KR101767529B1 - Insulating material filling device - Google Patents
Insulating material filling device Download PDFInfo
- Publication number
- KR101767529B1 KR101767529B1 KR1020150140628A KR20150140628A KR101767529B1 KR 101767529 B1 KR101767529 B1 KR 101767529B1 KR 1020150140628 A KR1020150140628 A KR 1020150140628A KR 20150140628 A KR20150140628 A KR 20150140628A KR 101767529 B1 KR101767529 B1 KR 101767529B1
- Authority
- KR
- South Korea
- Prior art keywords
- main body
- insulating material
- upper portion
- stirring
- storage space
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/282—Applying non-metallic protective coatings for inhibiting the corrosion of the circuit, e.g. for preserving the solderability
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/284—Applying non-metallic protective coatings for encapsulating mounted components
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an insulating material filling apparatus, and more particularly, to an insulating material filling apparatus for insulating a printed circuit board And a charging device.
According to an aspect of the present invention, there is provided a semiconductor device including a base, a main body installed on the base, a supply part provided on one side of the main body to supply an insulating material, A heating portion for liquefying the insulating material, and a discharging portion for discharging the insulating material liquefied by the heating portion.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an insulating material filling apparatus, and more particularly, to an insulating material filling apparatus for insulating a printed circuit board And a charging device.
Generally, electronic parts are sealed with an insulating material such as silicone resin or asconcor, for moisture proofing and insulation of electronic parts composed of a case in which a printed circuit board on which various devices are mounted is placed.
Especially, when the electronic product is installed on the outside, or installed in dusty or humid places, the sealing process is an indispensable work process in order to prevent a short due to penetration of moisture.
Here, in the sealing step, after the electronic part is housed in the case, the sealing resin is filled in the case including the electronic part by using the dispenser device.
Thus, when the sealing resin is completely filled in the case, the filled sealing resin is cured.
At this time, if the flowability of the sealing resin is not good, the sealing resin is dripped from the top of the electronic part, so that the sealing resin hardly flows into the bottom surface of the electronic part.
Accordingly, since the sealing resin is not applied to a part of the electronic part, a part of the electronic part is exposed to moisture, and at the same time, a process time for applying the sealing solution to the electronic part is long and it is necessary to rely on the skill of the operator, .
In addition, when insulating oil is filled in a product used for distribution such as a neon transformer, a street lamp ballast, a fluorescent lamp ballast for advertisement signboard, a home ballast, or an ignition boiler or an ignition transformer, since dielectric oil overflows in the distribution process, Or an insulating material composed of a mixture of polyester, stoneware and a curing agent is charged and cured.
Here, a method of filling the inside of the product by discharging the insulating material by the gear pump is used as a method of filling the inside of the product with the insulating material, but a curing phenomenon occurs in the process of discharging the insulating material by the gear pump.
Accordingly, the gear pump malfunctions due to such a phenomenon, which requires a large maintenance cost of the gear pump and fails to discharge a predetermined amount of the insulating material.
Disclosure of the Invention The present invention has been conceived to solve the above-described problems, and it is an object of the present invention to provide a method of inserting an insulating material into a case of an electronic component, It has its purpose.
By providing the stirring rod in the inner space portion of the main body, and the heater rod is provided in the stirring member, the liquid state can be maintained when the liquid insulating material is discharged to the outside through the stirring member, It has its purpose.
The stirring member is provided with a stirring blade so that the liquid state insulating material contained in the stirring member is agitated so that the liquid state insulating material can be entirely maintained while being discharged to the outside.
Another object of the present invention is to provide a load cell on a work table and measure the weight of an insulating material filled in a case of the electronic part so that a certain amount of insulating material can be charged into the case of the electronic part.
In addition, a solid insulating material is supplied and stored in a liquid state inside the body by being melted by a heater, and the liquid insulating material is discharged to a discharge part through a stirring member, And the liquid insulating material is filled. Therefore, all of these processes are automatically performed, so that a large amount of work can be performed in a short time, and safety accidents can be prevented from occurring during the operation.
According to an aspect of the present invention, there is provided a semiconductor device including a base, a main body installed on the base, a supply part provided on one side of the main body to supply an insulating material, A heating portion for liquefying the insulating material, and a discharging portion for discharging the insulating material liquefied by the heating portion.
Here, the base has a fixing plate protruding from one side, and a work table is provided on the fixing plate.
The main body includes a plurality of support rods provided on an upper portion of the base, a support plate provided on the support rods, a storage space formed on an upper portion of the support plate, And a main body is provided.
