KR101712789B1 - Down products having bonding pattern lines formed by high-frequency bonding technique and Preparation thereof - Google Patents

Abstract

According to the present invention, the heat-reactive adhesive liquid is printed and dried on the inner surface of the lining and / or the outer surface or on the reinforcing member in a predetermined printing pattern, and after the lining, the reinforcing member, The reinforcing member and the outer cloth are bonded together with an adhesive liquid so that the down product formed with the pattern bonding line for dividing the compartment can be manufactured without forming the sewing hole and without damaging the fabric.
INDUSTRIAL APPLICABILITY According to the present invention, since a high-frequency bonding method and / or a dividing line using a heat-sensitive adhesive are first formed and a double fabric is manufactured and cut after a pre-bonding method is used, an inner joining line having excellent adhesive strength and durability, It is possible to manufacture a down product having a junction pattern line in which surface pattern lines excellent in aesthetic quality are excellent because of the finishing quality, and mass production of down products can be achieved by mechanization and automation.

Description

TECHNICAL FIELD The present invention relates to a down product having a bonding pattern line formed by a high frequency bonding method and a manufacturing method thereof,

The present invention relates to a down product having a junction pattern line for dividing a compartment formed by a high frequency bonding method and a method of manufacturing the same. More specifically, the present invention relates to a down product having a bonding pattern line for dividing a compartment, The reinforcing member and the outer material are joined together by press-heating by the high-frequency bonding method to form the inner bonding line for dividing the compartment, and the outer surface of the fabric is provided with the surface pattern line And to a down product thus manufactured.

Down products manufactured by charging duck-down or goose down as a heat insulating material are not only used as winter clothes and bedclothes but also recently gaining popularity as products for outdoor wear.

Generally, in a garment or bedding product manufactured by including a filler between a cloth and a lining, the filler contained in the product during its manufacture or use may cause a phenomenon such as lump, movement, and overlapping, which may cause various inconveniences. If the filler is a cloth like fabric, the problem can be avoided by fixing the edges of the filler together at the edge of the product. When the filler is a continuous material such as cotton or wool, the lining, the outer material, and the filler therebetween may be sewn together or stitched in a manner of molding to prevent migration or aggregation of the filler.

When the filler is a discontinuous material such as goose down and goose down, it is difficult to fix by the above-mentioned stitching or quality method, so that a compartment is formed between the lining and the outer surface to prevent movement or jamming.

The down compartment is generally formed by connecting the lining and the outer surface with a connecting line or a connecting line for separating the compartment, and the compartment formed by the connecting line for separating the lining, the surface and the compartment is charged down. The down jacket can be formed by sewing together the lining and outer cloth at regular intervals to form a sewn line compartment wall and overlocking the lining and the open edge of the outer cloth together to form a spatially sealed down compartment.

Down products having down compartments as described above can prevent downward movement or jogging, but it is also possible to prevent the inflow of dew and moisture through the fabric itself, the exudation of downward through the sewing or needle holes and the inflow of moisture, There is a problem that the production cost is increased due to the sewing process for forming.

Down exudation through the fabric itself can be relatively easily prevented by using a down-proof fabric or a coated or laminated functional fabric. Functional fabrics, such as waterproof breathable fabrics or breathable fabrics, are made by surface treatment, film coating or multilayer construction, which not only prevents the exudation of down through the fabric itself, but also allows the inflow of moisture through the fabric itself And it is also possible to prevent the phenomenon that the downflow due to the introduced moisture becomes damp and the generation of odor.

An intercalation sewing method in which a sewing hole is sealed by inserting an insertion fabric or an adhesive band between the lining and the fabric to prevent downflow and moisture inflow through the sewing hole or the needle hole, A sewing-line sealing method for preventing the downward exudation through the sewing holes and the moisture from entering and sealing by adhering / fusing the edges after covering the edges, and bonding the fabrics without using the sewing method or the fusing method A seamless bonding method and the like have been proposed.

Korean Patent Application No. 10-2004-0102619 proposes an insertion type sewing method in which a fabric tape is inserted along a sewing line. In this document, an insertion process in which a fabric tape is positioned along a sewing line, It is disclosed that the exudation of goose down through a needle hole of a sewing line can be prevented by a sewing step for sewing. However, since the fabric tape inserting process and the sewing process are difficult to mechanize and laborious and time-consuming, the production cost is increased and mass production is difficult. In addition, the fabric tape is lost from the lining or the outer surface after being used for a long time, The phenomenon of duck hair exudation may occur again. In addition, it may be necessary to further secure or adhere the fabric tape in a manner that does not move during operation.

Korean Patent Application Nos. 10-2009-0036839 and 10-2009-0036840 propose an insertion type sewing method in which a hot melt is inserted along a sewing line. In this document, an insertion method in which a hot melt band or a band is placed along a sewing line It is possible to prevent the exudation of goose hair through the needle hole of the sewing line by the sewing process of sewing along the process and the inserted hot melt. However, since the hot melt insertion process and the sewing process are difficult to mechanize and laborious and time consuming, the production cost is increased and mass production is difficult. In addition, the hot melt is separated from the lining or outer surface after the long- The phenomenon of exudation may occur again. In addition, it may be necessary to further secure or fix the hot melt during operation so as not to move.

Korean Patent Application No. 10-2007-0110839 discloses a non-stick type bonding method in which a lining and a surface are bonded as a hot-melt film of a specific pattern and a space between the patterns is used as a down compartment. The prior art is proposed in order to solve the problems of the prior art (e.g. Patent Application 2004-0102619) which is caused by manufacturing a plurality of down compartments by sewing the down compartment dividing lines at regular intervals in the lateral direction or by using raw tapes A hot melt film in the form of a specific pattern, character or logo is inserted between the lining and the outer cloth and adhered to each other and fused by thermocompression bonding to bond the lining and the outer cloth to each other, It is described that the hot melt adhesive can be used as a solid-state sheet at room temperature, but is not dissolved or dispersed in a solvent and is present as a solid. However, when a certain amount of heat is applied An example of a hot-melt type adhesive that can be melted and turned into a liquid and instantaneously adhered It can control. In the above-mentioned prior art, by using a hot-melt film, the use area of the hot-melt is increased as compared with the hot-melt band or the band, and the adhesive force can be increased. However, since the heat-melt type adhesive is thermally bonded to join the fabric, not only the pattern line finish is unclear and the aesthetic value is low, but also the durability of the adhesive is insufficient, so that the fabric and the adhesive Separation phenomenon still occurs.

Korean Patent Application No. 10-2010-0020559 discloses a non-sealing type bonding method in which a surface of a fabric is thermally fused to form a bonding line for dividing a compartment. In this method, the lining and outer cloth are cut and the edges are sewn, (Down fur) is filled in the space between the lining and the outer surface of the above-mentioned part, and air is sprayed to the fuselage dividing line for division so that the duck hair is not positioned So that a sealing line for dividing the compartment is formed. However, since the step of distributing the charged duck hairs to both sides to be bonded and the step of pressurizing the air so as not to place the duck hairs on the line to be bonded are complicated and time-labor consuming and mechanization is difficult, , It is difficult to apply to actual production because it is difficult to achieve uniform distribution of down and uniformity of down compartment.

Korean Patent Application No. 10-2011-0015144 (PCT / KR2012 / 001261) discloses a non-sealing type bonding method in which a fabric coating is thermally fused to form a bonding line for a dividing line. Here, And forming a compartment by fusing the urethane coating layer on the inner surface of the urethane coating layer along the fixing line without sewing them to form a joint line for dividing the compartment, and a method for producing the same. Such fusing method of the fabric coating has fundamental problems including the fear of damaging the fabric and limitation of the applied fabric (i.e., limited to the cloth or fabric coating capable of fusing) including the fusing method of the fabric itself. In addition, since the fusion bonding itself is not a bonding by polymerization or graft but a fusion bonding of a kind of polymer resin, the same problems as in the above-mentioned hot melt bonding method are exhibited, since the pattern line finishing is not clear and the aesthetic value is low, The durability is insufficient so that the adhesive line is separated during long-term or repeated use and washing.

Korean Utility Model Application No. 20-2006-0022001 discloses a non-sealing type bonding method for forming a bonding line for a separating line by using an adhesive. Herein, a double bonding method in which an adhesive is injected between a lining and a surface to form a wave- There has been proposed a method in which a fabric is preliminarily manufactured and then trimmed and sewed to a desired shape and shape to produce oriental garments. Since the lining and the outer fabric are joined by an adhesive, It is described that the chamfering or bunching of goose down is prevented due to the compartment separated by the corrugated adhesive. The prior art is not a curing reactive adhesive but a solvent-soluble solid adhesive, which is a melt-heated adhesive such as hot melt. Therefore, in the above-described prior arts, as in the case of the above-described hot melt bonding method, since the finish of the pattern line is not clear and the aesthetic value is low and the adhesion durability is insufficient, separation of the fabric and the adhesive after long and repeated use and / Occurs similarly.

Korean Unexamined Patent Publication No. 10-2011-0019556 discloses a non-sealing type bonding method for forming a bonding line for dividing a compartment using an adhesive. Here, a conventional adhesive is used as an adhesive, and the adhesive is bonded by heat treatment depending on the type of adhesive. However, there is no description about the kind of the adhesive and the bonding method.

Korean Patent Application No. 10-2011-0116426 discloses a sewing method for sealing the edges of a functional fabric such as a breathable and waterproof fabric using a ventricular ring tape. In the above prior art documents, the sewing lines at the edge of the fabric are sealed by the ventricular ring tape to solve the phenomenon of occurrence of sewing wrinkles to occur at the time of sewing and the phenomenon of swelling of the coated surface of the breathable and waterproof fabric by the sewing needle, Excellent " According to the sewing line sealing method, when the sewing line for dividing the compartment is sealed with the ventilation ring tape, moisture can be prevented from entering through the sewing hole.

Prior art that discloses sewing seals is difficult to find, but many manufacturers seal these areas with sewing seals and overlocking finishes to prevent moisture infiltration through the sewing holes. For example, attempts have been made to produce a down product by sewing and then to seal and seal the sewing line or overlocking finish with the same color of fabric, thereby preventing leakage of the down (e.g., Gore-Tex) There is a problem in that an additional process for sealing the sewing line is required in addition to the sewing process for forming a solid line.

In addition, a method of sewing sewing using a melting chamber and sealing the sewing hole by thermally fusing the melting chamber to prevent exudation of duck hair and inflow of rainwater through sewing holes (Korean Patent Application No. 10-2009-0126881), ultrasonic A technique of fusing with a fusing machine and finishing with a ventricular ring tape (Korean Patent Application No. 10-2009-0126881), etc. are disclosed.

On the other hand, a new quilting method using a high-frequency heating method has been proposed. For example, in Japanese Patent Application Laid-Open No. 2000-328462, a curing reaction liquid adhesive liquid is injected between a lining and a table cloth with a needle, and a lining, an intermediate and a surface are bonded together by a high- Technology is disclosed. In the above document, it is assumed that a curing reaction type liquid adhesive injected into an intermediate body is compressed under high-frequency heat so that a fabric and an intermediate body are press-bonded inside and a pattern of a compression tip is formed on the surface. However, since the liquid adhesive inserted in the inside spreads to the periphery at the time of pressing, the internal bonding state can not have a multifunctional and uniform shape, and thus the finish of the bonding line is very poor and uneven. Moreover, the needle holes created during the injection of the adhesive can cause damage to the fabric and penetration of moisture.

On the other hand, in the field of manufacturing down products, down-sizing and movement can be solved to some extent through the formation of compartments, while the additional sewing process for forming such compartments is laborious and time- I raised the problem. In addition, such a sewing process has a problem in that mass production is difficult because of difficulty in mechanization.

As a non-sealing method which does not use such man-hours and time-consuming sewing processes, there has been proposed a bonding method using an adhesive and a fusing method using a fabric fusing process. However, these bonding methods and fusing methods have become laborious and time- However, practical use has been limited in the actual manufacturing site due to the damage of the fabric due to the fusing of the fabric, the restriction of the selection of the fabric, and the lack of the bonding strength and durability by the heat-

In such a situation, there has been continued research on a method of forming a separator line between the lining and the outer surface using an adhesive so as not to have problems of adhesion, adhesion durability and adhesive line finish.

There has been proposed a method of forming a dividing line for a compartment by a non-sealing method such as a welding method or an adhesive method so as not to form a sewing hole that causes down-drainage or penetration of rainwater. However, these methods have problems in that the adhesive force and bonding durability of the compartment dividing line are insufficient, There are problems in aesthetics, practicality, and economy because the pattern lines on the surface are not clear or the finish quality is poor. The present invention solves the problems and disadvantages of the prior art described above, so that the bonding lines for dividing the compartments inside the fabric have excellent adhesive strength and adhesion durability, and the pattern lines on the fabric surface are sharp and have excellent aesthetic qualities, A method of forming a bonding pattern line and a manufacturing method of a down product using the same.

In the present invention, the heat-reactive adhesive liquid is printed and dried on the inner surface of the lining and / or the outer surface or on both surfaces of the reinforcing member in a predetermined printing pattern, and after the lining, the reinforcing member and the outer surface are piled up, A down product formed with a pattern bonding line for dividing a compartment can be manufactured without forming a sewing hole and without damaging the fabric by bonding the lining, the reinforcing member, and the outer cloth with the adhesive liquid by high-frequency heating under pressure in the same compression pattern as the pattern. In the pattern bonding line, the inner bonding line is excellent in bonding strength and durability, the surface pattern line is clear and the finishing quality is excellent, and the above-mentioned internal bonding line and surface pattern line are integrated in the same pattern.

Further, a double-fabric having a junction pattern line for dividing a compartment is first prepared, and a downstream product is manufactured by cutting and subsequent processing to develop a post-joining cutting method. It is possible to establish a foundation for

According to the present invention, by using a post-joining post-cutting method in which a high-frequency joining method and / or a compartment dividing line using a heat-sensitive adhesive is first formed and a double fabric is manufactured and cut, a joining line having excellent adhesive strength and durability, It is possible to manufacture a down product having an excellent quality and an aesthetically excellent pattern line and to mass produce a down product by mechanization and automation.

