KR101714761B1 - Making method of kitchen detergent composition using waste edible oil - Google Patents
Making method of kitchen detergent composition using waste edible oil Download PDFInfo
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- KR101714761B1 KR101714761B1 KR1020160093733A KR20160093733A KR101714761B1 KR 101714761 B1 KR101714761 B1 KR 101714761B1 KR 1020160093733 A KR1020160093733 A KR 1020160093733A KR 20160093733 A KR20160093733 A KR 20160093733A KR 101714761 B1 KR101714761 B1 KR 101714761B1
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- 239000003599 detergent Substances 0.000 title claims abstract description 56
- 239000000203 mixture Substances 0.000 title claims abstract description 54
- 239000002699 waste material Substances 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title abstract description 26
- 239000008157 edible vegetable oil Substances 0.000 title abstract 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 84
- 238000007127 saponification reaction Methods 0.000 claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 35
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims abstract description 34
- 235000011121 sodium hydroxide Nutrition 0.000 claims abstract description 28
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000344 soap Substances 0.000 claims abstract description 27
- 238000010298 pulverizing process Methods 0.000 claims abstract description 19
- 235000017557 sodium bicarbonate Nutrition 0.000 claims abstract description 17
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 239000003945 anionic surfactant Substances 0.000 claims abstract description 7
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 7
- 239000012670 alkaline solution Substances 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 239000008162 cooking oil Substances 0.000 claims description 32
- 238000003756 stirring Methods 0.000 claims description 32
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 28
- 239000000243 solution Substances 0.000 claims description 28
- 239000000284 extract Substances 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 24
- 239000003513 alkali Substances 0.000 claims description 23
- 239000007787 solid Substances 0.000 claims description 23
- 238000004851 dishwashing Methods 0.000 claims description 14
- 240000004160 Capsicum annuum Species 0.000 claims description 13
- 235000008534 Capsicum annuum var annuum Nutrition 0.000 claims description 13
- 239000001511 capsicum annuum Substances 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 8
- 235000012658 paprika extract Nutrition 0.000 claims description 7
- 239000001688 paprika extract Substances 0.000 claims description 7
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 4
- 230000032683 aging Effects 0.000 claims description 2
- 239000006228 supernatant Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 abstract description 15
- 238000013019 agitation Methods 0.000 abstract description 6
- 239000007858 starting material Substances 0.000 abstract description 5
- 239000011369 resultant mixture Substances 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 25
- 239000004615 ingredient Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 7
- 235000017491 Bambusa tulda Nutrition 0.000 description 7
- 241001330002 Bambuseae Species 0.000 description 7
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 7
- 239000011425 bamboo Substances 0.000 description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- DQFBYFPFKXHELB-UHFFFAOYSA-N Chalcone Natural products C=1C=CC=CC=1C(=O)C=CC1=CC=CC=C1 DQFBYFPFKXHELB-UHFFFAOYSA-N 0.000 description 5
- 235000005513 chalcones Nutrition 0.000 description 5
- 229910052732 germanium Inorganic materials 0.000 description 5
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 5
- 235000015110 jellies Nutrition 0.000 description 5
- 239000008274 jelly Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- DQFBYFPFKXHELB-VAWYXSNFSA-N trans-chalcone Chemical compound C=1C=CC=CC=1C(=O)\C=C\C1=CC=CC=C1 DQFBYFPFKXHELB-VAWYXSNFSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000002481 ethanol extraction Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 3
- 229930003268 Vitamin C Natural products 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000001953 sensory effect Effects 0.000 description 3
- 235000020238 sunflower seed Nutrition 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 235000019154 vitamin C Nutrition 0.000 description 3
- 239000011718 vitamin C Substances 0.000 description 3
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- HVYWMOMLDIMFJA-DPAQBDIFSA-N cholesterol Chemical compound C1C=C2C[C@@H](O)CC[C@]2(C)[C@@H]2[C@@H]1[C@@H]1CC[C@H]([C@H](C)CCCC(C)C)[C@@]1(C)CC2 HVYWMOMLDIMFJA-DPAQBDIFSA-N 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000469 ethanolic extract Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 241001105098 Angelica keiskei Species 0.000 description 1
- 208000006820 Arthralgia Diseases 0.000 description 1
- 241000208838 Asteraceae Species 0.000 description 1
- 241001474374 Blennius Species 0.000 description 1
- 208000034656 Contusions Diseases 0.000 description 1
- 206010013786 Dry skin Diseases 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 240000008397 Ganoderma lucidum Species 0.000 description 1
- 235000001637 Ganoderma lucidum Nutrition 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 206010061218 Inflammation Diseases 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 244000131316 Panax pseudoginseng Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 208000026935 allergic disease Diseases 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000036772 blood pressure Effects 0.000 description 1
- 206010006451 bronchitis Diseases 0.000 description 1
- 201000011510 cancer Diseases 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 235000012000 cholesterol Nutrition 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 206010012601 diabetes mellitus Diseases 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 230000004054 inflammatory process Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000002175 menstrual effect Effects 0.000 description 1
- 230000005906 menstruation Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
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- 208000008128 pulmonary tuberculosis Diseases 0.000 description 1
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- 238000004062 sedimentation Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 230000036620 skin dryness Effects 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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- 230000002537 thrombolytic effect Effects 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D13/00—Making of soap or soap solutions in general; Apparatus therefor
- C11D13/10—Mixing; Kneading
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
-
- C11D11/0011—
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D9/00—Compositions of detergents based essentially on soap
- C11D9/04—Compositions of detergents based essentially on soap containing compounding ingredients other than soaps
- C11D9/22—Organic compounds, e.g. vitamins
- C11D9/38—Products in which the composition is not well defined
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D2111/00—Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
- C11D2111/10—Objects to be cleaned
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
Description
본 발명은 폐식용유를 출발점으로 한 액상의 주방 세제를 제조하는 방법에 관한 것으로, 폐식용유에 가성소다를 첨가하여 고온에서 검화한 후 반응물이 젤리 상태와 같은 상태일 때 베이킹소다를 첨가하면서 교반하여 분쇄 반응을 유도하여 소덩어리를 만들어 가루비누화하도록 함으로써 생산성이 향상된, 액상 주방세제의 제조 방법에 관한 것이다.The present invention relates to a method for preparing a liquid detergent with a waste cooking oil as a starting point, wherein caustic soda is added to the waste cooking oil and the mixture is sieved at a high temperature. When the reaction product is in a state of jelly state, baking soda is added and stirred The present invention relates to a method for producing a liquid dishwashing detergent, and more particularly, to a method for producing a liquid dishwashing detergent.
액상 주방세제의 제조 방법과 관련하여 폐자원인 폐식용유를 활용한 주방세제의 제조 방법이 다수 공개되어 있다.In connection with the manufacturing method of the liquid dishwashing detergent, many methods for manufacturing the kitchen detergent utilizing the waste cooking oil, which is a waste resource, have been disclosed.
일예로, "폐식용유를 이용한 주방용 액상 세제의 제조방법"(한국 등록특허공보 제10-1416545호, 특허문헌 1)에는 단순히 폐자원인 폐식용유를 재활용하는 데에 그치지 않고, 폐식용유를 출발물질로 하여 고형 비누를 제조하는 고형비누제조단계와, 고형비누를 분쇄하여 가루비누를 준비하는 분쇄단계와, 대나무 추출액에 수산화칼륨을 용해시켜 알칼리 용액을 만드는 용해단계와, 알칼리 용액에 지방산과 죽초액을 첨가하고 교반하는 1차 첨가단계와, 1차 첨가단계 후 상기 알칼리 용액에 상기 가루비누를 첨가하고 교반하는 2차 첨가단계와, 2차 첨가단계 후 구연산 및 천연오일을 첨가하는 후첨단계를 포함한 제조 공정이 공개되어 있다.For example, Korean Patent Publication No. 10-1416545 (Patent Document 1) discloses a method for producing a liquid detergent for kitchen using waste cooking oil, which not only recycles used waste cooking oil but also uses waste cooking oil as a starting material A pulverizing step of pulverizing the solid soap to prepare a powder soap, a dissolution step of dissolving potassium hydroxide in the bamboo extract to make an alkali solution, and a step of dissolving a fatty acid and a bamboo liquid in an alkaline solution A first addition step of adding and stirring the powdered soap, a second addition step of adding and stirring the powdery soap to the alkali solution after the first addition step, and a step of adding citric acid and natural oil after the second addition step The process is open.
