KR101750653B1 - A multi band-saw cutting apparatus - Google Patents
A multi band-saw cutting apparatus Download PDFInfo
- Publication number
- KR101750653B1 KR101750653B1 KR1020160021306A KR20160021306A KR101750653B1 KR 101750653 B1 KR101750653 B1 KR 101750653B1 KR 1020160021306 A KR1020160021306 A KR 1020160021306A KR 20160021306 A KR20160021306 A KR 20160021306A KR 101750653 B1 KR101750653 B1 KR 101750653B1
- Authority
- KR
- South Korea
- Prior art keywords
- workpiece
- tensioner
- band saw
- roller
- band
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C17/00—Other devices for processing meat or bones
- A22C17/0006—Cutting or shaping meat
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22B—SLAUGHTERING
- A22B5/00—Accessories for use during or after slaughtering
- A22B5/0017—Apparatus for cutting, dividing or deboning carcasses
- A22B5/0052—Severing the head or the jaw of a carcass, slaughterhouse operations on animal heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/02—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00 with chain saws
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a cutting apparatus, and more particularly, to a multi-band cutting apparatus capable of performing a plurality of cutting operations while a workpiece is being transported by using a plurality of band saws.
The cutting apparatus of the present invention includes a roller assembly 80 which is disposed to be spaced apart from each other with a machining area CA of a work W interposed therebetween to switch the cutting direction of a plurality of band saws crossing between the drive pulley part and the idler part, And the band saw is sequentially disposed along the conveying direction of the workpiece as the drive pulley portion and the idler portion are disposed obliquely inclined in the width direction of the work area with respect to the conveying direction of the work piece.
A plurality of first guide portions are provided along the conveying direction on the conveying guide plate 90 provided in the machining area of the workpiece to guide the workpiece in the conveying direction. The first guide portion is located at a position deviated from the position of the band saw And the push bar 21 provided with a plurality of avoidance grooves 22 for passing the workpiece W through the area where the band saw is disposed and avoiding the band saw is guided by the first guide part A second guide portion is provided.
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a cutting apparatus, and more particularly, to a multi-band cutting apparatus capable of performing a plurality of cutting operations while a workpiece is being transported by using a plurality of band saws.
When cutting a frozen meat, a person cuts the frozen meat directly with a saw, or a method of cutting a frozen meat into a machine and cutting it has been used.
Conventionally, almost all kinds of frozen meat cutting machines use a band saw to cut frozen meat. In the case of the frozen meat, when the disk saw blade is used, the friction between the frozen meat and the disk portion of the disk saw blade is excessively increased, and heat is generated, so that the surface of the frozen meat melts to change the color or deteriorate taste. Accordingly, a method of cutting a frozen dough with a band saw that minimizes friction with the frozen dough during the cutting process has been applied. The band saw has a thickness of about 0.6 mm and a width of about 15 mm.
However, most of these band saw machines for cutting frozen meat were composed of only one band saw. Therefore, when cutting the frozen meat, it is common to cut the frozen meat to a desired thickness by performing the operation of performing one cutting at a time several times.
It is very difficult to arrange a plurality of band saws in parallel because the structure for feeding the band saw is very complicated and it is very difficult to arrange a plurality of band saws It was a very difficult task to implement the device so that all of the band saws would operate under the same transfer conditions.
Therefore, a fracture period as shown in Patent Publication No. 1189726 has been developed, but this structure has failed to operate properly. Particularly, in the form of a track which completely reverses the band saw, the band saw is repeatedly twisted (torsion) repeatedly as the band saw is transferred to the endless track, causing fatigue breakdown, which causes the band saw to be easily broken. Because of the characteristics of the device, even if only one band saw is broken, the whole device must be stopped, so frequent breakage of the band saw causes the operation efficiency to be lowered.
In addition, such a fracture period has a problem in that it is very difficult to uniformize the feeding conditions of a plurality of band saws, so that abrasion of the accessories occurs largely in a region where loads are concentrated, and metal foreign substances are introduced into frozen dough, which is food.
In addition, since such a breaking device cuts a plurality of band saws at the same time and a load is applied to all of the plurality of band saws, there is a problem that driving means having an output capable of performing a plurality of cutting operations simultaneously must be used.
SUMMARY OF THE INVENTION The present invention has been conceived to solve the problems described above, and it is an object of the present invention to provide a cutting device capable of performing a cutting operation by arranging a plurality of band saws side by side while minimizing an increase in the number of parts, .
Another object of the present invention is to provide a cutting apparatus in which the output of the driving means is greatly reduced by allowing a plurality of cutting operations to be performed sequentially, not simultaneously, while the workpiece is being transported.
Another object of the present invention is to provide a cutting apparatus that smoothly carries out a cutting work while sequentially performing a plurality of cutting operations.