Here, a pair of side plates are formed so as to correspond to each other in a direction in which the storage space of the main body is opened. One of the pair of side plates is formed to have the same height as the main body, .
The supplying unit may include a conveyor installed between a pair of side plates formed in a main body of the main body.
Here, a guide roller installed at one side of the conveyor and installed in a storage space opening portion of the main body is provided.
The heating unit may include a plurality of first heater rods that are installed at a body opening position of the main body and include a mounting plate at an upper portion of the main body, and the upper portion of the mounting plate is fixed.
Here, a diaphragm is further provided at a rear portion of the first heater rod.
Further, the storage space of the main body is further provided with a stirring part.
Here, the agitating unit may include a stirring chamber in which an upper portion is opened and a stirring chamber is formed in a bottom portion of a storage space formed in a main body of the main body, and an upper portion is provided with an inlet groove, And the other side portion is protruded to the upper portion of the main body, and a rotary pipe is provided. In the stirring chamber, a stirring blade is provided at one end portion and a driven pulley is provided at the other side portion. And a motor connected thereto.
Further, an inlet groove is formed in the upper part of the stirring member, and a plurality of second heater rods are embedded in the inner side.
In addition, one side is provided in a storage space formed in the main body of the main body, and the other side portion is provided with a slide bar protruding to the upper portion of the main body, and the slide bar located in the storage space is provided with a slot.
The discharge unit includes a nozzle member having a binding hole formed inside thereof and protruding to the lower portion of the main body of the main body through the agitating member of the agitating member, and a guide member having a through hole formed therein and fixed to the lower portion of the nozzle member And an opening / closing shaft disposed inside the rotary pipe of the stirring part, the lower part being located inside the nozzle member and having an opening / closing member for opening / closing the upper part of the through hole of the guide member, and the upper part of the opening / And a cylinder fixedly coupled thereto.
The apparatus further includes an insulating material recovery unit installed in the main body to recover an excessively supplied liquefied insulating material.
Here, the insulator recovery unit may include a through hole formed at one side of the main body so as to be positioned at the lower end of the shield plate provided inside the main body, and is formed to have a U- A guide member having a fixing member is provided and is fixedly coupled to the guide member and formed in a U shape so that one side of the guide member is rotatably coupled to the guide member and the other side of the guide member is provided with a flow chamber, And an auxiliary tank having an elastic member having one side fixed to the fixing member of the guide member and the other side fixed to the flow member and fixed to the main body with the unfolding chamber of the flow member positioned inside.
Further, the present invention is further characterized in that a sensing sensor is provided at the upper end of the auxiliary tank, and is located at the rear of the flow chamber.
According to the present invention thus constituted, the insulating material is injected into the case of the electronic part by the insulator filling device, the productivity is improved, the maintenance cost is reduced, and the insulator can be injected in a fixed quantity.
By providing the stirring rod in the inner space portion of the main body, and the heater rod is provided in the stirring member, the liquid state can be maintained when the liquid insulating material is discharged to the outside through the stirring member, .
In addition, since the agitating member is provided with the agitating blade, the liquid insulative material accommodated in the agitating member is agitated so that the liquid insulative material can be entirely discharged while being held in the liquid state.
In addition, there is an effect that a load cell is installed on a work table and the weight of the insulating material filled in the case of the electronic component is measured, thereby filling the case of the electronic component with a certain amount of insulating material.
In addition, a solid insulating material is supplied and stored in a liquid state inside the body by being melted by a heater, and the liquid insulating material is discharged to a discharge part through a stirring member, By filling the liquid insulating material, all of these processes are automatically performed, so that a large amount of work can be performed in a short time, and safety incidents can be prevented from occurring during operation.
1 is a perspective view showing an insulating material filling apparatus according to the present invention.
2 is a front view showing an insulator filling apparatus according to the present invention.
3 is a side view showing an insulating material filling apparatus according to the present invention.
4 is a plan view showing an insulating material filling apparatus according to the present invention.
5 is a sectional view showing an insulating material filling apparatus according to the present invention.
Figure 6 shows the body of the present invention.
7A and 7B show the agitating part and the discharging part of the present invention.
8 is a view showing a working relationship of an insulator filling apparatus according to the present invention.
9A and 9B are views showing another embodiment of the insulating material filling apparatus according to the present invention.
Hereinafter, an insulating material filling apparatus according to the present invention will be described in detail with reference to the accompanying drawings.