특허문헌 1은 대나무 추출액을 이용하여 알칼리 용액을 제조하는 구성, 알칼리 용액에 죽초액을 첨가하는 구성의 특징을 갖는다.Patent Document 1 has a feature of producing an alkaline solution using a bamboo extract and a feature of adding a bamboo liquid to an alkali solution.
이를 통해 폐자원 활용 외에 항균활성이 우수한 주방 세제를 제공할 수 있게 된다.This makes it possible to provide a kitchen detergent excellent in antibacterial activity besides the utilization of waste resources.
그런데, 폐식용유에 가성소다 용액을 첨가하여 비누화시키는 반응을 살펴보면, 폐식용유가 들어 있는 용기에 가성소다 용액이 첨가된 후 비누화반응이 일어나면서 통 내부의 내용물이 전체적으로 굳어 매우 큰 덩어리를 형성하게 되는 바, 이 큰 덩어리를 액상 세제의 제조에 활용될 수 있을 정도로 분쇄하려면, 다수의 분쇄 과정을 거쳐야 하게 된다.However, when the caustic soda solution is added to the waste cooking oil, the caustic soda solution is added to the container containing the waste cooking oil, so that the contents inside the container become hardened to form a very large lump When the bar is crushed to such an extent that it can be utilized in the production of a liquid detergent, a plurality of crushing processes are required.
즉, 초기에는 큰 덩어리를 부분적으로 쪼개는 과정을 거치고, 쪼개진 덩어리를 2차, 3차에 걸쳐 보다 작은 크기로 분쇄하는 분쇄기를 활용해야 한다.In other words, it is necessary to utilize a crusher that initially splits a large lump into parts, and crushes the split lumps to a smaller size over the second and third tiers.
이에 따라 폐식용유의 재활용을 통한 액상 세제의 제조 비용이 상승하게 되는 문제점이 있었다.Accordingly, there is a problem in that the manufacturing cost of the liquid detergent is increased by recycling the waste cooking oil.
더불어, 항균활성을 높이기 위해 죽초액을 제조하는 공정을 거치게 되는데, 죽초액을 제조하기 위해서는 대나무를 탄화시키기 위한 막대한 공간과, 연료, 노동력을 필요로 하는 바 소요되는 생산비가 매우 증가하게 되는 문제점이 있다.In addition, in order to increase the antimicrobial activity, a process for producing a bamboo smoke liquor is performed. In order to produce bamboo smoke liquor, there is a problem that a large space for carbonizing bamboo, a production cost required for fuel and labor are required.
본 발명의 액상 주방세제의 제조 방법은 상기와 같은 종래 기술에서 발생하는 문제점을 해소하기 위한 것으로, 폐식용유를 출발물질로 하여 액상 주방세제를 제조하되, 폐식용유를 가온한 상태에서 가성소다를 투입하여 검화 즉, 비누화반응을 일으키되, 완전 경화되지 아니하고 말랑말랑한 젤리 상태가 되었을 때, 교반기에 투입하여 교반하면서 베이킹소다를 첨가하여 자연적인 분쇄 반응을 유도하여, 비누화가 완료될 때 용기 내부에서 다수의 덩어리로 분리된 상태가 되도록 하여 가루비누를 제조하기 위한 생산 비용을 절감할 수 있게 하려는 것이다.The liquid kitchen detergent of the present invention is a method for solving the problems caused by the conventional technology as described above. The liquid kitchen detergent is prepared using waste cooking oil as a starting material, and caustic soda is added When the saponification reaction is initiated, a saponification reaction occurs. When the gelatinous state is not completely cured and the gelatinous state becomes soft, it is added to an agitator and baking soda is added while stirring to induce a natural grinding reaction. So that the production cost for producing the powder soap can be reduced.
또한, 통상의 주방세제는 설겆이를 하고 난 후 손을 물로 씻으면 수분이 날아가 뻑뻑한 느낌을 받게 되는데, 본 발명에서는 명월초추출액을 첨가함으로써 세제를 사용하고 난 후의 피부의 건조감을 저감시킬 수 있게 하려는 것이다.In addition, in a typical kitchen detergent, when the hands are washed with water after the washing, the water is felt and the skin becomes stiff. In the present invention, the drying feeling of the skin after using the detergent is reduced by adding the extract .
특히, 명월초추출액은 에탄올을 이용하여 추출하여 명월초에 다량 함유된 유용 성분인 칼콘이 유용 성분으로 세제에 포함될 수 있게 하려는 것이다.In particular, the extracts of sunflower seeds are extracted with ethanol, so that chalcone, which is a large amount of sunflower seeds, is contained in the detergent as a useful ingredient.
더불어, 명월초추출액은 별도의 공정에서 별도 첨가되는 것이 아니라 초기의 비누화 공정에 가성소다와 함께 첨가됨으로써 공정이 복잡해지지 않고 단순함을 유지하면서 유용 성분을 제공할 수 있게 하려는 것이다.In addition, it is not added separately in the separate process, but is added together with caustic soda in the initial saponification process, so that the process is not complicated and the useful ingredient can be provided while maintaining the simplicity.
아울러, 에탄올 추출에서 여과된 고형물을 건조하여 분쇄한 다음 액상의 세제 제조를 위한 후첨교반단계에서 함께 첨가되어 명월초의 유용 성분이 최대한 포함될 수 있게 하려는 것이다.In addition, the solid filtered by ethanol extraction is dried and pulverized, and then added together in a post-stirring step for the preparation of a liquid detergent, so that the beneficial ingredients of the first and second decanter can be included as much as possible.
또한, 피부에 좋은 비타민 C를 다량 함유한 파프리카의 에탄올 추출액이 세제에 포함됨으로써 사용 후 피부의 촉촉함을 가일층 유지시켜줄 수 있는 세제를 제공하려는 것이다.Further, it is intended to provide a detergent which can maintain the moisturization of the skin even after use by containing an ethanol extract of paprika containing a large amount of vitamin C, which is good for the skin, in the detergent.
본 발명의 액상 주방세제 제조 방법은 상기와 같은 과제를 해결하기 위하여, 정제된 폐식용유를 110 ∼ 130℃로 가열하는 가열단계와; 상기 가열된 폐식용유 100 중량부 기준으로 3 ~ 7 중량부의 가성소다를 첨가하여 비누화 반응을 일으켜 유연한 젤리 상태의 1차비누화조성물을 제조하는 1차비누화단계와; 상기 젤리 상태의 비누화조성물을 계량하여 교반기에 100 중량부 투입하여 상온에서 교반시키되, 교반 과정에서 비누화조성물 100 중량부 기준 5 ~ 15 중량부의 베이킹소다를 투입하여 비누화조성물의 분쇄 반응을 일으켜 2차비누화조성물을 제조하는 2차비누화단계화; 상기 2차비누화조성물을 숙성시킨 후 분쇄하여 가루비누를 제조하는 분쇄단계와; 알카리 용액을 준비한 후, 상기 가루비누를 알카리 용액 100 중량부 기준 156 ~ 17 중량부 첨가한 후 교반하는 혼합단계와; 상기 혼합단계 이후에 음이온 계면활성제와 비이온 계면활성제, 구연산을 첨가 및 교반하여 액상 주방세제를 제조하는 후첨교반단계;를 포함하여 구성된다.In order to solve the above problems, a method of manufacturing a liquid dishwashing detergent according to the present invention comprises heating a purified waste cooking oil to 110 to 130 캜; A primary saponification step of adding 3 to 7 parts by weight of caustic soda on the basis of 100 parts by weight of the heated waste cooking oil to cause a saponification reaction to produce a flexible jellied primary saponification composition; The jellied saponification composition is weighed and added to a stirrer at 100 parts by weight and stirred at room temperature. During the stirring, 5-15 parts by weight of baking soda based on 100 parts by weight of the saponifying composition is added to cause a pulverization reaction of the saponifying composition, Secondary saponification stepwise to prepare the composition; A pulverization step of aging the secondary saponification composition and pulverizing the same to produce a powdery soap; Preparing an alkali solution, adding 156 to 17 parts by weight of the powdery soap on the basis of 100 parts by weight of the alkali solution, and stirring the mixture; And adding and stirring an anionic surfactant, a nonionic surfactant, and citric acid to the liquid laundry detergent after the mixing step.