1 (a) and 1 (b) illustrate a process flow chart of a cutting method after a line bonding according to the high frequency bonding method of the present invention and a process of a bonding method after a line cutting (C) shows the flow chart of the bonding method after the wire cutting according to the sewing method of the prior art, respectively.
Fig. 2 is a view for explaining a process sequence from the printing step to the drying step.
3 is a conceptual diagram of a case where an adhesive is printed only on one lining and a high frequency bonding process is performed.
Fig. 4 is a conceptual diagram of a case where an adhesive is printed on both the lining and the outer surface and a high frequency bonding process is performed.
5 is a conceptual diagram illustrating the behavior of an adhesive liquid in a process of forming a pattern bonding line by performing high frequency bonding in a state in which the adhesive liquid is sufficiently dried and fluidity is appropriately controlled.
6 is a conceptual diagram illustrating the behavior of the adhesive liquid in the process of forming a pattern bonding line by performing high frequency bonding in a state where the fluidity of the adhesive liquid is excessive.
7 is a conceptual diagram illustrating a process of forming a pattern bonding line formed of an internal bonding line and a surface pattern line by high frequency bonding (high-frequency dielectric heating and pressing) of a fabric printed with an adhesive.
FIG. 8 is a conceptual view for explaining aspects and problems of the pattern fixing line when the widths of the print pattern and the compression pattern are different, and explains the behavior of the adhesive and the pattern of the pattern fixing line according to the difference between the print pattern width and the compression pattern width.
9 is a view showing an example of a manufacturing apparatus capable of carrying out the present invention.
FIG. 10 is a view showing in order a process of printing an adhesive on a fabric by a roller printing technique.
Fig. 11A is a view showing a printing press in which a printing pattern is engraved and a pressing press in which a corresponding pressing pattern protrudes, Fig. 11B is a drawing showing a printing roller engraved with a printing pattern and a pressing roller in which a corresponding pressing pattern protrudes to be.
12 is a conceptual view showing the concept of matching between a print pattern and a crimp pattern, in which the crimp pattern of the protruding crimp tips, the print pattern of the adhesive printed on the outer surface, and the print pattern of the adhesive printed on the lining are aligned Fig.
13A and 13B are photographs showing a pattern bonding line formed by the high frequency bonding method according to the present invention, wherein a small net pattern and a large net pattern are continuously formed on the surface of the outer surface.
FIG. 14 is a view for explaining the surface and structure of a double fabric or a down product having a pattern bonding line for dividing a compartment formed by a high frequency bonding method, in which (a) the outer side surface of the fabric having a pattern line of a wave pattern is formed, (b) And (c) the overall shape of the fabric and the pattern joining line portion in a perspective view.
Fig. 15 is a view showing the structure of a pattern bonding line formed by using a reinforcing member, wherein (a) and (c) are views depicting the cross-sectional structure of the adhesive-stuck reinforcing member and the pattern bonding line including the adhesive- , (b) and (d) are diagrams depicting the cross-sectional structure of an adhesive-fastened reinforcing member interposed intermittently and a pattern bonding line including the same.

It is a first object of the present invention to provide a down product having at least one pattern bonding line for dividing a compartment formed by an inner bonding line formed between a lining, a reinforcing member and a surface cloth, and a surface pattern line formed on the outer surface of the above- , And has the following configuration:

The above-described internal bonding line is obtained by fixing the heat-sensitive adhesive on the inner surface of the lining or the outer surface or on the reinforcing member in a predetermined printing pattern, and heating the adhered adhesive by high-frequency heating to cure the adhesive, The reinforcing member and the outer surface are joined to each other and formed in the space between the lining and the outer surface,

The above-mentioned surface pattern line is formed on the outer surface of the lining or the outer surface in a form having different surface texture by pressing the lining and the outer surface in a predetermined compression pattern simultaneously with the high-frequency heating,

- the internal bonding line derived from the above-mentioned print pattern and the surface pattern line derived from the above-mentioned compression pattern have the same pattern (shape) and the difference in width is within 10%

Characterized in that said surface pattern lines penetrate to or near the surface of the fabric such as lining or outer surface and are substantially integrated with the inner bonding line by means of an adhesive which has undergone curing reaction. Down product formed with pattern joining lines.

A second object of the present invention is to provide a method for manufacturing a down product by forming a pattern bonding line for dividing a compartment by high frequency bonding of a lining, a reinforcing member and a surface layer with a heat reactive adhesive, the method comprising the steps of:

(1) preparing a lining fabric, a reinforcing member and a surface fabric,

(2) a printing step of printing a heat-responsive liquid adhesive on the inner surface of the lining fabric, the inner surface of the outer cloth or the reinforcing member in a predetermined printing pattern,

(3) a drying step of drying the liquid adhesive printed on the inner surface of the lining fabric, the inner surface of the outer cloth or the reinforcing member,

(4) a dipping step of knitting the above-mentioned surface cloth, the reinforcing member and the lining fabric,

(5) A high-frequency bonding step of forming a pattern bonding line by high-frequency heating while compressing the surface cloth, the reinforcing member and the lining fabric in the same compression pattern as the printing pattern.

A third object of the present invention is to provide a double fabric for a down product having at least one internal bonding line formed between a lining, a reinforcing member and a surface cloth, and a surface pattern line formed on the outer surface of the above lining or outer surface, The internal bonding line, the surface pattern line, and the pattern bonding line integrated with each other have the same characteristics as those of the down product described above.

According to one embodiment of the present invention, in the printing step (2) described above, the liquid adhesive is printed in the same printing pattern on both the lining fabric and the surface cloth, and the liquid adhesive printed in the drying step (3) And the front fabric, the reinforcing member and the lining fabric may be fabricated so as to match the print patterns of the lining fabric and the front fabric at the above-mentioned consolidation step (4).

The above-described printing step (2) can be carried out by applying or printing a heat-reactive liquid adhesive with a conventional printing technique. Examples of the printing technique include a stamping printing technique, a rolling press printing technique, a roller printing technique or a screen printing technique Can be mentioned. The above-described print pattern may have a width of 1 to 20 mm, specifically 2 to 15 mm, preferably 3 to 10 mm, and may be printed on one or more lines at intervals of 5 to 30 cm depending on the product.

As the thermoreactive adhesive, any type of adhesive capable of reacting with heat to exhibit adhesiveness can be used without limitation. As an example of a non-limiting example, a wristwatch resin can be mentioned. Such an adhesive may further comprise a hardener, a diluent and a retarder in an amount of 5 to 15% w / w.

In the present invention, the adhesive may be of liquid type at room temperature or of a type that can be liquefied by a solvent or the like. The viscosity of the liquid adhesive or liquefied adhesive may be selected from 1 to 500 mPa.s, specifically from 5 to 300 mPa.s, preferably from 10 to 200 mPa.s, for ease of printing.

According to one embodiment of the present invention, the drying step (3) of the adhesive is preferably carried out to the extent that the liner / outer surface does not become sticky when rubbed or rubbed against each other. For example, And for a time of 1 minute to 60 minutes.

According to one embodiment of the present invention, in the fusing step (4) of fabricating the surface cloth and the lining fabric, it is necessary to adjust the fabric position to match the print pattern. The step of adjusting the far end position may include measuring the far end position or the print pattern position and adjusting the far end position or the far-end feed rate. Even when the adhesive is printed on only one fabric, there may be a predetermined line to be bonded even though the adhesive is not printed. Therefore, even when the above-described print pattern and the above-mentioned line to be adhered are made to coincide with each other, There is a number.

The high-frequency bonding step (5) according to the present invention can be carried out by pressing the fabrics adhered or printed with a predetermined printing pattern in the same compression pattern as the above-mentioned printing pattern while simultaneously irradiating high frequency and heating. Such pressing and high-frequency heating can be performed at the same time, for example, by using a high-frequency bonding roller or press in which protrusions (or pressing tips) having a pressing pattern are formed.

According to another embodiment of the present invention, the above-described high-frequency bonding can be performed by dielectric heating or induction heating for 1 to 30 seconds using ultrasonic waves or high-frequency waves of 7 KHz to 400 KHz.

According to one embodiment of the present invention, the method of the present invention may further comprise the steps of:

(6) The double fabric obtained in the above step (5) is cut into a piece of maca,

(7) The above-mentioned parts are subjected to an overlocking finish (compartment entrance mating)

(8) After injecting down into the compartment, sealing the down-

(9) Combined.

Hereinafter, the present invention will be described in more detail.

The terms used in the specification of the present invention are as follows.

The terms "sewing line "," adhesive line ", and "fusing line" refer to a line (line) or a line Quot; refers to a portion of an object (band form), all of which may be referred to as a "bond line ". These may optionally be referred to as sewing bond lines, fusion bond lines or adhesive bond lines. The term " bond line " means a "bond line ", which is physically or chemically connected in such a manner as fusion or adhesion, but excluding sewing lines.

The term "to-be-joined line" means not a physical bond line but a virtual region or range in which the bond line is to be located. In some cases, the position or area may be displayed on the surface of the raw material with ink, dye or the like. The terms "line to be sewn" and "line to be bonded" have similar meanings.

The term "pattern line" refers to a line or object pattern that is visually distinguishable from the surface of the fabric by the difference in surface texture or surface microstructure. When the fabric is heated and pressed, the surface of the fabric is permanently or semi-permanently . Examples of the pattern line include a hot-pressed pattern permanently or semi-permanently formed on the surface of the fabric, a pattern of a sewing line appearing on the fabric surface, and a pattern formed by an adhesive leaking to the fabric surface. In the sewing method, the pattern lines of the inner bonding line and the surface are the same, but in the fusing method, the pattern lines of the inner bonding line (i.e., fusing line) and the fabric surface may not be the same. When the surface of the raw fabric is heat-pressed, the surface pattern line may be formed even without the internal bonding line.

The terms "lining fabric" and "outer fabric" have substantially the same meaning as "inner fabric" and "outer fabirc ", but the lining fabric is the fabric before the cut, Can be used separately.

The term "down" means duck down or goose down, which is the chest hair of a duck and a goose, but is generally used to mean goose down and goose down, May be referred to as a material that is partially or wholly replaced by a < RTI ID = 0.0 >

In the following, components and process steps that are important to the practice of the invention or to the description of the invention will be described in detail.

1. Fabric

The fabric usable in the present invention is not particularly limited, and both general fabrics, down fabric fabrics and functional fabrics can be used, and the lining and the outer fabric can be the same or different.

The term "fabric" as used herein means a general fabric made of natural fibers and / or synthetic fibers such as cotton, satin (silk), hemp, wool, nylon, polyester, polyester / wool, / Face), Oxford, suede, felt, jade, flame, dyed and the like. However, these plain fabrics are not often used for lining or outer material for down products.

Down Proof fabrics are fabrics that are processed to fit lint, down, or down, or specially manufactured fabrics, and are generally referred to as fabrics that have been processed or down-processed to prevent them from leaking out or escaping out.

Down processing is a process to prevent the down from coming out of the outer surface. It is a process to make the fabric itself high density or low denier during the weaving process and to post-process the fabric between the coarse- Method can be used.

For example, a fabric having a high air permeability can usually provide a downward characteristic. However, if the gap between the yarn and the yarn is not dense, the yarn is exuded down into the gap. Therefore, a dense woven fabric Processing, that is, down-proof processing. Concretely, the fabric is squeezed very densely so that the feathers and the like do not leach out of 100% cotton, T / C (polyester-cotton blend yarn), microfiber fiber and Gore-Tex, Can be processed.

Functional fabrics are fabrics that impart waterproof, breathable and breathable functions to fabrics through films or coatings. They include all breathable coating fabrics such as Gore Fabric, Hyvent Fabric) and all functional fabrics produced by Kolon, Shinhan etc. Such a functional fabric can itself be regarded as a downprofit fabric.

The purpose of coating on fibers or fabrics is to impart specific performance (functionality) or appearance change (emotion) to the fibers or fabrics, so that the type of resin, coating method and facilities are selected appropriately, It is important that the resin-fiber is firmly adhered and integrated so as to have a proper resin thickness and a uniform film without damaging the flexibility and physical properties of the fiber itself.

Conventional waterproof papers have a function of completely waterproofing by preventing the penetration of rain and water from the outside by coating or laminating the rubber or acrylic resin on the base fabric, There has been a problem in that it gives an uncomfortable feeling when worn without moisture permeability which can not be diverted. Recently developed functional waterproof coatings of functional fabrics are proposed coatings to solve the problems of such conventional waterproofing.

Generally, the breathable and waterproof functional fabric is manufactured by two methods, such as Gore-Tex, laminating a fluororesin film to cloth and coating polyurethane to form fine pores. Comparing the above two fabrics, the film adhesion method is far superior to the coating method in terms of performance, and the waterproof performance and the durability are also greatly different. Therefore, most of the recent moisture permeable fabrics use film adhesion method.

However, since the functional fabric can not easily be released when the rainwater is introduced through the sewing hole, it is possible to generate odor. Therefore, it is necessary to seal or seal the sewing hole when sewing. In the case of Gore-Tex, the absorption of rainwater through the sewing holes and the resulting odor are so serious that the taping of the sewing line is obligatory as a condition of sale thereof.

Non-limiting examples of commercially available breathable and waterproof functional fabrics include Gore-Tex (Gore-Tex), Proact (Hyosung T & C products, polyurethane resin film, wet lamination), Haipora (Kolon products, polyurethane coating) (New York), Entrant (Japanese Toray, coated with a polyurethane resin solution directly on the fabric), and other materials, such as TEX (Hope Hill product, Resin film), HYPEX (New World product; DuPont waterproof breathable Polyester elastomer resin Hytrel) For example.

Generally, it is common in down products to use down fabric or functional fabric as the outer fabric and down fabric as the back fabric, preferably functional fabrics as the outer fabric and down fabric as the backing.

2. Adhesive

According to the present invention, the adhesive can be used in the form of a liquid adhesive (hereinafter also referred to as "adhesive liquid") which can be changed into a solid or semi-solid form by being dried while being liquid at room temperature or process temperature. The liquid adhesive (adhesive liquid) can sufficiently penetrate into the lining and the outer surface, and the adhesive liquid impregnated to the fabric during the high-frequency heating is also thermally cured to firmly bond the lining and the outer surface.

Adhesives that are solid at room temperature or at process temperatures can be dissolved in a solvent and then used in the form of adhesive liquids or adhesive compositions which can be applied in a liquid phase upon application and removed in a semi-solid or solid form Can be attached to the fabric surface. The dried adhesive can be prevented from being stained elsewhere even when the fabrics are scratched or rubbed between the fabrics during the dipping process, or the application pattern can be prevented from being changed.

In general, as an adhesive for bonding a fiber or a fabric, a hot melt type adhesive, a solvent vapor type adhesive or a chemically reactive type adhesive may be mentioned.

The hot-melt type adhesive is a type of adhesive which is solid at room temperature but can be melted at the time of heating and solidified again upon cooling to show an adhesive force. Typically, a hot-melt type adhesive can be mentioned, and specifically, a polyamide resin, Resins, polyester resins, and the like.

The solvent vapor-type adhesive generally has a type which exhibits adhesive strength by dissolving an adhesive which is solid at room temperature in a solvent, evaporating the solvent after applying it, and exhibiting an adhesive strength by a solidified adhesive, for example, an organic solvent type adhesive (for example, , Urethane resin), a water-soluble adhesive (such as polyvinyl alcohol) and an aqueous dispersion adhesive (polyvinyl acetate, polyacrylic emulsion).

