KR101766669B1 - Anti-fouling glass film coating agent for cis glass of bill counting machines and coating method using the same - Google Patents

Anti-fouling glass film coating agent for cis glass of bill counting machines and coating method using the same Download PDF

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KR101766669B1
KR101766669B1 KR1020160165616A KR20160165616A KR101766669B1 KR 101766669 B1 KR101766669 B1 KR 101766669B1 KR 1020160165616 A KR1020160165616 A KR 1020160165616A KR 20160165616 A KR20160165616 A KR 20160165616A KR 101766669 B1 KR101766669 B1 KR 101766669B1
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glass
coating
antifouling
cis sensor
coating agent
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유기혁
곽치경
최찬규
조재호
이동규
진찬우
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유솔전자 주식회사
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints
    • C09D5/1656Antifouling paints; Underwater paints characterised by the film-forming substance
    • C09D5/1662Synthetic film-forming substance
    • C09D5/1668Vinyl-type polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/007After-treatment
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
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    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/18Homopolymers or copolymers of tetrafluoroethene
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • C09D7/1216
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/65Additives macromolecular
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide

Abstract

The purpose of the present invention is to prevent contamination of a glass surface due to resistance generated between a CIS sensor glass surface and dust by coating the CIS sensor glass surface of a banknote counter with a coating agent with excellent abrasion resistance and contamination resistance, and then secondly coating the coating agent-coated CIS sensor glass surface of the banknote counter with a curing agent. In order to achieve the purpose, the present invention provides an antifouling glass film coating agent for a banknote counter CIS sensor glass with excellent abrasion resistance and contamination resistance. The antifouling glass film coating agent is prepared by mixing: 5 to 15 wt% of the PTFE-CNT mixed solution out of 100 wt% of a PTFE-CNT mixed solution (a) that is prepared by dispersing 90 to 99 wt% of polytetrafluoroethylene (PTFE) and 1 to 10 wt% of carbon nanotube (CNT) through a sonicator at 35 to 45C for 5 to 15 minutes; 5 to 15 wt% of one or more conductive polymers (b) selected from polyacetylene, polypyrrole, polythiophene, poly(3-alkyl-thiophene), polyphenylene sulfide, polyaniline, polythienylene vinylene, and polyfuran; 0.5 to 1.5 wt% of aluminum oxide-coated titanium dioxide (c); 5 to 15 wt% of a cationic surfactant (d); 0.5 to 1.5 wt% of a mixed filler (e) prepared by mixing a nickel-coated aluminum powder with a silica powder at a weight ratio of 1:1; 1 to 5 wt% of tetraethoxy silane (TEOS) (f); and 70 to 80 wt% of methyl ethyl ketone (g).

Description

내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 유리막코팅제 및 이를 이용한 코팅방법{ANTI-FOULING GLASS FILM COATING AGENT FOR CIS GLASS OF BILL COUNTING MACHINES AND COATING METHOD USING THE SAME}FIELD OF THE INVENTION [0001] The present invention relates to a glass film coating agent for a CIS sensor glass and a coating method using the glass film coating agent for a CIS sensor glass,

본 발명은 지폐계수기 CIS 센서 글래스 표면을 불소결합물질을 도포 코팅하여 대전방지 기능에 의해 각종 이물질이 지폐 이동과 동시에 쓸려내려가도록 한다. 이로써 CIS 센서 글래스 표면의 깨끗한 상태가 지속적으로 유지되고 선명한 스캔이 가능하여 지폐의 위변조판별 및 권종구분 기능의 항상성(恒常性) 유지가 가능하다.In the present invention, the surface of a bill counter CIS sensor glass is coated with a fluorine-binding material so that various foreign substances are washed away simultaneously with the movement of the paper money by the antistatic function. As a result, the clean state of the surface of the CIS sensor glass can be maintained constantly and a clear scan can be performed, thereby enabling the discrimination of forgery of bills and the maintenance of homeostasis of the class classification function.

이와 같이 본 발명은 지폐계수기 CIS 센서 글래스 표면이 오염되는 것을 효과적으로 방지하는 주요 기능과 내마모, 내약품 특성을 갖는 CIS센서 글래스용 방오성 유리막코팅제 및 이를 이용한 코팅방법에 관한 것이다.As described above, the present invention relates to an anti-fouling glass coating agent for a CIS sensor glass having a main function of effectively preventing contamination of the surface of a bill counter CIS sensor glass, a wear resistance and a chemical resistance, and a coating method using the same.

이미지 센서는 CCD, CMOS 이미지 센서(CIS) 두 가지가 있다. 두 센서의 동작 원리 차이와 제조 공정 등의 차이로 화질, 가격, 전력소모 등에서 차이가 난다.There are two types of image sensors, CCD and CMOS image sensor (CIS). There are differences in image quality, price and power consumption due to differences in operation principle and manufacturing process between the two sensors.

화질은 일반적으로 CCD 센서가 CIS 보다 화질이 더 우수하다. CIS가 화질이 낮은 이유는 고정 패턴 노이즈가 존재하기 때문이다. CIS는 하나의 수광 소자에 하나 혹은 여러 개의 트랜지스터를 사용하는 구조로 되어 있다. 트랜지스터의 특성을 이용하여 빛을 받아들이는 수광 소자인 포토 다이오드에서 변환된 전하량을 측정하게 되는데 이 과정에서 노이즈가 발생하게 된다.The image quality is generally better than that of CIS by CCD sensor. The reason why CIS has low image quality is that there is fixed pattern noise. CIS has a structure that uses one or several transistors for one light receiving element. Using the characteristics of the transistor, the amount of charge converted from the photodiode, which is a light-receiving element that receives light, is measured. In this process, noise is generated.

CMOS란 Complementary Metal Oxide Semiconductor의 약어로, 흔히 반도체라고 불리는 대부분의 전자소자 구현에 사용되고 있다. CMOS는 PMOS와 NMOS 트랜지스터를 가지고 구현하며, 이를 통해 저전력을 실현할 수 있다. CIS는 이러한 CMOS 제조 공정 기술을 이용하여 만든 영상 촬영 소자이다.CMOS is an abbreviation for Complementary Metal Oxide Semiconductor (CMOS), which is often used to implement most electronic devices called semiconductors. CMOS is implemented with PMOS and NMOS transistors, which can realize low power. CIS is an imaging device made using CMOS manufacturing process technology.

대부분의 CIS는 수광부와 신호검출회로로 구성되어 있다. 수광부는 Active Pixel Array와 그 주변 픽셀로 구성되어 있다. 픽셀은 빛을 받아 전하(Photo-Generated Carrier)로 변환하는 Photo Diode와 전하를 다시 신호 전압으로 변환하는 CMOS 트랜지스터로 구성되어 있다.Most CISs consist of a light-receiving part and a signal detection circuit. The light-receiving part consists of an active pixel array and surrounding pixels. The pixel consists of a photodiode that converts light into a photo-generated carrier, and a CMOS transistor that converts charge back to a signal voltage.

컬러 CIS의 경우에도 R(red), G(green), B(blue)의 컬러 필터가 추가적으로 구성되어 있다. 대부분의 경우 컬러필터는 픽셀 바로 위에 구성된다. 컬러필터는 다양한 파장으로 입사하는 빛을 특수한 파장의 빛만 통과되도록 하는 역할을 한다. In the case of color CIS, color filters of R (red), G (green) and B (blue) are additionally constituted. In most cases, the color filter is constructed just above the pixel. The color filter serves to pass light incident at various wavelengths only through a specific wavelength of light.

지폐계수기에 장착되는 CIS센서는 투과반사 영상의 지폐 이미지를 취득하여 지폐의 위변조 및 권종인식을 하게 된다.The CIS sensor mounted on the bill counter obtains the bill image of the transmission reflection image, thereby forging the bill and recognizing the denomination.