상기한 구성에 있어서, 명월초잎을 에탄올로 추출하여 고형물을 여과 분리시킨 명월초추출액을 준비한 후, 상기 1차비누화단계에서 폐식용유 100 중량부 기준 명월초추출액 0.2 ~ 1.0 중량부를 첨가하는 것을 특징으로 한다.In the above-mentioned constitution, it is characterized in that an extract of Seorak Seokcho, which is obtained by extracting the Seorak extract with ethanol and the solid is separated by filtration, is added, and then 0.2-1.0 parts by weight of the Seorakucho extract is added in the primary saponification step .
또, 상기 명월초잎의 에탄올 추출시 여과 분리된 고형물을 건조하는 건조단계와; 건조된 명월초고형물을 분쇄하는 분쇄단계;가 더 진행되며, 상기 분쇄된 명월초고형물은 후첨교반단계에 함께 첨가되는 것을 특징으로 한다.In addition, there is also provided a method for producing a fermented soybean curd; A crushing step of crushing the dried mushroom solids; and a step of crushing the crushed mushroom solids, which are added together in the stepwise stirring step.
또한, 상기 후첨교반단계에서 첨가되는 명월초고형물은 알카리용액 100 중량부 기분 0.1 ~ 0.3 중량부 첨가되는 것을 특징으로 한다.In addition, 0.1 to 0.3 parts by weight of 100 parts by weight of the alkali solution is added to the early-late-stage solids added in the subsequent stirring step.
더불어, 파프리카를 준비한 후 파프리카와 에탄올을 1 : 5 ~ 10의 중량부로 혼합한 후 실온에서 상온 추출한 후 여과지로 여과하여 파프리카추출액을 제조하는 에탄올추출단계;가 더 진행되며, 상기 파프리카추출액은 상기 혼합단계에서 알카리용액 100 중량부 기준 1.1 ~ 1.3 중량부 첨가되는 것을 특징으로 한다.In addition, paprika is prepared and then paprika and ethanol are mixed in a weight ratio of 1: 5 to 10, and then the mixture is extracted at room temperature at room temperature and filtered with a filter paper to produce a paprika extract. The paprika extract is further mixed with the mixture And 1.1 to 1.3 parts by weight based on 100 parts by weight of the alkali solution.
본 발명에 의해, 폐식용유를 출발물질로 하여 액상 주방세제를 제조하되, 폐식용유를 가온한 상태에서 가성소다를 투입하여 검화 즉, 비누화반응을 일으키되, 완전 경화되지 아니하고 말랑말랑한 젤리 상태가 되었을 때, 교반기에 투입하여 교반하면서 베이킹소다를 첨가하여 자연적인 분쇄 반응을 유도하여, 비누화가 완료될 때 용기 내부에서 다수의 덩어리로 분리된 상태가 되도록 하여 가루비누를 제조하기 위한 생산 비용을 절감할 수 있게 된다.According to the present invention, a liquid dishwashing detergent is prepared from waste cooking oil as a starting material, caustic soda is added by adding caustic soda in a state where the waste cooking oil is warmed, but it is not fully cured and becomes a soft jelly state , A baking soda is added to the agitator while stirring to induce a natural pulverization reaction so as to be separated into a plurality of lumps inside the container when the saponification is completed to thereby reduce the production cost for producing the powder soap .
또한, 통상의 주방세제는 설겆이를 하고 난 후 손을 물로 씻으면 수분이 날아가 뻑뻑한 느낌을 받게 되는데, 본 발명에서는 명월초추출액을 첨가함으로써 세제를 사용하고 난 후의 피부의 건조감을 저감시킬 수 있게 된다.In addition, in a typical kitchen detergent, when the hands are washed with water after the washing, water is felt and the skin becomes stiff. In the present invention, the skin dry feeling after using the detergent can be reduced by adding the extract of Seomuncho extract.
특히, 명월초추출액은 에탄올을 이용하여 추출하여 명월초에 다량 함유된 유용 성분인 칼콘이 유용 성분으로 세제에 포함될 수 있게 된다.Especially, the extracts of sunflower seeds are extracted with ethanol, so that chalcone, which is a useful ingredient which is contained in large quantities in early June, can be included in the detergent as a useful ingredient.
더불어, 명월초추출액은 별도의 공정에서 별도 첨가되는 것이 아니라 초기의 비누화 공정에 가성소다와 함께 첨가됨으로써 공정이 복잡해지지 않고 단순함을 유지하면서 유용 성분을 제공할 수 있게 된다.In addition, the extract of Seorak Seokcho is not added separately in a separate process but added to caustic soda in the initial saponification process so that the process is not complicated and the useful ingredient can be provided while maintaining its simplicity.
아울러, 에탄올 추출에서 여과된 고형물을 건조하여 분쇄한 다음 액상의 세제 제조를 위한 후첨교반단계에서 함께 첨가되어 명월초의 유용 성분이 최대한 포함될 수 있게 된다.In addition, the solid filtered by ethanol extraction is dried and pulverized, and then added together in a subsequent stirring step for the preparation of a liquid detergent, so that the beneficial ingredients of the early May can be included as much as possible.
또한, 피부에 좋은 비타민 C를 다량 함유한 파프리카의 에탄올 추출액이 세제에 포함됨으로써 사용 후 피부의 촉촉함을 가일층 유지시켜줄 수 있는 세제를 제공할 수 있게 된다.Further, since the ethanol extract of paprika containing a large amount of vitamin C, which is good for the skin, is included in the detergent, it is possible to provide a detergent which can maintain the moisturization of the skin even after use.
이하, 본 발명의 액상 주방세제의 제조 방법에 대해 상세히 설명하기로 한다.Hereinafter, a method of manufacturing the liquid dishwashing detergent of the present invention will be described in detail.
1. 가열단계1. Heating step
정제된 폐식용유를 110 ∼ 130℃로 가열한다.The purified waste cooking oil is heated to 110 to 130 ° C.
출발물질인 폐식용유는 식품 조리용으로 사용한 식용유를 의미한다.Waste cooking oil as starting material means cooking oil used for cooking food.
이러한 폐식용유는 여러 가지 이물질이 혼입되어 있으므로 정제과정을 거쳐 사용한다.Such waste cooking oil is used after refining process because it contains various foreign substances.
정제과정으로 여과와 침전법을 이용할 수 있다.Filtration and precipitation can be used as a purification process.
먼저 거름망으로 걸러 여과한 다음 통에 1 내지 3일 동안 저장하여 고형물을 바닥에 침전시켜 제거한다.First filter by sieving, then filter and store in a vat for 1 to 3 days to remove solids by sedimentation on the bottom.
이렇게 정제 및 이물질이 제거된 폐식용유를 상기 온도로 가열하게 되면 유동성이 커지게 되어 혼합 및 교반이 원할히 이루어지게 되고 가성소다와의 반응성이 높아지게 된다.When the waste cooking oil from which the purified and debris is removed is heated to the above temperature, the fluidity is increased, so that mixing and stirring are performed smoothly and reactivity with caustic soda is increased.