The chemical reaction type adhesive is an adhesive of a type that exhibits an adhesive force by a chemical reaction such as polymerization, condensation, or graft. More specifically, it is a one-component adhesive capable of initiating a chemical reaction by heat, light, Two-component adhesives which are initiated by mixing. Examples of the one-pack type chemical reaction type adhesives include thermosetting adhesives (e.g., epoxy resins), moisture curing adhesives (e.g., silicone resins), and ultraviolet curing adhesives (acrylic oligomer resins) A reaction type adhesive (urea type), an addition reaction type adhesive (epoxy resin), and a radical polymerization type adhesive (acrylic oligomer).

In the present invention, it is preferable to use an adhesive for high-frequency heating bonding as the adhesive. The above-mentioned "adhesive for high frequency heating bonding" means a heat-sensitive adhesive which is not specifically classified and marketed, but which exhibits an adhesive force by progressing a reaction when heated by an external energy source such as heat or high frequency, A thermosetting adhesive such as an epoxy adhesive, an acrylic adhesive and a urethane adhesive can be mentioned. The heat-sensitive adhesives described above may also form chemical bonds by polymerizing, condensing or grafting with the material coated on the fabric and / or the fabric, as the case may be, and the adhesion can be further improved.

According to the present invention, the adhesive is thermally reacted or thermally cured by high-frequency heating or the like to bind the fabric, and an adhesive capable of maintaining the flexibility of the fabric even after the reaction is performed is used .

The solvent which can be used in the adhesive composition or the adhesive solution according to the present invention is not particularly limited as long as it can be easily volatilized or removed as necessary and does not deform the fabric and adversely affect the fabric. Examples of the solvent that can be used include, but are not limited to, alcohols (methanol, ethanol, propanol, and butanol), esters (such as methyl acetate and ethyl acetate), ethers (such as dimethyl ether and diethyl ether) Aliphatic hydrocarbons such as pentane, hexane, hexene, cyclopentane and cyclohexane; aromatic hydrocarbons such as benzene and toluene; and halogenated hydrocarbons such as chloroform and dichloroethane. In general, commercially available adhesives may contain a solvent or a solvent, and such solvent or solvent may be regarded as the above-mentioned solvent.

The amount or the amount of the solvent used in the adhesive liquid or adhesive composition is not particularly limited and may be suitably selected by those skilled in the art in the course of the process since the adhesive liquid can be used so as to have a viscosity sufficient for roller printing or screen printing processes have. The viscosity of the above-mentioned adhesive liquid is not particularly critical and is usually 0.1 to 1000 mPa.s, specifically 1 to 500 mPa.s, preferably 2 to 100 Pa.s, particularly preferably 3 to 50 mPa.s. ≪ / RTI > If the viscosity of the adhesive liquid is too high, there is a high possibility that it will not penetrate into the fabric or adhere to the surface of the fabric.

According to one embodiment of the present invention, the adhesive composition or adhesive liquid may comprise a diluent, a curing agent (curing accelerator) and an optional retarder as a mixture of a heat-reactive adhesive (thermosetting adhesive) and a solvent.

In the above-mentioned adhesive composition, the content or ratio of each component is not particularly limited and can be appropriately adjusted according to the processing conditions. For example, in the adhesive composition, the adhesive and the solvent may be contained at a ratio of 80 to 99% w / w, preferably 85 to 95% w / w, and the solvent may be 50% w / w, preferably not more than 30% w / w, more preferably not more than 10% w / w. Even in this case, it is preferable that the viscosity of the adhesive liquid is in the above-mentioned range, specifically, 1 to 500 mPa.s. In the adhesive composition, the curing agent, diluent and retarding agent may be used in amounts of 1 to 10% w / w, preferably 2 to 7% w / w, respectively. If necessary, the solvent, diluent, retarder and the like may not be included. For example, when the adhesive composition is printed by a screen printing process, it may not contain a retarding agent.

According to one preferred variant of the invention, the adhesive composition described above may contain pigments or dyes in an amount of 1-20% w / w. The pigments and dyes that can be used are not particularly limited, but it is preferable to use a kind that is not discolored or deformed upon high-frequency heating, or discolored or deformed as intended.

On the other hand, the heat-sensitive adhesive may be a reactive monomer, a polymer having a reactive group, or a mixture thereof, and may be used in the form of a composition containing a thermosetting curing agent for initiating or promoting curing by heat.

The adhesive composition according to the present invention may contain, for example, an amount of 50% by weight, for example, other types of adhesives, for example, heat-meltable adhesives and / or solvent- .

2-1. Epoxy adhesive

According to one preferred embodiment of the present invention, an epoxy adhesive can be used as the heat-reactive adhesive. The room temperature curing of the epoxy resin usually requires a temperature of 10 to 40 ° C, a medium temperature curing temperature of 60 to 100 ° C and a high temperature curing temperature of 140 ° C or more, and a curing time of several hours or longer is required for 24 hours or more , The curing rate can be adjusted by using a curing accelerator or a curing retardant as necessary.

In general, terminal groups having a hardening promoting effect may be exemplified by -OH, -COOH, SO ₃ H, -CONH ₂ , -CONHR, -SO ₃ NH ₂ , SO ₃ NHR, and the like; End with a short cure delay _{effects: -OR, -COOR, -SO 3 R} , -CONR 2, -CO, -CN, -NO 2 ( wherein, R is defined or represented, in particular an alkyl group of 1 to 6 carbon atoms And the like).

Amines and acids are mainly used as curing accelerators (i.e., curing agents). Examples of the amine curing accelerators include phenols such as phenol, cresol, nonylphenol, and bisphenol-A, DMP-30 and polymercaptan series, Examples of the accelerator for use as the accelerator include benzylmethylamine, DMP-30, pyridine, K-61B, Lewis acid and Lewis base.

In general, phenol, alkylphenol, tertiary amine and the like which are compounds having -OH group can be preferably used as the amine curing accelerator, and mercaptans having -SH group as the low temperature and fast curing accelerator can be preferably used .

The diluent is mainly used to reduce the viscosity by adding it to epoxy resin or curing agent, and it plays a role to improve the flowability, the defoaming property when used, the improvement of infiltration to the details of the parts, or to add the filler effectively. The diluent is generally not volatile, unlike the solvent, and remains in the cured product when curing the resin, and is divided into a reactive and non-reactive diluent. Wherein the reactive diluent has one or more epoxy groups and participates in the reaction to enter the crosslinked structure in the cured product 1 and the non-reactive diluent is only physically mixed and dispersed in the cured product.

Since the reactive diluent deteriorates the mechanical, thermal, chemical and electrical properties of the cured product, it is preferable to use a diluent having one functional group only for the purpose of decreasing the viscosity, and using a multi-functional diluent as much as possible may prevent the property deterioration to some extent . Commonly used reactive diluents include butyl glycidyl ether (BGE), phenyl glycidyl ether (PGE), aliphatic glycidyl ether (C ₁₂ -C ₁₄ ), modified tert-carboxyl diglycidyl ester , And many others.

The non-reactive diluent should be compatible with epoxy resin or curing agent and should be nonvolatile at low point and not chemically bonded to the cured product. Therefore, if excessive amount is used, it may precipitate on the surface. Non-reactive diluents commonly used include dibutyl phthalate (DBP), dioctyl phthalate (DOP), nonyl-phenol, Hysol, and many others. In the selection of the diluent, it is necessary to consider the purpose of use and the characteristics of the resin component. BGE is often used for civil engineering applications, and PGE, CGE, SO .

In addition to the dilution effect in selecting the diluent, it also has a great influence on the change in the curing characteristics of the resin. Therefore, it is necessary to consider dilution effect, influence on the properties of the cured product, safety and economy. The non-reactive diluent or the reactive diluent is not used alone, and the non-reactive diluent and the reactive diluent are hardly used in combination, and the reactive diluent is often used in combination with the two or three kinds of the reactive diluent.

2-2. Resin adhesive

On the other hand, according to the present invention, not only the synthetic heat-sensitive adhesive but also the following resin-based heat-sensitive adhesive may be mentioned as the adhesive for high-frequency heating bonding.

- thermosetting: urea, melamine, phenol, unsaturated polyester, epoxy, resorcinol;

- Thermoplastic: Vinyl acetate, polyvinyl alcohol, vinyl chloride, polyvinyl acetal, acrylic, saturated polyester, polyamide, polyethylene;

- Rubber - Styrene: Butaneene rubber, nitrile rubber, butyl rubber, silicone rubber, chloroprene.

As the adhesive for high frequency heating bonding usable in the present invention, the following mixed adhesive can be mentioned:

- Mixed system - Phenol: Vinyl type phenol - Crooprene rubber system;

- Epoxy: Polyamide-based, natryl rubber-epoxy-based.

According to one preferred embodiment of the present invention, a thermosetting adhesive may be used as an adhesive. Examples of the adhesive include vinyl acetate-based, nitrocellulose-based, epoxy-based and phenol-based adhesives, Based adhesives and phenolic resin-based adhesives.

According to another preferred embodiment of the present invention, an SGA (second generation adhesive), which collectively refers to a reactive acrylic adhesive as an adhesive, can be used. The elastomer and the acrylic monomer in the compounding composition undergo graft polymerization during the curing reaction, It is possible to form an adhesive excellent in chemical resistance and the like.

According to the present invention, it may be preferable to use a rapid-reaction adhesive in which the bonding force is directly exerted.

3. Printing of Adhesive

According to the present invention, the liquid adhesive or adhesive composition can be printed or applied to the fabric by conventional printing techniques, such as stamping printing, rolling press printing, roller printing or screen printing techniques. In general, fine patterns can be formed in two or four colors in the field of printing or dyeing. If the liquid adhesive is regarded as ink, the printing or dyeing technique can be applied to the present invention.

There is no particular limitation on the print pattern to be engraved on the stamp, press, roller, and screen described above. Preferably, the print pattern is a line, a curve, a broken line (---), a net line (~) and a zigzag line It can be a one- or two-line engraved pattern. When the print pattern is formed by two or more lines, it is preferable that the entire width of the pattern does not exceed the maximum width of the adhesive liquid print pattern mentioned below.

The adhesive liquid is applied or printed on a surface (hereinafter referred to as "inner surface") where the lining fabric and the surface cloth come into contact with each other (hereinafter referred to as " inner surface "), for example, applied or printed on the inner surface of the lining fabric or the inner surface of the surface cloth .

In general, when the functional fabric is used as the outer cloth, the adhesive liquid may be printed only on the inner surface of the lining (or the down bag) and the adhesive liquid may not be printed on the inner surface of the functional cloth as the outer cloth. In addition, when the general down-proof fabric is used both in the outer and inner lining (or down-back), it is possible to print the adhesive liquid both on the inner lining and on the inner surface of the outer cloth.

The width of the printed pattern can be as small as 0.5 mm, but is preferably 1 mm or more, preferably 2 mm or more, particularly 3 mm or more in view of the bonding strength of the adhesive line and the process efficiency (cost / performance). Although the upper limit of the range of the pattern width is not meaningful in the print pattern, according to the object of the present invention which aims to form the dividing line by the combination of the internal bond line and the surface pattern line, the upper limit is 20 mm or less, preferably 10 mm or less, Particularly 8 mm or less. The width of the above-described print pattern can be efficiently selected from 3 to 8 mm. Even when the width of the printed pattern exceeds 20 mm, there is no great problem in applying the present invention. However, considering the characteristics of the down product, the compartment dividing line of 20 mm or more may have insulation problems or appearance problems when the down product is worn.

The spacing of the bond lines for dividing the compartment, that is, the spacing of the printed pattern printed on the fabric is not particularly limited, but may be selected from 3 to 30 cm, more specifically from 4 to 25 cm, preferably from 5 to 20 cm, In the case of the oil, it may be selected from 5 to 50 cm, specifically from 10 to 40 cm, preferably from 15 to 30 cm, and may be added or subtracted as necessary.

The ratio of the area occupied by the printed or applied adhesive or the area occupied by the printed pattern to the total area of the fabric or the garment is not particularly limited but is 20% or less, specifically 15% or less , Preferably 10% or less, more preferably 5% or less.

4. Drying of adhesive

In the method of the present invention, when the pattern bonding line for separating the compartments is formed by high-frequency bonding, the drying process of the adhesive liquid is important. Drying of the adhesive liquid printed on the fabric is necessary in order to prevent the adhesive liquid from smudging when the fabric is overlapped in the papermaking process or when the fabric is rubbed against each other.

Further, if the fluidity of the molten adhesive liquid during the high-frequency heating is excessively high, there is a possibility that the adhesive force is insufficient or the finish of the adhesive wire becomes poor, so proper drying of the adhesive liquid is necessary. Specifically, when the adhesive liquid dried at the time of pressing the high-frequency heating roller or the press is cured while being melted at a high temperature, if the drying degree of the adhesive liquid is low, the fluidity of the adhesive liquid is excessively large, It may spread out or be pushed out, which may result in insufficient adhesive liquid forming the bonding line. In addition, the adhesive liquid spreading far away from the high-frequency heating range may not react at the time of high-frequency bonding, and the curing may be gradually progressed during use while tumbling down in the compartment.

According to the present invention, the degree of drying of the adhesive liquid adhered to the fabric is not critical, and the adhesive liquid does not flow down when the fabric is transferred after the adhesive liquid is applied or printed, Do not dry out too much, or when hand-lighted, do so that the adhesive does not stick to the surface.

The drying temperature and the drying time are not particularly limited and may be appropriately selected depending on the type and concentration of the solvent in the adhesive liquid. For example, it is 50 to 250 ° C, specifically 70 to 200 ° C, preferably 100 to 150 ° C And a drying time of 1 minute to 60 minutes, specifically 1 minute to 40 minutes, preferably 2 minutes to 20 minutes. Preferably, hot air or hot air having the above-mentioned temperature or drying using a tenter may be performed.

The thickness (excluding thickness impregnated on the fabric) of the adhesive attached to the fabric after drying is 1 mm or less, preferably 0.5 mm or less, more preferably 0.3 mm or less. If the thickness of the adhesive is too thick, there is a fear that the excess adhesive liquid flows over the pattern line at the time of high-frequency heating and pressing, or the quality of the finish is lowered, or the thickness of the pattern line becomes thick, .

According to another preferred embodiment of the present invention, the adhesive liquid drying step differs depending on the viscosity of the adhesive itself, but the viscosity of the adhered adhesive liquid is preferably 100 mPa.s or more, specifically 500 mPa.s or more, To 1000 mPa.s or more. However, removal of the solvent from the adhered adhesive solution often results in a rapid surface, and in such a case, it may be judged that the film is dried to such an extent that the film is not smudged due to the formation of a semi-solid film on the surface. Thus, the viscosity may mean the surface viscosity of the adhered adhesive liquid, and may preferably mean the average viscosity of the adhered adhesive liquid.

5. Filling of fabrics

In the present invention, the term "embroidering" of the fabric means simply superimposing the lining fabric and the surface fabric, and the chemical or physical bonding is excluded, and two or more fabrics may be attached or bonded by a method such as bonding or laminating It is different from meaning. The term "double fabric" when the lining fabric and the surface fabric are joined by a joining line is referred to as "double fabric" when the fabrics are simply superimposed without being joined to each other.

