KR101763097B1 - Textile fabric management system - Google Patents

Abstract

The present invention relates to an integrated operation and management system of a textile fabric. The purpose of the technology is to allow anyone to operate a series of divided textile fabric operation management processes, including design management, weaving progress management, raw material management and the like in a unified form, without input of skilled work ability, technology, or experts by field and the like. Therefore, the present invention provides the integrated operation and management system in which users can operate and manage the textile fabric in a more efficient and intuitive way so that the system can promptly respond to the demands of customers at any time and place. In order to accomplish the above object, the present invention comprises the following detailed means: a worker computer in a network connection configuration; and a fabric tracking management application transferred and installed onto the worker computer. The fabric tracking management application includes: an initial information input unit; a design registration management unit; a customer information management unit; a work instruction information processing unit; a raw material consumption calculation processing unit; a defect information management unit; a fabric position tracking management unit; a return settlement processing unit; a fabric information summary management unit; and a shipping/distribution management unit.

Description

{Textile fabric management system}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a textile fabric integrated distribution management system, and more particularly, to a textile fabric integrated distribution management system that includes a complex, diverse, and specialized process, such as design management, weaving management, fabric management, quality control, cost management, In the field of industry, for example, in the field of textile industry, it is possible to perform a series of field-specific management processes by a tailoring application that is constructed by a dedicated program, so that a convenient, And to manage and supervise them in a systematic management relationship.

Enterprise Resource Planning (ERP), which means enterprise resource management, integrates and manages management processes such as production, logistics, finance, accounting, sales, purchasing, and inventory in the enterprise. It means a system that helps generation of new information and quick decision making.

In other words, the ERP system was developed by the need for unified management that is unified in relation to personnel, salaries, finance, accounting, organization, production, and sales in all general companies such as manufacturing, distribution, It can be seen that the contents to be constructed differ depending on the characteristics and requirements of each industry sector to be introduced, and it is a reality that has a great effect on the results applied to the actual work.

For example, in the field of textile fashion industry, the supply, manufacturing, processing and distribution of raw materials are operated in a mutually cooperative structure. Therefore, in the textile fashion industry, As a way to efficiently operate complex supply structures, it is evident that researches on the Quick Response System have been actively conducted and attempted.

These studies on Quick Response System are required that the textile companies should move away from the supplier-oriented production structure in order to supply the products of various materials desired by the consumers to the market. Therefore, It is pointed out that a flexible and speedy supply system should be built to meet the needs.

However, previous researches on most supply chain processes have mainly focused on the supply chain of materials, which mainly focus on the supply of materials, It can be seen that the study on the efficiency improvement of the supply chain structure is not progressing actively.

On the other hand, in the field of textile fashion industry, single-fabric fabrics have a high share in low-wage developing countries due to their ease of weaving and easy management, and as a result, To reduce margins, and to worsen profitability. Therefore, in order to overcome such a situation and occupy the advantage of the textile market, European countries and other textile-developed countries are making efforts to make various yarns mixed with each other or to produce various various colored fabrics, for example, It can be seen that it is the reality that high-priced cloth of the various kinds of small quantity and the dyed cloth are developed ahead.

However, even if the above-mentioned competitive fabrics or dyed fabrics are developed, it is necessary to carry out a very complicated preparation process such as design management after designing the fabric, selection of the yarn to be used, In addition, even after weaving, detailed information on various kinds of processing method, maintenance method (washing method) and other handling methods for raw materials, inventory management and production fabric are systematically recorded and managed to secure competitiveness for specialized products. Despite that, most textile manufacturers have a systematic structure for selling and distributing the produced products to the buyer's apparel company or exporting company, for example, the supply chain management is not performed properly Accurate response (AR) and lean production (Lean manufac turing), or to activate it.

In addition, most of the companies in the field of fashion textile industry have owner-centered small-to-medium size characteristics and lack of awareness of informationization, which makes it difficult to computerize business and share information with partner companies, And the supply chain management using computer technology has not been practiced yet.

Therefore, there are considerable limitations in systematically managing process defects, naturally occurring losses and defects, and in particular, it is very inefficient and inefficient , And to make non-economic problems permanent.

Accordingly, the present invention is intended to solve the problems of integrated management of textile fabrics in the field of textile fashion industry;

It is an object of the present invention to provide a method and system for managing a series of textile fabric operation management procedures without requiring the input of skilled work skills or skills such as job acquisition through long working hours, Such as design management, weaving progress management, raw material management, etc., so that it can be operated more efficiently and intuitively by integrated management of the textile fabrics, so that anytime and anywhere And to provide an integrated management system for textile fabric that can respond to the demands of the customer immediately.

