KR101775245B1 - Hi-Low synchro-device for power splitting type manual transmission - Google Patents
Hi-Low synchro-device for power splitting type manual transmission Download PDFInfo
- Publication number
- KR101775245B1 KR101775245B1 KR1020150185604A KR20150185604A KR101775245B1 KR 101775245 B1 KR101775245 B1 KR 101775245B1 KR 1020150185604 A KR1020150185604 A KR 1020150185604A KR 20150185604 A KR20150185604 A KR 20150185604A KR 101775245 B1 KR101775245 B1 KR 101775245B1
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- KR
- South Korea
- Prior art keywords
- synchro
- ring
- pair
- sleeve
- rings
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/12—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with means for synchronisation not incorporated in the clutches
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D23/00—Details of mechanically-actuated clutches not specific for one distinct type
- F16D23/02—Arrangements for synchronisation, also for power-operated clutches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
- F16H2055/178—Toothed wheels combined with clutch means, e.g. gear with integrated synchronizer clutch
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanical Operated Clutches (AREA)
Abstract
A pair of synchronizing rings located at opposite sides of a middle ring to be meshed with the inner circumferential surface of a sleeve are elastically supported in a direction opposite to each other in a mutually opposite rotational direction, Low synchronous device of a power branching type manual transmission in which a more stable synchronizing action can be realized between the inner circumferential surface of the synchro ring and the cone portion of the clutch gear in high-low speed changeover by forming the photo deflecting chamfer.
The above-described high-low synchro device includes a sleeve 10 movably installed in the axial direction, a middle ring 20 meshing with the inner circumferential surface of the sleeve 10 and having a plurality of accommodating space portions 24 in the rotating direction, And a plurality of protrusions (34) arranged to be engageable with the inner circumferential surface of the sleeve (10) at both sides of the intermediate ring (20) and inserted into the accommodation space part (24) And an elastic pressing portion for elastically supporting the projecting portions 34 of the pair of synchro rings 30 in the rotation direction opposite to each other with respect to the accommodation space portion 24 of the intermediate ring 20 And a pair of clutch gears (40) arranged to be in contact with the pair of synchro ring (30) and synchronized with the synchro ring (30) in accordance with the axial displacement of the sleeve (10) do.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a synchromesh device, which is applied to a planetary gear portion of a power branching type manual transmission and switches the output of a transmission to a high or low state, A pair of synchronizing rings disposed on both sides are elastically supported in a direction opposite to the mutually opposing rotation direction while forming a biasing chamfer inclined in one direction on the external teeth of the synchronizing ring which is in tooth contact with the internal teeth of the sleeve, Speed synchro mechanism of a power branching type manual transmission in which a more stable synchronizing action can be realized between the inner circumferential surface of the clutch gear and the cone portion of the clutch gear.
Generally, a high-power manual transmission mounted on a large-sized commercial vehicle is equipped with a power train type gear train for outputting power at a plurality of speed ratios (12 stages or 16 stages, etc.) using a limited gear train. A plurality of synchromesh mechanisms for switching paths are provided. Further, a planetary gear set capable of dualizing the power transmission structure with the drive shaft for outputting the rotational speed to a high state (constant-velocity transition) or a low state (deceleration transition) And a separate synchromesh mechanism for selecting the high-low switching for the high-low.
For example, a power-split multi-stage manual transmission mounted on a conventional large-sized commercial vehicle includes a gear train and a planetary gear set as shown in FIG. 1 of Patent Application No. 10-2013-0123133 and a plurality of synchronizers . Particularly, the planetary gear set and the synchro mechanism for high-low switching thereof are shown in detail in FIGS. 2 and 3, respectively. In this case, the rotational speed at which the power is transferred from the power branched transmission through the main shaft to the planetary gear set and finally output to the outside can be switched to the constant speed transition or the deceleration transition by the high-low switching by the synchromesh mechanism.