Therefore, the fabric of the fabric is a state in which the lining fabric and the surface cloth are superimposed on each other but the lining fabric and the surface cloth are not yet physically or chemically bonded. Generally, the fabric is set on the lining fabric.

According to the present invention, it is necessary to make the lining fabric and the surface cloth adhere closely to each other so that the adhesive liquid print pattern on the inner surface of the lining fabric and the adhesive liquid print pattern on the surface cloth match each other.

In other prior arts for manufacturing down products in general, there is no process of matching the print pattern or the crimping pattern, or there is no concept thereof, so that the step of dipping the fabric is not a difficult or difficult stage, but in the present invention, It is a difficult step to match the print pattern of the fabrics and / or the line to be bonded. The fusing step according to the present invention can be performed by adjusting the moving speed or the roller rotation speed of the lining cloth and the surface cloth in consideration of the degree of swelling and tension. In some cases, the moving speed and pattern position of the fabric can be measured and controlled using a laser measuring instrument or the like.

On the other hand, in the ordinary sewing step, it is difficult to mechanize the joining process and the joining (sewing) process because the lining fabric and the outer fabric are respectively cut to produce lining and outer fabric, and the resulting lining and outer fabric are joined and joined together. It is difficult to mass-produce because it is carried out using hand. On the other hand, in the method of the present invention in which the adhesive liquid is printed by the printing technique and the pattern bonding line is formed by the high frequency bonding method, since it is easy to mechanize both the adhesive printing process, the drying process, It is possible to mass-produce products.

According to the present invention, a printing process is used to apply or print an adhesive liquid, and such a printing process can be applied to match the adhesive pattern in the process of fabricating the fabric.

6. High frequency bonding

(1) High frequency heating

Ultrasonic or high-frequency heating is divided into induction heating and gene heating according to the physical properties of the material to be heated. The former is used for heating the conductive metal. The latter is used for heating materials having dielectric loss, that is, water, paper and plastic. .

Table 1 shows the frequency of the power source to be heated. Especially, the frequency used for the high frequency induction heating is further subdivided and is referred to as a low frequency (50 to 60 Hz), a medium frequency (100 Hz to 10 KHz), a high frequency (10 KHz to 500 KHz), and a radio frequency (100 KHz to 500 KHz) Heating using radio frequency is called high-frequency heating.

Content / Category Induction heating Dielectric heating Microwave heating Heating object - conductors (eg metal)
-semiconductor - Insulator
-plastic
- Wood fiber - Bad conductors
(Eg food, medicine) frequency
(Actual frequency) 3KHz to 3MHz
(7 KHz to 400 KHz) 3 MHz to 300 MHz
(5 MHz to 50 MHz) 300MHz to 300GHz
(900MHz to 3GHz) Principle of heat generation Current loss heat by induction Frictional heat due to dipole molecular motion Frictional heat due to dipole molecular motion Heat generation temperature distribution Heating from load surface Heating from load center Heating from load center Heating electrode Coil type Condenser type Investigation by probe Usage - Metal heat treatment
- Application Brazing - Molding and bonding of wood
- Processing of dry vinyl
- Drying of fiber - Food processing
- Drug Drying

In the present invention, the high-frequency heating method is not particularly limited, and may be selected from among induction heating using a high frequency of 3 KHz to 800 KHz, specifically, 7 KHz to 400 KHz, or dielectric heating using a high frequency of 2 MHz to 100 MHz, Can be selected. The high-frequency heating time may vary depending on the type of fabric, thickness, and type of adhesive, but may be selected from 1 to 30 seconds, specifically 2 to 20 seconds, but is not limited thereto.

For example, a thin fabric which is not subjected to any coating treatment is pressed while being irradiated with a high frequency of about 15 KHz for 4 to 5 seconds, and the coated fabric is irradiated with a high frequency of 30 to 40 KHz for about 6 to 8 seconds, The treated thick fabric can be heated by irradiating a high frequency of 60 to 80 KHz for about 10 to 12 seconds, but the present invention is not limited thereto.

Generally, the advantages of high frequency heating are: 1) economical efficiency due to direct heating of the heating object; 2) securing of high quality due to local heating and selective heating; 3) possibility of mass production due to rapid processing in seconds; Non-contact heating, and the like. In addition, advantages such as material reduction, pollution-free, increase in operation efficiency, and installation area efficiency can be mentioned.

On the other hand, all materials can be roughly classified into conductivity and dielectric properties. Conductivity means that when electricity is applied to a certain material, it does not stay in a given place but moves to a low voltage. Some materials have a resistance which interferes with it. Depending on the degree of resistance, a small resistance is called a conductor or a conductor. If it is large, it is called a nonconductor.

In addition, the dielectric constant, as opposed to the resistance, is expressed as the dielectric constant, but if it is expressed as the resistivity value of the former, the resistivity of the material used as the dielectric is generally a large nonconductor. Therefore, all materials can be divided into conductors and dielectrics. Next, when the material classified as such is paired with a target of high frequency heating, the conductor can be heated by induction heating, and the dielectric can be heated by dielectric heating using dipole vibration, so that all materials can be subjected to high frequency heating.

If the induction heating is subdivided again by the principle of heating, it is divided into hysteresis by hand and heating by eddy current. The magnetic material in the material can be heated by using these two losses. However, the heating efficiency is relatively low because the non-magnetic material can not be heated by the hysteresis hand. However, since the effect is reversed, It is also used. High-frequency heating has the following advantages over other methods such as electricity and fuel, and it is rapidly spreading to a wide range in recent years.

(2) Squeeze

According to the present invention, the bonded lining fabric and the surface cloth are subjected to high-frequency heating to cure the adhesive and simultaneously press to bond the lining, the adhesive and the surface to form a bonding pattern line. The lining fabric and the front cloth are laminated so that the adhesive liquid patterns printed on the lining fabric and the front cloth are in conformity with each other. By using a high-frequency heating roller or press having a compression tip having the same pattern as the above- It is preferable to press them. Concretely, it is preferable that the engraved patterns (i.e., print patterns) engraved on the fabric lining and the fabric rollers for the fabric outer layer and the emboss patterns (i.e., the compression patterns) formed on the high-frequency heating roller are substantially identical to each other. Here, the same pattern means a pattern width as well as a pattern width.

According to another embodiment of the present invention, the width of the compression pattern of the above-mentioned compression tip is substantially the same as the width of the print pattern of the above-mentioned line to be bonded or the adhesive, for example, The ratio is preferably within 20%, specifically within 10%, preferably within 5%, more preferably within 1%, and it may be preferable that the crimping pattern is smaller than the print pattern.

In the present invention, a lining (or a down bag) to which an adhesive liquid is adhered by a bonding solution printing technique is applied to a breathable breathable coating fabric, which is a surface material, and a pattern of a designated pattern is formed using a high frequency heating roller or a press . The pattern of the pressing tip protruding from the high-frequency heating roller or the press, that is, the crimping pattern may be the same as or similar to the main roller used in the adhesive liquid printing process or the printing pattern engraved on the screen. Although there is a fabric which can not be fused by using high-frequency heating, such as a moisture-permeable and waterproof coating fabric, it has an advantage that it can be applied to these fabrics when high-frequency bonding is performed using an adhesive according to the present invention.

(3) High frequency bonding

In the high-frequency bonding step (5), since compression and high-frequency heating are applied along the compression pattern of the compression bonding tips of the rollers or presses for high-frequency bonding, the fabrics are heated and pressed along the compression pattern to change the surface texture, The adhesive is heated by the influence of the high-frequency radiation or the high-frequency wave projected along the compression pattern, and the curing reaction proceeds thereby to form a bonding line. As a result, a pattern line is formed by a change in surface texture caused by the crimping pattern, and an adhesive line is formed by an adhesive in which the curing reaction proceeds along the crimping pattern. At this time, if the crimping pattern and the printing pattern do not match, that is, if the crimping pattern and the printing pattern are not the same, or if the crimping pattern and the printing pattern are the same, So that the adhesive line can not be formed entirely along the print pattern and is formed only on the portion overlapping or coinciding with the crimping pattern.

According to the present invention, since the print pattern and the compression pattern are substantially the same, and the compression pattern of the compression tip and the print pattern of the adhesive coincide with each other in the above-described consolidation step (4) Substantially all of them are contained in the high-frequency irradiation range or the high-frequency heating range, so that the adhesive printed along with the printing pattern substantially all undergoes high-frequency heating to proceed the curing reaction.

As described above, the heat-reactive adhesive proceeds by the above-described high-frequency heating and pressing to form a bonding line by joining the ends of the cured material to each other, and the surface of the raw material is heated and pressed to form a pattern line by generating a difference in surface texture. The pattern line thus formed is clear and excellent in finishing.

In addition, since the thickness of the fabric is generally very thin, the liquid adhesive adhered to the inner surface of the outer layer may leak out to the outer surface of the outer layer at the time of heating and pressing, depending on the composition and the density of the fabric. The pattern line can be seen more clearly since the portion formed by the curing reaction shows a surface texture different from the surface texture of the fabric.

According to one preferred embodiment of the present invention, the pressing pattern of the above-mentioned pressing tip or protrusion is configured to be substantially the same as the printing pattern of the adhesive, and the position of the pressing pattern of the adhesive is matched with the pressing pattern of the pressing tip The high frequency bonding is performed under the condition that the high frequency is compressed under heat. If the high frequency bonding is performed in a state where the print pattern and the crimping pattern are not aligned, the resultant fixing line and the pattern line do not coincide with each other. As a result, the internal bonding line is not formed properly, As a result, the ability of the inner bonding line to maintain the shape of the surface pattern line and the surface texture is also degraded, and the shape and surface texture of the pattern line are disrupted as time elapses, The line becomes blurred.

The width of the inner bond line depends on the width and / or amount of the adhesive, while the width of the surface pattern line is dependent on the width of the compression pattern engraved on the heating tip of the roller or press for high frequency heating. Therefore, the identity and correspondence between the print pattern and the crimp pattern become more important.

On the other hand, when the fabric is joined by sewing, the sewing line is also a pattern line because it is a bonding line and is simultaneously visible on the surface of the fabric (outer surface).

In addition, when a fabric is joined by simple hot-pressing using a hot-melt type adhesive such as hot melt, a bonding line is formed between the fabrics, but the pattern line is not formed on the fabric surface or is not clear . This is because the bonding process is generally performed at a relatively low temperature at which the hot melt can be melted, so that there is little possibility of causing a permanent difference in surface texture on the surface of the fabric, and a pressing process capable of selectively compressing only the hot- It is common to use a roller or press with no tip, so that there is no difference in surface texture on the fabric surface. In addition, the heat-melt type adhesives such as hot-melt adhesives have low durability in bonding, so that the durability of bonding lines formed is low, and even if bonding lines and pattern lines are formed, their durability is low and the sharpness of pattern lines becomes worse with time Concerns are high.

On the other hand, in hot pressing using a hot melt type adhesive such as hot melt, when the molten hot melt permeates into the fabric and leaks to the surface or near the surface of the fabric, deformation of the fabric and change in surface texture occur, The pattern line may be formed along the length of the pattern line. However, since the adhesive force and the durability of the pattern line are low, there is a high possibility that the pattern line becomes blurred and separated from the fixing line with time.

If a roller or press is used that does not have a crimping tip that can be selectively pressed, even if the fabric is joined by a simple hot pressing method using a heat curing adhesive instead of a hot melt adhesive, It is difficult to obtain a clear pattern line. In addition, it is very difficult to control the temperature so as to generate only the difference in the surface texture without damaging the surface of the fabric when the fabric is heated and pressed at a high temperature by the general heating method instead of the high-frequency heating method.

On the other hand, the high-frequency bonding process using an adhesive is already known in an adhesive field of plastic, paper, and rubber. However, there is no known method of printing the adhesive liquid in a printing method, drying the printed adhesive in advance, and matching the printed pattern with the crimping pattern, that is, performing the high frequency bonding while squeezing the printed pattern. Further, there is no document to disclose that the adhesive liquid is applied and dried on both surfaces to be bonded, overlapped with these patterns, and then subjected to high frequency bonding. Further, it is hardly known to pattern the bonding line and to use the formed pattern aesthetically in the high frequency bonding of conventional plastic, paper, rubber or the like.

The double fabric produced by the high frequency bonding method and formed with the pattern bonding line for the division of the compartments may be sold by itself or may be transferred in the succeeding maker and cutting process.

(4) High-frequency heating and squeezing

According to the present invention, the adhesive is applied, dried and the fabricated fabrics are subjected to high-frequency heating under compression, which can be referred to as high-frequency heating pressing. Since the adhesive is thermosetting, when the high-frequency heating is finished, the bonded fabrics form a bonding pattern line in a compressed state. Thus, the fabric-impregnated fabrics are not restored to their original thickness (original thickness) and form a bond pattern line in that state, i. E. As a result, the joining pattern line has a smaller thickness of fabric than the peripheral fabrics, giving a concave three-dimensional effect as a whole.

In the present invention, the thickness of the resultant pattern bonding line may be reduced by 5% or more, specifically 5 to 50%, preferably 10 to 30%, based on the thickness of the original fabric. In the case of inserting a stiffener such as a mesh between the fabrics, the above-described thickness reduction ratio (compression ratio or compression ratio) is calculated including the thickness of the stiffener.

7. Maca and Foundation

A marker means a layout of a pattern piece for calculating a minimum amount of raw material with a maximum efficiency in a predetermined width of the fabric, and the cut means cutting the fabric along the markers.

As described above, the double fabric formed by the high-frequency heating joining method and formed with the pattern bonding line for dividing the compartment is transferred to the maker stage, and the cutting maca is displayed on the surface of the outer or inner lining. can do.

In the joining method after the line cutting such as the general sewing method, the marker and the cutting are separately performed on the outer and the lining (or down bag), while in the cutting method after the line joining according to the present invention, So that it is possible to simultaneously carry the maker of the outerwear and the maker of the lining, and the cutting of the outer cloth and the cutting of the lining can be carried out at the same time. Therefore, the accuracy of the cutting and the simplification of the production process can be achieved.

In the post-joining post-cutting method according to the present invention, since the compartment dividing line is already formed, it is not necessary to perform a process (e.g., sewing) for forming the compartment dividing line. The process of forming such a compartment dividing line is one of the processes with the greatest manpower consumption and time consuming in the production process of the down product having the dividing line of the compartment. The omission of this process itself can simplify the production process, Not only can it lead to an increase in the speed, but also can provide a considerable advantage in the mechanization of the production process.

The method according to the present invention, which is characterized by the cutting method after the joining and the formation of the compartment dividing line by the high frequency bonding, can be used for the most machining and automation processes such as fabric preparation, adhesive liquid application, drying, high frequency heating joining, Which provides another advantage of enabling mass production.