It is also an object of the present invention to provide a method and apparatus for standardizing the information on essential input information on the integrated management of textile fabrics and constructing it as a database, It is possible to make it easy to grasp and to keep track of comprehensive follow-up according to the use history of post-processing raw materials and to maintain proper inventory accordingly, and to reduce unnecessary expenditure on raw materials, thereby improving economical efficiency, The present invention provides an integrated management system for textile fabrics that can reduce losses on malicious inventories by managing inventory of fabrics in units, segmented history management for divided moving and divided sales, and divided sales and location tracking management.

Another object of the present invention is to accurately grasp the ordering situation, the weaving situation, the defect status by the process, various losses, etc. in real time roll unit and accurately integrate the own production management and the plural subcontractor and the sales management at the same time And to provide an integrated management system for textile fabrics.

Therefore, in order to achieve the above-mentioned object, the fiber fabric integrated management system according to the present invention includes:

A worker computer in a network connection configuration, and a tailoring management application installed and transferred to the worker computer;

The tail tracking management application includes an initial information input unit, a design registration management unit, a business partner information management unit, a work instruction information processing unit, a raw material consumption calculation processing unit, a defect information management unit, a tail position tracking management unit, A fabric information summary management unit, and a production / distribution management unit.

As described above, the integrated textile management system according to the present invention can easily operate the individualized textile fabric management process in a unified form, without requiring the input of skilled work ability, technology, This enables efficient and intuitive integrated management of textile fabrics and thus provides an immediate response to the needs of the customer at any time and anywhere.

In addition, the textile fabric integrated management system according to the present invention is configured to standard-code the essential input information about the textile fabric integrated management, construct it as a database, and calculate the necessary amount of the textile fabric and the cumulative value Thereby making it possible to perform comprehensive tracking control according to the use history of raw materials and accordingly to maintain appropriate inventory and to reduce unnecessary expenditure on raw materials and to improve the economical efficiency, It is possible to reduce the loss on malicious inventory by enabling inventory management of unit fabrics, segment history management, split sales management, location tracking management, and the like.

Alternatively, the textile fabric integrated management system according to the present invention can accurately grasp the ordering situation, the weaving situation, the defect status of each process, various losses, etc. in real-time roll basis, This provides a very useful anticipation effect.

1 is a conceptual diagram of an integrated management system for textile fabrics according to the present invention;
2 is a block diagram of a far-end tracking management application according to the present invention.
FIGS. 3 to 11 are diagrams showing display screens of respective components of the far-end tracking management application according to the present invention

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of a textile fabric integrated management system according to the present invention will be described in detail with reference to the accompanying drawings.

Hereinafter, a schematic configuration of the present invention will be described with reference to the accompanying drawings.

As shown in Fig. 1, the worker computer 100 and the worker computer 100 are provided with a tailoring management application 200 having a program structure.

First, the worker computer 100 refers to a conventional enterprise computer that is provided within a company related to the field of textile fashion and can transmit and receive various information data by a wired or wireless network connection. In the present invention, it is preferable that the operator computer 100 is constructed and used by a plurality of network connections according to the selection.

The fabric tracking management application 200 is a core structure of the fiber fabric integrated management system according to the present invention and is designed and manufactured as a dedicated program for implementing the present invention, 2, the far-end tracking application 200 includes an initial information input unit 1, a design registration management unit 2, a business relationship information management unit 3, a work instruction information processing unit 4, A raw material consumption calculation processing unit 5, a defect information management unit 6, a far end position tracking management unit 7, a return adjustment processing unit 8, a fabric information summary management unit 9, a product distribution management unit 10 ).

At this time, there is a tailoring management application 200 as described above, and the initial information inputting section 1 standardizes the operation basic data for each menu related to the fiber fabric unifying management for convenient management, Such an initial information input unit 1 is a unit provided for giving a unique identification code to the information. Such an initial information input unit 1 is a unit for specifying the unit of the fabric to be produced, the type of design, the basic unit price, the color and kind of the raw material, The identification code for each unique process is set for the method, the processing method, the washing method, the designer management, the account management, and the contract creation work, and the code information setting for inputting and storing the unique identification code Mode 11;

A detailed list of yarns used in weaving the fabric, a color table, and a yarn price table are stored and managed as data information, the registration of the single yarn, the management of the creation information of the multiple yarns and the warp yarns, And a yarn information management mode 12 in which an automatic operation process is performed on the initial information input unit 1. Such an initial information input unit 1 is displayed in a form input window configuration as shown in FIG.

