KR101708252B1 - Retardant board having high flame retardant - Google Patents

Retardant board having high flame retardant Download PDF

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KR101708252B1
KR101708252B1 KR1020160058859A KR20160058859A KR101708252B1 KR 101708252 B1 KR101708252 B1 KR 101708252B1 KR 1020160058859 A KR1020160058859 A KR 1020160058859A KR 20160058859 A KR20160058859 A KR 20160058859A KR 101708252 B1 KR101708252 B1 KR 101708252B1
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flame retardant
weight
phosphate
parts
retardant board
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KR1020160058859A
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Korean (ko)
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김정수
김동호
박상민
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한국신발피혁연구원
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/4007Curing agents not provided for by the groups C08G59/42 - C08G59/66
    • C08G59/4092Curing agents not provided for by the groups C08G59/42 - C08G59/66 titanium containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0066Flame-proofing or flame-retarding additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/02Inorganic materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/02Inorganic materials
    • C09K21/04Inorganic materials containing phosphorus
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/06Organic materials
    • C09K21/12Organic materials containing phosphorus
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/66Substances characterised by their function in the composition
    • C08L2666/84Flame-proofing or flame-retarding additives

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  • Polymers & Plastics (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a flame retardant board having excellent flame retardancy and, more specifically, to a flame retardant board having excellent flame retardancy, which can greatly improve flame retardancy and mechanical properties depending on the dispersibility of a titanium complex through covalent bonding by producing the flame retardant board through mixing an epoxy resin, the titanium complex having an epoxy reaction group, and a non-halogen flame retardant.

Description

난연성이 우수한 난연 보드{RETARDANT BOARD HAVING HIGH FLAME RETARDANT}Flame retardant board having excellent flame retardancy {RETARDANT BOARD HAVING HIGH FLAME RETARDANT}

본 발명은 에폭시 수지, 에폭시 반응기를 갖는 티타늄 복합체 및 비할로겐계 난연제로 이루어져 난연성 및 기계적 물성을 향상시킬 수 있는 난연 보드에 관한 것이다.
The present invention relates to a flame retardant board made of an epoxy resin, a titanium composite having an epoxy reactor, and a non-halogen flame retardant to improve flame retardancy and mechanical properties.

점차 지구 환경과 에너지 절감에 대한 연구가 많이 이루어지고 있는 가운데 친환경적인 산업개발과 이에 따른 신소재의 연구들이 활발히 이루어지고 있으며, 이와 더불어 재해 방지 제품에 대한 연구 개발 역시 활발히 이루어지고 있다.
As researches on the global environment and energy saving are progressing gradually, researches on environment - friendly industrial development and new materials have been actively carried out. In addition, research and development on disaster prevention products are being actively carried out.

이에 최근에 이슈가 되는 에너지 절감 및 재해 방지 차원에서 난연성을 높이고 화재시 연기와 화염으로부터 많은 인명과 재산을 보호할 수 있는 난연 보드 관련 기술 개발이 활발히 진행되고 있다.
Recently, development of flame retardant board related technology that can increase flame retardance and prevent many people and property from smoke and flames in case of fire has been actively developed in order to reduce energy consumption and disaster prevention.

일반적으로 사용되는 난연보드는 석면 또는 유리솜, 스티로폼 등이 주로 사용되고 있으며, 석면은 광석으로부터 얻어지는 것으로 그 원가가 저렴하고 난연효과가 우수하지만 일급 발암물질로서 건축물의 철거시 폐기물을 생성하고 주변환경을 오염시키는 등의 많은 문제점이 있어 그 사용이 금지되고 있다.
Asbestos, glass wool and styrofoam are commonly used, and asbestos is obtained from ore. Its cost is low and its flame retardant effect is excellent. However, it is a primary carcinogen, There are many problems such as disabling the use thereof.

그리고 유리솜은 솜에 유리가루를 배합하여 제조하는 것으로서 난연성이 우수하여 석면을 대신하여 널리 사용되고 있지만, 그 생산 원가가 높고 재활용이 불가능하며 취급과정에 있어 작업자의 피부 등이 유리에 의해 쉽게 손상되어 취급이 용이하지 않는 등 그 사용에 많은 문제점이 있다.
Glass wool is produced by blending glass flour with cotton, and it is widely used instead of asbestos because of its excellent flame retardancy. However, its production cost is high and it can not be recycled. In the handling process, the skin of worker is easily damaged by glass There are many problems in its use.