하지만 지폐계수기는 구동할 때에 지폐에서 분진이 발생하여 중요 기능을 하는 CIS센서에 쌓이게 된다. 이와 같이 쌓인 분진은 CIS 센서 성능을 저하시켜 양질의 이미지 취득을 방해하게 된다. However, when the bill counter is driven, dust is generated from the bill and accumulated in the CIS sensor that performs important functions. The dust thus accumulated deteriorates the performance of the CIS sensor and hinders quality image acquisition.

이와 같은 문제로 인해, 기존의 CIS센서를 장착한 지폐계수기는 장애가 발생하였을 시 외곽 사출케이스를 열고 센서와 연결된 커넥터, 보드 등의 기구물을 분해하여 CIS센서를 분리하여 천등을 이용하여 분진을 제거하고 다시 장착하는 애로사항이 있었다.Due to such a problem, in the case of a bill counter equipped with a conventional CIS sensor, when the trouble occurs, the outer case is opened and the connector and board connected to the sensor are disassembled to separate the CIS sensor, There was a difficulty to reinstall.

이는 사용자가 직접 처리하기 어려운 부분이기 때문에 AS기술진 등이 방문하여 처리해 주어야만 가능했다. 또한 장애 발생시부터 AS 기술진 등이 방문하여 처리하는 시간동안 기기는 사용할 수 없고 장애처리시간도 길어져 효율성이 떨어지는 문제가 있었다.This is a part that is difficult for the user to handle directly, so it was only possible to visit and handle the AS engineers. In addition, there has been a problem in that the device can not be used during the time that the AS engineer visits and processes the fault from the occurrence of the fault, and the efficiency of the fault processing becomes long.

대한민국 공개특허 10-2016-0112114(공개일자 2016년09월28일)Korean Patent Laid-Open Publication No. 10-2016-0112114 (published on September 28, 2016) 대한민국 등록특허 10-0887573(등록일자 2009년03월02일)Korean Registered Patent No. 10-0887573 (registered on March 02, 2009) 대한민국 등록특허 10-0424869(등록일자 2004년03월16일)Korean Registered Patent No. 10-0424869 (Registered Date: March 16, 2004)

본 발명은 지폐계수기 CIS 센서 글래스 표면을 내마모성·내오염성이 우수한 코팅제로 코팅처리한 후, 경화제로 2차 코팅처리함으로써 CIS 센서 글래스 표면과 먼지 사이에 발생하는 저항력에 의해 글래스 표면이 오염되는 것을 방지하여, 선명한 스캔을 지속적으로 할 수 있어 지폐의 위변조판별 및 권종구분 기능의 항상성(恒常性) 유지를 가능하게 하는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제 및 이를 이용한 코팅방법을 제공하고자 하는 것을 발명의 목적으로 한다.The present invention prevents the contamination of the glass surface by the resistance force generated between the surface of the CIS sensor glass and the dust by coating the surface of the paper currency counter CIS sensor glass with a coating agent having excellent abrasion resistance and stain resistance, A counterfeit-resistant glass film coating agent for CIS sensor glass, and a coating method using the same. The present invention relates to an anti-fouling glass film coating agent for CIS sensor glass, It is the object of the invention to provide.

상기 목적을 달성하기 위하여,In order to achieve the above object,

본 발명은 폴리테트라플루오르에틸렌(Polytetrafluoroethylene:PTFE) 90~99wt%와, 탄소나노튜브(CarbonNano-tub:CNT) 1~10wt%를 초음파분산기(Sonicator)를 통해 35~45℃에서 5~15분 동안 분산시켜 조성된 100wt%의 PTFE-CNT 혼합용액(a) 중 5~15wt%;The present invention relates to a process for producing a polytetrafluoroethylene (PTFE) composition comprising 90 to 99 wt% of polytetrafluoroethylene (PTFE) and 1 to 10 wt% of carbon nanotubes (CNT) through an ultrasonic disperser (Sonicator) at 35 to 45 ° C for 5 to 15 minutes 5 to 15 wt% of a 100 wt% PTFE-CNT mixed solution (a) dispersed and prepared;

폴리아세틸렌(Polyacetylene), 폴리피롤(Polypyrrole), 폴리티오펜(Polythiophene), 폴리(3-알킬-티오펜)(Poly(3-alkyl-thiophene)), 폴리페닐렌 설파이드(Polyphenylene sulfide), 폴리아닐린(Polyaniline), 폴리티에닐렌 비닐렌(Polythienylene vinylene), 폴리퓨란(Polyfuran) 중 선택되는 어느 1종 이상의 전도성고분자(b) 5~15wt%;Polyacetylene, polypyrrole, polythiophene, poly (3-alkyl-thiophene), polyphenylene sulfide, polyaniline (Polyaniline) 5 to 15 wt% of at least one conductive polymer selected from the group consisting of polyethylene terephthalate, polythienylene vinylene, and polyfuran;

산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)(c) 0.5~1.5wt%;Titanium dioxide coated with aluminum oxide (c) 0.5 to 1.5 wt%;

양이온 계면활성제(d) 5~15wt%;5 to 15 wt% of a cationic surfactant (d);

니켈 코팅된 알루미늄 분말과 실리카분체를 1:1중량비율로 배합하여 조성된 혼합필러(e) 0.5~1.5wt%;0.5 to 1.5 wt% of a mixed filler (e) composed of a nickel-coated aluminum powder and a silica powder in a weight ratio of 1: 1;

테트라에톡시 실란(Tetraethoxy silane; TEOS)(f) 1~5wt%;1 to 5 wt% of tetraethoxy silane (TEOS) (f);

메틸 에틸 케톤(Methyl ethyl ketone)(g) 70~80wt%;의 혼합(a+b+c+d+e+f+g)으로 조성된 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제를 제공한다.(A + b + c + d + e + f + g) of 70 to 80 wt% of methyl ethyl ketone (g) Coating agent.

그리고 상기 지폐계수기 CIS센서 글래스용 코팅제를 이용한 코팅방법으로서,And a coating method using the coating agent for the paper currency counter CIS sensor glass,

유막제거제를 사용하여 지폐계수기용 CIS센서 글래스(Glass) 표면의 유막을 제거하는 세척단계(S10)와,A cleaning step S10 for removing the oil film on the surface of the CIS sensor glass for a bill counter using an oil film remover,

유막이 제거된 상기 지폐계수기용 CIS센서 글래스(Glass) 표면에 청구항 1 또는 청구항 5 중 선택되는 어느 하나의 방오성 코팅제를 5~40㎛의 두께로 스프레이 코팅하는 방오성 코팅제 도포단계(S20)와,An antifouling coating agent spraying step (S20) of spraying an antifouling coating agent selected from claim 1 or 5 onto the surface of a CIS sensor glass for banknote counter with the oil film removed to a thickness of 5 to 40 μm;

방오성 코팅제가 도포된 지폐계수기용 CIS센서 글래스(Glass)를 오븐기에 넣어 80~120℃에서 1~3시간 동안 경화시키는 방오성 코팅막 형성단계(S40)와,An antifouling coating film forming step (S40) in which a CIS sensor glass for a paper currency counter coated with an antifouling coating agent is cured in an oven at 80 to 120 DEG C for 1 to 3 hours,

상기 방오성 코팅막 표면에 경화제를 5~40㎛의 두께로 스프레이 코팅하는 경화제 도포단계(S50)와,Applying a curing agent (S50) for spray coating the surface of the antifouling coating film to a thickness of 5 to 40 mu m,

코팅제가 도포된 지폐계수기용 CIS센서 글래스(Glass)를 오븐기에 넣어 80~100℃에서 1시간~3시간 동안 경화시키는 코팅막 형성단계(S60)를 포함하여 이루어지는 지폐계수기 CIS 센서 글래스 코팅방법을 제공한다.There is provided a bill counter CIS sensor glass coating method comprising a coating film forming step (S60) in which a CIS sensor glass for a paper currency counter coated with a coating agent is cured in an oven at 80 to 100 DEG C for 1 to 3 hours .

