KR101705315B1 - Precast concrete panels and their installation method - Google Patents

Precast concrete panels and their installation method Download PDF

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Publication number
KR101705315B1
KR101705315B1 KR1020150136980A KR20150136980A KR101705315B1 KR 101705315 B1 KR101705315 B1 KR 101705315B1 KR 1020150136980 A KR1020150136980 A KR 1020150136980A KR 20150136980 A KR20150136980 A KR 20150136980A KR 101705315 B1 KR101705315 B1 KR 101705315B1
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KR
South Korea
Prior art keywords
concrete panel
nut
precast concrete
buried
upper open
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KR1020150136980A
Other languages
Korean (ko)
Inventor
김기헌
장지훈
우주용
윤영조
Original Assignee
재단법인 한국재난연구원
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Priority to KR1020150136980A priority Critical patent/KR101705315B1/en
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Publication of KR101705315B1 publication Critical patent/KR101705315B1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • B66C1/66Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof
    • B66C1/666Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof for connection to anchor inserts embedded in concrete structures
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/005Methods or materials for repairing pavings
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/02Arrangement or construction of joints; Methods of making joints; Packing for joints
    • E01C11/04Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
    • E01C11/14Dowel assembly ; Design or construction of reinforcements in the area of joints
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C5/00Pavings made of prefabricated single units
    • E01C5/06Pavings made of prefabricated single units made of units with cement or like binders
    • E01C5/065Pavings made of prefabricated single units made of units with cement or like binders characterised by their structure or component materials, e.g. concrete layers of different structure, special additives
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C2201/00Paving elements
    • E01C2201/14Puzzle-like connections

Abstract

An object of the present invention is to provide a precast concrete panel and a method of installing the precast concrete panel which can shorten a construction period of paving concrete and asphalt by inserting and installing precast concrete panels manufactured in factories. A precast concrete panel according to the present invention comprises: at least two concrete panels; a pocket; and an upper open type filling nut or a through type filling nut.

Description

[0001] Precast concrete panels and their installation method [0002]

The present invention relates to a precast concrete panel and a method for installing the precast concrete panel, and more particularly, to a method for improving the flatness of a concrete or an asphalt pavement due to cracks and breakage in concrete or asphalt pavement inside and on the surface of an airport runway, heavy vehicles, heavy equipment, If concrete or asphalt pavement is lost, the aged concrete and asphalt pavement of the existing road are removed and the precast concrete panel manufactured at the factory is separately installed and installed. Asphalt pavement, new concrete, and precast concrete panel which can be applied to asphalt pavement, and a method of installing the same, which can not only shorten the air significantly but also maintain uniform quality control.

Generally, the soil layer is deformed when repeated wheel load is applied. Therefore, a structure is required to prevent deformation due to the vehicle between the wheel and the soil layer. The structure is composed of several layers and is called as a package.

The road pavement forming the above-mentioned package is divided into a soft pavement and a rigid pavement according to the surface treatment type. As a typical method of the soft pavement, there is an asphalt concrete pavement. As a representative method of the rigid pavement, there is a concrete pavement.

Here, the above-mentioned asphalt concrete pavement is a road pavement method which is most commonly applied since there are many technical know-how in domestic, because it is possible to pass the vehicle in a few hours after installation.

However, since asphalt and concrete pavement are vulnerable to high temperatures and static loads, most of the pavement damage is in the form of permanent deformation such as rutting and surface pavement, and maintenance such as repackaging every 5 years due to poor durability There is a problem in that the economic efficiency is poor.

Meanwhile, it is known that the above-mentioned concrete pavement is superior in durability and maintenance cost compared with the ascon pavement, and there are various patching methods for the damage of the concrete pavement, There is an overlay and an unbonded overlay which installs asphalt between the existing pavement and the new pavement, followed by concrete overlaying.

However, in the concrete pavement described above, a curing period is required for a certain period of time in order to obtain a predetermined strength, which may cause a great deal of trouble to the vehicle passage, and also cracks generated on the lower surface may affect the upper concrete pavement surface .

In order to solve the above-described problems, a precast concrete panel for road pavement and a manufacturing method thereof have been proposed in Japanese Patent No. 10-0687210.