The design registration management unit 2 inputs and stores the design table for the woven fabric and the coloring chart related to the dyed pattern in the document information data as described above, The design registration management unit 2 is provided with a design table for a fabric tailored through a CAD operation, for example, a design A document input mode (21) for storing a data file in a designated file and generating and storing detailed information about the stored design data file in a documented text file;

A coloring management mode (22) for inputting and storing coloring chart information for dyeing of fabric to be woven into a database, pre-analyzing and managing the cost of the new design through the designing table information stored in the database;

A design history management mode for inputting and managing advance notice information related to history information on the fabric design design such as history information on design design changes, background of design ideas, and precautions to be observed in the weaving operation 23, and the design registration management unit 2 is displayed in the format input window configuration as shown in FIG.

In addition, there is a tailoring management application 200 as described above. The customer information management unit 3 includes means for managing basic company information, transaction history information, and sales contract status information for a customer As described above, the customer information management unit 3 includes a transaction information management mode 31 for storing and managing detailed information of the customer in a database;

And a sales reservation management mode (32) in which a standard sales contract for an ordered fabric is prepared as document data and a standard sales contract created by the document data is transmitted to a customer, that is, a customer, is preferably provided. , The customer information management unit 3 is displayed in the format input window configuration as shown in Fig.

The work instruction information processing unit 4 has a fabric follow-up management application 200 as described above. The work instruction information processing unit 4 is configured to process the design information of the fabric, the production quantity, the production deadline, The work instruction information processing unit 4 is configured to manage the progress of the production work. The work instruction information processing unit 4 is configured to process the work order information such as the required quantity of the customer, the cumulative required quantity, , It is possible to automatically calculate the required total supply and demand of yarn at the time of the current order including the purchase order, and to confirm in real time, and to output the raw material requirement, design image, precautions, The work instruction information processing unit 4 has a function of providing information that can be easily confirmed, The same is displayed with the form input window configuration.

In addition, it is also possible to use the above-described tailoring management application 200, which has the consumption amount calculation processing unit 5, means for calculating raw material consumption amount and available inventory amount according to the production of the fabric, Based on the contract, we calculate the unit price of the goods receipt quantity, the unit price of the weaving unit consumed for production and the unit price of the raw material purchase, and finally calculate the consumed quantity of the used raw material to check the current inventory quantity in real time. Similarly, the consumption amount calculation processing unit 5 is displayed in a form input window configuration as shown in Fig. 7

The defect information management unit 6 calculates the defect rate, the natural loss rate, the defect loss rate, and the excess / deficiency status information for the produced finished fabric article using data as data and inputs A function to manage the loss caused by misidentification of quantities and non-stocked quantities in the process of delivering and receiving the fabric fabrics in process, and the nature of the fabric fabric that is lost by the contraction of the fabric in the processing process It is desirable to provide a function of managing loss, a function of managing compensation loss due to fabric defect at the time of delivery of finished products after the inspection of fabric fabrics, and a function structure of managing defective products that can not be delivered after inspection of finished products. , The defect information management unit 6 is displayed in the format input window configuration as shown in Fig.

In addition, in the cloth tracking management application 200 as described above, the cloth position tracking management unit 7 stores the storage position information, the carry-out movement information, the segmented sales history information, The defect information management unit 6, when fragmenting the fabric fabrics in the roll configuration, performs segment management for divisional movement and divisional sales, Thus, the far-end position tracking management unit 7 having such a functional configuration is displayed in a form input window configuration as shown in FIG.

Further, in the above-described tailoring management application 200 as described above, the returned goods settlement processing unit 8 inputs the defective goods that can not be sold to the fabric produced and the quantity information of the products returned after the sale, The return settlement processing unit 8 is provided with a return settlement mode 81 for each process for inputting and managing the return information of the defective fabric produced in the process of each process, ;

And a return-by-sales adjustment mode 82 for inputting and managing return information on the fabric fabric returned from the orderer after the delivery.

The fabric information management management unit 9 stores the production history information about the fabric and the production operation status according to each process and stores the input information in real time The detailed information data on the means provided for providing the output information such as the contract date of the fabric, the order supplier, the import / export information, the design information, the total order quantity, and the order quantity by color can be easily provided and managed, As described above, the far-end information summary management unit 9 is displayed in the format input window configuration as shown in Fig.