본 발명에 따른 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제를 사용하여 특수 코팅을 할 경우, 지폐로부터 발생한 분진이 CIS 글래스에 대부분 쌓이지 않으며, 일부 쌓여 있던 분진 또한 계수시에 지폐이송과 함께 쓸려내려가기 때문에 지폐이미지 인식에 최적의 조건을 항상 유지시켜 준다.Bills counting machine excellent in abrasion resistance and stain resistance according to the present invention When a special coating is performed using an antifouling glass coating agent for CIS sensor glass, most of the dust generated from banknotes is not accumulated in the CIS glass, So that the optimum condition for the recognition of the bill image is always maintained.

이외에 본 발명에 따른 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제는 대전방지 기능, 탁월한 광학특성, 안정적인 표면저항 및 높은 내구성을 갖추고 있어, 지폐계수기 CIS 센서 글래스를 청결한 상태가 안정적으로 유지될 수 있다는 장점을 갖는다.In addition, the antifouling coating film coating agent for a bill counter CIS sensor glass according to the present invention has an antistatic function, an excellent optical property, a stable surface resistance and a high durability so that a clean state of a bill counter CIS sensor glass can be stably maintained .

도 1은 종래 지폐계수기 CIS센서 글래스의 표면에 이물, 먼지가 부착되는 원리를 보인 도면.
도 2는 본 발명에 따른 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제를 이용하여 코팅한 상태를 보인 측단면도.
도 3은 본 발명에 따른 지폐계수기 CIS센서 글래스 표면의 코팅처리과정을 보인 도면.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view showing the principle of foreign matter and dust adhering to the surface of a conventional bill counter CIS sensor glass. Fig.
2 is a side cross-sectional view showing a coated state using an antifouling glass coating agent for a bill counter CIS sensor glass having excellent abrasion resistance and stain resistance according to the present invention.
3 is a view showing a coating process of a surface of a bill counter CIS sensor glass according to the present invention.

이하, 본 발명에 따른 기술 구성을 도면과 함께 구체적으로 살펴보도록 한다.Hereinafter, the technical construction according to the present invention will be described in detail with reference to the drawings.

도 1에 도시된 바와 같이, 종래 CIS센서 글래스 표면은 극성물질인 글래스(Glass) 재질로서, 또한 극성을 띄고 있는 이물, 먼지 등을 견인하여 부착이 되도록 한다.As shown in FIG. 1, the surface of a conventional CIS sensor glass is made of a glass material, which is a polar material, and attracts foreign matter, dust or the like having a polarity to be attached thereto.

본 발명은 상기 도 2에 도시된 방오성 코팅을 통해 CIS센서 글래스 표면이 먼지 등의 이물질에 의해 오염되는 것을 방지하는 기술에 관한 것으로서, 더욱 구체적으로는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제 및 이를 이용한 코팅방법에 관한 것이다.The present invention relates to a technique for preventing the surface of a CIS sensor glass from being contaminated by foreign matter such as dust through the antifouling coating shown in FIG. 2. More specifically, the present invention relates to a bill counter CIS sensor glass having excellent abrasion resistance and stain resistance An antifouling glass coating agent and a coating method using the same.

도 2는 본 발명에 따라 CIS 센서 글래스 표면의 코팅처리된 상태를 측단면으로 도시한 것이다. 도 2에 도시된 바와 같이, CIS센서 글래스(10) 상부로 대전방지에 의한 방오기능과 뛰어난 내구성을 갖는 제1코팅층(20)과, 상기 제1코팅층(20) 상부로 내구성을 갖는 제2코팅층(30)이 형성되어 적층구조를 이룬다.Fig. 2 is a cross-sectional side view of a CIS sensor glass surface coated according to the present invention. As shown in FIG. 2, a first coating layer 20 having an anti-fouling function and an excellent durability on the CIS sensor glass 10 and a second coating layer 20 having durability on the first coating layer 20, (30) are formed to form a laminated structure.

도 3에 도시된 바와 같이, 본 발명에 따른 지폐계수기 CIS센서 글래스 표면의 코팅처리과정은 유막제거제를 사용하여 지폐계수기용 CIS센서 글래스(Glass)(10) 표면의 유막을 제거하는 세척단계(S10)와,3, the process of coating the surface of the bill counter CIS sensor glass according to the present invention includes a cleaning process S10 (see FIG. 3) for removing the oil film on the surface of the CIS sensor glass 10 using the oil film remover, )Wow,

유막이 제거된 상기 지폐계수기용 CIS센서 글래스(Glass)(10) 표면에 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제를 5~40㎛의 두께로 스프레이 코팅하는 방오성 유리막코팅제 도포단계(S20)와,A step S20 of applying an antifouling glass film coating agent spraying an antifouling glass coating agent for a bill counter CIS sensor glass to a thickness of 5 to 40 mu m on the surface of the CIS sensor glass 10 for the paper currency counter from which the oil film has been removed,

방오성 유리막코팅제가 도포된 지폐계수기용 CIS센서 글래스(Glass)(10)를 오븐기에 넣어 80~120℃에서 1~3시간 동안 경화시키는 방오성 코팅막 형성단계(S40)와,An antifouling coating film forming step (S40) of curing a CIS sensor glass 10 for a paper currency counter coated with an antifouling glass coating agent into an oven and curing at 80 to 120 ° C for 1 to 3 hours,

상기 방오성 코팅막(20) 표면에 경화제를 5~40㎛의 두께로 스프레이 코팅하는 경화제 도포단계(S50)와,Coating a curing agent on the surface of the antifouling coating film 20 by spray coating the curing agent to a thickness of 5 to 40 탆 (S50)

방오성 유리막코팅제가 도포된 지폐계수기용 CIS센서 글래스(Glass)(10)를 오븐기에 넣어 80~100℃에서 1~3시간 동안 경화시키는 코팅막 형성단계(S60)를 포함하여 이루어진다.And a coating film forming step (S60) of curing the CIS sensor glass 10 for a paper currency counter coated with an antifouling glass coating agent in an oven at 80 to 100 ° C for 1 to 3 hours.

상기 코팅방법의 각 단계에 따른 기술 구성에 대해 살펴보도록 한다.The technical structure of each step of the coating method will be described.

< 세척단계(S10) > <Cleaning step S10>

본 단계는 지폐계수기용 CIS센서 글래스(Glass)(10) 표면의 유막을 제거하는 단계이다. 상기 유막의 제거는 유막제거제를 통해 이루어진다.This step removes the oil film on the surface of the CIS sensor glass 10 for the bill counter. The oil film is removed through an oil film remover.

이와 같은 유막 제거는 CIS센서 글래스(Glass)(10) 표면의 선명도 및 투광도를 높이기 위한 것이다.Such an oil film removal is intended to enhance the sharpness and the transparency of the surface of the CIS sensor glass 10.

상기 유막제거제는 현재 통상적으로 판매되고 있는 제품을 사용하여도 무방하다. 단 이때 주의할 사항은 글래스(Glass) 표면에 흠(scratch)이 발생하지 않도록 주의하는 것이다.The oil film remover may be a commercially available product. Note, however, that care should be taken not to scratch the glass surface.

< 방오성 유리막코팅제 도포단계(S20) ><Antifouling Glass Film Coating Agent Application Step (S20)>

본 단계(S20)는 본 발명에 따른 방오성 유리막코팅제를 CIS센서 글래스(Glass)(10) 표면으로 5~40㎛의 두께로 스프레이 코팅하는 단계이다.In this step S20, the antifouling glass coating agent according to the present invention is spray coated on the surface of the CIS sensor glass 10 to a thickness of 5 to 40 탆.