또한, 스티로폼은 가볍고 생산원가가 저렴하여 널리 사용되고 있지만 난연성이 미비하여 화재에 매우 취약한 문제점이 있었다.
In addition, styrofoam is widely used because it is light in weight and low in production cost, but its flame retardancy is insufficient and it is very vulnerable to fire.

따라서, 최근에는 질석, 규조토, 진주암, 황토, 맥반석 등을 유기 결합제 혹은 무기 결합제로 결합하여 난연 보드로 제조하고 있는 추세이지만, 이 또한 생산 비용과 경제성에 있어서 아직 많은 활성화가 되지 못하고 있다.
Therefore, recently, vermiculite, diatomaceous earth, perlite, loess, and quartzite are combined with an organic binder or an inorganic binder to manufacture a flame retardant board, but this has not yet been activated in terms of production cost and economy.

이를 해결하기 위하여, 특허문헌 1에서는 중공 실리카 입자를 포함하는 난연성 시트를 제안하였으나, 상기 중공 실리카 입자와 베이스 수지에 대한 분산성이 미비하여 중공 실리카 입자에 의한 난연성이 충분히 발휘되지 못하는 문제점이 있었다.
In order to solve this problem, Patent Document 1 proposes a flame retardant sheet including hollow silica particles, but the dispersibility of the hollow silica particles and the base resin is insufficient and the flame retardancy due to the hollow silica particles can not be sufficiently exhibited.

특허문헌 1 : 대한민국 공개특허공보 제10-2015-0137994호 "중공실리카 입자의 제조방법, 중공실리카 입자 및 그를 포함하는 조성물 및 단열 시트"Patent Document 1: Korean Patent Laid-Open Publication No. 10-2015-0137994 "Process for producing hollow silica particles, hollow silica particles and compositions containing the same, and heat-

본 발명은 상기와 같은 문제점을 해결하기 위한 것으로, 에폭시 수지, 에폭시 반응기를 갖는 티타늄 복합체 및 비할로겐계 난연제를 혼합하여 난연 보드를 제조함으로써, 티타늄 복합체의 분산성이 향상됨에 따라 그 난연성 및 기계적 물성을 극히 향상시킬 수 있도록 함을 과제로 한다.
Disclosure of Invention Technical Problem [8] Accordingly, the present invention has been made in view of the above problems, and it is an object of the present invention to provide a flame retardant board by mixing an epoxy resin, a titanium composite having an epoxy reactor, and a non-halogen flame retardant to improve the dispersibility of the titanium composite, Can be greatly improved.

본 발명은 난연 보드에 있어서, 에폭시 수지 100 중량부에 대하여, 티타늄 복합체 50 ~ 100 중량부 및 비할로겐계 난연제 10 ~ 20 중량부로 이루어지는 것을 특징으로 하는, 난연성이 우수한 난연 보드를 과제의 해결 수단으로 한다.
The present invention relates to a flame-retardant board, which is characterized by comprising 50 to 100 parts by weight of a titanium composite and 10 to 20 parts by weight of a non-halogen flame retardant based on 100 parts by weight of an epoxy resin, do.

여기서, 상기 에폭시 수지는, 에폭시 수지 80 ~ 90 중량% 및 반응성 희석제 10 ~ 20 중량%로 이루어지는 것이 바람직하다.
The epoxy resin preferably comprises 80 to 90% by weight of an epoxy resin and 10 to 20% by weight of a reactive diluent.

그리고, 상기 티타늄 복합체는, 아래 (화학식 1)과 같은 구조를 가지는 것이 바람직하다.
It is preferable that the titanium composite has a structure represented by the following formula (1).