2. 1차비누화단계2. Primary saponification stage
상기 가열된 폐식용유 100 중량부 기준으로 3 ~ 7 중량부의 가성소다를 첨가하여 비누화 반응을 일으켜 유연한 젤리 상태의 1차비누화조성물을 제조한다.3 to 7 parts by weight of caustic soda is added based on 100 parts by weight of the heated waste cooking oil to cause a saponification reaction to produce a flexible jelly-like primary saponification composition.
폐식용유 100 중량부 기준으로 15 ~ 25 중량부의 물에 상기 중량부의 가성소다를 용해시킨 용액 상으로 첨가될 수 있다.May be added to a solution in which the above-mentioned caustic soda is dissolved in 15 to 25 parts by weight of water based on 100 parts by weight of waste cooking oil.
가성소다의 첨가량은 통상의 가루비누 제조 공정에서 사용되는 양보다 적은 범위로 이루어지는 특징을 갖는다.The amount of caustic soda added is in a range smaller than the amount used in a conventional powder soap manufacturing process.
즉, 통상의 가루비누 제조시 가성소다는 폐식용유 100 중량부를 기준으로 10 중량부 이상 사용된다.That is, caustic soda is used in an amount of 10 parts by weight or more based on 100 parts by weight of waste cooking oil in the production of ordinary powder soap.
만약 그렇지 않으면 비누화가 원할히 이루어지지 않게 된다.If not, the saponification is not carried out smoothly.
반면, 본 발명에서는 오히려 가성소다의 첨가량을 종래보다 적게 함으로써 비누화반응이 활발히 이루어지지 않게 하여 젤리 상태와 같은 1차비누화조성물을 제조하는 특징을 갖는다.On the other hand, in the present invention, the primary saponification composition such as a jelly state is produced by preventing the saponification reaction from being actively performed by reducing the amount of caustic soda to be lower than the conventional amount.
이때, 명월초잎을 에탄올로 추출하여 고형물을 여과 분리시킨 명월초추출액을 준비한 후, 상기 1차비누화단계에서 폐식용유 100 중량부 기준 명월초추출액 0.2 ~ 1.0 중량부를 더 첨가할 수 있다.At this time, an extract of Seorak Seokcho, which is obtained by extracting the Seorak leaf with ethanol, is separated by filtration, and then 0.2-1.0 part by weight of the Seorakseol Extract can be further added in 100 parts by weight of the waste cooking oil in the first saponification step.
보다 구체적으로, 명월초잎을 세척 및 세절하고 증자한 후, 건조 및 분쇄한다.More specifically, the leaves are washed, cut and dried, and then dried and crushed.
그런 다음 명월초잎 분말과 에탄올을 1 : 5 ~ 10의 중량부로 혼합한 후 실온에서 4 ~ 6시간 동안 상온 추출한 후 여과지로 여과한다.Then, the mixture is mixed with 1: 5 ~ 10 parts by weight of leaf powder and ethanol at normal temperature, extracted at room temperature for 4 ~ 6 hours, and then filtered with filter paper.
명월초는 필리핀, 태국, 인도네시아, 인도, 일본, 중국 등에 분포하는 국화과(Asteraceae)에 속하는 다년생초본으로서, 일본 오사카 약과 대학 연구에 따르면 명월초는 인삼보다 4배나 많은 양의 게르마늄과 다종의 천연 유기질 성분이 포함되어 있다고 밝혔으며, 노화방지 및 혈전용해, 암 예방, 혈당, 혈압, 콜레스테롤 조절 등에 효과가 있으며, 타박상, 관절통, 기관지염, 폐결핵 등의 치료에 사용된 것으로 알려져 있다. (중약대사전, 상해과학기술출판사, 소학관, Vol.(2), p1138, 2367, 1984년)As a perennial plant belonging to the Asteraceae family distributed in the Philippines, Thailand, Indonesia, India, Japan and China, Osaka University of Pharmacy researches four times as much germanium as ginseng and many kinds of natural organic matter And it is known to be used for the treatment of bruises, arthralgia, bronchitis, pulmonary tuberculosis and the like, and is effective for anti-aging and thrombolysis, prevention of cancer, blood glucose, blood pressure and cholesterol control. (Chinese Medicine Dictionary, Shanghai Science and Technology Publishing Co., Ltd., Suzhou, Vol. (2), p1138, 2367, 1984)
명월초에 관한 기술 중 공개특허 제10-2013-0041494호에는 명월초가 당뇨의 억제 등에 효과가 있음이 알려져 있으며, 공개특허 10-2016-0008459호에는 염증 또는 알러지 질환의 예방 및 치료용 조성물로 활용하는 기술이 알려져 있기도 하다.Among the technologies related to early menstruation, Japanese Patent Application Laid-Open No. 10-2013-0041494 discloses that menstrual bleeding is effective for the suppression of diabetes, and Japanese Patent Application Laid-Open No. 10-2016-0008459 discloses a composition for prevention and treatment of inflammation or allergic diseases The technology used is also known.
본 발명의 발명자는 우연한 기회에 명월초를 에탄올로 추출한 추출액을 본 발명의 세제 제조시 첨가한 결과, 통상의 주방세제는 설겆이를 하고 난 후 손을 물로 씻으면 수분이 날아가 뻑뻑한 느낌을 받게 되는데, 명월초추출액을 첨가한 결과 세제를 사용하고 난 후의 피부의 건조감을 저감시킬 수 있는 것을 확인하였다.The inventors of the present invention have found that, when an extract obtained by extracting an extract of Angelica keiskei koidz. With ethanol was used in the preparation of the detergent of the present invention, the ordinary kitchen detergent has a feeling of being watery when the hands are washed with water after washing, As a result of adding the extract at the beginning of the month, it was confirmed that the feeling of dryness of the skin after using the detergent can be reduced.
이는 명월초에 다량 함유된 게르마늄, 유기질로 인한 것으로 판단되며, 특히 명월초에 다량 함유되어 있으며, 항산화 효과가 있는 칼콘 성분이 에탄올 추출에 의해 다량 함유됨으로 인한 것으로 판단된다.It is believed that this is due to the germanium and organic matter contained in large amounts at the beginning of the first half of the year. Especially, it is thought that the chalcone component containing antioxidative effect is contained in a large amount by the ethanol extraction.
더불어, 본 발명에서 명월초 추출액의 제조시 명월초를 증자하는 것이 바람직하다.In addition, in the present invention, it is preferable to increase the beginning of the first month of the year in the production of the first half of the first half.
증자하는 과정은 증기로 찌는 것을 의미하는 데, 명월초의 조직을 최대한 부풀려 유용 성분의 활용율을 높여주고, 섬유 조직이 풀어지게 함으로써 유용 성분의 추출율을 높여주게 된다.The process of addition is meant to steep with steam. It inflates the structure of the first half of the month to increase the utilization rate of the useful ingredient, and the fiber structure is loosened to increase the extraction rate of the useful ingredient.
또한, 명월초에 함유된 칼콘은 열에 의해 잘 변하지 않는 성분이므로, 종래에 세제 제조 공정에서 추출액을 넣는 시기에 비해 앞당겨 첨가함으로써 공정이 길어지지 않게 할 수 있게 된다.In addition, the chalcone contained in the beginning of the first decanter is a component that does not change well by heat, so that the process can be prevented from being prolonged by adding it earlier than in the conventional detergent manufacturing process.
이때, 명월초추출액의 중량이 상기 비율 미만인 경우에는 만족할만한 피부 건조감 방지 효과를 갖지 못하며, 상기 비율을 초과할 경우에는 비누화 반응이 완료되는 시간이 더디게 되는 바, 생산성이 떨어진다.At this time, when the weight of the extract is less than the above ratio, satisfactory skin dryness-preventing effect is not obtained. If the weight of the extract is less than the above-mentioned ratio, the saponification reaction time is slowed down.