상기 방오성 유리막코팅제는 후술하는 경화제와 함께 본 발명의 중요 기술 구성에 해당하는 것으로서, 지폐계수기 CIS센서 글래스(10) 표면을 코팅처리함으로써, 5년 이상의 장시간 동안 지폐로부터 발생한 분진이 CIS센서 글래스 표면에 쌓이지 않거나, 쌓이더라도 지폐와 함께 쉽게 쓸려나가는 특성을 갖게 한다. 이와 같은 특성에 의해 지폐이미지 인식을 위한 최적의 조건을 항상 유지되도록 한다.The antifouling glass coating agent is an important constituent of the present invention together with a curing agent to be described later. The surface of the paper currency counter CIS sensor glass 10 is coated with the antifouling glass coating agent, and dust generated from the paper money for a long period of time of 5 years or more is coated on the surface of the CIS sensor glass It has the characteristic of being easily washed away with the paper money even if it does not accumulate or accumulates. By this characteristic, the optimum condition for the recognition of the banknote image is always maintained.

본 발명에 따른 방오성 유리막코팅제의 구성을 살펴보면,The composition of the antifouling glass coating agent according to the present invention will now be described.

상기 방오성 유리막코팅제는 폴리테트라플루오르에틸렌(Polytetrafluoroethylene:PTFE) 90~99wt%와, 탄소나노튜브(CarbonNano-tub:CNT) 1~10wt%를 초음파분산기(Sonicator)를 통해 35~45℃에서 5~15분 동안 분산시켜 조성된 100wt%의 PTFE-CNT 혼합용액(a) 중 5~15wt%;The antifouling glass film coating agent is prepared by coating 90 to 99 wt% of polytetrafluoroethylene (PTFE) and 1 to 10 wt% of carbon nanotubes (CNT) with an ultrasonic disperser (Sonicator) 5 to 15 wt% of a 100 wt% PTFE-CNT mixed solution (a) dispersed for a minute;

폴리아세틸렌(Polyacetylene), 폴리피롤(Polypyrrole), 폴리티오펜(Polythiophene), 폴리(3-알킬-티오펜)(Poly(3-alkyl-thiophene)), 폴리페닐렌 설파이드(Polyphenylene sulfide), 폴리아닐린(Polyaniline), 폴리티에닐렌 비닐렌(Polythienylene vinylene), 폴리퓨란(Polyfuran) 중 선택되는 어느 1종 이상의 전도성고분자(b) 5~15wt%;Polyacetylene, polypyrrole, polythiophene, poly (3-alkyl-thiophene), polyphenylene sulfide, polyaniline (Polyaniline) 5 to 15 wt% of at least one conductive polymer selected from the group consisting of polyethylene terephthalate, polythienylene vinylene, and polyfuran;

산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)(c) 0.5~1.5wt%;Titanium dioxide coated with aluminum oxide (c) 0.5 to 1.5 wt%;

양이온 계면활성제(d) 5~15wt%;5 to 15 wt% of a cationic surfactant (d);

니켈 코팅된 알루미늄 분말과 실리카분체를 1:1중량비율로 배합하여 조성된 혼합필러(e) 0.5~1.5wt%;0.5 to 1.5 wt% of a mixed filler (e) composed of a nickel-coated aluminum powder and a silica powder in a weight ratio of 1: 1;

테트라에톡시 실란(Tetraethoxy silane; TEOS)(f) 1~5wt%;1 to 5 wt% of tetraethoxy silane (TEOS) (f);

메틸 에틸 케톤(Methyl ethyl ketone)(g) 70~80wt%;의 혼합(a+b+c+d+e+f+g)으로 조성된다.(A + b + c + d + e + f + g) of 70 to 80 wt% of methyl ethyl ketone (g)

상기 PTFE-CNT 혼합용액은 폴리테트라플루오르에틸렌(Polytetrafluoroethylene:PTFE) 90~99wt%와, 탄소나노튜브(CarbonNano-tub:CNT) 1~10wt%를 초음파분산기(Sonicator)를 통해 35~45℃에서 5~15분 동안 분산시켜 조성된다.The PTFE-CNT mixed solution is prepared by mixing 90 to 99% by weight of polytetrafluoroethylene (PTFE) and 1 to 10% by weight of carbon nanotubes (CNTs) with an ultrasonic disperser (Sonicator) For 15 minutes.

상기 PTFE-CNT 혼합용액은 폴리테트라플루오르에틸렌에 탄소나노튜브를 첨가함으로써 방오성 유리막코팅제의 내마모특성을 향상시키기 위한 것이다.The PTFE-CNT mixed solution is intended to improve the abrasion resistance of the antifouling glass coating agent by adding carbon nanotubes to polytetrafluoroethylene.

상기 탄소나노튜브의 첨가량이 1wt% 미만인 경우에는 내마모특성의 향상을 기대하기 어렵고, 10wt%를 초과하게 되는 경우에는 점도의 증가와 점착력이 떨어지는 문제에 의해 코팅이 제대로 이루어지지 않는 문제가 있으므로, 상기 탄소나노튜브의 첨가량은 PTFE-CNT 혼합용액의 전체 양에 대해 1~10wt%의 범위 내로 한정하는 것이 바람직하다.When the addition amount of the carbon nanotubes is less than 1 wt%, it is difficult to improve the abrasion resistance. When the addition amount exceeds 10 wt%, the coating is not properly performed due to the increase of the viscosity and the poor adhesion. The addition amount of the carbon nanotubes is preferably limited to a range of 1 to 10 wt% with respect to the total amount of the PTFE-CNT mixed solution.

상기 전도성고분자는 방오성 유리막코팅제에서 대전방지제로서의 기능을 갖는다. 전도성고분자는 말 그대로 전기가 흐를 수 있는 고분자를 말한다. 대부분 전도성 고분자의 구조는 단일결합과 이중결합 둘 중의 어느 한 상태를 갖는다.The conductive polymer has a function as an antistatic agent in the antifouling glass coating agent. Conductive polymer is a polymer that can flow electricity literally. Most of the structures of the conductive polymer have either a single bond or a double bond.

전도성 고분자의 용도는 정전기 발생에 의한 반도체 제품의 손상 등을 방지할 수 있는 대전방지제, 유해전자파 차폐 및 흡수 등에 다양하게 활용될 수 있다.The use of the conductive polymer can be variously used for an antistatic agent capable of preventing damage to the semiconductor product due to the generation of static electricity, harmful electromagnetic wave shielding and absorption, and the like.

접촉성 대전은 가장 흔하면서도 가장 중요한 것으로서, 두 물체가 서로 부벼지는 효과로 인하여 대전되는 것을 뜻한다.Contact charging is the most common and most important, meaning that two objects are charged due to the effect of rubbing them together.

접촉성 대전에 의해 발생되는 정전기를 효과적으로 제거하기 위해서는 전하가 한곳으로 몰리는 것을 방지하여 다른 에너지 형태로 소멸시켜야 하는데 그러기 위해서는 접촉이나 마찰 등에 의해서도 전하가 정지된 상태로 머물지 못하도록 하여야 한다. In order to effectively remove the static electricity generated by the contact charging, it is necessary to prevent the charge from being driven to one place and to dissipate it in a different energy form. In order to do so, the charge should not be stopped by contact or friction.

이와 같은 기능을 상기 전도성고분자에 의해 이루어질 수 있어 대전방지제로서 기능을 갖게 된다.Such a function can be achieved by the conductive polymer and thus has a function as an antistatic agent.

상기 전도성고분자의 사용량이 5wt% 미만인 경우에는 대전방지제로서의 기능이 떨어지고, 15wt%를 초과하게 되는 경우에는 전도성고분자에 의해 대전방지기능의 향상 정도가 미미하여 무의미하므로, 상기 전도성고분자의 사용량은 방오성 유리막코팅제의 전체 양에 대해 5~15wt%의 범위 내로 한정하는 것이 바람직하다.When the amount of the conductive polymer used is less than 5 wt%, the function as an antistatic agent deteriorates. When the amount exceeds 15 wt%, the degree of improvement of the antistatic function is insignificant because of the conductive polymer, To 5% by weight to 15% by weight with respect to the total amount of the binder resin.