8. Overlocking closure, down injection and down filler seal

Overlock in sewing up means to prevent the ends of the cut fabric from unwinding. Overlocking finish means that the lining and outer fabric are simultaneously overlocked at the end of the cut double fabric, Is formed.

In the context of the present invention, the term " overlock "generally refers to wrapping around the end of the cut fabric to prevent unwinding. In the present specification, the term" overlocking finish " Refers to a process of forming a compartment wall by simultaneously overlocking the lining and the outer at the end of the fabric.

When the double fabric having the pattern bonding line manufactured according to the present invention is cut, the fold lines are formed only in the upper and lower directions and cut in both left and right directions. Therefore, the left and right open edge portions Overlocking and sealing. At this time, it is necessary to open the down injection port for down injection without sealing all the edge portions.

The down injection is performed by injecting down (downward, go-down, etc.) into the compartment by a predetermined amount. In recent years, the down injection tube is inserted into the compartment through the down injection port and the down injection is injected through the down injection port have. In the present invention, the position and size of the down injection port and the down injection method are not particularly limited.

According to one embodiment, an air jet method of sucking and discharging a large amount of air around by using a high-speed gas or a phenomenon of adsorption of a fluid on a wall surface can be used to inject down into the down compartment have.

When a required amount of down is injected, the down injection port is also sealed, which can be sealed by an overlocking finish.

Generally, in the case of a down product having a down compartment, there are many cases where the down water is exuded through the sewing hole of the overlocking finish or the rainwater is impregnated. For this reason, there have been developed many overlocking finishing methods which are provided with waterproofness to prevent this, for example, a method of inserting a dummy fabric, a ventricular ring tape, a double-sided tape or the like between the lining and the outer cloth, And a method in which the sewn portion is covered with an adhesive tape or a fabric tape and sealed.

According to one variation of the present invention, the open edge portion may be overlocked on one side, the downside may be injected through the other open edge portion, and the open edge may be overlocked.

9. Machining on joints and joints

The term "composite" refers to the step of joining parts or partial panels of a down product to produce a finished product.

If the down product is a down jacket, the double fabric may be cut and cut with a detailed panel such as the back (back), left front, right front, left arm, right arm, and any hat area. Each of these panel areas is subjected to overlocking, down-filling and down-hole sealing processes followed by the parts forming the down product (eg back panel, front right panel, front left panel, right arm panel, left arm panel, etc.) .

The parts thus manufactured are connected to each other by sewing, overlocking or the like so that they are subjected to an assembling process of manufacturing one product.

The connecting portion or the joint portion may be water-treated on the connecting portion or the joint portion by patterning the same fabric using the same other fabric and carrying out welding / bonding treatment. The pattern processing described above is performed using an existing method.

As for the processing on the joint and the abdomen, a method commonly used in the art or known in the literature can be used.

10. Double Fabric and Down Product

According to the method of manufacturing a down product by a cutting method after line joining according to the present invention, it is possible to manufacture a down product having one or more pattern bonding lines for dividing a compartment formed by inner bonding lines formed between the lining and the outer cloth and surface pattern lines formed on the surface of the outer cloth A double fabric may be provided, which may have the following characteristics:

The above-described internal bonding line is obtained by bonding a heat-sensitive adhesive to a surface of a lining or a surface of a cloth with a predetermined printing pattern, heating the bonded adhesive by high-frequency heating to cure the adhesive, and bonding the cloths with the cured adhesive In a form in which the lining and the outer cloth are formed,

The above-mentioned surface pattern line is formed on the surface of the outer surface in such a manner that the surface texture is different by laminating the lining and the outer surface in a predetermined compression pattern simultaneously with the high-

- the internal bonding line derived from the above-mentioned print pattern and the surface pattern line derived from the above-mentioned compression pattern have the same pattern (shape) and the difference in width is within 10%

The above-mentioned surface pattern lines permeate near the surface or near the surface and are substantially integrated with the internal bonding line by the cured adhesive.

In the specification of the present invention, the expression "the surface pattern line composing the pattern bonding line and the internal bonding line are integrated" means that the surface pattern line formed in the present invention is formed by the high frequency heating and compression of the fabric, Not only the change in the surface texture due to the change of the structure but also the change in the texture of the surface resulting from the change of the inner structure and the inner structure of the fabric due to the cured adhesive which permeates near the surface or the surface of the outer surface . The integrity of the surface pattern line and the internal bonding line is increased as the absorbing ability of the cloth absorbing the liquid adhesive is higher and / or the penetrating ability of the liquid adhesive penetrating into the fabric is higher.

11. Reinforcing member

According to the present invention, there is provided a down product having a reinforcing member-containing pattern bonding line composed of an inner bonding line formed by the lining fabric, a reinforcing member and a cloth material joined together between the lining and the outer cloth, and a surface pattern line formed on the outer surface of the outer cloth , Characterized by:

The inner joint line is formed by joining the lining-reinforcement member and the outer cloth together. The heat-reactive adhesive is fixed to the inner surface of the lining or the outer cloth or to the reinforcing member by a predetermined printing pattern, and the lining, the reinforcing member, Reinforcing member and outer surface are bonded to each other by a curing-reacted adhesive so as to cure the adhesive by high-frequency heating the adhered adhesive,

The above-described surface pattern line is formed on the outer surface of the outer surface in such a form that the surface texture is different from that of the uncompressed portion by pressing the lining-reinforcing member-outer surface with a predetermined compression pattern simultaneously with the high-frequency heating.

A down product having the above-described reinforcing member-containing pattern bonding line can be produced by a method including the following steps:

(1) preparing a lining fabric, a reinforcing member and a surface fabric,

(2) a printing step of printing a thermally responsive liquid adhesive on the inner surface of the lining fabric, the reinforcing member or the inner surface of the cloth material in a predetermined printing pattern,

(3) a drying step of drying the liquid adhesive printed on the inner surface of the lining fabric, the reinforcing member or the inner surface of the cloth material,

(4) a dipping step of knitting the above-mentioned surface cloth, the reinforcing member and the lining fabric,

(5) a high-frequency bonding step of forming a pattern bonding line by high-frequency heating while pressing the fabric material-reinforcing member-lining fabric in the same compression pattern as the printing pattern,

The reinforcing member used in the present invention is preferably liquid-permeable (liquid permeable) so that the liquid adhesive in the printing step and / or the liquefied adhesive in the high-frequency heating step can easily pass through the reinforcing member. The liquid-pervious property can be more preferably obtained when the material of the reinforcing member and the interval (for example, the mesh spacing) between the all-and-all of the reinforcing member are wider than the ordinary woven fabric or nonwoven fabric.

The reinforcing member used in the present invention may preferably have little or no morphological change in the high frequency bonding step. For example, it may be made of thermosetting synthetic fiber.

In the present invention, as a typical reinforcing member having liquid-pervious ability, a mesh or a mesh member can be mentioned, and generally has a mesh thickness of 0.01 to 2 mm, preferably 0.1 to 1 mm, more preferably 0.2 to 0.5 mm, Type reinforcing member having a mesh size of 0.1 to 5 mm, preferably 0.2 to 2 mm, more preferably 0.5 to 1 mm. If the reinforcing member is liquid-pervious, the mesh thickness and mesh size may not be limited to the above-mentioned range.

In the case of using the reinforcing member, in the printing step (2) described above, the liquid adhesive can be printed only on the lining fabric and / or the surface cloth, only on the reinforcing member, or on both the fabric and the reinforcing member.

In the case of applying the adhesive only to the fabric, the liquid adhesive is applied and dried on the inner surface of the lining fabric and / or the inner surface of the outer cloth with a predetermined printing pattern, and the reinforcing member is simply inserted between the lining fabric and the outer cloth , A high-frequency bonding may be performed under pressure to form a reinforcing member-containing bonding pattern line.

In the case where the adhesive is applied only to the reinforcing member, the adhesive is not applied to the lining fabric and the surface cloth, and the liquid adhesive is applied and dried on one or both sides of the above-mentioned reinforcing member in a predetermined printing pattern, The mesh members may be inserted between the lining fabric and the outer fabric and then laminated and high frequency bonded to form a mesh-reinforced bonding pattern line. When the liquid permeability of the reinforcing member is excellent, the adhesive can be applied to only one side of the reinforcing member. When the liquid permeability of the reinforcing member is insufficient, the adhesive can be applied symmetrically to both surfaces of the reinforcing member.

When a mesh-type reinforcing member is used, it can be applied to a mesh member and dried to obtain an adhesive-bonded mesh member, which can be continuously or intermittently inserted between the raw ends and then subjected to a waxing step.

In general, the netting constituting the mesh-type reinforcement member serves not only to support and maintain the shape of the solidified adhesive in the adhesive-fastened mesh-type reinforcement member, but also to prevent the spreading of the liquefied adhesive at the high- So that the bonding strength, durability and finishing quality of the pattern bonding line can be further improved. On the other hand, it is hardly proposed that the hot melt is produced by solidifying or molding a solid adhesive and includes a reinforcing member therein. Therefore, the hot melt which is conventionally used differs in structure from the adhesive-fastened member of the present invention and does not exhibit favorable action and effect due to the reinforcing member (mesh).

A reinforcing member, specifically a mesh-like reinforcing member, preferably a mesh member, can be inserted and laminated between the lining and the outer surface using the mesh fabric itself, in which case the mesh member is continuously . The above-described mesh fabric may be cut into an appropriate size (width) and shape to be inserted and lapped between the lining and the outer cloth. In this case, the mesh member intermittently exists only at the vicinity of the adjacent pattern joining line.

A down product having a reinforcing member-containing bonding pattern line, specifically a down product having a mesh-reinforced bonding pattern line, is more excellent in bonding strength and durability due to the mesh member reinforced between the fabrics, The sharpness and finish quality can be improved rather than being damaged.

In the present invention, the reinforcing member may adopt a form of a general woven fabric or a nonwoven fabric instead of a mesh form, provided that the reinforcing member is sufficiently liquid-pervious and deformable. In this case, the woven fabric or nonwoven fabric preferably has a relatively large space between the teeth, for example, a pore size of 0.1 to 3 mm (a distance between the teeth and the teeth).

Hereinafter, the present invention will be described in more detail with reference to the drawings.

BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, are incorporated herein by reference in their entirety. (C) is a process flow chart showing the production process of the joining method after the wire cutting according to the conventional sewing method.

Specifically, Figure (a) shows a process sequence for fabricating a down product according to the present invention, in which the double fabric is manufactured by first forming a compartment dividing line by high frequency bonding on the fabric itself, To produce a down product. Fig. 5 (b) shows a process sequence of fabricating a down product according to the modified method of the present invention. In this case, the fabric is cut first to make a part, and then a high-frequency bonding is performed to form a compartment dividing line. In addition, FIG. 5C shows a process sequence for manufacturing a down product by a joining method after the wire cutting according to the prior art. Here, a compartment dividing line is formed by a sewing method on a piece made by cutting a fabric.

According to the attached figure (a) of FIG. 1, the method of manufacturing the down garment of the present invention comprises the steps of preparing a fabric for preparing a fabric, a printing step for preparing and printing an adhesive, a drying step for drying the adhesive, Fourth, the process can be roughly classified into the process of assembling the fabric, the fifth step, the high frequency bonding step, the sixth step, the maker and cutting step, the seventh step, the overlocking step, the down injection step, the down injection step sealing step, .

The method of manufacturing a down product according to the present invention by a high-frequency heating joining method and a post-joining cutting method (Fig. A) can be applied to a sewing method according to the prior art and a manufacturing method Comparing figure c), we can more clearly understand the process differences and the differences in their effects.

Further, comparing the manufacturing process of the down product according to the modification of the present invention (Fig. B) by the high-frequency heating joining method and the joining method after the wire cutting with the manufacturing process of the same prior art (Fig. And the difference between the effects can be more clearly understood.

FIG. 2 is a view for explaining a process sequence from the printing step to the drying step.

The left side of Fig. 2 illustrates printing of the fabric with an adhesive liquid by a roller printing technique. The roller printing apparatus described includes a bonding liquid container, a release roller for conveying the adhesive liquid, a main roller engraved with a print pattern, And a guide knife (not shown) The adhesive flows out of the adhesive liquid container and is applied to the surface of the release roller, then moved to the surface of the main roller and the print pattern engraved on the returning roller. In addition to the adhesive liquid in the print pattern engraving, Is removed by the guide knife. Then, the adhesive liquid in the engraving pattern of the main roller moves from the embossed printing pattern to the surface of the fabric when adhered to the fabric. By this process, the adhesive liquid is printed on the fabric in the form of a print pattern.

The right side of Fig. 2 illustrates a process of printing an adhesive liquid on a fabric by a press method and then transferring the same to a drying device such as a tenter. Drying may be carried out at room temperature or at elevated temperature, and in some cases, under blowing, in order to prevent the above-mentioned adhesive liquid from flowing down in the subsequent transporting process, do.

FIG. 3 is a conceptual view illustrating a process of bonding an adhesive liquid to one of the lining and the outer surface to perform high-frequency bonding. When a fabric having an inner surface coated with the same material as the functional fabric is used as the outer material, The bonding process is performed. The adhesive liquid is printed only on the lining or the down bag in a predetermined printing pattern and dried, and then the lining or down bag (hereinafter referred to as the " laminated adhesive " The outer surface is closely adhered. The mold for high frequency bonding (Designe carved) is provided with a compression tip or protrusion having a predetermined compression pattern. The above-mentioned compression tip or protrusion is not explicitly shown in the drawing. The high frequency bonding is performed using the mold described above. At this time, the adhesive fixed on the inner surface of the lining and the printing pattern thereof are invisible by the cloth material. In this situation, the above-mentioned compression tip (the compression tip attached to the "mold for high-frequency bonding") is placed on the above-mentioned surface cloth. At this time, the position of the compression tip is adjusted so as to coincide with the above-described compression pattern of the compression tip and the printing pattern of the above-described lining fabric. Then, the compression tip is lowered and high-frequency heating is performed while compressing the prepared fabric. The bonding solution, which is dried and fixed on the lining, is hardened and bonds the lining and the outer surface to form a bonding line. A pattern line of the compression pattern is formed on the surface of the outer surface by heat pressing with the above-mentioned compression tip. When the compression tip (the compression tip of the mold for high frequency bonding) is raised after a certain period of time and separated from the fabric, a double fabric having a bond line between the fabrics and a pattern line on the surface of the outer fabric can be obtained. The above-described method can be applied to both the outer fabric and the lining fabric in the case of a plain cloth or a down cloth.