(화학식 1)(Formula 1)

Figure 112016045900515-pat00001

Figure 112016045900515-pat00001

상기 (화학식 1)에서 T는 알콕시티탄으로부터 합성된 이산화티탄 화합물이고, R은 C1~C20의 지방족, 지환족 또는 방향족 알킬기이며, n은 2이상의 정수이다.
T is a titanium dioxide compound synthesized from alkoxytitanium, R is a C1-C20 aliphatic, alicyclic or aromatic alkyl group, and n is an integer of 2 or more.

한편, 상기 비할로겐계 난연제는, 인산암모늄, 탄산암모늄, 트리아딘 화합물, 멜라민시아누레이트, 구아니딘화합물을 포함하는 질소계 난연제 그룹, 또는 수산화마그네슘, 수산화 알루미늄을 포함하는 금속수산화물 그룹, 또는 멜라민폴리포스페이트, 암모늄폴리포스페이트, 디암모늄포스페이트, 모노암모늄포스페이트, 폴리인산아미드, 인산아미드, 멜라민포스페이트, 레드포스페이트를 포함하는 인계 난연제 그룹에서 단독 또는 병용하여 사용하는 것이 바람직하다.
On the other hand, the non-halogen flame retardant may be selected from the group consisting of a nitrogen-based flame retardant group including ammonium phosphate, ammonium carbonate, triazine compound, melamine cyanurate, and a guanidine compound or a metal hydroxide group containing magnesium hydroxide, aluminum hydroxide, It is preferable to use them alone or in combination in a phosphorus-based flame retardant group containing phosphoric acid, phosphate, ammonium polyphosphate, diammonium phosphate, monoammonium phosphate, polyphosphoric acid amide, phosphoric acid amide, melamine phosphate and red phosphate.

본 발명은 에폭시 수지, 에폭시 반응기를 갖는 티타늄 복합체 및 비할로겐계 난연제를 혼합하여 난연 보드를 제조함으로써, 공유결합을 통해 티타늄 복합체의 분산성이 향상됨에 따라 그 난연성 및 기계적 물성을 극히 향상시킬 수 있도록 함을 과제로 한다.
The present invention relates to a flame retardant board which is prepared by mixing an epoxy resin, a titanium complex having an epoxy reactive group and a non-halogen flame retardant to improve the dispersibility of the titanium complex through covalent bonding, and to improve the flame retardancy and mechanical properties thereof .

상기의 효과를 달성하기 위한 본 발명은 난연성이 우수한 난연 보드에 관한 것으로서, 본 발명의 기술적 구성을 이해하는데 필요한 부분만이 설명되며 그 이외 부분의 설명은 본 발명의 요지를 흩트리지 않도록 생략될 것이라는 것을 유의하여야 한다.
In order to achieve the above-mentioned effects, the present invention relates to a flame retardant board having excellent flame retardancy, and only a part necessary for understanding the technical structure of the present invention will be described, and the description of other parts will be omitted so as not to disturb the gist of the present invention .

이하, 본 발명에 따른 난연성이 우수한 난연 보드를 상세히 설명하면 다음과 같다.
Hereinafter, a flame retardant board having excellent flame retardancy according to the present invention will be described in detail.

본 발명은 에폭시 수지 100 중량부에 대하여, 티타늄 복합체 50 ~ 100 중량부 및 비할로겐계 난연제 10 ~ 20 중량부로 이루어지는 것을 특징으로 한다.
The present invention is characterized by comprising 50 to 100 parts by weight of a titanium composite and 10 to 20 parts by weight of a non-halogen flame retardant based on 100 parts by weight of an epoxy resin.

상기 에폭시 수지는 난연 보드의 주 기재 및 바인더 역할을 하는 것으로, 작업성 등을 고려하여 에폭시 수지 80 ~ 90 중량%에 점도 조절을 위한 반응성 희석제 10 ~ 20 중량%를 혼합하여 사용하며, 에폭시 수지로는 비스페놀 A, F형 수지, 페놀노볼락형 수지 등을 단독 또는 병용하여 사용할 수 있고, 반응성 희석제로는 부틸글리시딜에테르, 라우릴글리시딜에테르 등을 사용할 수 있다.
The epoxy resin serves as a main substrate and a binder of a flame-retardant board. In consideration of workability and the like, 10 to 20% by weight of a reactive diluent for viscosity control is mixed with 80 to 90% by weight of an epoxy resin, Can be used alone or in combination of bisphenol A, F-type resin, phenol novolak-type resin, etc. As the reactive diluent, butyl glycidyl ether, lauryl glycidyl ether and the like can be used.