FIG. 1 is a perspective view 1 showing a conventional precast concrete panel for road pavement, and FIG. 2 is a sectional view 1 showing a conventional precast concrete panel for road pavement.

As shown in these drawings, the conventional precast concrete pavement concrete panel for road pavement comprises a panel body 1 made of concrete and at least one of the surfaces on the outer circumferential surface to be joined to another panel body 1 adjacent to the panel body 1 And a charging slot 3 communicating with the slot grout port 3a to which the mortar is supplied, wherein the connecting member 2 and the charging slot 3 are connected to the adjacent panel body 3, (1), respectively.

A foam gasket 4 is formed on the lower surface of the panel body 1 to serve as a rim for the grout and a ground penetrating vertically through the panel body 1 for grouting into the foam gasket 4. [ And a ground distribution groove 4b is formed on the lower surface of the panel body 10 so as to communicate with the ground port 4a.

The pre-cast concrete panel for road pavement constructed as described above is planarized and then installed on the base layer in a state where a plurality of the precast concrete panels are manufactured using a formwork.

The pre-cast concrete pavement for road pavement is installed while being sequentially connected using the connecting member 2 and the charging slot 3. The mortar is injected through the slot grout port 3a of the panel to form the inside of the charging slot 3 Thereby fixing the coupled connecting member 2.

When the mortar is injected through the ground port 4a, the mortar is supplied into the foam gasket 4 through the ground distribution groove 4b communicated with the ground port 4a to improve the flatness of the panel.

However, in the conventional precast concrete pavement for road pavement, after the lower base layer is treated smoothly, the level is adjusted only by the mortar injected into the ground distribution groove 4b communicated with the ground pot 4a, It is difficult to adjust the horizontal level of the panel because it is very difficult to control and the pavement is raised by lean concrete as a domestic highway.

In order to solve the above problems, a precast concrete panel for road pavement has been proposed in Japanese Patent No. 10-0662015.

FIG. 3 is a perspective view 2 showing a conventional precast concrete panel for road paving, and FIG. 4 is a sectional view 2 showing a conventional precast concrete panel for road paving.

As shown in these drawings, the conventional precast concrete pavement concrete panel for road pavement comprises a panel body 10 made of concrete, and at least one surface on the outer circumferential surface to be joined to another panel body 10 adjacent to the panel body 10 And a charging slot (30) communicating with the slot grout port (12) to which the mortar is supplied. The precast concrete panel for road paving includes a plurality of A plurality of height adjusting means 40 are provided to adjust the horizontal position of the plurality of panel bodies 10 which are coupled to each other at the time of road pavement.

The height adjustment means 40 includes a nut member 41 provided in a through hole 13 vertically penetrating the panel body 10 and a fixing member 42 protruding from the outer circumferential surface of the nut member 41, And a bolt member 43 screwed to the nut member 41 through the through hole 13 and engaged by a tool.

The conventional precast concrete panel for road pavement having the above-described structure can smoothly process the lower base layer by the height adjusting means, but it is practically very difficult to horizontally adjust the upper base layer.

Registration No. 10-0662015 (Registered on December 20, 2006) Registration No. 10-0687210 (Registered on February 20, 2007) Registration No. 10-0687211 (Registered on February 20, 2007) Registration No. 10-0710892 (Registered on Apr. 17, 2007) Registration No. 10-0947655 (Registered date: Mar. 03, 2010) Registration No. 10-1285089 (Registered on July 31, 2013)

SUMMARY OF THE INVENTION Accordingly, the present invention has been made in order to solve the above-mentioned problems, and it is an object of the present invention to provide an asphalt pavement flatness The concrete and asphalt pavement of the existing road are removed, and the precast concrete panel manufactured at the factory is separately inserted and installed in the above-mentioned demolition site to remove the air from the concrete and the asphalt pavement The present invention provides a precast concrete panel and a method of installing the precast concrete panel.