FIG. 4 is a conceptual view of a process for printing an adhesive liquid on a lining fabric and a surface cloth to perform high frequency bonding, and can be applied mainly when the outer cloth is a plain fabric or a down-cloth fabric. The adhesive liquid is printed on the lining or the down bag in a predetermined printing pattern and dried. Next, the outer surface with the adhesive liquid, which is dried and fixed in the same printing pattern, is closely adhered to the lining or down bag to which the adhesive liquid (bonding solution) having been dried and fixed is attached. At this time, it is important that the printing pattern of the adhesive liquid on the outer cloth is matched with the printed pattern of the adhesive liquid on the inner cloth. A high-frequency bonding mold (that is, a roller or a press) having a compression tip formed in the same compression pattern as the above-described print pattern in a state in which both the inner surface of the lining fabric and the adhesive liquid attached to the inner surface of the outer surface are not visible, And is subjected to compression bonding and high-frequency heating to bond the lining fabric 10 and the cloth material with high frequency by using the adhesive liquid. When the mold is removed from the surface cloth after a certain period of time, a double fabric having a bonding line between the cloths and a pattern line on the surface of the cloth can be obtained.

According to the method of the present invention, it is possible to obtain various advantages since the double bonded fabric for the down product can be obtained by performing the cutting process after the pre-bonding. For example, in comparison with a conventional sewing method, first, automation of a process by an adhesive printing technique and a high frequency bonding process, second, improvement in productivity and cutting accuracy due to reduction in the number of items to be cut, and third, It is possible to mention advantages such as reduction of production cost, increase of production speed, and possibility of mass production due to reduction of sewing process for forming a dividing line of a compartment.

The above-described process automation can be achieved in accordance with the present invention because it is possible to automate or mechanize the individual processes for producing the dual fabrics, i.e., the preparation stage, the printing stage, the drying stage, the fusing stage and the high frequency bonding stage. In the present invention, it is possible to form a compartment dividing line without such a sewing process, and since such a dividing line can be formed before the cutting process, , Mechanization and automation becomes possible. At this time, although the number of processes is increased by the bonding agent printing step and the drying step, since all the processes can be mechanized and automated, and a conveyor type mechanical conveying device can be applied, the overall production time can be shortened The production time can be further shortened because the pattern generation using the printing technique and the high-frequency bonding step can be automated and automated.

In addition, by integrally forming the bonding lines by the printing method, it is possible to form the pattern line having the same effect as that of forming the pattern turn on the product surface, that is, fine and clear pattern lines with excellent finishing quality.

The accuracy of the second cut is achieved by cutting the double fabric with the lining and the outer fabric integrated. In the present invention, since the outer cloth and the lining (or the down bag) are integrated with the double fabric by the bonding lines and are cut together, the possibility of inherent errors at the time of cutting can be minimized or prevented at the source. In addition, because of this integrated cut, the number of parts to be cut is reduced by about half, and productivity can also be improved.

The third reduction of the sewing process and the shortening of the production process are achieved by the use of a double fabric previously formed with a junction line and a cutting process after the line joining. That is, by forming an automatic sealing process in the initial process step, it is possible to remove the sewing step for forming the junction line at the subsequent stage, thereby reducing the process input labor and time required. Comparing the number of processes and the input force from fabric preparation to product production, the conventional method of forming the septum line by sewing requires 40 ~ 50 process steps and an average input force of 60 persons. On the other hand, The method of the present invention requires 30 to 35 processes and an average input force of 45, so that a large reduction in the number of processes and the input force can be obtained.

In the present invention, the drying of the adhesive liquid is very important for forming a cell junction line (i.e., a bond line and a pattern line) with high quality and high efficiency by a high frequency bonding method. Drying of the adhesive liquid printed on the fabric is important not only to prevent the adhesive liquid from being stuck on the overlapping or friction of the fabric in the papermaking process, but also to form a high quality pattern bonding line. The reason is that if the fluidity of the adhesive liquid to be melted at the high-frequency bonding is too high, a lack of adhesion or a poor finish at the resulting bonding line may be caused. The dried adhesive liquid can be melted at a high temperature generated by high-frequency heating. When the fluidity is excessively large when compressed by a high-frequency heating roller or press, the adhesive liquid spreads excessively to the right and left, Not only the liquid may become insufficient, but also the adhesive liquid spreading widely enough to deviate from the high-frequency heating range may not be heated and the reaction may not proceed.

In the present invention, the importance of such drying can be understood by looking at the behavior of the adhesive liquid during high-frequency heating and pressing and the relationship of the resulting bond line and pattern line as shown in Figs. 5 and 6.

5 is a view illustrating the behavior of a properly dried adhesive liquid in the high frequency bonding process and the shape of the resulting pattern bonding line. Figure 10A is a state before the high frequency bonding process in which the lining 101 and the outer cloth 102 are laminated together and at the same time the printing pattern of the adhesive liquid 104 printed on the lining 101 and the pressing pattern Shows that the patterns are aligned to match each other; In the state shown in FIG. 6 (b), the high frequency bonding is proceeding. The pressing tip 154 presses the outer surface 102 to form the pattern line 108, and at the same time, ≪ / RTI > The lining 101 and the outer cloth 102 are joined together by a bonding line 107 derived from an adhesive and a pattern line (not shown) is formed on the surface of the outer cloth 102 108 are formed. At this time, since the adhesive liquid is appropriately dried, the curing reaction can proceed in the high-frequency heating region without flowing down or spreading during high-frequency heating and pressing. As a result, the quality (clarity, finishing) and physical properties , Durability) is excellent.

Fig. 6 is a view showing the behavior of an improperly dried or highly fluidized adhesive liquid in the high frequency bonding process and the shape of the resulting pattern bonding line. 6A, 6B and 6C correspond to FIGS. 5A, 5B and 5C of FIG. 5. FIG. However, since the adhesive liquid 104 printed on the lining 101 has high fluidity, it spreads out of the high-frequency heating range indicated by the dotted line before the formation of the bonding line 107 by the curing reaction at the high frequency bonding (FIG. Show. When the curing reaction proceeds, the adhesive liquid spreading out of the high-frequency heating range adheres to the outer edge of the line to be bonded, thereby making the finish of the bonding line poor. In this case, The marked portion), it is possible to entangle the down in the compartment later.

According to one preferred embodiment of the present invention, in the high-frequency heating roller or press, the bonding pattern of the adhesive liquid printing pattern and the pressing tip of the pressing tip are preferably substantially the same, and the difference between the widths thereof is within 20% Should be within 10%, preferably within 5%. The compression pattern of the compression tip is slightly smaller than the print pattern of the adhesive liquid may be preferable for forming a clear pattern line and excellent pattern line finish.

In the present invention, if the heating tip pressing pattern of the high-frequency heating roller or press is substantially the same in shape and size as the adhesive liquid printing pattern or the difference is within 5%, most of the adhesive may be included in the adhesive line, The quality (sharpness, finish) and physical properties (adhesion, durability) of the pattern bonding line can be satisfactory. The amount of the unreacted adhesive that flows out or protrudes sideways during heating and compression and is not included in the fixing line can be minimized by appropriately selecting the drying degree of the adhesive and the size difference between the pressing pattern and the printing pattern.

If the crimp tip crimp pattern is wider than the adhesive fluid print pattern, most of the adhesive used can be used for crimp line formation, while the amount of glue is relatively small relative to the width of the crimp pattern, The inner joint line becomes uneven and the finish becomes poor, and the surface pattern line which can not be supported by the inner joint line can be partially formed, so that the quality of the pattern bond line is lowered as a whole.

If the crimping tip crimping pattern is narrower than the adhesive liquid printing pattern, or alternatively if the adhesive liquid printing pattern is wider than the crimping tip printing pattern, all of the surface pattern lines can be supported by the internal bonding lines, The adhesive liquid present outside the heating range is insufficiently heated and the ratio of the unreacted adhesive liquid is increased. As a result, all of the printed adhesive is not used for forming a bond line, which is economically disadvantageous, and in some cases, the adhesive force may become insufficient. In addition, the unreacted adhesive liquid tends to entangle down in the compartment, and even if it is slow at high temperature washing or drying, the curing reaction proceeds to impair the finishing quality of the pattern bonding line, which may cause product failure.

FIG. 7 is a view showing that the high frequency welding process of the present invention is performed by a high frequency dielectric heating method.

A high frequency circuit 157 and a high frequency circuit 159 are provided in the inside of the pressing press 153 and the pedestal 158 as shown in FIG. The protruding portion 154 serves as a compression tip.

In the dielectric heating system, as shown in Fig. (B), the adhesives 104 and 105 located in the lines of magnetic force of the two high frequency circuit coils 157 and 159 are selectively heated by dielectric heating. The fabric located in the line of magnetic force may also be heated in some cases. The high frequency irradiation in the pressing press 153 and the pressing of the protruding portion 154 are performed simultaneously in the same area of the far end surface and the surface line of the inner bonding line due to the hardening of the adhesive and the pressing of the pressing tip are simultaneously formed . On the other hand, in the induction heating system, the heat generated in the induction circuit is transferred or conducted to the protrusion, and the heat of the protrusion is transferred to the adhesive inside the fabric by the heat Or conductive to cause a curing reaction of the adhesive.

If the adhesive 104 and 105 printed in a predetermined printing pattern and the pressing tip 154 having the same compression pattern as the printing pattern coincide with each other and are thermally pressed as shown in FIG. It is possible to simultaneously obtain the bonding line 107 having an excellent bonding strength and the pattern line 108 of excellent finishing quality in the same pattern as in the case of FIG.

However, in the high frequency dielectric heating method, it is necessary to appropriately select the frequency, irradiation time, and power of the high frequency to be applied in consideration of the desired adhesive heating temperature and the dielectric heating constant of the adhesive.

If the bonding process is performed by the high-frequency dielectric heating method in a state in which the print pattern and the compression pattern do not match, the adhesive located outside the magnetic line area may not be cured and may not be squeezed even if curing proceeds, Due to the unevenness of the bonding line inside the fabric and the inconsistency of the bonding line and the pattern line, the finish of the pattern line may be poor and the lining and the outer surface may not be bonded to each other at some pattern line portions.

On the other hand, when the high frequency induction heating type joining means is used, the protruding portion acts as a compression heating tip, and the adhesive is heated by the heat generated from the compression heating tip and transmitted through the fabric. The crimping heating tips heat-press the cloths, which are assembled with the printed patterns matched with each other, according to the crimping pattern. If the crimping pattern is the same and the pressing patterns are heated and pressed, Pattern lines formed along the crimping pattern are formed in the same pattern at the same time. In this case, the bonding strength of the bonding line (that is, the compartment dividing line) and the finishing quality of the pattern line are very excellent. However, in the high-frequency induction heating method, it is necessary to appropriately adjust the temperature of the compression heating tip and the compression time so that the temperature of the fabric surface does not rise excessively.

If the high frequency bonding is performed in a state where the print pattern and the compression pattern do not coincide with each other, the adhesive located outside the area of the heat-pressing tip may not be squeezed even if the curing reaction does not proceed or the curing reaction proceeds. Similarly, due to the nonuniformity of the bonding line inside the fabric and the inconsistency between the bonding line and the pattern line, the finish of the pattern line may be poor and the lining and the outer surface may not be bonded to each other at some pattern line portions.

8 is a view for explaining the formation of the fixing line and the problem according to the difference in the width Wa of the printing pattern of the bonding liquid as the width Wt of the pressing pattern of the pressing tip,

8A shows a state in which the lining 101 on which the adhesive liquid 104 is printed and the outer cloth 102 on which the adhesive liquid 105 is printed are assembled.

8 (b) shows a process of forming the fixing line 107 when the widths of the pressing pattern and the printing pattern are substantially equal to each other (Wt = Wa), and most of the adhesive is included in the high frequency heating range And the fixing line 107 is formed substantially coincident with the pattern line 108 after curing. The adhesive agent spreading out of the predetermined line of the pattern line (i.e., the width of the crimping pattern) is minimized, and the resultant crimping line 107 is uniformly formed in width and its finish is excellent.

8C shows a process of forming the fixing line 107 wider than the pattern line 108 and a problem that may occur when the width of the compression pattern is smaller than the width of the printing pattern (Wt <Wa). After the curing, the fixing line 107 is formed wider than the pattern line 108, and the pattern line can be formed with excellent finish, but an unreacted adhesive liquid (outline portion of the dotted line) may remain excessively in the inside of the fabric. The finish of the resulting bond line is excellent, but the unreacted adhesive solution increases the process cost. Since the boundary of the high-frequency heating range is not the reaction boundary of the adhesive, the boundary between the reacted adhesive and the unreacted adhesive is not clear, so the boundaries of the bond line are unclear and the finish is poor. The unreacted adhesive liquid remaining after hot pressing can undergo a curing reaction during subsequent use or use of the down product, which may further tie adjacent fabrics or entanglement of nearby dents, resulting in product failure .

FIG. 8 (d) shows the process of forming the fixing line 107 narrower than the pattern line 108 when the width of the compression pattern is wider than the width of the printing pattern (Wt> Wa). In this case, most of the adhesive liquid is hardened after hot pressing, so that there is almost no unreacted adhesive liquid, but the edge or boundary line of the fixing line can be formed smoothly and jaggedly. In addition, a state in which a portion of the surface pattern line is supported by an unbonded portion (a portion indicated by a dotted-line circle on the lower right and left upper ends of the bonding line) occurs relative to the pattern width. If the internal bonding line 107 and the surface pattern line 108 are not integrated, the finish of the pattern bonding line becomes poor and the quality (adhesion and durability) is lowered.

On the other hand, in the description related to the difference between the printing width of the adhesive and the pressing width of the pressing tip in Figs. 5, 6 and 7, the cloth or the adhesive is hot- (D) of FIG. 8 are the same as those in the case where the width of the compression pattern is wider than the width of the print pattern (Wt > Wa) , Thus the same or similar problems can be caused.

As a result, it is desirable that the crimping pattern and the printing pattern are similar in shape and substantially the same in size, and such a crimping pattern and a printing pattern are actually formed by a crimping pattern embossed in the crimping means and a printing pattern engraved on the printing apparatus, The pattern of the pressing pattern of the above-mentioned pressing means (for example, the pressing tip of the pressing roller) and the printing pattern of the printing means (for example, the groove of the printing roller) have the same pattern and the difference in pattern width is within 20% %, More preferably within 5%.

Generally, the tensile strength of the bond line formed by high-frequency heating may vary depending on the type and amount of adhesive, the thickness of the bond line, and the type of fabric. In the double fabric having the pattern bonding line for dividing the compartment formed according to the present invention and the down product using the same, when the width of the bonding line is 2 to 10 mm, the bonding line is preferably about 1 to 20 Kgf, The tensile strength can be in the range of 1.5 to 15 Kgf.

According to one embodiment of the invention, the 6 mm wide bond line may exhibit a tensile strength of at least about 2.8 Kgf, preferably at least about 3.8 Kgf for a plain fabric and a general downflow fabric, In the case of the fabric, it may exhibit a tensile strength of at least 1.8 Kgf or more, preferably 4.0 Kgf or more, particularly 6.0 Kgf or more, though it varies depending on the coated fabric or the laminating fabric.