상기 티타늄 복합체는 난연 보드의 난연성 및 기계적 물성을 향상시키기 위해 첨가되는 것으로, 다음과 같이 제조되어 아래 (화학식 1)과 같이 에폭시 반응기를 가진다.
The titanium composite is added to improve the flame retardancy and mechanical properties of the flame retardant board. The titanium composite is prepared as follows and has an epoxy reactor as shown in the following formula (1).

먼저, 이소시아네이트와 반응할 수 있는 머캅토기, 아미노기, 알콜기, 에폭시기 등의 비공유 전자쌍을 갖고 있는 화합물을 포함하는 알콕시티타늄과 디이소시아네이트를 상온 ~ 80℃의 반응온도에서 반응시켜 말단 이소시아네이트기를 포함하는 티탄 화합물을 제조한다. 그 다음 연속해서 히드록시기를 포함하는 에폭시 화합물을 투입하고 50 ~ 100℃로 승온하여 1 ~ 5시간 동안 이소시아네이트가 모두 반응할 때까지 교반해서 에폭시기를 포함하는 티타늄 복합체를 제조한다.
First, an alkoxy titanium containing a compound having a pair of non-covalent electrons such as a mercapto group, an amino group, an alcohol group and an epoxy group capable of reacting with isocyanate is reacted with a diisocyanate at a reaction temperature of room temperature to 80 ° C to obtain a titanium compound having a terminal isocyanate group ≪ / RTI > Subsequently, an epoxy compound containing a hydroxyl group is continuously added, the temperature is raised to 50 to 100 ° C, and the mixture is stirred for 1 to 5 hours until all of the isocyanates react to prepare a titanium complex containing an epoxy group.

그리고, 에폭시기 말단의 알콕시 티탄 복합체에 알콕시기를 3개 이상 포함하는 티탄 화합물을 병용하고 물을 투입한 다음 촉매로 0.1N HCl 수용액을 첨가하여 pH를 5로 조절한 다음 상온에서 하루 동안 교반하여 가수분해, 응축과정을 거쳐서 아래 (화학식 1)과 같은 에폭시기를 포함하는 티타늄 복합체를 제조한다.
Then, a titanium compound containing three or more alkoxy groups was added to the alkoxytitanium complex at the end of the epoxy group, and water was added thereto. Then, a 0.1 N aqueous HCl solution was added to adjust the pH to 5, and the mixture was stirred at room temperature for one day, , And a condensation process is carried out to prepare a titanium complex containing an epoxy group such as the following formula (1).

한편, 에폭시 복합체 제조시에는 모리큐라시브(molecular sieve)로 물과 용매를 제거한 다음 사용한다.
On the other hand, when preparing epoxy composites, water and solvent are removed with a molecular sieve before use.

(화학식 1)(Formula 1)

Figure 112016045900515-pat00002

Figure 112016045900515-pat00002

상기 (화학식 1)에서 T는 알콕시티탄으로부터 합성된 이산화티탄 화합물이고, R은 C1~C20의 지방족, 지환족 또는 방향족 알킬기이며, n은 2이상의 정수이다.
T is a titanium dioxide compound synthesized from alkoxytitanium, R is a C1-C20 aliphatic, alicyclic or aromatic alkyl group, and n is an integer of 2 or more.

한편, 상기와 같은 티타늄 복합체는 에폭시 수지 100 중량부에 대하여, 50 ~ 100 중량부 사용하는 것이 바람직하며, 50 중량부 미만에서는 난연성 및 기계적 물성의 향상효과가 미비해질 우려가 있고, 100 중량부를 초과할 경우, 난연 보드의 성형이 제대로 이루어지지 않을 우려가 있다.
On the other hand, the titanium complex is preferably used in an amount of 50 to 100 parts by weight based on 100 parts by weight of the epoxy resin. When the amount is less than 50 parts by weight, the effect of improving flame retardancy and mechanical properties may be insufficient. There is a possibility that the molding of the flame-retardant board may not be performed properly.