상기 산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)은 대전방지기능과 방오성 유리막코팅제의 응집현상 방지를 위해 사용하는 것으로서,Titanium dioxide coated with aluminum oxide is used for antistatic function and prevention of flocculation of antifouling glass coating agent,

100~300nm의 구형입자인 이산화티타늄 30~70wt%와 산화알루미늄(Al2O3) 30~70wt%를 pH 5~9, 온도 40~80℃의 조건에서 30분~3시간 동안 반응시켜 제조한다.30 to 70 wt% of titanium dioxide and 30 to 70 wt% of aluminum oxide (Al 2 O 3 ), spherical particles of 100 to 300 nm, are reacted at a pH of 5 to 9 and a temperature of 40 to 80 ° C for 30 minutes to 3 hours .

상기 산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)의 사용량이 0.5wt% 미만인 경우에는 대전방지기능 및 응집현상 방지 기능을 제대로 발휘하기 어렵고, 1.5wt%를 초과하게 되는 경우에는 점도상승 등의 문제로 인해 코팅의 품질이 떨어질 수 있으므로, 상기 산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)의 사용량은 방오성 유리막코팅제의 전체 양에 대해 0.5~1.5wt%의 범위 내로 한정하는 것이 바람직하다.When the amount of titanium dioxide coated with aluminum oxide is less than 0.5 wt%, it is difficult to exhibit antistatic function and anti-agglomeration prevention function properly. When the amount of titanium dioxide exceeds 1.5 wt%, viscosity increases The amount of the titanium dioxide coated with the aluminum oxide is preferably limited within a range of 0.5 to 1.5 wt% with respect to the total amount of the antifouling glass coating agent.

상기 양이온 계면활성제는 대전방지제로 사용되어 내오염 특성을 향상시킨다.The cationic surfactant is used as an antistatic agent to improve the contamination property.

계면활성제 대전방지제 메커니즘을 살펴보면, 일반적으로 대전방지제는 분자내 친수기와 친유기를 동시에 가지고 있으며 친유성 부분은 기재에 부착 또는 함침되고 친수성 부분은 바깥쪽으로 배향된다. 대전방지제의 친수기와 공기중의 수분(물분자)간 수소결합에 의한인력으로 기재의 표면은 수분이 흡착되고 이러한 방식으로 흡착된 수분과 대전방지제 자신의 도전성은 기재의 표면 전기저항을 감소시킴으로써 정전기 발생의 원인이 되는 대전(전하의 축적)을 방지하여 정전기 발생을 방지하게 된다.Surfactant As far as the antistatic agent is concerned, the antistatic agent generally has hydrophilic and hydrophilic groups in the molecule at the same time, and the lipophilic portion is attached or impregnated to the substrate and the hydrophilic portion is oriented outward. The surface of the substrate is adsorbed with water by adsorption by the hydrogen bond between the hydrophilic group of the antistatic agent and the moisture (water molecule) in the air, and the conductivity of the adsorbed water and the antistatic agent itself decreases the surface electrical resistance of the substrate, (Charge accumulation) which is a cause of generation is prevented, and the generation of static electricity is prevented.

상기 양이온계 계면활성제는 수용액 중에서 이온화되어 양이온으로 되는 부분이 활성을 나타내는 것으로서, 일반적으로 양이온 부분은 긴 알킬 사슬을 포함하는 4급암모늄염(quaternary ammonium)이 대표적이며, 이미다졸린과 같이 고리 형태의 4급 암모늄기를 포함하는 경우도 있다. 이때, 음이온 부분은 염산이나 메토설페이트(methosulfate) 또는 질산염 등이 된다.The cationic surfactant is a quaternary ammonium salt having a long alkyl chain. The cationic surfactant is a quaternary ammonium salt. The quaternary ammonium salt is a cationic surfactant. In some cases, quaternary ammonium groups are included. At this time, the anion portion becomes hydrochloric acid, methosulfate, or nitrate.

상기 양이온 계면활성제로는 염화알킬트리메틸암모늄 또는 염화벤잘코늄의 4급 암모늄 중 선택되는 어느 1종 또는 2종을 사용한다.As the cationic surfactant, any one or two selected from alkyl quaternary ammonium salts of alkyltrimethylammonium chloride or benzalkonium chloride may be used.

상기 양이온 계면활성제의 사용량이 5wt% 미만인 경우에는 내오염 특성 향상을 기대하기 어렵고, 15wt%를 초과하게 되는 경우에는 코팅 품질이 떨어질 수 있으므로, 상기 양이온 계면활성제의 사용량은 방오성 유리막코팅제의 전체 양에 대해 5~15wt%의 범위 내로 한정하는 것이 바람직하다.If the amount of the cationic surfactant used is less than 5 wt%, it is difficult to expect improvement in the contamination resistance. If the amount exceeds 15 wt%, the coating quality may be deteriorated. Therefore, the amount of the cationic surfactant used is preferably Is preferably limited to a range of 5 to 15 wt%.

니켈 코팅된 알루미늄 분말과 실리카분체를 1:1중량비율로 배합하여 조성된 혼합필러는 내마모성 도막을 제공함과 동시에 대전방지 기능을 부여한다.The mixed filler formed by mixing the nickel-coated aluminum powder and the silica powder in a weight ratio of 1: 1 provides an anti-abrasion coating and antistatic function.

상기 니켈 코팅된 알루미늄 분말은 5wt%의 수산화 나트륨(NaOH(Kanto chemicals사)용액에 알루미늄 분말을 2~5분 동안 담지하여 에칭(etching) 처리를 통해 알루미늄 표면 산화막을 제거하고,The nickel-coated aluminum powder was prepared by carrying an aluminum powder to a solution of 5 wt% sodium hydroxide (NaOH (Kanto chemicals)) for 2 to 5 minutes and removing the aluminum surface oxide film by etching,

상기 산화막이 제거된 알루미늄 분말을 58~62℃, pH 9.0으로 조절된 Ni 무전해 도금액에 넣고 환원제인 하이드라진(hydrazine)을 첨가하여 70~90rpm으로 10~20분 동안 무전해 Ni 도금처리를 한 후 필러를 사용하여 여과 후 75~85℃에서 1~3시간 동안 건조하여 제조된 것을 사용한다.The aluminum powder from which the oxide film was removed was placed in a Ni electroless plating solution adjusted to 58 to 62 ° C and a pH of 9.0, followed by addition of hydrazine as a reducing agent, followed by electroless Ni plating treatment at 70 to 90 rpm for 10 to 20 minutes After filtration using a filler, it is prepared by drying at 75 ~ 85 ℃ for 1 ~ 3 hours.

그리고 상기 실리카분체는 1~2mm 지르코니아 비드(Zirconia bead)를 사용하여 냉각자켓이 달린 비드 밀(beads mill)에서 4,000~6,000rpm에서 15~30분 동안 분쇄하여 5㎛ 이하의 분체로 제조된 것을 사용한다.The silica powder was pulverized in a beads mill having a cooling jacket at 4,000 to 6,000 rpm for 15 to 30 minutes using 1 to 2 mm zirconia beads to prepare powders of 5 μm or less do.

상기 혼합필러의 사용량이 0.5wt% 미만인 경우에는 도막의 내마모 특성향상과 대전방지 기능을 제대로 발휘하기 어렵고, 1.5wt%를 초과하게 되는 경우에는 코팅의 품질에 영향을 미칠 수 있으므로, 상기 혼합필러의 사용량은 0.5~1.5wt%의 범위 내로 한정하는 것이 바람직하다.When the amount of the mixed filler used is less than 0.5 wt%, it is difficult to improve the abrasion resistance and antistatic function of the coating film. If the amount exceeds 1.5 wt%, the coating quality may be affected. Is preferably limited within a range of 0.5 to 1.5 wt%.