3. 2차비누화단계3. Second saponification step
상기 젤리 상태의 1차비누화조성물을 계량하여 교반기에 100 중량부 투입하여 상온에서 교반시키되, 교반 과정에서 1차비누화조성물 100 중량부 기준 5 ~ 15 중량부의 베이킹소다를 투입하여 1차비누화조성물의 분쇄 반응을 일으켜 2차비누화조성물을 제조한다.The jellied primary saponification composition is weighed, and 100 parts by weight of the primary saponification composition is added to the agitator. The mixture is stirred at room temperature. During the stirring, 5-15 parts by weight of baking soda based on 100 parts by weight of the primary saponification composition is added, To cause a reaction to prepare a secondary saponification composition.
통상의 가루비누 제조 공정에서는 전술한 1차비누화단계를 그대로 유지하면 비누화 반응이 완료되면서 고체비누가 완성된다.In the ordinary powder soap manufacturing process, when the above-described primary saponification step is maintained as it is, the saponification reaction is completed and the solid soap is completed.
하지만, 본 발명에서는 앞서 설명한 바와 같이 소량의 가성소다 첨가와 더불어, 고화되는 과정에서 육안으로 1차비누화조성물이 젤리와 같은 상태가 되면, 고화를 중지한 채 교반을 실시하게 된다.However, in the present invention, as described above, when the primary saponification composition becomes viscous in the course of solidification along with the addition of a small amount of caustic soda, stirring is performed while stopping solidification.
이때, 교반날의 회전 속도인 RPM은 분당 5 ~ 20 회 정도의 저속 교반이 이루어지도록 함이 바람직하다.At this time, it is preferable that low-speed agitation is carried out at a rate of about 5 to 20 revolutions per minute (RPM), which is the rotation speed of the stirring blade.
교반 속도가 상기 범위를 초과하게 되면 젤리와 같은 상태에서 과도한 속도로 인해 오히려 초기에 교반날에 달라붙는 현상이 발생하게 되며, 반대로 너무 저속인 경우에는 추가 첨가되는 재료의 반응이 잘 이루어지지 못하게 된다.If the stirring speed exceeds the above range, a phenomenon of sticking to the stirring blade occurs at an early stage due to an excessive speed in the state like jelly. On the contrary, when the stirring speed is too low, .
베이킹소다는 통상적으로 그 자체로 세제 역할을 하기도 하는 것으로 주성분은 탄산수소나트륨이나 가성소다와는 달리 pH를 조정하는 효과는 적다.Baking soda usually acts as a detergent on its own, unlike sodium hydrogencarbonate or caustic soda.
본 발명에서는 전술한 바와 같이 가성소다의 첨가량이 적기 때문에 폐식용유 중에 검화되지 않은 중성유지가 발생하게 되고, 이로 인해 물렁물렁한 상태가 되는 데 이는 가루비누화 하는 데 방해가 된다.In the present invention, since the added amount of caustic soda is small as described above, neutralized oil which is not saponified is generated in the waste cooking oil and becomes soft and soft, which prevents the saponification.
본 발명에서는 오히려 이러한 점을 활용하여 가성소다의 양을 적게 하여 물렁물렁한 상태가 되도록 하고 이 상태에서 교반과 함께 딱딱한 상태를 만들 수 있는 베이킹소다를 첨가하여 가루비누화 공정을 단축시키는 데 활용하였다.In the present invention, baking soda is added to reduce the amount of caustic soda and to make it hard and soft. In this state, the baking soda is added to shorten the saponification process.
이렇게 제조된 2차비누화조성물은 전체가 일체로 결합된 상태가 아닌 교반기에 의해 교반되는 과정에서 딱딱하게 굳는 과정을 거치게 되므로 여러 개의 작은 덩어리로 나뉘어진 상태가 된다.The secondary saponification composition thus prepared is hardly solidified in a process of stirring by a stirrer, not in a state where the whole is integrally bonded, so that the secondary saponification composition is divided into several small agglomerates.
4. 분쇄단계4. Crushing step
상기 2차비누화조성물을 상온에서 6시간 내지 48시간 정도 숙성시킨 후 분쇄하여 가루비누를 제조한다.The secondary saponification composition is aged at room temperature for about 6 hours to 48 hours and then pulverized to prepare a powdery soap.
이때, 가루비누의 평균 입도 크기는 400 ~ 700 메쉬 정도로 이루어짐이 바람직하다.In this case, the average particle size of the powdered soap is preferably about 400 to 700 mesh.
5. 혼합단계5. Mixing step
알카리 용액을 준비한 후, 상기 가루비누를 알카리 용액 100 중량부 기준 16 ~ 17 중량부 첨가한 후 교반한다.After preparing the alkali solution, the powdery soap is added in an amount of 16 to 17 parts by weight based on 100 parts by weight of the alkali solution, followed by stirring.
이때, 가루비누의 양은 통상의 가루비누를 이용한 액상 세제 제조 방법에 비해 다량 함유된다.At this time, the amount of the powdery soap is contained in a larger amount than in the case of the conventional liquid soap-based liquid detergent producing method.
상기 비율을 초과하는 경우는 용해되지 아니한 분말이 다량 함유되는 문제가 있고, 상기 비율 미만인 경우 세척력이 저하되는 문제점이 발생하게 된다.If the ratio is exceeded, there is a problem that a large amount of undissolved powder is contained. If the ratio is less than the above-mentioned range, there is a problem that the detergency is lowered.
이러한 혼합단계는 파프리카추출액이 추가로 첨가될 수 있다.Such a mixing step may be supplemented with an additional paprika extract.
구체적으로, 파프리카를 준비한 후 파프리카와 에탄올을 1 : 5 ~ 10의 중량부로 혼합한 후 실온에서 상온 추출한 후 여과지로 여과하여 파프리카추출액을 제조하는 에탄올추출단계가 더 진행될 수 있다.Specifically, paprika may be prepared, and then the paprika and ethanol may be mixed in a weight ratio of 1: 5 to 10, followed by extraction at room temperature at room temperature, followed by filtration through a filter paper to produce an extract of paprika.
이때, 파프리카추출액은 상기 혼합단계에서 알카리용액 100 중량부 기준 1.1 ~ 1.3 중량부 첨가되는 것이 바람직하다.At this time, the paprika extract is preferably added in an amount of 1.1 to 1.3 parts by weight based on 100 parts by weight of the alkali solution in the mixing step.
파프리카는 이미 알려져 있다시피 다량의 비타민 C를 함유하고 있는데, 비타민 C는 피부가 건조해지는 것을 방지하는 효과를 가진 것으로 알려져 있다.It is known that paprika contains a large amount of vitamin C, which is known to have the effect of preventing skin from drying out.
6. 후첨교반단계6. Stirring stage
상기 혼합단계 이후에 음이온 계면활성제와 비이온 계면활성제, 구연산을 첨가 및 교반하여 액상 주방세제를 제조한다.After the mixing step, an anionic surfactant, a nonionic surfactant and citric acid are added and stirred to prepare a liquid dishwashing detergent.
음이온 계면활성제와 비이온 계면활성제는 세척력에 따라 알카리 용액 100 중량부 기준으로 3 ~ 15 중량부 정도 첨가될 수 있다.The anionic surfactant and the nonionic surfactant may be added in an amount of about 3 to 15 parts by weight based on 100 parts by weight of the alkali solution according to the detergency.
구연산은 통상의 액상 비누 제조시 사용되는 원료로 그 첨가량은 알카리 용액 100 중량부를 기준으로 0.1 ~ 0.3 중량부 정도 첨가될 수 있다.Citric acid is used as a raw material in the production of conventional liquid soap, and its amount may be added in an amount of 0.1 to 0.3 parts by weight based on 100 parts by weight of the alkali solution.
구연산은 각 성분의 안정화제로 사용된다.Citric acid is used as a stabilizer for each ingredient.