상기 비할로겐계 난연제는 난연 보드에 대한 난연성을 더욱 향상시키기 위해 첨가되는 것으로, 인산암모늄, 탄산암모늄, 트리아딘 화합물, 멜라민시아누레이트, 구아니딘화합물과 같은 질소계 난연제 또는 수산화마그네슘, 수산화 알루미늄과 같은 금속수산화물 또는 멜라민폴리포스페이트, 암모늄폴리포스페이트, 디암모늄포스페이트, 모노암모늄포스페이트, 폴리인산아미드, 인산아미드, 멜라민포스페이트, 레드포스페이트와 같은 인계 난연제를 단독 또는 병용하여 사용한다.
The non-halogen flame retardant is added to further improve the flame retardancy of the flame retardant board. Examples of the non-halogen flame retardant include nitrogen-based flame retardants such as ammonium phosphate, ammonium carbonate, triazine compounds, melamine cyanurate and guanidine compounds, Metal hydroxide or a phosphorus flame retardant such as melamine polyphosphate, ammonium polyphosphate, diammonium phosphate, monoammonium phosphate, polyphosphoric acid amide, phosphoric acid amide, melamine phosphate, and red phosphate is used alone or in combination.

이때, 상기 비할로겐계 난연제는 에폭시 수지 100 중량부에 대하여, 10 ~ 20 중량부를 사용하는데, 비할로겐계 난연제의 사용량이 10 중량부 미만일 경우, 난연성의 향상효과가 미비해질 우려가 있으며, 20 중량부를 초과할 경우, 난연 보드의 기계적 물성이 저하될 우려가 있다.
In this case, the non-halogen flame retardant is used in an amount of 10 to 20 parts by weight based on 100 parts by weight of the epoxy resin. When the amount of the non-halogen flame retardant is less than 10 parts by weight, the effect of improving the flame retardancy may be insufficient. The mechanical properties of the flame retardant board may deteriorate.

이하 본 발명을 아래 실시예에 의거하여 더욱 상세히 설명하겠는바 본 발명이 실시예에 의해 한정되는 것은 아니다.
Hereinafter, the present invention will be described in more detail based on the following examples, but the present invention is not limited to the examples.

1. 난연 보드의 제조
1. Manufacture of flame retardant board

(실시예 1)(Example 1)

교반기, 냉각기, 온도계가 장착된 5구 분리형 반응기에 티타늄 비스(트리에탄올아민)디이소프로폭사이드 46g, 이소포론디이소시아네이트 22g 그리고 부틸글리시딜에테르 50g을 상온에서 2시간 동안 반응시켜 이소시아네이트 말단의 티탄화합물을 제조하였다. 그 다음 연속해서 히드록시기를 포함하는 에폭시 화합물인 글리시돌(glycidol)을 9g투입하고 80℃로 승온하여 1시간 동안 반응시켜서 에폭시기를 포함하는 티탄 알콕사이드 화합물을 제조하였다. 그 후에 티타늄 에톡사이드 50g과 물 10g을 투입한 다음 촉매로 0.1N HCl 수용액을 첨가하여 하루 동안 교반하여 가수분해, 응축과정을 거쳐서 에폭시기을 포함하는 티탄복합체를 제조하였다. 그리고 에폭시 복합체 제조시에는 모리큐라시브(molecular sieve)로 물과 용매를 제거한 다음 사용하였다. 46 g of titanium bis (triethanolamine) diisopropoxide, 22 g of isophorone diisocyanate and 50 g of butyl glycidyl ether were reacted at room temperature for 2 hours in a five-necked separable reactor equipped with a stirrer, a condenser and a thermometer to prepare an isocyanate- Lt; / RTI > Subsequently, 9 g of glycidol, which is an epoxy compound containing a hydroxyl group, was continuously added, and the mixture was heated to 80 ° C and reacted for 1 hour to prepare a titanium alkoxide compound containing an epoxy group. Then, 50 g of titanium ethoxide and 10 g of water were added, and 0.1 N HCl aqueous solution was added as a catalyst. The mixture was stirred for one day to hydrolyze and condense, thereby preparing a titanium complex containing an epoxy group. For the preparation of epoxy composites, water and solvent were removed with a molecular sieve before use.