The synchromesh mechanism for switching the output of the planetary gear set located at the final output stage to the high or low state in the power branching type manual transmission as described above is a structure of an inertia lock pin type and is configured as disclosed in Registration No. 10-0366316 . That is, the pin-type synchronizing apparatus of Registration No. 10-0366316 frictionally synchronizes and connects one of the first and
Conventionally, the pin type synchronizing apparatus disclosed in Registration No. 10-0366316 includes friction rings 46 and 48 located on both sides of a
However, since the pin-type synchromesh mechanism described above is limited to the chamfer portion of the pin and the opening portion of the indexing portion of the synchro ring, when it is applied to a power branching type manual transmission mounted on a heavy-duty commercial vehicle, satisfactory durability can be guaranteed Not only there is a disadvantage in terms of performance, but also disadvantage.
As a countermeasure against this problem, when a conventional friction-type synchromesh mechanism capable of satisfying a desired level of performance by replacing the existing pin-type synchromesh mechanism is applied, the installation itself can not be performed due to the space limitation. Therefore, It is required to develop a new type of synchrotron device which is considered.
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide a pneumatic tire which comprises a pair of synchronous rings disposed at both sides of a middle ring, By forming the deflection chamfer inclined in one direction in the external teeth of the synchronizing ring which is in contact with the inner teeth, the synchronizing action can be more stably performed between the inner circumferential surface of the synchronizing ring and the cone portion of the clutch gear during high- So that the durability of the power split type manual transmission can be improved.
According to an aspect of the present invention, there is provided a method for manufacturing a sleeve, comprising the steps of: providing a sleeve movably installed in an axial direction, a middle ring coupled to an inner circumferential surface of the sleeve and having a plurality of accommodation spaces in a rotating direction, A pair of synchronizing rings which are disposed so as to be engageable with the inner circumferential surface and are inserted into the accommodating space part with a rotational direction clearance therebetween, a projection part of the pair of synchronizing rings with respect to the accommodation space part of the intermediate ring And an elastic pressing portion that elastically presses the elastic pressing portion in a direction opposite to the rotational direction of the synchro ring and that is synchronized with the synchro ring in accordance with axial movement of the synchro ring in accordance with axial displacement of the sleeve And a pair of clutch gears.
In the present invention, the elastic pressing portion elastically supports any one of the pair of the synchro rings in a rotation direction of one side with respect to the accommodation space portion of the intermediate ring, so that a clearance is formed between the protrusion portion and the accommodation space portion in the rotation direction And the other one of the pair of synchro rings is elastically supported in the other rotation direction with respect to the accommodation space portion of the intermediate ring so that a clearance is formed in the rotation direction between the protrusion portion and the accommodation space portion And a second plug for preventing generation of the second plug.
In the present invention, any one of the pair of synchronizing rings forms a first through hole for accommodating the first plug in the rotation direction inside the projecting portion, and the first plug has the first through- And the other of the pair of synchronizing rings is provided in the inside of the through hole so that the back surface is elastically supported by the first return spring, And the second plug is installed such that the back surface of the second plug is elastically supported by the second return spring inside the second through hole.
In the present invention, the pair of synchro rings each have external teeth for tooth engagement with the internal teeth of the sleeve, and each deflection chamfer forms a deflection chamfer at one end toward the internal teeth of the sleeve, Are set in mutually opposite directions about the center ring.
In the present invention, the accommodating space portion and the protruding portion are radially spaced apart from each other about the axial center of the intermediate ring and the synchro ring, and are disposed at corresponding positions, The protrusions of the synchro ring are interchangeably inserted.
The present invention relates to a synchromesh device, which is applied to a planetary gear portion of a power branching type manual transmission and switches the output of a transmission to a high or low state, The protruding portion of the synchronizing ring of the intermediate ring is elastically supported without any clearance in the rotating direction opposite to the accommodating space portion of the intermediate ring via the elastic pressing portion while a biasing chamfer inclined in one direction A more stable synchronizing action can be realized between the inner circumferential surface of the synchro ring and the cone portion of the clutch gear at the time of high-low speed change, and the durability performance of the synchromesh mechanism can be improved through this.