Finally, there is a fabric follow-up management application 200 as described above, and the production / distribution management unit 10 inputs / receives reservation warehouse information, storage management information, and distribution status aggregation information for the produced fabric Thus, the delivery / distribution management unit 10 transmits information such as purchase reservation confirmation information, such as a fabric to be delivered, a delivery place, a delivery quantity, etc., to a delivery place, A pre-reservation instruction mode 101 for instructing an operation;

A fabric storage management mode 102 for real-time input management of storage location information of the fabric, storage location movement information, and balance information;

And a counting mode 103 for inputting and managing input / output processing status information according to the order information of the fabric tail and the ordering information. Such a production / distribution management unit 10 may be constituted as shown in Fig. 11 , And is displayed in the form input window configuration.

Accordingly, the fiber fabric integrated management management system according to the present invention can be implemented according to a series of functional configurations as described above.

1: initial information input unit 2: design registration management unit
3: customer information management unit 4: work instruction information processing unit
5: raw material consumption calculation processing unit 6: bad information management unit
7: Fabric position tracking unit 8: Returned goods settlement processing unit
9: Fabric information summary management unit 10: Goods distribution management unit
100: Worker computer 200: Fabric tracking management application

Claims (6)

A worker computer 100 in a network connection configuration and a far-end tracking management application 200 installed and installed in the worker computer 100. The far-end tracking management application 200 manages basic data necessary for each menu An initial information input section 1 for standardizing and inputting and managing standardized information, a design for inputting a textile design table and a color change color scheme as document information data, and real time editing and managing history information on fabric design changes A customer information management unit 3 for inputting and managing basic company information, transaction history information, and sales contract status information for a customer, a design management unit 3 for managing design, production quantity, production deadline, raw materials A work instruction information processing unit 4 for managing the progress of the fabric fabrication work through real-time instruction information on the required amount, A raw material consumption calculation unit 5 for calculating a total quantity and an available inventory quantity and providing the total quantity and the available inventory quantity as real-time information; and a failure information calculating unit 5 for calculating input failure information, natural loss rate, defect loss rate, A fabric position tracking management unit 7 for inputting and managing the storage position, the exporting movement information, the segment sales history information, and the selling place information of the produced fabric weave, A return adjustment processing unit 8 for inputting quantity information of defective products and returned goods after sales and performing a settlement processing operation on the returned goods quantity, production history information about the fabric, A fabric information summary management unit 9 for providing the input information as real-time output information, reservation warehouse information for the produced fabric fabrics, storage management information, (10) for managing information input and management, the system comprising:
The initial information input unit 1 is a unit for designing the unit of the fabric to be produced, the kind of design, the basic unit price, the color and kind of raw materials, the shipping and delivery method, the processing method, the washing method, the designer management, A code information setting mode (11) for assigning an identification code for each unique process to a job and inputting and storing the setting code;
A detailed list of yarns used in weaving the fabric, a color table, and a yarn price table are stored and managed as data information, the registration of the single yarn, the management of the creation information of the multiple yarns and the warp yarns, And a yarn information management mode (12) for automatically processing the yarn information.
delete The method of claim 1, further comprising:
The design registration management unit (2) includes a document input mode (21) for inputting and managing a textile design table as documented information data and managing the same;
A coloring table management mode 22 for storing and managing the coloring and coloring chart information in a database, pre-analyzing and managing the cost of the new design through the designing table information stored in the database;
And a design design history management mode (23) for inputting and managing the history information on the design of the textile fabric design and the preliminary notification information for the weaving operation.
The method of claim 1, further comprising:
The customer information management unit 3 includes a transaction information management mode 31 for storing and managing detailed information of a customer as a database;
And a sales schedule management mode (32) for creating a standard sales contract for the ordered fabric fabrics and transmitting the created standard sales contract to the purchaser in the form of document data.
The method of claim 1, further comprising:
The return settlement processing unit 8 includes a return settlement mode 81 for each process for inputting and managing the information of the defective fabric produced in the process of each process;
And a return-by-sales adjustment mode (82) for managing and inputting return information of the fabric fabrics returned after the delivery, for reasons of failure.
The method of claim 1, further comprising:
The outgoing distribution management unit 10 includes a pre-reservation instruction mode 101 for transferring purchase reservation confirmation information to a factory and instructing the delivery of the fabric tail;
A fabric storage management mode 102 for real-time input management of storage location information of the fabric, storage location movement information, and balance information;
And an aggregation mode (103) for inputting and managing input / output processing status information according to the order information of the fabric fabrics and the ordering information.

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