테트라에톡시 실란(Tetraethoxy silane; TEOS)는 코팅막의 내오존성과 표면경도를 향상시키는 역할을 하는 것으로서, 그 함량이 1wt% 미만인 경우에는 이와 같은 효과를 기대하기 어렵고, 5wt%를 초과하게 되는 경우에는 코팅 품질에 영향을 미칠 수 있으므로, 상기 테트라에톡시 실란(Tetraethoxy silane; TEOS)의 사용량은 방오성 유리막코팅제 전체 중량에 대해 1~5wt%의 범위 내로 한정하는 것이 바람직하다.Tetraethoxy silane (TEOS) plays a role in improving ozone resistance and surface hardness of the coating film. If the content is less than 1 wt%, such an effect is unlikely to be expected. If the content exceeds 5 wt% The use amount of the tetraethoxysilane (TEOS) is preferably limited to a range of 1 to 5 wt% with respect to the total weight of the antifouling glass coating agent.

상기 메틸 에틸 케톤(Methyl ethyl ketone)는 용매로서, 이 외에 톨루엔(Toluene), 이소프로필 알콜(Isopropyl alcohol), n-부탄올(n-Butanol), 프로필렌 글리콜 메틸에테르(Propylene glycol methyl ehter) 중 선택하여 사용하는 것도 가능한다.The methyl ethyl ketone may be selected from toluene, isopropyl alcohol, n-butanol and propylene glycol methyl ether as a solvent. It is also possible to use it.

상기 용매의 사용량이 70wt% 미만인 경우에는 방오성 유리막코팅제의 점도가 높아 균일한 코팅이 원활하게 이루어지지 어렵고, 80wt%를 초과하게 되는 경우에는 점도가 너무 낮아 역시 코팅이 제대로 이루어질 수 없으므로, 상기 용매는 방오성 유리막코팅제의 전체 중량에 대해 70~80wt%의 범위 내로 한정하는 것이 바람직하다.When the amount of the solvent used is less than 70 wt%, the antifouling coating film has a high viscosity, so that it is difficult to uniformly coat the coating uniformly. When the amount of the solvent exceeds 80 wt%, the viscosity is too low, Is preferably limited to a range of 70 to 80 wt% with respect to the total weight of the antifouling glass coating agent.

상기 방오성 유리막코팅제의 구체적인 배합예를 살펴보면, As a concrete formulation of the antifouling glass coating agent,

폴리테트라플루오르에틸렌(Polytetrafluoroethylene:PTFE) 95wt%와, 탄소나노튜브(CarbonNano-tub:CNT) 5wt%를 초음파분산기(Sonicator)를 통해 40℃에서 10분 동안 분산시켜 조성된 100wt%의 PTFE-CNT 혼합용액(a) 중 10wt%;A PTFE-CNT mixture of 100 wt% prepared by dispersing 95 wt% of polytetrafluoroethylene (PTFE) and 5 wt% of carbon nanotubes (CNT) at 40 ° C for 10 minutes through an ultrasonic disperser (Sonicator) 10 wt% in solution (a);

폴리티에닐렌 비닐렌(Polythienylene vinylene)의 전도성고분자(b) 5wt%;5 wt% of conductive polymer (b) of polythienylene vinylene;

산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)(c) 0.5wt%;Titanium dioxide coated with aluminum oxide (c) 0.5 wt%;

염화알킬트리메틸암모늄의 양이온 계면활성제(d) 5wt%;5 wt% of a cationic surfactant (d) of alkyltrimethylammonium chloride;

니켈 코팅된 알루미늄 분말과 실리카분체를 1:1중량비율로 배합하여 조성된 혼합필러(e) 1.0wt%;1.0 wt% of a mixed filler (e) composed of a nickel-coated aluminum powder and a silica powder in a weight ratio of 1: 1;

테트라에톡시 실란(Tetraethoxy silane; TEOS)(f) 3wt%;3 wt% of tetraethoxysilane (TEOS) (f);

메틸 에틸 케톤(Methyl ethyl ketone)(g) 75.5wt%;의 혼합(a+b+c+d+e+f+g)으로 조성된다.And a mixture (a + b + c + d + e + f + g) of 75.5 wt% of methyl ethyl ketone (g).

< 방오성 코팅막 형성단계(S40)><Antifouling coating film forming step (S40)> [

본 단계(S40)는 방오성 유리막코팅제가 코팅된 지폐계수기용 CIS센서 글래스(Glass)(10)를 오븐기에 넣어 80~120℃에서 1~3시간 동안 경화시키는 단계이다.In this step S40, a CIS sensor glass 10 for a paper currency counter coated with an antifouling glass coating agent is placed in an oven and cured at 80 to 120 ° C for 1 to 3 hours.

상기 경화온도가 80℃ 미만인 경우에는 경화시간이 장시간 요구되고, 120℃초과하게 되는 경우에는 코팅막에서 균열이 발생할 수 있으므로, 상기 경화온도는 80~120℃의 범위 내에서 유지되는 것이 바람직하다.If the curing temperature is less than 80 ° C, the curing time is required for a long time. If the curing temperature exceeds 120 ° C, cracking may occur in the coating film, and therefore, the curing temperature is preferably maintained within a range of 80 to 120 ° C.

그리고 상기 경화시간이 1시간 미만인 경우에는 경화가 제대로 이루어지지 않은 상태이며, 3시간을 초과하게 되는 경우에는 충분한 경화가 이루어진 상태로서 무의미하므로 상기 경화시간은 1~3시간 범위 내에서 유지되는 것이 바람직하다.If the curing time is less than 1 hour, the curing is not properly performed. If the curing time exceeds 3 hours, the curing time is preferably within a range of 1 to 3 hours Do.

< 경화제 도포단계(S50) >&Lt; Curing agent application step (S50) >

본 단계(S50)는 상기 방오성 코팅막으로 이루어진 제1코팅층(20) 표면에 경화제를 5~40㎛의 두께로 스프레이 코팅하는 단계이다.In this step S50, the curing agent is spray-coated on the surface of the first coating layer 20 made of the antifouling coating film to a thickness of 5 to 40 mu m.

상기 경화제를 도포하는 이유는 스크래치, 변색, 산화 등의 외부환경으로부터 상기 방오성 코팅막을 보호하기 위한 것이다.The reason for applying the curing agent is to protect the antifouling coating film from an external environment such as scratch, discoloration, oxidation and the like.

상기 경화제는 실리카와 에폭시 수지를 이용한 유기/무기 하이브리드 코팅 용액으로서,The curing agent is an organic / inorganic hybrid coating solution using silica and an epoxy resin,

상기 코팅용액은 상기 코팅용액은 실리카 전구체인 테트라에톡시 실란(Tetraethoxy silane; TEOS) 10~30wt%와, 물(H2O) 20~60wt%와, 에탄올(EtOH) 20~60wt%를 혼합한 후 교반하여 용액을 제조한 후, 상기 용액의 산도가 pH 1~1.5가 되도록 산촉매인 HCl을 첨가한 후 30~2시간 동안 교반하여 실리카 졸을 제조하고,The coating solution is prepared by mixing 10 to 30 wt% of tetraethoxysilane (TEOS) as a silica precursor, 20 to 60 wt% of water (H 2 O) and 20 to 60 wt% of ethanol (EtOH) After the solution was stirred, HCl as an acid catalyst was added so that the acidity of the solution became 1 to 1.5, and the solution was stirred for 30 to 2 hours to prepare silica sol.