Another object of the present invention is to provide a cutting device for eliminating the possibility of damage to the device or damage to the device due to breakage of the band saw by immediately detecting and stopping the device when any one of the band saws is broken The purpose.
It is another object of the present invention to provide a cutting device having a structure that enables easy replacement of a band saw and maintenance of related parts even in a complicated structure in which a plurality of band saws are wound.
In order to solve the above-mentioned problems, the present invention provides a driving device comprising: a driving pulley part (50) axially installed on a driving pulley shaft (45); An idler portion (70) axially installed on an idler shaft (47) positioned vertically away from the drive pulley portion; A plurality of band saws (44) wound around the drive pulley portion and the idler portion along the axial direction; A roller assembly disposed between the driving pulley section and the idler section and spaced apart from each other with a machining area CA of the workpiece interposed therebetween to switch the cutting direction of the band saw across the driving pulley section and the idler section, Wherein the driving pulley portion and the idler portion are disposed obliquely inclined in the width direction of the working region with respect to the conveying direction of the workpiece so that the band saw is sequentially disposed along the conveying direction of the workpiece Thereby providing a cutting device.
The roller assembly (80) is provided with a plurality of first side support rollers (8031) for respectively supporting first side surfaces of the plurality of band saws, and a plurality of rear support rollers And a
The first
A plurality of first guide portions are provided along a conveyance direction on the
The first guide part is a
The plurality of band saws are arranged obliquely sequentially from one end toward the other end along the conveying direction w of the workpiece, and the other end of the workpiece is held in a state of gripping the other end of the workpiece And a
The plurality of band saws are wound on a plurality of
According to the present invention, a plurality of band saws can be cut plural times by arranging the band saw to be spaced apart in the width direction in the machining area and transporting the workpiece once. In addition, since the plurality of band saws are arranged one after another in the direction in which the workpiece is transported in the machining area, cutting processing is possible even if the power of the drive means for driving the band saw is not large.
Further, according to the present invention, even if the cutting operation is sequentially performed in the long conveying path of the workpiece, it is possible to smoothly convey the workpiece to be cut, and prevent the transfer structure and the cutting structure of the workpiece from touching each other or colliding with each other .
In addition, according to the present invention, when only one band saw is broken, it is detected immediately and the apparatus is automatically stopped in an emergency, whereby the occurrence of a safety accident can be prevented originally.
Further, according to the present invention, the disassembly-bonding structure is simple, so that replacement of the band saw and maintenance of the related parts can be facilitated.
The above and other objects, features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG.
1 is a perspective view of a cutting apparatus according to the present invention,
Figure 2 is a perspective view of a cutting subassembly of a cutting apparatus of the present invention,
FIG. 3 is a front view of the cutting portion assembly of FIG. 2;
FIG. 4 is a cross-sectional view of the cutting portion assembly of FIG. 2 taken in an axial direction,
Figure 5 is a top view of the cutting portion assembly of Figure 2,
FIG. 6 is a planar cross-sectional view schematically illustrating a machining surface of the cutting portion assembly of FIG. 5;
7 is a perspective view showing a configuration related to the driving of the band saw in the cutting portion assembly,
8 is a front perspective view of the lower fixing roller portion of the roller assembly performing the cutting direction aligning function of the band saw,
Fig. 9 is a rear perspective view of the lower fixing roller unit of Fig. 8,
FIG. 10 is a rear perspective view of a lower moving roller portion installed to face the lower fixing roller portion of FIG. 9,
FIG. 11 is a rear perspective view showing a state in which the lower fixing roller portion of FIG. 9 and the lower moving roller portion of FIG.
12 is an enlarged plan view showing a state in which the band saw is guided by the side supporting rollers and the rear supporting rollers provided on the lower fixing roller portion and the lower moving roller portion,
Figure 13 is a front perspective view showing the relevant configuration to indicate areas for machining and transporting the workpiece in the cutting subassembly,
14 is a plan view showing a conveyance guide plate of the present invention,
Fig. 15 is a plan view showing a state in which the moving conveying guide plate portion is separated from the conveying guide plate in Fig. 14,
Fig. 16 is a right side view showing the conveyance guide plate of Fig. 14,
17 is a perspective view showing a push bar for transferring a workpiece on the transfer guide plate,
18 is a plan view showing the push bar of Fig. 17,
19 is a right side view of the tensioner portion of the present invention,
FIG. 20 is a side perspective view of the tensioner unit of FIG. 19, with only one tensioner pulley unit remaining but the remaining tensioner pulley units omitted; FIG.
FIG. 21 is an enlarged perspective view of the tensioner pulley unit of FIG. 20 in which one side tensioner arm plate is omitted, and
22 is an axial view of the tensioner portion of Fig.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
It is to be understood that the present invention is not limited to the disclosed embodiments, but may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to inform.