전술한 1차비누화단계에서 명월초추출물이 사용되는 경우, 에탄올 추출시 여과 분리된 고형물을 건조하는 건조단계와, 건조된 명월초고형물을 분쇄하는 분쇄단계가 더 진행될 수 있으며, 상기 분쇄된 명월초고형물은 후첨교반단계에 첨가될 수 있다.In the case where the extract is used in the first saponification step, it may be further subjected to a drying step of drying the separated solids upon extraction with ethanol and a pulverizing step of pulverizing the dried seaweed solids, The solids may be added to the post-stirring step.
명월초에는 에탄올에 의해 추출되는 칼콘 외에도 게르마늄, 감로산 등이 포함되어 있는 것으로 알려져 있다.In addition to chalcone, which is extracted by ethanol, it is known that germanium and ganoderma lucidum are contained at the beginning of the year.
천연 미네랄 성분인 게르마늄은 피부 미백 및 재생에 효과가 있는 것으로 알려져 있다.Germanium, a natural minerals ingredient, is said to be effective for skin whitening and regeneration.
따라서, 에탄올 추출 과정에서 추출되지 않은 게르마늄과 같은 유용한 성분을 잔여 고형물의 건조, 분쇄를 거친 다음 첨가하게 되면 세제 사용자의 피부 건강에 보다 도움이 될 수 있게 된다.Therefore, when the useful components such as germanium not extracted in the ethanol extraction process are added after the drying and grinding of the remaining solids, the skin health of the user of the detergent can be further improved.
이때, 명월초고형물의 첨가량은 알카리용액 100 중량부 기분 0.1 ~ 0.3 중량부 첨가되는 것이 바람직하다.At this time, it is preferable that 0.1 to 0.3 parts by weight per 100 parts by weight of the alkali solution is added to the beginning of the beginning of the first half.
상기 중량을 초과하는 경우 고형분인 관계로 세제 사용시 이물감을 느낄 수 있게 되며, 반대로 상기 중량 미만인 경우 사용 효과가 미비해지게 된다.If the weight of the detergent is greater than the above weight, the detergent may feel a foreign body feeling due to its solid content.
이상과 같은 제조 방법은 가성소다의 첨가량을 종래와 달리 적게 함으로써, 또 제조 과정에서의 비누화반응의 육안 관찰에 의해 1차비누화조성물이 젤리와 같이 말랑말랑한 상태에서 용기를 옮겨 교반시키면서 베이킹소다를 첨가시킴에 따라 고체비누화가 이루어진 상태에서 이미 여러 개의 작은 조각으로 나뉘어져 있게 되어 가루비누화를 하기 위한 분쇄 공정을 획기적으로 단축시킬 수 있게 되어 생산성이 종래에 비해 크게 향상되게 된다.The manufacturing method as described above is a method in which the amount of caustic soda added is made different from that of conventional ones and the primary saponification composition is transferred in a soft state such as jelly by visual observation of the saponification reaction during the manufacturing process, The solid state saponification according to the present invention is already divided into a plurality of small pieces so that the pulverization process for powder saponification can be remarkably shortened and the productivity is greatly improved as compared with the prior art.
이하, 본 발명의 구체적인 실시예 및 실험예에 대해 설명하기로 한다.Hereinafter, specific examples and experimental examples of the present invention will be described.
여과하여 정제한 폐식용유(콩기름)을 보일러 스팀에 의해 가열되는 용기에 투입하여 120℃의 온도로 가열한 다음, 상기 가열된 폐식용유 100 중량부 기준으로 5 중량부의 가성소다를 첨가하여 비누화 반응을 일으켜 유연한 젤리 상태의 1차비누화조성물을 제조하였다.The waste cooking oil (soybean oil) purified by filtration is put into a container heated by boiler steam, heated to a temperature of 120 ° C, and then 5 parts by weight of caustic soda is added based on 100 parts by weight of the heated waste cooking oil. To give a flexible jelly-like primary saponifying composition.
1차비누화조성물을 모터에 의해 회전하는 교반날이 구비된 교반용기에 계량하여 투입하여 교반날의 회전속도를 분당 10회 정도로 유지하면서 1차비누화조성물 100 중량부 기준 10 중량부의 베이킹소다를 투입하여 1시간 동안 교반하여 1차비누화조성물의 분쇄 반응을 일으켜 단단하게 굳은 2차비누화조성물을 제조하였다.The primary saponification composition was weighed into an agitating vessel equipped with a stirring blade rotated by a motor and charged with 10 parts by weight of baking soda as a primary saponifying composition on the basis of 100 parts by weight of the primary saponifying composition while keeping the stirring speed of the stirring blade at about 10 per minute The mixture was stirred for 1 hour to cause a pulverization reaction of the primary saponification composition to prepare a hardened secondary saponification composition.
2차비누화조성물은 여러 개의 작은 덩어리들이 서로 분리된 형태를 취했다.The secondary saponification composition took a form in which several small lumps were separated from each other.
제조된 2차비누화조성물을 하루 동안 상온에서 숙성시킨 뒤 분쇄하여 가루비누를 제조하였다.The resulting secondary saponification composition was aged at room temperature for one day and pulverized to prepare a powdery soap.
별도로 물 100 중량부에 수산화칼륨 4 중량부를 가한 후 교반하여 알칼리 용액을 제조하고, 알칼리 용액을 계량하여 100중량부를 기준으로 상기 가루비누를 16.5 중량부 첨가한 후 교반하였다.Separately, 4 parts by weight of potassium hydroxide was added to 100 parts by weight of water, followed by stirring to prepare an alkali solution. 16.5 parts by weight of the powdery soap was added based on 100 parts by weight of the alkali solution, followed by stirring.
그런 다음 음이온 계면활성제와 비이온 계면활성제, 구연산을 첨가 및 교반하여 실시예 1의 액상 주방세제를 제조하였다.Then, an anionic surfactant, a nonionic surfactant and citric acid were added and stirred to prepare the liquid dishwashing detergent of Example 1.
음이온 계면활성제와 비이온 계면활성제는 상기 알카리 용액 100 중량부 기준으로 각각 4 중량부 첨가하였으며, 구연산은 알카리 용액 100 중량부를 기준으로 0.2 중량부 첨가하였다.The anionic surfactant and the nonionic surfactant were added in an amount of 4 parts by weight based on 100 parts by weight of the alkali solution and 0.2 part by weight based on 100 parts by weight of the alkali solution.
시중에서 명월초 잎을 구입한 후 세척 및 세절한 다음 증자하고, 에탄올을 준비한 다음 명월초잎 분말과 에탄올을 1 : 7의 중량부로 혼합한 후 실온에서 5시간 동안 상온 추출한 후 여과지로 여과하여 고형물을 분리하였다.The leaves were mixed with 1: 7 parts by weight of ethanol, and then extracted at room temperature for 5 hours. The filtrate was filtered to obtain a solid .
추출된 명월초추출액을 계량한 후, 상기 실시예 1과 동일하게 진행하되, 1차비누화단계에서 폐식용유 100 중량부 기준 0.5 중량부의 명월초추출액을 첨가하여 실시예 2의 액상 주방세제를 제조하였다.The liquid extract of Example 2 was prepared in the same manner as in Example 1 except that 0.5 part by weight of the extract solution of 100 parts by weight of waste cooking oil was added in the first saponification step, .
실시예 3과 동일하게 진행하되, 명월초추출액을 제조할 때 여과 분리된 고형물을 건조한 다음 분쇄하였다.Proceed in the same manner as in Example 3, except that the solid matter separated by filtration was dried and pulverized when preparing an extract from Namseolcho.
그리고, 분쇄된 고형물을 계면활성제들과 구연산을 첨가할 때, 계량하여 알칼리용액 100 중량부 기준 0.2 중량부 첨가하여 실시예 3의 액상 주방세제를 제조하였다.When the surfactant and citric acid were added to the pulverized solid, 0.2 part by weight based on 100 parts by weight of the alkali solution was metered and the liquid dishwashing detergent of Example 3 was prepared.