그리고 에폭시 수지 80 중량% 및 반응성 희석제인 부틸글리시딜에테르 20 중량%를 혼합하고 여기에 상기 제조된 티타늄복합체 50 중량부 및 비할로겐계 난연제인 수산화마그네슘 20 중량부를 혼합한 후, 보드 형태로 성형(온도 130 ~ 150℃)하여 제조하였다.
Then, 80 wt% of an epoxy resin and 20 wt% of butylglycidyl ether as a reactive diluent were mixed. Then, 50 parts by weight of the titanium composite prepared above and 20 parts by weight of magnesium hydroxide as a non-halogen flame retardant were mixed, (Temperature: 130 to 150 ° C).

(실시예 2)(Example 2)

교반기, 냉각기, 온도계가 장착된 5구 분리형 반응기에 티타늄 비스(트리에탄올아민)디이소프로폭사이드 46g, 이소포론디이소시아네이트 22g 그리고 부틸글리시딜에테르 50g을 상온에서 2시간 동안 반응시켜 이소시아네이트 말단의 티탄화합물을 제조하였다. 그 다음 연속해서 히드록시기를 포함하는 에폭시 화합물인 글리시돌(glycidol)을 9g투입하고 80℃로 승온하여 1시간 동안 반응시켜서 에폭시기를 포함하는 티탄 알콕사이드 화합물을 제조하였다. 그 후에 티타늄 에톡사이드 50g과 물 10g을 투입한 다음 촉매로 0.1N HCl 수용액을 첨가하여 하루 동안 교반하여 가수분해, 응축과정을 거쳐서 에폭시기을 포함하는 티탄복합체를 제조하였다. 그리고 에폭시 복합체 제조시에는 모리큐라시브(molecular sieve)로 물과 용매를 제거한 다음 사용하였다. 46 g of titanium bis (triethanolamine) diisopropoxide, 22 g of isophorone diisocyanate and 50 g of butyl glycidyl ether were reacted at room temperature for 2 hours in a five-necked separable reactor equipped with a stirrer, a condenser and a thermometer to prepare an isocyanate- Lt; / RTI > Subsequently, 9 g of glycidol, which is an epoxy compound containing a hydroxyl group, was continuously added, and the mixture was heated to 80 ° C and reacted for 1 hour to prepare a titanium alkoxide compound containing an epoxy group. Then, 50 g of titanium ethoxide and 10 g of water were added, and 0.1 N HCl aqueous solution was added as a catalyst. The mixture was stirred for one day to hydrolyze and condense, thereby preparing a titanium complex containing an epoxy group. For the preparation of epoxy composites, water and solvent were removed with a molecular sieve before use.

그리고 에폭시 수지 90 중량% 및 반응성 희석제인 라우릴글리시딜에테르 10 중량%를 혼합하고 여기에 상기 제조된 티타늄복합체 100 중량부 및 비할로겐계 난연제인 수산화 알루미늄 10 중량부를 혼합한 후, 보드 형태로 성형(온도 130 ~ 150℃)하여 제조하였다.
Then, 90 weight% of epoxy resin and 10 weight% of lauryl glycidyl ether as a reactive diluent were mixed, and 100 weight parts of the titanium composite thus prepared and 10 weight parts of aluminum hydroxide as a non-halogen flame retardant were mixed, Molding (temperature 130 to 150 ° C).

(비교예 1)(Comparative Example 1)

실시예 1과 동일한 방법으로 제조하되, 티타늄 복합체를 사용하지 않았다.
Was prepared in the same manner as in Example 1, but the titanium composite was not used.

(비교예 2)(Comparative Example 2)

실시예 2와 동일한 방법으로 제조하되, 티타늄 복합체 대신 특허문헌 1에 따른 중공 실리카 입자를 사용하였다.
The hollow silica particles according to Patent Document 1 were used instead of the titanium composite.