Although the tensile strength of the seam line by conventional sewing varies depending on the type of the sewing thread and the fabric, the tensile strength range of the septum according to the present invention is not insufficient as compared with about 1 to 4 Kgf, have.

In the case of some laminating fabrics, the adhesive strength between the fabric body and the laminated film is lower than the tensile strength of the bonding line formed by high-frequency heating, so that the effect of excellent tensile strength according to the present invention may not be sufficiently exhibited. The high frequency bonding method of the present invention can be more advantageously applied to these fabrics.

The double fabric having the pattern bonding line for dividing the compartment formed according to the present invention and the down product using the double fabric are excellent in resistance to shear force and excellent in durability against washing. When a conventional laundry test was conducted to verify the durability of a functional fabric product, a laundry test consisting of 40 minutes of washing and 40 minutes of dehydration and drying for 10 times, 20 After 30 cycles, it was confirmed that there was no damage such as separation or separation at the joint.

The present invention can be applied to clothes and bedclothes having a compartment for separately charging down (hair of a chest of a goose or goose), feathers, feathers, etc., and manufacturing thereof, In particular, jackets, pants, quilts, pillows, sleeping bags, padding, borders, and the like can be mentioned without limitation.

In general, down (down) refers to the fluff that grows next to the feather of the waterfowl. It grows below the chest, lower abdomen, lower neck, and wings of the waterfowl. This downfall is only found in waterbirds, and in waterbirds it is less than 10% of total hairs and has a high flaw. But nowadays, duck breeding has become common to get down, so Yosai can be bought at a fairly low price.

Down has been loved by many people because it is the lightest and warmest natural material. Down is that the fiber itself contains a large amount of still air film in the structure of the fiber rather than being warm, so that the warmth is increased. Down, however, can not be woven because the fiber length is short and weak, so it can not be used as a garment by itself, but it is used only as a filling material to fill the inside of the outer material. Duck Down and Goose Down are the most popular filling materials for down-market products. Duck hair is usually called down product because many parts of the down duck hair is occupied, and recently goose hair is being used a lot.

Down function is that it keeps the body temperature at high or low temperature because it contains a lot of air between the fluffy bunch and the bunch and is excellent in warmth. It also has the ability to prevent excessive moisture from entering the body and to resist moisture.

Therefore, typical characteristics of well-processed down is that it is lighter than natural and artificial cotton, second is warmest among the natural warmths found to date, third is good elasticity, and fourthly, , Hygroscopic, moisture-proof, and waterproof.

Downs are white-gray duck, gray-duck, white goose, gray goose hair. If the content of down is less than 50%, it is divided into patter products. In other words, downparkers are not all 100% down. Actually, downpark products sold on the market are below 80% on average.

Hereinafter, a method and an apparatus for manufacturing a double fabric for a down product according to the present invention will be described in more detail. The double fabric for a down product according to the present invention can be manufactured using the production apparatus shown in Fig. The manufacturing apparatus of Fig. 9 is illustrated for illustrative purposes, and the present invention is not limited to such a manufacturing apparatus. 9 typically includes an input means 110, a printing means 120, a drying means 130, a forming means 140, a joining means 150 and a winding means 160, The roles and / or functions of the system are as follows:

The input means 110 means means for connecting the liner fabric roll 111 and the surface cloth roll 112 to the inlet of a conveyor type or roller type process line, respectively, so that the fabric can be continuously fed into the process line.

The printing means 120 is a means for printing an adhesive on a far end in a predetermined printing pattern, and can be selected from a stamping printing means, a rolling press printing means, a roller printing means, or a screen printing means. The above-mentioned stamp, press or roller has the print pattern engraved engraved or embossed, preferably engraved, and the screen described above is screened with a print pattern. The printing means may be provided for each of a first fabric (outer surface) and a second fabric (lining) constituting a double fabric, wherein the adhesive is printed on one or both of the first fabric and the second fabric. In Fig. 9, the lining printing means 121 of the roller printing type and the surface printing means 122 of the screen printing type are shown.

The adhesive 104 printed on the lining fabric and the adhesive 105 printed on the surface fabric are shown as being printed on the horizontally moving lining fabric 101 and the upper surface of the surface fabric 102, In this case, it is preferable that the adhesive liquid has such a viscosity that it can not flow down.

As a lining printing apparatus, a roller printing apparatus 121 is exemplified, and a printing method using the same is illustrated in Fig. The roller printing apparatus 121 basically includes an adhesive liquid feeder 128, a release roller 127, a main roller 125 and a guide knife 129 as shown in Fig. The adhesive liquid 104 is supplied to the release roller 127 from the adhesive liquid container 128 and then to the groove 124 of the main roller 125 engraved with the print pattern (B) and (c)), the adhesive liquid transferred to the grooves 125 of the main roller is transferred to the fabric as it contacts the fabric surface (refer to FIGS. And (f). The adhesive liquid 104 printed on the fabric can be dried in a subsequent drying apparatus and fixed to the fabric. The roller printing apparatus 121 may further include a guide knife 129 for removing prints other than the grooves 124 (portions where the print pattern is engraved) of the main roller.

In Fig. 9, a screen printing apparatus is shown as an example of the outer printing apparatus 122, which may include an adhesive liquid supplier, a screen, and a brush. In the screen printing apparatus, the adhesive liquid is supplied to the screen from the adhesive liquid supplier, and then, when the screen is brought into contact with the fabric, the screen is swept with the brush, and the adhesive liquid is applied to the fabric according to the pattern engraved on the screen. The adhesive liquid 105 thus applied can be dried and fixed to the fabric at the subsequent drying apparatus 130.

In the drying means 130, the adhesive liquid printed on the fabric is dried, so that it is dried or solidified to an appropriate level so as to adhere to the fabric so that the adhesive liquid does not frown on each other or the pattern is disturbed. In the drying step, the adhesive liquid adhering to the surface of the fabric may become viscous due to the high drying temperature, and may be further seeped into the fabric. The lining and the outer surface may be dried in the same or different drying means. In Fig. 9, the lining and the surface drying are shown as being performed in the same drying means, but this is for the purpose of illustration only and the invention is not limited thereto. Drying can be performed by heating, blowing, infrared irradiation, or a combination thereof. The heating elements (e.g., heating filament), the blower, the light emitting body, and the like are not specifically described in FIG. According to one preferred embodiment of the invention, the drying means can be selected in the tenter.

The laminating means 140 is a means for laminating the fabric by laminating the lining and the outer cloth close to each other. For example, the lining and the outer cloth are closely contacted to closely adhere the print pattern of the lining cloth and the print pattern of the outer cloth.

The above-mentioned arranging means is a means for aligning the first and second fabrics (or the lower fabric or the lining) and the second fabric (or the upper fabric or the outer cloth) And a sorting means (a tail position adjusting means). In the present invention, the alignment in which the print pattern of the lining and the print pattern of the outer surface are matched can be achieved by adjusting the position of the fabric and / or by adjusting the conveying speed, Speed adjusting means, and the like. The variable roller 142 is in contact with the farthest end in the far-end feed path, and its position can be moved up and down to change the far end path. Whereby the relative positions of the lining and the adhesive adhered to the outer surface can be adjusted.

In general, the adjustment of the feed rate of the fabric can be achieved by adjusting the speed of the printing process or the drying process, but there is a problem in that it is required to adjust the feed rate of the fabric throughout the process line. Thus, it may be easier or more efficient to align the fabric location by adjusting the transport path rather than adjusting the feed rate.

The operation of the first aligning means using the variable roller 142 will be described as follows. For example, if the adhesive 104 adhered to the lining 101 is slightly behind the adhesive 105 attached to the outer 102, it is possible to slightly slow the conveying speed of the outer 102, . Alternatively, the position of the adhesive 105 on the outer surface can be moved backward by moving the variable roller 142 located on the outer surface conveying path upwards to lengthen the conveyance path of the outer surface 102. As a result, Patterns can be matched.

Such first alignment means may be, for example, means for measuring the relative position of the adhesives attached to the lining fabric and the surface fabric, and means for adjusting the material transfer speed or the material transfer path to match the relative positions And may further comprise adjustment means. The position measuring apparatus can be precisely performed as well as automatable by the above-described alignment process by controlling it in combination with the means for adjusting the material feed rate and / or the material feed path.

On the other hand, in the case of using a reinforcing member (e.g., a mesh member), the aforementioned inputting means, printing means, drying means, and spreading means and their operating modes can be appropriately modified or supplemented.

The insertion of the reinforcing member can be continuously provided using a roll of the reinforcing member (not shown), or the inserted reinforcing member can be inserted between the lining and the outer cloth using reinforcing member inserting means (not shown) As shown in FIG.

The position of the reinforcing member raw roll (not shown) and the reinforcing member inserting means (not shown) is not particularly specified, and the reinforcing member raw roll should be positioned so that the reinforcing member can be inserted continuously between the lining fabric and the surface cloth, The inserting means of the reinforcing member may preferably be located between the drying means and the dispensing means.

For example, an adhesive-bonded mesh member may first be formed using mesh member printing means (not shown) and mesh member drying means (not shown), and this may be inserted continuously or intermittently between the original and the liner . Adhesive - In the case of using a mesh member fastened in the form of a fabric having a width similar to that of the lining or the outer surface, it can be assembled by simply inserting it with the lining and the outer surface. However, The mesh member insertion means (not shown) can be used to insert and assemble it at an appropriate position between the lining and the outer cloth (i.e., the position at which the pattern bonding line is to be formed). In this case, the insertion position can be accurately adjusted using the position alignment means.

The joining means 150 is a means for joining the fabric by curing the adhesive by high-frequency heating under the pressure of the fabric, and comprises a rolling press or roller pressing means having a pressing projection or a pressing tip having a predetermined pressing pattern on its surface &Lt; / RTI &gt;

The joining means 150 positions each of the protruded portions and the fabricated cloth so that the protruded portions are in contact with the printed patterns of the cloths to which the pressed patterns of the protruded portions are adhered. Curing reaction to join the fabrics.

According to one preferred embodiment of the present invention, the above-mentioned joining means 150 may include second alignment means (not shown), which can adjust the position of the fabric and / or protrusions so that the adhesive print pattern and the protrusion press- . &Lt; / RTI &gt; The second alignment means may comprise means for adjusting the conveyance speed of the assembled fabric, the position of the projections, the roller speed, and the like.

The position of the print pattern of the fabric is adjusted by adjusting the position of the variable roller (not shown) or adjusting the feed speed. Adjustment of the conveying speed of the assembled fabric has a problem in that the conveying speed of the fabric needs to be changed over the entire process line. Therefore, it is easy to adjust the position of the printed pattern of the embroidered fabric by changing the fabric position .

On the other hand, the coincidence of the print pattern and the crimp pattern may be achieved by adjusting the position of the crimp pattern. The position of the compression pattern, specifically the position of the compression tip or projection of the compression roller or press, can be determined by changing their operating speed (i. E., The rotational speed of the roller or the pressing speed of the press) or their location Lt; / RTI &gt; It may be easiest and most efficient to adjust the operating speed and / or position of the roller or press. Therefore, the purpose of the second alignment means for aligning the fabric and the compression tip so that the print pattern and the compression pattern are aligned is achieved by a method of adjusting the position of the fabric, the position of the compression tip, the transfer speed of the fabric, , Preferably by adjusting the position or operating speed of the compression tip.

The second alignment means described above may include an adhesive locator and / or a heating tip positioner, which may be controlled together with a computer to perform the alignment process more precisely, and may be further automated.

The first alignment means and the second alignment means described above may be applied to a printing technique that prints two or more colors in the field of printing, for example, a three-degree printing technique that prints three colors each, or a four- Techniques and devices similar to those in the &lt; RTI ID = 0.0 &gt;

According to one embodiment of the present invention, the patterns (shapes) of the print pattern and the compression pattern can be overlapped with each other with respect to the pattern center line, and the difference in size (width) between them is 20% or less, preferably 10% .

The winding means 160 refers to a means for winding the continuously produced double fabric 161 in the form of a roll 162 after an optional cooling process, but is not necessarily limited to the form of a winding roll, Lt; / RTI &gt; The double fabrics produced in the joining process may be fed directly to the subsequent down product manufacturing process, for example a maker and a cutting process, either in the winding means or in rolls or other forms.

The process for fabricating the double fabric for manufacturing down products in the manufacturing apparatus shown in Fig. 9, starting from the lining fabric and the front fabric, will be described below in order. The lining fabric 101 is unwound from the lining fabric roll 111 and fed to the printing means 120. The lining printing apparatus 121 of the printing means 120 is shown by a roller printing technique in FIG. 9, and prints the adhesive liquid 104 on the inner surface of the supplied lining fabric 101 with a predetermined printing pattern. The lining fabric 101 on which the adhesive liquid 104 is printed is conveyed to a drying means 130 such as a tenter, and dried at a predetermined temperature and for a predetermined period of time.

Also, the adhesive liquid may be printed on the surface material 102, and preferably, the adhesive liquid is printed in the same printing pattern as that on the lining fabric. The adhesive liquid is printed on the inner surface of the outer cloth 102 released from the outer cloth roll 112 by the outer printing apparatus 122 in a predetermined printing pattern. Although the above-described outer printing apparatus 122 is shown using the screen printing technique according to Fig. 9, other printing means, such as a roller or a press, may be used. The cloth material on which the adhesive liquid 105 is printed is transferred to a drying means 130 such as a tenter and dried at a predetermined temperature and for a predetermined time.

The lining fabric 101 on which the adhesive liquid 104 is printed and the surface material 102 on which the adhesive liquid 105 is printed are respectively conveyed to the forming means 140 after being dried, So that the print patterns of the liquid 105 match. At this time, if there is a difference in the positions of the above-described print patterns and they do not coincide with each other, the difference in the print pattern can be adjusted by adjusting the feed speed of the far end, or by adjusting the feed distance of the outer cloth using the feed roller 142 have.

The lapped fabric 101 and the cloth material 102 which are arranged so as to match the print patterns are supplied to the high frequency bonding means 150 and are pressed by the compression tip 154 of the press press 153 at the position of the print pattern, By heating, the double fabric 161 can be produced by bonding the lining fabric and the surface fabric to a bonding line derived from an adhesive. The fabricated double fabric 161 is wound to form a double fabric roll 162.

11A is used in the press 123 and the high frequency bonding means 150 in which the groove portion 124 is engraved with a predetermined printing pattern and is used in the printing means 130 and has the protruding portion 154 with the same compression pattern as the above- 11A is a view showing a case where the printing means and the joining means have a roller shape instead of a press and in which a groove portion 124 engraved with a predetermined printing pattern (125) and the roller 152 in which the protrusion 153 is embossed in the same compression pattern as the above-mentioned anchor pattern. In the press 123 and the roller 125 described above, the hatched section on the left side indicates a cutting face, and the engraved groove 124 may be pierced at both ends (Figs. 11A and 11B).