커플링제인 (3-이소시아네이토프로필)트리에톡시실란((3-isocyanatopropyl)triethoxysilane; IPTES) 5~10wt%와 에폭시 수지 90~95wt%를 혼합한 후 60~80℃에서 2~5시간 동안 교반하여 에폭시용액을 제조하고,5 to 10 wt% of a coupling agent (3-isocyanatopropyl) triethoxysilane (IPTES) and 90 to 95 wt% of an epoxy resin are mixed, and the mixture is stirred at 60 to 80 ° C for 2 to 5 hours Lt; / RTI &gt; to prepare an epoxy solution,

상기 실리카 졸 30~40wt%와 상기 에폭시 용액 60~70wt%를 혼합한 후 30분~2시간 동안 교반하여 혼합물을 조성한 다음 메틸 테트라하이드로페탈릭 언하이드라이드(Methyl tetrahydrophthalic anhydride)를 첨가하되, 상기 혼합물 내의 에폭시 수지와 메틸 테트라하이드로페탈릭 언하이드라이드가 1.5~2.5:1의 중량비가 되도록 첨가하여 20분~40분 200~400rpm으로 교반하여 조성된 것을 사용한다.30 to 40 wt% of the silica sol and 60 to 70 wt% of the epoxy solution are mixed and stirred for 30 minutes to 2 hours to form a mixture, and then methyl tetrahydrophthalic anhydride is added, And methyltetrahydrophthalic anhydride is added in a weight ratio of 1.5 to 2.5: 1, and the mixture is stirred at 200 to 400 rpm for 20 minutes to 40 minutes.

상기 코팅용액은 유기-무기 하이브리드 구조를 이루는 것으로서, 실리카 졸과 에폭시 경화물의 하이브리드를 통해 균열이 없고 투명하며 기지재에 대한 접착성이 우수하고, 내마모 특성을 갖는다.The coating solution forms an organic-inorganic hybrid structure. The coating solution is free from cracks through a hybrid of a silica sol and an epoxy cured product, is excellent in adhesion to a substrate, and has wear resistance characteristics.

이와 같은 특성에 의해 제1코팅층(20)인 방오성 코팅막 코팅막을 스크래치, 변색, 산화 등의 외부환경으로부터 보호할 수 있다.By this characteristic, the antifouling coating film coating film of the first coating layer 20 can be protected from the external environment such as scratch, discoloration and oxidation.

< 경화제 경화 단계(S60) >&Lt; Curing agent curing step (S60) >

본 단계(S60)는 전 단계(S50)에서 제1코팅층(20) 위로 경화제가 도포된 상태의 지폐계수기용 CIS센서 글래스(Glass)(10)를 오븐기에 넣어 80~100℃에서 1시간~3시간 동안 경화시켜 제2코팅층(30)을 형성하는 단계이다.In this step S60, a CIS sensor glass 10 for a bill counter in a state in which a hardener is coated on the first coating layer 20 in the previous step S50 is placed in an oven and heated at 80 to 100 ° C for 1 to 3 hours Curing for a period of time to form a second coating layer 30.

상기 경화 온도가 80℃ 미만인 경우에는 경화속도가 떨어지는 문제가 있고, 100℃를 초과하게 되는 경우에는 코팅층의 균일도가 떨어지는 문제가 있으므로, 상기 온도는 80~100℃의 범위 내로 한정하는 것이 바람직하다.If the curing temperature is lower than 80 ° C, the curing rate is lowered. If the curing temperature exceeds 100 ° C, the uniformity of the coating layer is lowered. Therefore, the temperature is preferably limited within a range of 80 to 100 ° C.

그리고 상기 경화시간이 1분 미만인 경우에는 충분하게 경화된 상태가 아니기 때문에 코팅층의 안정성이 떨어질 수 있고, 3시간을 초과하게 되는 경우에는 필요 이상의 경화으로 인해 코팅층의 균일도가 떨어질 수 있으므로, 상기 경화시간은 1시간~3시간 범위 내로 한정하는 것이 바람직하다.If the curing time is less than 1 minute, the coating layer is not sufficiently cured, and the stability of the coating layer may deteriorate. If the curing time exceeds 3 hours, the uniformity of the coating layer may be lowered due to excessive curing, Is preferably limited within a range of 1 hour to 3 hours.

본 발명에 따른 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제를 사용하여 특수 코팅을 할 경우, 지폐로부터 발생한 분진이 CIS 글래스에 대부분 쌓이지 않으며, 일부 쌓여 있던 분진 또한 계수시에 지폐이송과 함께 쓸려내려가기 때문에 지폐이미지 인식에 최적의 조건을 항상 유지시켜 주기 때문에 산업상 이용가능성이 크다.Bills counting machine excellent in abrasion resistance and stain resistance according to the present invention When a special coating is performed using an antifouling glass coating agent for CIS sensor glass, most of the dust generated from banknotes is not accumulated in the CIS glass, So that it is possible to keep the optimum condition for the recognition of the bill image at all times.

10: 지폐계수기 CIS센서 글래스
20: 제1코팅층
30: 제2코팅층
10: Counter sensor CIS sensor glass
20: first coating layer
30: Second coating layer

Claims (7)

