;
And the other side is connected to a wedge provided inside the jig body 324a to move the wedge back and forth so that the first gear 324e A first screw 324d provided with the first screw 324d; And
And a second gear 324g which is disposed with the first screw 324d interposed therebetween and which is connected to the wedge respectively and is engaged with the first gear 324e. The rotation of the first screw 324d And a pair of second screws (324d) interlocked with the second screw (324d). A pickling step of immersing the metal wire in a predetermined concentration of hydrochloric acid or sulfuric acid solution for a predetermined time to remove foreign substances on the surface;
A neutralization step of immersing the metal wire subjected to the pickling step in a lime solution of a predetermined concentration for a predetermined time to neutralize;
A heat treatment step of heat-treating the metal wire after the neutralization step; And
A drawing process for drawing a metal wire having undergone the heat treatment process to a predetermined outer diameter by using the drawing machine according to any one of claims 1 to 3.

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