2. 난연 보드의 평가
2. Evaluation of flame retardant board

상기 실시예 1, 2 및 비교예 1, 2에 따라 제조된 난연 보드를 아래와 같은 방법으로 기계적 물성 및 난연성을 평가하였으며, 그 결과를 아래 [표 1]에 나타내었다.
The flame retardant board prepared according to Examples 1 and 2 and Comparative Examples 1 and 2 was evaluated for mechanical properties and flame retardancy in the following manner. The results are shown in Table 1 below.

(1) 인장강도(Tensile strength)(1) Tensile strength

KS M 6518에 준한 B형 cutter로 시험편을 제작하여 인장강도를 측정하였다.
The tensile strength of the test specimens was measured using a B type cutter according to KS M 6518.

(2) 굴곡강도, 충격강도 (flexural strength, impact strength)(2) flexural strength, impact strength,

굴곡강도는 ASTM D790의 시험방법으로 제조된 시편의 중심에 힘을 가하면서 파괴점에서의 힘으로 평가하였으며, 충격강도는 ASTM D4812의 unnotched Izod impact test 방식으로 평가하였다.
The bending strength was evaluated by the force at the breaking point while applying the force to the center of the specimen produced by the test method of ASTM D790, and the impact strength was evaluated by the unnotched Izod impact test method of ASTM D4812.

(3) 난연성(3) Flammability

난연성은 UL 94 수직연소시험 규격에 준하여 평가하였다. 시편을 장치하고 버너로 10초간 불을 붙인 후 버너를 제거하고 시편에 붙은 불이 꺼지기까지의 시간, 연기발생정도, 무게감소율(%) <(초기시편무게-난연평가 후 시편무게)/초기시편무게×100)>, 난연등급을 측정하였다.
Flammability was evaluated in accordance with UL 94 vertical combustion test standard. After the specimen has been set and the burner has been turned on for 10 seconds, the burner is removed and the time until the fire on the specimen is turned off, the degree of smoke generation and the weight loss rate (%) <(initial specimen weight - specimen weight after flame retardant evaluation) Weight x 100) &gt;, and the flame retardancy grade was measured.

구분division 실시예
1
Example
One
실시예
2
Example
2
비교예
1
Comparative Example
One
비교예
2
Comparative Example
2
기계적
물성
Mechanical
Properties
인장강도(MPa)Tensile Strength (MPa) 7070 7070 5454 6262
굴곡강도(MPa)Flexural Strength (MPa) 8585 8080 6565 7373 난연성Flammability 연기발생Smoke generation Small Small Many Middle 무게감소율(%)Weight reduction rate (%) 1717 1919 8787 3030 연소시간(초)Burning time (seconds) 77 77 8080 3535 난연등급Flammability rating V-0V-0 V-0V-0 등급외Outside grade V-1V-1 V-1 : C.I. 허용 안되며, 60초 이내 소화
V-0 : C.I. 허용 안되며, 30초 이내 소화
C.I.(Cotton Ignition : 연소되는 시편에서 떨어진 불똥이 약 30cm 아래 놓여 있는 솜에 발화되는 현상)
V-1: CI not allowed, within 60 seconds digestion
V-0: CI not permitted, digest within 30 seconds
CI (Cotton ignition: a phenomenon in which a spark from a burned specimen ignites about 30 cm below the cotton)

상기 [표 1]에 나타난 바와 같이 본 발명의 실시예 1 및 2에 따른 난연 보드는 비교예 1, 2에 비해 난연성 및 기계적 물성이 매우 우수함을 알 수 있다.
As shown in Table 1, the flame retardant boards according to Examples 1 and 2 of the present invention are superior in flame retardancy and mechanical properties to Comparative Examples 1 and 2.

상술한 바와 같은, 본 발명의 바람직한 실시예에 따른 난연성이 우수한 난연 보드를 상기한 설명 및 도면에 따라 설명하였지만 이는 예를 들어 설명한 것에 불과하며 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화 및 변경이 가능하다는 것을 이 분야의 통상적인 기술자들은 잘 이해할 수 있을 것이다.Although the flame retardant board having excellent flame retardancy according to the preferred embodiment of the present invention has been described with reference to the above description and drawings, it should be understood that the present invention is not limited to the above-described embodiments, and various changes and modifications may be made without departing from the technical spirit of the present invention. It will be appreciated by those of ordinary skill in the art that changes are possible.