폴리테트라플루오르에틸렌(Polytetrafluoroethylene:PTFE) 90~99wt%와, 탄소나노튜브(CarbonNano-tub:CNT) 1~10wt%를 초음파분산기(Sonicator)를 통해 35~45℃에서 5~15분 동안 분산시켜 조성된 100wt%의 PTFE-CNT 혼합용액(a) 중 5~15wt%;
폴리아세틸렌(Polyacetylene), 폴리피롤(Polypyrrole), 폴리티오펜(Polythiophene), 폴리(3-알킬-티오펜)(Poly(3-alkyl-thiophene)), 폴리페닐렌 설파이드(Polyphenylene sulfide), 폴리아닐린(Polyaniline), 폴리티에닐렌 비닐렌(Polythienylene vinylene), 폴리퓨란(Polyfuran) 중 선택되는 어느 1종 이상의 전도성고분자(b) 5~15wt%;
산화알루미늄이 코팅된 이산화티타늄(Titanium dioxide)(c) 0.5~1.5wt%;
양이온 계면활성제(d) 5~15wt%;
니켈 코팅된 알루미늄 분말과 실리카분체를 1:1중량비율로 배합하여 조성된 혼합필러(e) 0.5~1.5wt%;
테트라에톡시 실란(Tetraethoxy silane; TEOS)(f) 1~5wt%;
메틸 에틸 케톤(Methyl ethyl ketone)(g) 70~80wt%;의 혼합(a+b+c+d+e+f+g)으로 조성된 것임을 특징으로 하는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제.
90 to 99 wt% of polytetrafluoroethylene (PTFE) and 1 to 10 wt% of carbon nanotubes (CNT) are dispersed at 35 to 45 ° C for 5 to 15 minutes through an ultrasonic disperser (Sonicator) 5 to 15 wt% of the 100 wt% PTFE-CNT mixed solution (a);
Polyacetylene, polypyrrole, polythiophene, poly (3-alkyl-thiophene), polyphenylene sulfide, polyaniline (Polyaniline) 5 to 15 wt% of at least one conductive polymer selected from the group consisting of polyethylene terephthalate, polythienylene vinylene, and polyfuran;
Titanium dioxide coated with aluminum oxide (c) 0.5 to 1.5 wt%;
5 to 15 wt% of a cationic surfactant (d);
0.5 to 1.5 wt% of a mixed filler (e) composed of a nickel-coated aluminum powder and a silica powder in a weight ratio of 1: 1;
1 to 5 wt% of tetraethoxy silane (TEOS) (f);
And a mixture (a + b + c + d + e + f + g) of 70 to 80 wt% of methyl ethyl ketone (g) Antifouling glass coating agent for glass.
청구항 1에 있어서,
산화알루미늄이 코팅된 이산화티타늄은 100~300nm의 구형입자인 이산화티타늄 30~70wt%와 산화알루미늄(Al2O3) 30~70wt%를 pH 5~9, 온도 40~80℃의 조건에서 30분~3시간 동안 반응시켜 제조된 것임을 특징으로 하는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제.
The method according to claim 1,
Titanium dioxide coated with aluminum oxide is prepared by mixing 30 to 70 wt% of spherical particles of 100 to 300 nm and 30 to 70 wt% of aluminum oxide (Al 2 O 3 ) under conditions of pH 5 to 9 and temperature of 40 to 80 ° C. for 30 minutes To 3 hours. The anti-fouling glass coating agent for CIS sensor glass has excellent abrasion resistance and stain resistance.
청구항 1에 있어서,
니켈 코팅된 알루미늄 분말은 5wt%의 수산화 나트륨(NaOH(Kanto chemicals사)용액에 알루미늄 분말을 2~5분 동안 담지하여 에칭(etching) 처리를 통해 알루미늄 표면 산화막을 제거하고,
상기 산화막이 제거된 알루미늄 분말을 58~62℃, pH 9.0으로 조절된 Ni 무전해 도금액에 넣고 환원제인 하이드라진(hydrazine)을 첨가하여 70~90rpm으로 10~20분 동안 무전해 Ni 도금처리를 한 후 필러를 사용하여 여과 후 75~85℃에서 1~3시간 동안 건조하여 제조된 것임을 특징으로 하는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제.
The method according to claim 1,
The nickel-coated aluminum powder was prepared by carrying an aluminum powder to a solution of 5 wt% sodium hydroxide (NaOH (Kanto chemicals)) for 2 to 5 minutes, removing the aluminum surface oxide film by etching,
The aluminum powder from which the oxide film was removed was placed in a Ni electroless plating solution adjusted to 58 to 62 ° C and a pH of 9.0, followed by addition of hydrazine as a reducing agent, followed by electroless Ni plating treatment at 70 to 90 rpm for 10 to 20 minutes And then dried at 75 to 85 ° C for 1 to 3 hours. The antifouling coating film of the present invention is excellent in abrasion resistance and stain resistance.
청구항 1에 있어서,
실리카 분체는 1~2mm 지르코니아 비드(Zirconia bead)를 사용하여 냉각자켓이 달린 비드 밀(beads mill)에서 4,000~6,000rpm에서 15~30분 동안 분쇄하여 5㎛ 이하의 분체로 제조된 것임을 특징으로 하는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제.
The method according to claim 1,
The silica powder is prepared by pulverizing a beads mill having a cooling jacket at 4,000 to 6,000 rpm for 15 to 30 minutes using 1 to 2 mm zirconia beads to prepare a powder having a size of 5 μm or less A bill counter with excellent abrasion resistance and stain resistance. Antifouling glass coating agent for CIS sensor glass.
청구항 1에 있어서,
양이온 계면활성제는 염화알킬트리메틸암모늄 또는 염화벤잘코늄의 4급 암모늄 중 선택되는 어느 1종 또는 2종임을 특징으로 하는 내마모성·내오염성이 우수한 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제.
The method according to claim 1,
Wherein the cationic surfactant is at least one selected from the group consisting of alkyltrimethylammonium chloride or quaternary ammonium chloride of benzalkonium chloride. The antifouling coating film for antifouling coating film for CIS sensor glass is excellent in resistance to abrasion and stain resistance.
유막제거제를 사용하여 지폐계수기용 CIS센서 글래스(Glass)(10) 표면의 유막을 제거하는 세척단계(S10)와,
유막이 제거된 상기 지폐계수기용 CIS센서 글래스(Glass)(10) 표면에 청구항 1 또는 청구항 5 중 선택되는 어느 하나의 지폐계수기 CIS센서 글래스용 방오성 유리막코팅제를 5~40㎛의 두께로 스프레이 코팅하는 방오성 유리막코팅제 도포단계(S20)와,
방오성 유리막코팅제가 도포된 지폐계수기용 CIS센서 글래스(Glass)(10)를 오븐기에 넣어 80~120℃에서 1~3시간 동안 경화시키는 방오성 코팅막 형성단계(S40)와,
상기 방오성 코팅막(20) 표면에 경화제를 5~40㎛의 두께로 스프레이 코팅하는 경화제 도포단계(S50)와,
코팅제가 도포된 지폐계수기용 CIS센서 글래스(Glass)(10)를 오븐기에 넣어 80~100℃에서 1시간~3시간 동안 경화시키는 코팅막 형성단계(S60)를 포함하여 이루어지는 것임을 특징으로 하는 지폐계수기 CIS 센서 글래스 유리막 코팅방법.
A cleaning step S10 for removing the oil film on the surface of the CIS sensor glass 10 for a bill counter using an oil film remover,
The antifouling glass coating agent for CIS sensor glass is spray-coated on the surface of the CIS sensor glass 10 for the paper currency counter from which the oil film has been removed to a thickness of 5 to 40 탆, An antifouling glass film coating agent application step S20,
An antifouling coating film forming step (S40) of curing a CIS sensor glass 10 for a paper currency counter coated with an antifouling glass coating agent into an oven and curing at 80 to 120 ° C for 1 to 3 hours,
Coating a curing agent on the surface of the antifouling coating film 20 by spray coating the curing agent to a thickness of 5 to 40 탆 (S50)
And a coating film forming step (S60) of curing the CIS sensor glass for paper currency counter coated with a coating agent in an oven at 80 to 100 DEG C for 1 to 3 hours. Sensor glass.
청구항 6에 있어서,
경화제는 실리카와 에폭시 수지를 이용한 유기/무기 하이브리드 코팅 용액으로서,
상기 코팅용액은 실리카 전구체인 테트라에톡시 실란(Tetraethoxy silane; TEOS) 10~30wt%와, 물(H2O) 20~60wt%와, 에탄올(EtOH) 20~60wt%를 혼합한 후 교반하여 용액을 제조한 후, 상기 용액의 산도가 pH 1~1.5가 되도록 산촉매인 HCl을 첨가한 후 30~2시간 동안 교반하여 실리카 졸을 제조하고,
커플링제인 (3-이소시아네이토프로필)트리에톡시실란((3-isocyanatopropyl)triethoxysilane; IPTES) 5~10wt%와 에폭시 수지 90~95wt%를 혼합한 후 60~80℃에서 2~5시간 동안 교반하여 에폭시용액을 제조하고,
상기 실리카 졸 30~40wt%와 상기 에폭시 용액 60~70wt%를 혼합한 후 30분~2시간 동안 교반하여 혼합물을 조성한 다음 메틸 테트라하이드로페탈릭 언하이드라이드(Methyl tetrahydrophthalic anhydride)를 첨가하되, 상기 혼합물 내의 에폭시 수지와 메틸 테트라하이드로페탈릭 언하이드라이드가 1.5~2.5:1의 중량비가 되도록 첨가하여 20분~40분 200~400rpm으로 교반하여 조성된 것임을 특징으로 하는 지폐계수기 CIS 센서 글래스 유리막 코팅방법.










The method of claim 6,
The curing agent is an organic / inorganic hybrid coating solution using silica and an epoxy resin,
The coating solution is prepared by mixing 10 to 30 wt% of tetraethoxysilane (TEOS) as a silica precursor, 20 to 60 wt% of water (H 2 O) and 20 to 60 wt% of ethanol (EtOH) HCl as an acid catalyst was added thereto so that the acidity of the solution became 1 to 1.5, and the mixture was stirred for 30 to 2 hours to prepare a silica sol,
5 to 10 wt% of a coupling agent (3-isocyanatopropyl) triethoxysilane (IPTES) and 90 to 95 wt% of an epoxy resin are mixed, and the mixture is stirred at 60 to 80 ° C for 2 to 5 hours Lt; / RTI &gt; to prepare an epoxy solution,
30 to 40 wt% of the silica sol and 60 to 70 wt% of the epoxy solution are mixed and stirred for 30 minutes to 2 hours to form a mixture, and then methyl tetrahydrophthalic anhydride is added, Wherein the epoxy resin and methyltetrahydrophthalic anhydride are added in a weight ratio of 1.5 to 2.5: 1 and stirred at 200 to 400 rpm for 20 minutes to 40 minutes.










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