Particularly, the present invention relates to a high torque transmission type transmission, such as a power branching type manual transmission, through a stable synchronizing action which can be realized by a tooth contact between a plurality of inner teeth formed on the inner circumferential surface of the sleeve and a plurality of outer teeth formed on the outer circumferential surface of the synchro ring. Which is required in a large-sized multi-speed transmission of the present invention. That is, according to the present invention, a pair of synchronizing rings arranged so as to occupy a space defined on both sides around a middle ring to be engaged with the sleeve, and a tooth contact portion capable of being accompanied by a synchronizing action during shifting between the pair of synchronizing rings It can be ensured over a wide range, so that an improved synchronizing effect can be expected.
1 is a perspective view showing an appearance of a high-low synchromesh device of a power branching type manual transmission according to an embodiment of the present invention.
2 is a longitudinal sectional view of the high-low synchrotron device shown in Fig.
3 is an exploded perspective view showing a configuration of the high-low synchrotron device shown in Fig.
4 is a perspective view showing a state in which only the sleeve portion is removed in order to clearly show the arrangement relationship between the inner teeth of the sleeve and the outer teeth of the synchro ring in the present invention.
Fig. 5 is a view for explaining a constitutional relationship in which, according to the present invention, the projecting portion of the synchro ring with respect to the accommodation space portion of the intermediate ring is closely contacted with no clearance in the specific rotation direction via the elastic pressing portion.
6 is an explanatory diagram sequentially showing the interlocking relationship between the internal teeth of the sleeve and the external teeth of the synchro ring and the tooth engagement relationship with the external teeth of the clutch gear in the case of high-low switching.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is a perspective view showing an appearance of a high-low synchromesh device of a power branching type manual transmission according to an embodiment of the present invention, Fig. 2 is a longitudinal sectional view of the high- 1 is an exploded perspective view showing a configuration of the high-low synchrotron device shown in Fig.
1 to 3, a Hi-Low synchro device applied to the planetary gear unit of the power split type manual transmission according to the present invention includes a
The
The
The
The
In addition, the
3, the projecting
The
The high-low synchromesh device of the power split type manual transmission according to the present invention is characterized in that the
3, the
To this end, the elastic pressing portion 50 is provided on one of the pair of the synchro rings 30, which is located on the left side of the
Any one of the pair of synchro rings 30 (located on the left side in reference to FIG. 3) can receive the
The arrangement relationship between the
5, the
6 is an explanatory diagram sequentially showing the interlocking relationship between the internal teeth of the sleeve and the external teeth of the synchro ring and the tooth engagement relationship with the external teeth of the clutch gear in the case of high-low switching.
6 (a), when the axial movement of the
In this process, at the tooth contact portion between the
The protruding
The inner circumferential surface of the
6 (b) to 6 (c), when the axial movement of the
6 (d), when the synchronization between the
Accordingly, when switching to the series of high-low gear stages as described above, the rotation direction of the
Particularly, the present invention is characterized in that a stable synchronous action due to tooth contact between a plurality of
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is clearly understood that the same is by way of illustration and example only and is not to be construed as limited to the particular details of the embodiments set forth herein. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the appended claims.