Figure 2 is a perspective view of the cutting portion assembly of the cutting device of the present invention, Figure 3 is a front view of the cutting portion assembly of Figure 2, Figure 4 is a side view of the cutting portion assembly of Figure 2, Fig. 5 is a plan view of the cutting subassembly of Fig. 2, and Fig. 6 is a plan sectional view schematically illustrating the machining surface of the cutting subassembly of Fig. 1 to 3 and 5, the
The cutting apparatus of the present invention includes a
The cutting
The cutting
The
The band saw 44 which is driven by the
A plurality of tensioner pulleys 61 provided on the
A plurality of individual idler pulleys 71 are provided in an
The cutting operation is performed in a section where the band saw 44 returns from the
Hereinafter, a structure for aligning the band saw arranged at an angle to the moving direction of the workpiece in the cutting direction will be described. 8 is a front perspective view of a lower fixing roller portion of a roller assembly that performs a function of aligning the cutting direction of the band saw, Fig. 9 is a front perspective view of a lower fixing roller portion of the lower fixing roller portion of Fig. 8, Fig. FIG. 10 is a rear perspective view of the lower moving roller unit installed to face the lower fixing roller unit of FIG. 9, and FIG. 11 is a rear perspective view of the lower fixing roller unit of FIG. And FIG. 12 is an enlarged plan view showing a state in which the band saw is guided by the side supporting rollers and the rear supporting rollers 1 provided on the lower fixing roller portion and the lower moving roller portion.
7, a
Since the
Referring to Figs. 8 and 9, the lower
Referring to Fig. 10, the lower moving
As shown in FIG. 11, when the lower
In the present invention, the
The upper moving
On the other hand, when the moving
As an example of the structure that moves together with the moving
Hereinafter, the structure related to the conveyance of the
Fig. 13 is a front perspective view showing a related structure for showing an area for machining and transferring a workpiece in a cutting portion assembly, Fig. 14 is a plan view showing a conveyance guide plate of the present invention, Fig. Fig. 16 is a right side view of the conveyance guide plate of Fig. 14, Fig. 17 is a perspective view of the
The conveying
An inner
The through hole h through which the band saw 44 passes is formed when the fixed conveying
The
The lengths of the
When the cantilever beam is shaken or deformed and contacts the band saw 44, wear occurs. If the workpiece W is a food such as a frozen meat, impurities may be mixed into the food. It is very important to secure the rigidity.
Such a push bar may be provided with 31 bar-shaped cantilever members having the same length as each other, and 30 blocks corresponding to the thickness of the
On the other hand, a problem may occur that the cutting direction of the workpiece W is changed in the process of cutting the workpiece W in the transport direction. If the rear surface of the workpiece W to be pushed by the
The
According to the embodiments of the present invention as described above, it is possible to cut as many times as the number of band saws simultaneously by implementing the cutting device with a simple structure while using a plurality of band saws. Also, when replacing the band saw or the other parts frequently replaced most frequently, it is easy to disassemble the device for maintenance and replacement of these parts.
In the present invention, since a plurality of band saws (30 in the embodiment) rotating at high speed are used, even if only one of them is cut off, the band saw may tangle or twist on other parts of the apparatus. Therefore, there is a need to immediately stop the apparatus when any one of the plurality of band saws is cut off. Therefore, in the present invention, a safety device is implemented in a tensioner portion that individually applies tension to each band saw.
Fig. 19 is a right side view of the tensioner portion of the present invention, Fig. 20 is a side perspective view of the tensioner portion of Fig. 19, leaving only one tensioner pulley unit and the remaining tensioner pulley units omitted, Fig. Fig. 22 is an enlarged perspective view of the tensioner unit of Fig. 21, and Fig. 22 is an axial view of the tensioner unit of Fig. 21. Fig.
19 and 22, the
4, a tension pressing
The
Although the
On the other hand, the cut-off detecting
A
The
According to the present invention, when any one of a plurality of band saws is broken, the cutting device can be automatically stopped by sensing it immediately, and therefore, safety is high.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the scope of the invention is not limited to the disclosed exemplary embodiments. It is obvious that a transformation can be made. Although the embodiments of the present invention have been described in detail above, the effects of the present invention are not explicitly described and described, but it is needless to say that the effects that can be predicted by the configurations should also be recognized.