11A and 11B, the print pattern of the engraved groove 124 and the compression pattern of the protruding compression tip 154 have the same shape and size, and specifically, the pattern (shape) Can be overlapped with each other, and the difference in size (width) between them is 20% or less, preferably 10% or less. The depth of the groove 124 and the height of the compression tip 154 do not correspond to each other but can be selected independently of each other. For example, the depth of the engraved is generally 0.5 to 5 mm, preferably 1 to 3 mm And the height of the embossing may be selected from 1 to 30 mm, preferably 5 to 20 mm.

12 is a conceptual view showing the concept of matching between a print pattern and a crimp pattern. The crimp pattern of the protruded crimp tip 154, the print pattern of the adhesive 105 printed on the outer cloth 102, And the printed patterns of the adhesive 104 are aligned so as to be aligned along the one-dot chain line.

13A and 13B are photographs showing a pattern bonding line formed by the high frequency bonding method according to the present invention, in which a small net pattern and a large net pattern are continuously formed on the surface of the outer surface.

14A and 14B are diagrams for explaining the surface and structure of a double fabric or a down product having a pattern bonding line for dividing a compartment formed by a high frequency bonding method, wherein (a) the outer surface of the fabric having a pattern line 108 of a wavy pattern is formed, (b) (C) a perspective view depicting three-dimensionally a structure at a portion not joined with a structure of a portion where the lining 101 and the outer 102 are joined; Fig.

15A and 15B are diagrams showing the structure of the pattern bonding line formed by inserting the reinforcing member 103. Fig. 15A and Fig. 15C are views showing the structure of the adhesive-stuck reinforcing member 103 and the pattern bonding line 108 (B) and (d) are diagrams depicting the cross-sectional structure of the adhesive-fastened reinforcing member 103 interposed intermittently and the pattern bonding line including the same.

According to the present invention, the printing means and the pressing means can be of the same type of apparatus, i.e. a combination of printing press-pressing presses or a combination of printing roller-pressing rollers, and can be used in different types of combinations, A roller, a printing roller-pressing press, or a printing screen-pressing press.

In the specification of the present invention, a description of a method of performing a high frequency bonding process by printing an adhesive on both the lining and the outer surface is appropriately modified and applied to a method of performing a high frequency bonding process by printing an adhesive only on one of the lining and the outer surface And such variations will be readily apparent to those skilled in the art.

Hereinafter, the present invention will be described in more detail with reference to examples. The following examples are given to illustrate the invention and are not intended to limit the invention in any way.

Example 1

A double fabric for a down product was prepared using down-cloth fabrics available as lining and outerwear.

An epoxy-based liquid adhesive was printed on a lining fabric made of a down-proof fabric in a print pattern with a width of 6 mm. The print pattern had a continuous net mark (~) shape, and the spacing between printed patterns was about 10 to 20 cm. The resulting liner fabric was transferred to a tenter and dried at about 100 &lt; 0 &gt; C for about 30 minutes to produce a liner fabric adhered to the adhesive-print pattern.

The cloth material of the down-proof fabric was treated in the same manner as described above to prepare a cloth material to which the adhesive-printed pattern was adhered.

The lining fabric and the outer fabric were prepared while matching the print pattern of the prepared lining fabric with the print pattern of the outer fabric.

A high-frequency heating process was performed using a high-frequency heating roller having a pressing tip protruding in the same compression pattern as the print pattern. The crimping tip was positioned so that the crimping pattern of the crimping tip and the printing pattern of the fabric were in contact with each other. Then, a high frequency of 15 KHz was irradiated for 4 to 5 seconds while the fabric was being pressed by the crimping tip.

It was confirmed that a pattern line was clearly formed on the surface of the double fabric obtained by the high-frequency bonding at the same position as the inner bonding line (see FIGS. 13A and 13B).

The tensile strength of the internal bonding line for separating the double fabric obtained above was measured using a push-pull gauge (FB-pull scale, Imada, Japan) until the joints disappeared. kg of tensile strength.

Comparative Example 1

The fabric was sewn as a polyester blend sewing machine commonly used for sewing down products, and the lining and the outer fabric were joined together to fabricate a double fabric in which both the bonding lines for the division of the compartments and the surface pattern lines were formed by sewing lines. The spacing of the sewing holes (needle holes) of the sewing line was 0.5 cm.

The tensile strength of the inner joint line for the division of the double fabric obtained above was measured in the same manner as in Example 1, and the measured tensile strength was 3.5 kg.

Examples 2 to 3

The procedure of Example 1 was repeated, except that the widths of the print pattern and the crimping pattern were changed to 2 mm (Example 2) and 4 mm (Example 3), and a double fabric having a junction line for dividing the compartment and a surface pattern line .

Both of the double dividing lines of the fabric showed a tensile strength of 1.8 kg or more, and there was no separation of the joints even after 30 or more washing tests (one washing: 40 minutes of washing, 40 minutes of dehydration and drying).

Example 4

A double fabric having a bond line for dividing the compartment and a surface pattern line was prepared by proceeding in a manner similar to Example 1 except that a commercially available breathable fabric was used as the lining and the surface cloth.

The double fabric was macaroni and cut, closed, poured down, and the down inlet sealed with an overlocking finish to produce a down product.

The compartment dividing line of the down product exhibited a tensile strength of 1.8 kg or more. Even after passing through 10, 20, and 30 times of washing tests (one washing: 40 minutes of washing, 40 minutes of dehydration and drying) There was no departure.

Example 5

Gore-Tex fabric (product name Gore-Tex®) which is breathable coated fabric as lining and outer fabric; A double fabric having a bond line for dividing the compartment and a surface pattern line was prepared and a down product was prepared using the same.

The double dividing line of the double fabric showed a tensile strength of 4.3 kg or more, and even after passing 10, 20, and 30 times of washing tests (one washing: 40 minutes of washing, 40 minutes of dehydration and drying) There was no departure.

Example 6

Proceeding similarly as in Example 1, except that a stretch breathable coating fabric of the market was used as the lining and the outer fabric, a double fabric having a bond line for dividing the compartment and a surface pattern line was prepared , And a down product was manufactured using the same.

The double dividing line of the double fabric showed a tensile strength of 9.4 kg or more, and there was no detachment of the joint even after 30 or more washing tests (one washing: 40 minutes of washing, 40 minutes of dehydration and drying).

Example 7

A process similar to that of Example 1 was carried out except that the lining and the outer fabric liquor adhesive were printed and dried and the mesh fabrics (widths similar to the width of the fabric) were continuously inserted between the lining and the outer fabric, A double fabric having a mesh - reinforced pattern bond line having a bond line for dividing the compartment and a surface pattern line was fabricated and used to manufacture a down product.

Example 8

Lining and Outer Fabric Printing and drying of the liquid adhesive, except that the mesh fabric (the length is similar to the width of the fabric, the width is about 3 ~ 4cm) is inserted at the position where the adhesive is fixed between the lining and the outer cloth. The procedure of Example 5 was followed to fabricate a double fabric having a mesh-reinforced pattern bond line having a bond line for dividing the compartment and a surface pattern line, and using the same to produce a down product.

Example 9

The liquid adhesive was printed on a mesh fabric at intervals of 10 cm with a predetermined printing pattern and dried on the lining and the surface cloth without applying a liquid adhesive, and the adhesive-bonded mesh fabric was cut into a width of 10 cm. The resultant adhesive-bonded mesh fabric had a length similar to the width of the lining and outer fabric, a width of 10 cm, and the adhesive print pattern was located in the middle of a width of 10 cm. The prepared adhesive-bonded mesh fabrics were inserted into a predetermined position between the lining and the outer fabric to form a laminate.

A high-frequency heating process was performed using a high-frequency heating roller having a pressing tip protruding in the same compression pattern as the print pattern. The compression tip is positioned so that the printing pattern of the mesh member inserted between the lining and the cloth is matched with the compression pattern of the compression tip and then the high frequency of 15 KHz is irradiated for 5 to 6 seconds while pressing the fabric with the compression tip, By heating and curing, a double fabric with a mesh-reinforced pattern bond line was produced.

It was confirmed that the pattern line was clearly formed at the same position as the internal bonding line on the surface of the obtained double fabric, and that the tensile strength of the mesh - reinforced pattern bonding line was superior to that of the mesh - not reinforced pattern bonding line.

Comparative Examples 2 to 3

Down fabric was used as lining and outer fabric, and polyurethane hot melt and polyester hot melt were used as adhesives to prepare double fabrics for down products.

A commercially available polyurethane hot-melt film or a polyester-based hot-melt film is cut into a linear shape with a width of 1 cm, attached to the inner surface of the lining fabric at intervals of 10 cm, and the outer fabric not adhered to the hot-

Using the high-frequency heating roller having a compression tip protruding in a predetermined compression pattern, the high frequency bonding process was carried out as follows, with respect to the lapped fabric and the cloth material.

The crimping tip was placed so that the crimping pattern of the crimping tip and the hot melt adhered portion of the cloth coincided with each other. The adhesive was heated and melted by irradiating high frequency of 15 KHz for 4 to 5 seconds while pressing the cloth with the crimping tip. It was confirmed that a pattern line was formed at the same position as the internal bonding line on the surface of the double fabric obtained by the high frequency bonding and the tensile strength of the dividing line of the compartment was measured in the same manner as in Example 1. [

When the double fabrics were subjected to more than 30 washing tests (one washing: 40 minutes of washing, 40 minutes of dehydration and drying), separation or separation of the joints partially occurred.

INDUSTRIAL APPLICABILITY The method of the present invention can be used industrially in the garment industry, the bedding industry, and the sewing industry, and is particularly useful in the manufacture of down products such as down jackets, down bedding and the like.

110: input means 120: printing means
130: drying means 140: mixing means
150: joining means 160: winding means
101, 102: lining and outer material 103: reinforcing member
111, 112: lining cloth roll and surface cloth roll
104, 105, 106: Adhesive
107, 108: bonding line (cured adhesive) and pattern line
121, 122: Lining and Outer Printing Apparatus
123, 125: Printing presses and rollers (main roller)
127, 129: Release roller and guide knife
153, 155: Compression presses and rollers
124: groove (engraved) 154: projection (compression tip)
142: variable roller 143: roller for dipping
161: double fabric 162: double fabric winding roll

Claims (10)

And a surface pattern line formed on the outer surface of the lining or the outer surface, and a pattern bonding line for partitioning the compartment,
The above-described internal bonding line is obtained by fixing the heat-sensitive adhesive on the inner surface of the lining or the outer surface or on the reinforcing member in a predetermined printing pattern, and heating the adhered adhesive by high-frequency heating to cure the adhesive, The reinforcing member and the outer surface are joined to each other and formed in the space between the lining and the outer surface,
The above-mentioned surface pattern line is formed on the outer surface of the lining or the outer surface in a form having different surface texture by pressing the lining and the outer surface in a predetermined compression pattern simultaneously with the high-frequency heating,
- the internal bonding line derived from the above-mentioned print pattern and the surface pattern line derived from the above-mentioned compression pattern have the same pattern (shape) and the difference in width is within 10%
Characterized in that said surface pattern line is integrated with the inner bonding line by means of an adhesive cured to the surface of the lining or outer surface or to a predetermined extent from the surface of the lining or outer surface, Down product with a patterned junction line. The down product according to claim 1, wherein the printed pattern and the compressed pattern are respectively 1 to 20 mm in width, and the pattern bonding line for separating the compartments is formed between the lining and the outer surface. The down product according to claim 1, wherein the reinforcing member is a mesh reinforcing member having a mesh thickness of 0.01 to 2 mm and a mesh size of 0.1 to 5 mm. The method according to claim 3, wherein the mesh-like reinforcing member is continuously present between adjacent pattern bonding lines by directly using the mesh fabric without cutting, or the mesh fabric is cut to a predetermined width to form a pattern bonding line between the lining and the outer cloth In the vicinity of the pattern joining line by inserting the joining line into the joining position. A method for manufacturing a down product comprising: forming a pattern bonding line for dividing a compartment by high frequency bonding an adhesive between a lining and a surface layer;
(1) preparing a lining fabric, a reinforcing member and a surface fabric,
(2) a printing step of printing a heat-responsive liquid adhesive on the inner surface of the lining fabric, the inner surface of the outer cloth or the reinforcing member in a predetermined printing pattern,
(3) a drying step of drying the liquid adhesive printed on the inner surface of the lining fabric, the inner surface of the outer cloth or the reinforcing member,
(4) a dipping step of knitting the above-mentioned surface cloth, the reinforcing member and the lining fabric,
(5) A high-frequency bonding step of forming a pattern bonding line by high-frequency heating while compressing the surface cloth, the reinforcing member and the lining fabric in the same compression pattern as the printing pattern. 6. The method according to claim 5, wherein the reinforcing member is a mesh-like reinforcing member,
The above-described mesh-type reinforcing member may be formed by laminating a lining fabric, a reinforcing member and a cloth material by using the mesh fabric as it is without cutting, or by cutting the mesh fabric to a predetermined width and inserting it at a position where a pattern bonding line is to be formed between the lining and the cloth Wherein the method comprises the steps of: 6. The method according to claim 5, wherein in the printing step (2) described above, the liquid adhesive is printed on the lining fabric and the surface cloth in the same printing pattern, and in the drying step (3) (4), the outer fabric, the reinforcing member and the lining fabric are laminated so that the lining fabric and the outer fabric are matched with the printed patterns. The method according to claim 5, wherein in the printing step (2) described above, the liquid adhesive is printed on the reinforcing member in a predetermined printing pattern, and in the drying step (3) described above, the printed liquid adhesive is dried to fix the adhesive- And the reinforcing member fixed with an adhesive is inserted between the lining fabric and the cloth material in the dipping step (4), so that the cloth material, the reinforcing material, and the lining material are laminated. 6. The method according to claim 5, wherein, in step (5), the above-mentioned high-frequency heating bonding is carried out using a high-frequency heating roller or press having a heating tip engraved with the same compression pattern as the above- Way. And a surface pattern line formed on the surface of the outer surface, wherein the outer surface of the outer fabric has an inner joint line formed between the inner surface and the outer surface,
The above-described internal bonding line is obtained by fixing the heat-sensitive adhesive on the inner surface of the lining or the outer surface or on the reinforcing member in a predetermined printing pattern, and heating the adhered adhesive by high-frequency heating to cure the adhesive, The reinforcing member and the outer surface are joined to each other and formed in the space between the lining and the outer surface,
The above-mentioned surface pattern line is formed on the outer surface of the lining or the outer surface in a form having different surface texture by pressing the lining and the outer surface in a predetermined compression pattern simultaneously with the high-frequency heating,
- the internal bonding line derived from the above-mentioned print pattern and the surface pattern line derived from the above-mentioned compression pattern have the same pattern (shape) and the difference in width is within 10%
Characterized in that said surface pattern line is integrated with the inner bonding line by an adhesive cured to the surface of the fabric such as lining or outer surface or to a predetermined extent from the surface of said fabric. Duplicate fabric for down product with pattern line for dividing the compartment.

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