시중에서 파프리카를 구입하여 파프리카와 에탄올을 1: 7의 중량부로 혼합하여 실온에서 상온 추출하고, 여과지로 고형물을 여과시켜 파프리카추출액을 제조하였다.Paprika was purchased from the market, paprika and ethanol were mixed in a weight ratio of 1: 7, and the mixture was extracted at room temperature at room temperature. The solid matter was filtered with a filter paper to prepare a paprika extract.
준비된 파프리카추출액을 알카리용액 100 중량부 기준 1.2 중량부가 되도록 계량한 다음 가루비누와 알칼리용액의 혼합시 첨가하여 실시예 4의 액상 주방세제를 제조하였다.The prepared paprika extract solution was weighed so as to be 1.2 parts by weight based on 100 parts by weight of the alkali solution, and then mixed with the powder soap and the alkali solution to prepare the liquid dishwashing detergent of Example 4.
<비교예 1>≪ Comparative Example 1 &
상기 실시예들과 비교하기 위하여 실시예1과 동일한 방식으로 제조하되, 가성소다 첨가시 폐식용유 100 중량부 기준 8 중량부가 되도록 하여 비교예 1의 주방세제를 제조하였다.A kitchen detergent of Comparative Example 1 was prepared in the same manner as in Example 1 except that 8 parts by weight of caustic soda was added to 100 parts by weight of waste cooking oil.
<비교예 2>≪ Comparative Example 2 &
실시예 1과 동일한 방식으로 제조하되, 가성소다 첨가시 폐식용유 100 중량부 기준 2 중량부가 되도록 하여 비교예 2의 주방세제를 제조하였다.A kitchen detergent of Comparative Example 2 was prepared in the same manner as in Example 1 except that 2 parts by weight of caustic soda was added to 100 parts by weight of waste cooking oil.
<비교예 3>≪ Comparative Example 3 &
실시예 1과 동일한 방식으로 제조하되, 베이킹소다의 첨가시 1차비누화조성물 100 중량부 기준 4 중량부가 되도록 하여 비교예 3의 주방세제를 제조하였다.A kitchen detergent of Comparative Example 3 was prepared in the same manner as in Example 1 except that the addition amount of baking soda was 4 parts by weight based on 100 parts by weight of the primary saponifying composition.
<비교예 4>≪ Comparative Example 4 &
실시예 1과 동일한 방식으로 제조하되, 베이킹소다의 첨가시 1차비누화조성물 100 중량부 기준 16 중량부가 되도록 하여 비교예 4의 주방세제를 제조하였다.A kitchen detergent of Comparative Example 4 was prepared in the same manner as in Example 1 except that the addition amount of baking soda was 16 parts by weight based on 100 parts by weight of the primary saponifying composition.
<실험예 1> 사용 후 피부의 건조감에 대한 관능시험<Experimental Example 1> Sensory test on the dry feeling of skin after use
상기 실시예 1 내지 4 및 비교예 1 내지 4에 따라 제조된 액상 주방세제를 물과 1 : 10의 중량비로 혼합한 다음 혼합된 액상에 5분동안 손을 담근 다음 손을 순수한 물로 씻게 하고, 피부의 건조감의 정도에 대해 9점 평점법을 이용하여 평가하였다.The liquid dishwashing detergent prepared according to Examples 1 to 4 and Comparative Examples 1 to 4 was mixed with water at a weight ratio of 1:10. Then, hands were soaked in the mixed liquid for 5 minutes, and then hands were washed with pure water. The degree of dryness of the test pieces was evaluated using a 9 point rating method.
단, 실험순서는 실시예 1 내지 4, 비교예 1 내지 4를 표시하지 않은 상태로 무작위 순서로 진행하였다.However, the experimental procedure was carried out in a random order in a state in which Examples 1 to 4 and Comparative Examples 1 to 4 were not shown.
평가는 연령과 성별을 고려하여 40 대 ~ 50 대 성인 여성을 각각 연령대별로 10 명씩 선발하여 실험하여 평균을 측정하여 아래 표 4에 나타냈다.The average age of the women in their 40s and 50s was determined by age group, and the average was measured and shown in Table 4 below.
* 관능 검사 수치(9 : 피부가 촉촉함, 5 : 보통임 0 : 피부가 건조함)* Sensory test value (9: skin is moist, 5: normal 0: skin is dry)
상기 표 1에 나타난 바와 같이 실시예 1, 비교예 1 내지 4는 사용 후 피부가 건조하게 느껴지는 것으로 나타났다.As shown in Table 1, the skin of Example 1 and Comparative Examples 1 to 4 appeared dry after use.
반면, 실시예 2 내지 4는 사용후 피부 건조감이 덜하고 오히려 촉촉한 느낌을 받았으며, 특히 실시예 4는 피부 촉촉함을 느끼는 정도가 실시예 2, 3보다 더 우수하게 나타났다.On the other hand, in Examples 2 to 4, skin feeling of dryness was less and skin feeling was rather moist, and in Example 4, skin feeling was more excellent than Examples 2 and 3.
<실험예 2> 세정력 테스트≪ Experimental Example 2 >
사기 접시에 우지:대두유 = 8:2 혼합 기름오염을 1ml 씩 분취하여 고르게 바른 후에 30초간 방치한다. Add 1 ml of oil to the scraping dish: soybean oil = 8: 2 mixed oil, apply evenly and leave for 30 seconds.
이 오염된 접시를 기준 오염접시로 사용하였다. This contaminated dish was used as a reference dish.
폴리우레탄 스폰지를 8cm X 8cm X 4cm 의 규격으로 잘라서 기준 스폰지로 사용하였다. The polyurethane sponge was cut into a size of 8 cm x 8 cm x 4 cm and used as a reference sponge.
깨끗한 접시에 위의 상기 정해진 규격의 스폰지를 올려 놓고, 상기 실시예 및 비교예에 따라 제조한 각 세정제를 전자저울로 소수점 2자리까지 정확하게 1g을 단다. 그리고 수도물을 스포이드로 25g을 스폰지에 함침되도록 계량한다. A sponge of the above-mentioned standard was placed on a clean dish, and 1 g of each detergent prepared according to the above Examples and Comparative Examples was put on the electronic scale to the two decimal places precisely. Then weigh the tap water so that 25 g of the tap water is impregnated into the sponge.
이렇게 각 세정제를 함침한 스폰지로 상기 기준 오염접시를 다음과 같은 방법으로 세정하여 세정력을 시험하였다.The reference contamination dish was washed with a sponge impregnated with each detergent in the following manner to test the detergency.
구체적으로, 오염접시를 25℃의 수도물이 담겨있는 수조에 넣어 보관하고 한장씩 꺼내어 세척을 진행하였다. Specifically, the contaminated dish was stored in a water tank containing 25 ° C of tap water, taken out one by one, and washed.
세척과정중 발생된 세정액과 기포는 유실시키고 다음 오염접시로 스폰지만 이동하여 세척을 진행하였다. The rinsing liquid and bubbles generated during the washing process were lost and only the sponge was moved to the next contamination dish to perform the washing.
세정력이 종료되는 시점을 종말점으로 하여 세척된 접시의 매수를 다음 표2에 나타냈다.The number of plates washed with the end point of the end of the washing power is shown in Table 2 below.
상기 실험 결과 실시예 1 내지 4는 세정된 접시 매수가 많은 반면, 비교예들은 세정된 접시 매수가 실질적으로 실시예들보다 적은 것으로 나타났다.As a result of the above experiment, Examples 1 to 4 showed a large number of washed dishes, whereas Comparative Examples showed that the number of washed dishes was substantially smaller than those of Examples.