10-Sleeve 12-Shout
14-recessed groove 16-internal tooth
20-Middle Ring 22-Shout
24-
30 - Synchro ring 32 - Shout
32a-deflection chamfer 34-
34a - First through
40-clutch gear 42-shout
44-
50-elastic pressing portion 52-first plug
52a - first return spring 54 - second plug
54a - Second return spring
Claims (8)
An intermediate ring 20 meshing with the inner circumferential surface of the sleeve 10 and having a plurality of accommodating space portions 24 in the rotating direction;
Having a plurality of protrusions (34) arranged to be engageable with the inner circumferential surface of the sleeve (10) at both sides of the intermediate ring (20) and inserted into the accommodating space part (24) A synchro ring 30;
An elastic pressing portion 50 elastically supporting the projecting portions 34 of the pair of synchro rings 30 in the rotation direction opposite to each other with respect to the accommodation space portion 24 of the intermediate ring 20; And
And a pair of clutch gears (40) arranged to be in contact with the pair of synchro ring (30) and synchronized with the synchro ring (30) in accordance with the axial displacement of the sleeve (10)
The pair of synchronizing rings 30 are provided with external teeth 32 for tooth engagement with the internal teeth 16 of the sleeve 10 and each of the external teeth 32 has an internal teeth 16, the deflection chamfer 32a is formed at one end,
Wherein the inclined direction of the deflection chamfer (32a) is set in a direction opposite to the center of the intermediate ring (20) in a left-right point symmetrical structure.
The elastic pressing portion (50)
A first plug (52) elastically supporting any one of the pair of the synchro rings (30) in one rotation direction with respect to the accommodation space (24) of the intermediate ring (20); And
And a second plug (54) elastically supporting the other one of the pair of the synchro rings (30) in the rotation direction of the other side with respect to the accommodation space (24) of the intermediate ring (20) A high - low synchro device of a branched manual transmission.
One of the pair of synchro rings (30)
A first through hole 34a for receiving the first plug 52 in the rotation direction is formed in the protrusion 34 and the first plug 52 is formed in the protrusion 34 of the first through hole 34a Wherein the first return spring (52a) is supported by the first return spring (52a) so as to support the rear surface thereof.
The other one of the pair of synchro rings (30)
A second through hole 34b for receiving the second plug 54 in the rotational direction is formed in the protrusion 34 and the second plug 54 is formed in the second through hole 34b And the rear surface of the rear portion is elastically supported by a second return spring (54a).
Wherein the housing space (24) and the projections (34) are radially spaced apart from each other about the axis center of the intermediate ring (20) and the synchro ring (30) High-Low Synchro device of manual transmission.
Characterized in that the projecting portions (34) of the pair of synchronizing rings (30) are interchangeably inserted into the accommodating space portion (24) of the intermediate ring (20) Device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150185604A KR101775245B1 (en) | 2015-12-24 | 2015-12-24 | Hi-Low synchro-device for power splitting type manual transmission |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150185604A KR101775245B1 (en) | 2015-12-24 | 2015-12-24 | Hi-Low synchro-device for power splitting type manual transmission |
Publications (2)
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KR20170076829A KR20170076829A (en) | 2017-07-05 |
KR101775245B1 true KR101775245B1 (en) | 2017-09-06 |
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KR1020150185604A KR101775245B1 (en) | 2015-12-24 | 2015-12-24 | Hi-Low synchro-device for power splitting type manual transmission |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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EP3462051B1 (en) * | 2017-09-27 | 2020-04-15 | Ningbo Geely Automobile Research & Development Co. Ltd. | A transmission device |
JP2024142362A (en) | 2023-03-30 | 2024-10-11 | エイブリック株式会社 | Capacitive element and semiconductor device |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006226515A (en) * | 2005-02-21 | 2006-08-31 | Kyowa Metal Work Co Ltd | Synchronizing device for transmission |
JP2007211966A (en) * | 2006-02-13 | 2007-08-23 | Aichi Mach Ind Co Ltd | Synchronizer |
KR101510968B1 (en) * | 2013-12-27 | 2015-04-09 | 현대다이모스(주) | Synchronizer for manual transmission |
-
2015
- 2015-12-24 KR KR1020150185604A patent/KR101775245B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006226515A (en) * | 2005-02-21 | 2006-08-31 | Kyowa Metal Work Co Ltd | Synchronizing device for transmission |
JP2007211966A (en) * | 2006-02-13 | 2007-08-23 | Aichi Mach Ind Co Ltd | Synchronizer |
KR101510968B1 (en) * | 2013-12-27 | 2015-04-09 | 현대다이모스(주) | Synchronizer for manual transmission |
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KR20170076829A (en) | 2017-07-05 |
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