Claims (4)

난연 보드에 있어서,
에폭시 수지 100 중량부에 대하여, 티타늄 복합체 50 ~ 100 중량부 및 비할로겐계 난연제 10 ~ 20 중량부로 이루어지되,
상기 티타늄 복합체는, 아래 (화학식 1)의 구조를 가지는 것을 특징으로 하는, 난연성이 우수한 난연 보드.

(화학식 1)
Figure 112016121802904-pat00004


상기 (화학식 1)에서 T는 알콕시티탄으로부터 합성된 이산화티탄 화합물이고, R은 C1~C20의 지방족, 지환족 또는 방향족 알킬기이며, n은 2이상의 정수이다.
In the flame retardant board,
50 to 100 parts by weight of a titanium composite and 10 to 20 parts by weight of a non-halogen flame retardant based on 100 parts by weight of an epoxy resin,
Wherein the titanium composite has a structure represented by the following formula (1).

(Formula 1)
Figure 112016121802904-pat00004


T is a titanium dioxide compound synthesized from alkoxytitanium, R is a C1-C20 aliphatic, alicyclic or aromatic alkyl group, and n is an integer of 2 or more.
제 1항에 있어서,
상기 에폭시 수지는,
에폭시 수지 80 ~ 90 중량% 및 반응성 희석제 10 ~ 20 중량%로 이루어지는 것을 특징으로 하는, 난연성이 우수한 난연 보드.
The method according to claim 1,
The above-
A flame retardant board excellent in flame retardancy, characterized by comprising 80 to 90% by weight of an epoxy resin and 10 to 20% by weight of a reactive diluent.
삭제delete 제 1항에 있어서,
상기 비할로겐계 난연제는,
인산암모늄, 탄산암모늄, 트리아딘 화합물, 멜라민시아누레이트, 구아니딘화합물을 포함하는 질소계 난연제 그룹, 또는 수산화마그네슘, 수산화 알루미늄을 포함하는 금속수산화물 그룹, 또는 멜라민폴리포스페이트, 암모늄폴리포스페이트, 디암모늄포스페이트, 모노암모늄포스페이트, 폴리인산아미드, 인산아미드, 멜라민포스페이트, 레드포스페이트를 포함하는 인계 난연제 그룹에서 단독 또는 병용하여 사용하는 것을 특징으로 하는, 난연성이 우수한 난연 보드.
The method according to claim 1,
The non-halogen-based flame retardant includes,
A nitrogen-based flame retarder group including ammonium phosphate, ammonium carbonate, triazine compound, melamine cyanurate, and guanidine compounds, or metal hydroxide group containing magnesium hydroxide, aluminum hydroxide, or melamine polyphosphate, ammonium polyphosphate, diammonium phosphate , Monoammonium phosphate, polyphosphoric acid amide, phosphoric acid amide, melamine phosphate, and red phosphate, either alone or in combination, in a flame retardant board having excellent flame retardancy.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20070090032A (en) * 2004-12-23 2007-09-04 쓰리엠 이노베이티브 프로퍼티즈 컴파니 Fire-retardant low-density epoxy composition
KR20150058335A (en) * 2012-09-14 2015-05-28 셍기 테크놀로지 코. 엘티디. Epoxy resin composition, and, prepreg and copper clad laminate manufactured using the composition
KR20150137994A (en) 2014-05-30 2015-12-09 (주)석경에이티 Process for production of hollow silica particles, hollow silica particles, and composition and insulation sheet which contain same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20070090032A (en) * 2004-12-23 2007-09-04 쓰리엠 이노베이티브 프로퍼티즈 컴파니 Fire-retardant low-density epoxy composition
KR20150058335A (en) * 2012-09-14 2015-05-28 셍기 테크놀로지 코. 엘티디. Epoxy resin composition, and, prepreg and copper clad laminate manufactured using the composition
KR20150137994A (en) 2014-05-30 2015-12-09 (주)석경에이티 Process for production of hollow silica particles, hollow silica particles, and composition and insulation sheet which contain same

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