10: Feeder frame
20:
21: Push bar
22: Avoiding Home
23: Guide projection
24: Cantilever
30: Cutting frame
31: Support arm
32: Hinge
40: Cutting subassembly
41: Fixing plate
42: Desorption plate
43:
44: band saw
45: Driving pulley shaft
46: Tensioner support shaft
47: idler shaft
48: Tension pressure arm support shaft
49: Driving motor
50: driving pulley portion
51: Driving pulley
60: tensioner part
61: tensioner pulley
62: tensioner pulley shaft
63: tensioner arm plate
631: Press block
632: Detection block
64: Tension pressurized first arm
65: Tension pressurized second arm
651:
66: joint pin
67: tensioner supporting frame
671: Stopper
68: Press frame
681: Elastic pressing member
69:
691: Contact part
70: Idler Department
71: idler pulley
80: Roller assembly
801: Pivot pin
802: anti-rotation pin
803: Fixed side roller unit
8031: first side support roller
8032: Rear support roller
804: movable side roller unit
8041: Second side support roller
805: Fixed-side roller supporting plate
806: movable roller supporting plate
81: upper fixing roller portion
82: upper moving roller section
83: upper fixed shroud
84: upper movable plate
85: handle shaft
86: Lower fixing roller portion
87: Lower moving roller section
89: Inner protective plate
90: conveying guide plate
901: Feed guide groove
91: Fixed feed guide plate
92: moving conveyance guide plate
93: Feed jig
W: Workpiece
w: Feed direction
h: Through hole
CA: machining area
Claims (7)
An idler portion (70) axially installed on an idler shaft (47) positioned vertically away from the drive pulley portion;
A plurality of band saws (44) wound around the drive pulley portion and the idler portion along the axial direction;
A roller assembly disposed between the driving pulley section and the idler section and spaced apart from each other with a machining area CA of the workpiece interposed therebetween to switch the cutting direction of the band saw across the driving pulley section and the idler section, (80)
Wherein the drive pulley portion and the idler portion are disposed obliquely inclined in the width direction of the machining area with respect to the conveying direction of the workpiece so that the band saw is sequentially disposed along the conveying direction of the workpiece.
The roller assembly (80)
A plurality of first side support rollers 8031 for supporting the first side surfaces of the plurality of band saws and a plurality of rear support rollers 8032 for supporting the rear surfaces of the plurality of band saws, (803);
And a second roller unit (804) provided with a plurality of second side support rollers (8041) for respectively supporting second side surfaces of the plurality of band saws,
Wherein the first roller unit and the second roller unit are detachably secured to each other.
The first side support roller 8031 and the second side support roller 8041 are installed at positions opposite to each other with a band saw interposed therebetween,
Wherein the rear support roller (8032) is disposed closer to the machining area (CA) of the workpiece (W) than the first side support roller (8031).
A plurality of first guide portions are provided along a conveyance direction on the conveyance guide plate 90 provided in the machining area of the workpiece to guide the workpiece in the conveyance direction, and the first guide portion is provided at a position deviated from the position of the band saw And,
A push bar 21 provided with a plurality of avoidance grooves 22 for passing the workpiece W through an area where the band saw is disposed and avoiding the band saw is provided with a second guide And a cutting device having an additional portion.
The first guide portion is a guide groove 901 formed along the conveying direction of the workpiece,
And the second guide portion is a guide protrusion (23) which is formed in the vicinity of the lower end of at least the front end of the push bar and is guided forward and backward in a state of being fitted in the guide groove.
Wherein the plurality of band saws are arranged obliquely and sequentially from one end to the other end along the conveying direction (w) of the workpiece,
And a transfer jig (93) is provided at the other end of the processing area (CA), the transfer jig (93) moving along the transfer direction of the workpiece while holding the other end of the workpiece.
An idler portion (70) axially installed on an idler shaft (47) positioned apart from the drive pulley portion;
A tensioner part (60) formed on the tensioner pulley shaft (46) spaced apart from the driving pulley part and the idler part; And
And a plurality of band saws (44) wound around the drive pulley portion, the tensioner portion and the idler portion,
The plurality of band saws are wound on a plurality of tensioner pulleys (61) rotatably provided on the other side of a plurality of tensioner arm plates (63), one side of which is supported on a tensioner pulley shaft (46)
Each of the tensioner arm plates (63) is elastically pressed in a direction to apply tension to the band saw,
And a cutting detection unit (69) for detecting when at least one of the plurality of tensioner arm plates (63) is turned over a predetermined range in a direction of applying tension to the band saw.
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KR1020160021306A KR101750653B1 (en) | 2016-02-23 | 2016-02-23 | A multi band-saw cutting apparatus |
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KR1020160021306A KR101750653B1 (en) | 2016-02-23 | 2016-02-23 | A multi band-saw cutting apparatus |
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KR1020160021306A KR101750653B1 (en) | 2016-02-23 | 2016-02-23 | A multi band-saw cutting apparatus |
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Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994017670A1 (en) | 1993-02-05 | 1994-08-18 | Piteå Rostfria Ab | Device for cutting fish |
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2016
- 2016-02-23 KR KR1020160021306A patent/KR101750653B1/en active IP Right Grant
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1994017670A1 (en) | 1993-02-05 | 1994-08-18 | Piteå Rostfria Ab | Device for cutting fish |
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