2 is a front view showing an insulator filling apparatus according to the present invention, FIG. 3 is a side view showing an insulator filling apparatus according to the present invention, FIG. 4 is a side view showing the insulator filling apparatus according to the present invention FIG. 5 is a view showing a main part of the present invention, FIG. 6 is a view showing a supply part of the present invention, and FIG. 7 is a view showing a discharge part of the present invention.
1 to 7, an insulating
Here, the
At this time, the work table 114 may further include a load cell (not shown) so that the amount of the insulating material can be always charged by measuring the weight of the insulating material filled in the case of the electronic part, A heating means (not shown) may be installed on the work table so that the liquid insulating material filled in the case by applying heat to the electronic component can easily penetrate to the lower portion of the circuit board housed inside the case.
Accordingly, the electronic part to be filled with the insulating material is seated on the
The
The
At this time, a
In addition, the
One of the pair of
In addition, a
Therefore, the insulating material supplied from the
The supplying
One side of the
Further, a
Therefore, the solid state insulating material placed on the
The
Here, the
At this time, the
Therefore, when power is applied to the
The agitating
A plurality of
The insulating material stored in the
Here, a tube-shaped
Further, a
The
Accordingly, the rotation of the
Meanwhile, the
The
Here, the upper end of the
Further, the
Thus, the
A
Here, a
An opening and closing
The
Accordingly, when the
A
A vapor discharging means for discharging the odor emitted from the insulating material stored in the
The operation of the insulator filling apparatus according to the present invention will now be described.
FIG. 8 is a diagram showing the operational relationship of the insulator filling apparatus according to the present invention. FIG.
As shown in the figure, the insulating
The solid insulating material supplied to the
At this time, the level of the liquid insulating material stored in the
The liquid insulating material stored in the
The liquid insulating material supplied to the stirring
At this time, the
Therefore, the liquid insulating material flowing into the stirring
In the state where the liquid insulating material is placed in the stirring
The opening and closing
If the insulating material is filled in the case of the electronic component in this way and cured, the filling operation of the insulating material is completed.
9A and 9B are views showing another embodiment of the insulating material filling apparatus according to the present invention.
The liquid insulating material supplied to the
The
A
At this time, the
In addition, a
The
The
The
Here, the upper portion of the
At this time, a door (not shown) is provided at one side of the
Further, a
The stirring
The working relationship of the insulator filling apparatus according to the present invention thus constituted is the same as in the former case, and a description of the working relationship is omitted here.
When the insulating material liquefied by the
The insulating material discharged through the through
At this time, due to the weight of the insulating material collected in the unfolding
When the
Thus, the liquid insulating material collected in the unlocking
Accordingly, when the liquid insulating material supplied to the agitating
Although the preferred embodiments of the insulating material filling apparatus according to the present invention have been described above, the present invention is not limited thereto, and various modifications may be made within the scope of the claims, the detailed description of the invention, and the accompanying drawings. And this is also within the scope of the present invention.
100: Insulation material filling device 110: Base
112: fixing plate 114: work table
210: main body 212: support rod
214: support plate 220:
222: Insulation 224: Storage space
226: opening 228: side plate
230: partition wall 232:
310: Feeder 312: Conveyor
314: guide roller 410: heating part
412: mounting plate 414: first heater rod
510: stir part 512: stir member
514: Stirring chamber 516: Second heater rod
518: inlet groove 520:
522: stirring blade 524: sprocket
526: chain 528: motor
550: slide rod 552: sensing member
554: Subsection 610:
612: Nozzle member 614: Coupling ball
616: guide member 618: through hole
620: opening / closing member 622:
624:
810: Insulating material collecting part 812: Through hole
820: guide member 822: fastener
830: Flow member 832:
840: elastic member 850: auxiliary tank
860: Detection sensor 870: Cover member
Claims (16)
A main body installed on an upper portion of the base,
A supply part provided at one side of the main body to supply an insulating material,
A heating unit installed in the main body to liquefy the insulating material supplied from the supplying unit,
And a discharging part provided in the main body part and discharging liquid insulating material stored in the main body part by being liquefied by the heating part,
The sliding part is provided with a slide bar protruding from the upper part of the main body, and a liquid insulating material is provided on the protruding upper part of the slide bar. And the slide bar located in the storage space is provided with a hole so that the floating gate is lifted and lowered according to the level of the liquid insulating material accommodated in the storage space of the main body, Wherein the sensing member senses and controls the operation of the supply unit and the heating unit to automatically maintain the liquid level of the insulating material at a constant level.
Wherein the base has a fixing plate protruding from one side thereof, and a work table is provided on the fixing plate.