그 이유로, 비교예 1의 경우 가성소다가 실시예들보다 많이 사용되었는데, 이로 인해 비누화 반응이 활발히 이루어져 고체화가 신속히 이루어지고, 후속 분쇄 공정에서 균일한 입도를 이루지 못하게 되어 채 용해되지 못한 가루비누가 발생한 것으로 판단된다.For this reason, in the case of Comparative Example 1, caustic soda was used more than in the Examples, so that the saponification reaction was vigorously carried out to rapidly solidify the powder, and the powder was not dissolved in the subsequent milling process .
비교예 2의 경우는 실질적으로 가성소다가 너무 적게 함유되어 비누화반응이 잘 이루어지지 못함에 따른 것으로 판단된다.In the case of Comparative Example 2, it is judged that the saponification reaction is not performed well because the amount of caustic soda is too small.
비교예 3의 경우 베이킹소다가 과량 투입되어 교반날의 회전 속도에 비해 딱딱해지는 속도가 빨라 이 역시 분쇄 과정에서 입도를 못 이룸에 따른 것으로 판단된다.In the case of Comparative Example 3, baking soda was added in an excessive amount and the speed of hardening was faster than the rotation speed of the stirring blade, which is also considered to be due to failure in the particle size in the pulverization process.
비교예 4의 경우는 베이킹소다가 미량 투입됨에 따라 딱딱해지지 못한 채 분쇄됨으로써 오히려 서로 달라붙은 입자들이 발생함에 따라 가루비누의 입도가 균일해지지 못함에 따른 것으로 판단된다.In the case of Comparative Example 4, it was judged that the particle size of the powdery soap did not become uniform due to the fact that the baking soda was crushed while being hardened due to a small amount of injected particles, and thus the particles adhered to each other.
본 발명의 세제는 액상 주방용으로 사용됨이 바람직하며, 그 밖에 각종 액상 세제의 제조에 활용될 수 있다 할 것이다.The detergent of the present invention is preferably used for a liquid-phase kitchen, and may be used for manufacturing various liquid detergents.
Claims (5)
정제된 폐식용유를 110 ∼ 130℃로 가열하는 가열단계와;
상기 가열된 폐식용유 100 중량부 기준으로 5 중량부의 가성소다를 첨가하여 비누화 반응을 일으켜 유연한 젤리 상태의 1차비누화조성물을 제조하는 1차비누화단계와;
상기 젤리 상태의 1차비누화조성물을 계량하여 교반기에 100 중량부 투입하여 상온에서 교반날이 분당 5 ~ 20 회 회전하도록 저속 교반시키되, 교반 과정에서 1차비누화조성물 100 중량부 기준 10 중량부의 베이킹소다를 투입하여 1차비누화조성물의 분쇄 반응을 일으켜 2차비누화조성물을 제조하는 2차비누화단계와;
상기 2차비누화조성물을 숙성시킨 후 분쇄하여 가루비누를 제조하는 분쇄단계와;
알카리 용액을 준비한 후, 상기 가루비누를 알카리 용액 100 중량부 기준 16 ~ 17 중량부 첨가한 후 교반하는 혼합단계와;
상기 혼합단계 이후에 음이온 계면활성제와 비이온 계면활성제, 구연산을 첨가 및 교반하여 액상 주방세제를 제조하는 후첨교반단계;를 포함하여 구성되되,
명월초잎을 증자한 다음 에탄올로 추출하여 고형물을 여과 분리시킨 명월초추출액을 준비한 후, 상기 1차비누화단계에서 폐식용유 100 중량부 기준 명월초추출액 0.5 중량부를 첨가하고,
상기 명월초잎의 에탄올 추출시 여과 분리된 고형물을 건조하는 건조단계와;
상기 건조된 명월초고형물을 분쇄하는 분쇄단계;가 더 진행되며,
상기 분쇄된 명월초고형물은 후첨교반단계에 함께 첨가되며,
상기 후첨교반단계에서 첨가되는 명월초고형물은 알카리용액 100 중량부 기준 0.2 중량부 첨가되고,
파프리카를 준비한 후 파프리카와 에탄올을 1 : 7의 중량부로 혼합한 후 실온에서 상온 추출한 후 여과지로 여과하여 파프리카추출액을 제조하는 에탄올추출단계;가 더 진행되며,
상기 파프리카추출액은 상기 혼합단계에서 알카리용액 100 중량부 기준 1.2 중량부 첨가되는 것을 특징으로 하는,
액상 주방세제의 제조 방법.A method for producing a liquid dishwashing detergent,
A heating step of heating the purified waste cooking oil to 110 to 130 캜;
A primary saponification step of adding 5 parts by weight of caustic soda on the basis of 100 parts by weight of the heated waste cooking oil to cause a saponification reaction to produce a flexible jelly-like primary saponification composition;
The jelly-like primary saponification composition was weighed, and 100 parts by weight of the primary saponification composition was added thereto. The mixture was stirred at room temperature for 5 to 20 revolutions per minute at room temperature. During the stirring, 10 parts by weight of baking soda A second saponification step of causing a pulverization reaction of the first saponification composition to produce a second saponification composition;
A pulverization step of aging the secondary saponification composition and pulverizing the same to produce a powdery soap;
Preparing an alkali solution, adding 16 to 17 parts by weight of the powdery soap based on 100 parts by weight of the alkali solution, and stirring the mixture;
And adding and stirring an anionic surfactant, a nonionic surfactant and citric acid after the mixing step to prepare a liquid dishwashing detergent,
And the solid matter was separated by filtration. After that, in the first saponification step, 0.5 part by weight of the extract of Namseolcho was added as 100 parts by weight of waste cooking oil,
A step of drying the separated solids upon extraction of ethanol from the supernatant leaf;
A pulverizing step of pulverizing the dried semipermeable solids;
The crushed rimless solids are added together in a post-stirring step,
0.2 part by weight based on 100 parts by weight of the alkaline solution is added,
Paprika is prepared, paprika and ethanol are mixed in a weight ratio of 1: 7, and the mixture is extracted at room temperature at room temperature, followed by filtration with a filter paper to produce an extract of paprika. Further,
Wherein the paprika extract is added in an amount of 1.2 parts by weight based on 100 parts by weight of the alkali solution in the mixing step.
Method of manufacturing liquid dishwashing detergent.
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KR20180127146A (en) * | 2017-05-18 | 2018-11-28 | 이정희 | Eco-friendly detergent composition |
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KR20120137907A (en) * | 2011-06-13 | 2012-12-24 | 주식회사 한국화장품제조 | A composition of cosmetics comprising sambung nyawa extract |
KR101416545B1 (en) | 2012-11-21 | 2014-07-09 | 농업회사법인 강청주식회사 | making method of kitchen detergent composition using waste edible oil |
KR101528538B1 (en) * | 2014-12-01 | 2015-06-15 | 사단법인시민생활환경회의 | Base soap using waste cooking oil and waste soju and manufacturing method of the same |
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KR20120137907A (en) * | 2011-06-13 | 2012-12-24 | 주식회사 한국화장품제조 | A composition of cosmetics comprising sambung nyawa extract |
KR101416545B1 (en) | 2012-11-21 | 2014-07-09 | 농업회사법인 강청주식회사 | making method of kitchen detergent composition using waste edible oil |
KR101528538B1 (en) * | 2014-12-01 | 2015-06-15 | 사단법인시민생활환경회의 | Base soap using waste cooking oil and waste soju and manufacturing method of the same |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20180127146A (en) * | 2017-05-18 | 2018-11-28 | 이정희 | Eco-friendly detergent composition |
KR20190095241A (en) * | 2017-05-18 | 2019-08-14 | 이정희 | Eco-friendly detergent composition |
KR102015526B1 (en) * | 2017-05-18 | 2019-08-28 | 이정희 | Eco-friendly detergent composition |
KR102017212B1 (en) * | 2017-05-18 | 2019-10-21 | 이정희 | Eco-friendly detergent composition |
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