The main body includes a plurality of support rods installed on an upper portion of the base,
And a support plate provided on the upper portion of the support bar,
Wherein the body is provided with a storage space formed on an upper portion of the support plate and having an opening on one side thereof.
A pair of side plates are formed so as to correspond to each other in a direction in which the storage space of the main body is opened. One of the pair of side plates is formed to have the same height as the main body, Of the insulating material.
Wherein the supply unit is provided with a conveyor installed between a pair of side plates formed on a main body of the main body.
And a guide roller installed at one side of the conveyor and installed in a storage space opening portion of the main body.
Wherein the heating unit is provided at a body open position of the main body and includes a mounting plate at an upper portion of the main body and a plurality of first heater rods to which the upper portion of the mounting plate is fixed.
And a diaphragm is further provided at a rear portion of the first heater rod.
Wherein the storage space of the main body further comprises a stirring part.
The agitating part is provided with a stirring chamber formed at the bottom of the storage space formed in the main body of the main body so as to open the upper part thereof and an agitating part formed with an inflow groove at the upper part thereof,
A stirring chamber of the stirring member is provided with one side, the other side portion is protruded to an upper portion of the main body,
A stirrer is provided at one end of the stirring chamber and a driven pulley is provided at the other end of the stirrer,
Wherein an upper portion of the main body is provided with a motor connected to the driven pulley through a chain.
Wherein an inlet groove is formed in an upper portion of the stirring member and a plurality of second heater rods are embedded in an inner portion of the stirring member.
Wherein the discharge unit includes a nozzle member having a binding hole formed therein and projecting toward a lower portion of a main body of the main body through an agitating member of the agitating unit,
A guide member coupled to a lower portion of the nozzle member and having a through hole formed therein,
And an opening / closing shaft disposed on the inside of the rotary pipe of the stirring part, the lower part being located inside the nozzle member and having an opening / closing member for opening / closing the upper part of the hole of the guide member,
Wherein a cylinder is provided at an upper portion of the main body and the upper portion of the opening / closing shaft is coupled and fixed.
Further comprising an insulating material recovery unit installed in the main body to recover a liquefied insulation material that is excessively supplied.
The insulator recovery unit may include a through hole formed in one side of the main body and positioned at a lower end of a shield plate provided inside the main body,
A guide member fixedly coupled to the through-hole and formed in a U-shape and having a fixture at one side thereof,
And a fluid member having a U-shape formed at one side thereof and rotatably coupled to the guide member and having an unfolded chamber formed at the other side thereof,
And an elastic member having one side fixed to the fixing member of the guide member and the other side fixed to the flow member,
And an auxiliary tank which is fixedly coupled to the main body so that the unfolding chamber of the flow member is positioned inside.
Further comprising a sensing sensor provided at an upper end of the auxiliary tank, the sensing sensor being located at a rear portion of the flow chamber.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150140628A KR101767529B1 (en) | 2015-10-06 | 2015-10-06 | Insulating material filling device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150140628A KR101767529B1 (en) | 2015-10-06 | 2015-10-06 | Insulating material filling device |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20170041342A KR20170041342A (en) | 2017-04-17 |
KR101767529B1 true KR101767529B1 (en) | 2017-08-16 |
Family
ID=58702952
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150140628A KR101767529B1 (en) | 2015-10-06 | 2015-10-06 | Insulating material filling device |
Country Status (1)
Country | Link |
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KR (1) | KR101767529B1 (en) |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009006233A (en) * | 2007-06-27 | 2009-01-15 | Victor Co Of Japan Ltd | Nozzle device for discharging liquid and coating apparatus equipped with the same |
JP2010171034A (en) * | 2009-01-20 | 2010-08-05 | Panasonic Corp | Resin applying device |
JP2012076313A (en) * | 2010-09-30 | 2012-04-19 | Fujitsu Ltd | Method of recovering resin substrate and apparatus for recovering resin substrate |
-
2015
- 2015-10-06 KR KR1020150140628A patent/KR101767529B1/en active IP Right Grant
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009006233A (en) * | 2007-06-27 | 2009-01-15 | Victor Co Of Japan Ltd | Nozzle device for discharging liquid and coating apparatus equipped with the same |
JP2010171034A (en) * | 2009-01-20 | 2010-08-05 | Panasonic Corp | Resin applying device |
JP2012076313A (en) * | 2010-09-30 | 2012-04-19 | Fujitsu Ltd | Method of recovering resin substrate and apparatus for recovering resin substrate |
Also Published As
Publication number | Publication date |
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KR20170041342A (en) | 2017-04-17 |
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