According to an aspect of the present invention, there is provided a precast concrete panel comprising: at least two concrete panels having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval below a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, A connecting block 610 is fixed between the wedge plates 600 and a lid 620 is fixed to the upper portion of the connecting block 610, The upper open embedding nut 300a or the penetration type embedding nut 300b is formed of a nut 310 having a predetermined inner diameter and is fixed to both sides of the nut 310 A pad 500 is provided on the top of the upper open embedding nut 300a or the penetration type embedding nut 300b and an H beam 510 is formed on the pad 500. [ And the H beam 510 and the upper open embedding nut 300a or the through- The concrete bolt 520 is fixedly installed through the bolts 300a and 300b and the concrete panel 100 is provided with 25 weight percent of Portland cement and 50 weight percent of cement, 10 to 15 parts by weight of an anti-cracking agent consisting of 25% by weight of an epoxy resin and 10 to 15 parts by weight of a binder resin are mixed with a binder resin, and a binder, monomer, powder filter, UV blocker, Ti [OCH (Cl3) 2] 4 and TiO2 (CH3) 2 CHOH prepared on the upper surface of the concrete panel 100 or on the surface of the surface reinforcement are coated with a dibutyl phthalate- 0.57 mol / l of a sol, 0.44 mol / l of a SiO2 sol prepared from (CH3) CHOH and 0.50 mol / l of a ZnO sol prepared from Zn (C2H3O2) Cu, which is composed of 50% of TiO2 sol, 40% of SiO2 sol, 9% of ZnO sol and 9% of A g, 1% or more of at least one metal ion selected from Zn and Cu.

According to another aspect of the present invention, there is provided a precast concrete panel installation method comprising: a concrete panel having at least two concrete blocks each having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval below a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, A connecting block 610 is fixed between the wedge plates 600 and a lid 620 is fixed to the upper portion of the connecting block 610, The upper open embedding nut 300a or the penetration type embedding nut 300b is formed of a nut 310 having a predetermined inner diameter and is fixed to both sides of the nut 310 A pad 500 is provided on the top of the upper open embedding nut 300a or the penetration type embedding nut 300b and an H beam 510 is formed on the pad 500. [ And the H beam 510 and the upper open embedding nut 300a or the through- The concrete bolt 520 is fixedly installed through the bolts 300a and 300b and the concrete panel 100 is provided with 25 weight percent of Portland cement and 50 weight percent of cement, 10 to 15 parts by weight of an anti-cracking agent consisting of 25% by weight of an epoxy resin and 10 to 15 parts by weight of a binder resin are mixed with a binder resin, and a binder, monomer, powder filter, UV blocker, Ti [OCH (Cl3) 2] 4 and TiO2 (CH3) 2 CHOH prepared on the upper surface of the concrete panel 100 or on the surface of the surface reinforcement are coated with a dibutyl phthalate- 0.57 mol / l of a sol, 0.44 mol / l of a SiO2 sol prepared from (CH3) CHOH and 0.50 mol / l of a ZnO sol prepared from Zn (C2H3O2) Cu, which is composed of 50% of TiO2 sol, 40% of SiO2 sol, 9% of ZnO sol and 9% of A g, Zn, and Cu in an amount of 1% by weight based on the total weight of the pre-cast concrete panel (P); A pad 500 is installed on the upper open embedding nut 300a or the penetration type embedding nut 300b of the precast concrete panel P and the H beam 510 is installed on the pad 500 And the long bolt 520 is fixedly installed through the H beam 510 and the upper open embedding nut 300a or the penetration type embedding nut 300b and the wire of the crane is attached to the H beam 510 The pre-cast concrete panel P having the H beam 510 attached thereto is mounted on the vehicle using the crane, and after the vehicle is driven to the vicinity of the installation site, the pre-cast concrete panel P mounted on the vehicle Conveying the precast concrete panel (P) to the vicinity of the installation place by reversing the order of installation of the concrete panel (P) on the vehicle; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished section of the demolished section with four pack units as one set; A step of cutting and removing a predetermined size by using a wheel saw with four pavement units up to the old concrete pavement (O) determined in the demolition part determination step; Cutting and removing the old concrete pavement (O) to uniformly collect the bottom surface of the removed raised grooves (H) using a roller and compaction with a constant strength; Installing a precast concrete panel (P) on the demolished groove (H); Temporarily using the installed precast concrete panel (P); Lifting and transporting the installed precast concrete panel (P) to the vicinity of the installation site;
The dowel bars 400 are installed in the lateral direction of the old concrete pavement O on both sides or front and rear slopes of the removed grooves H based on the demolished grooves H, Installing a connection block (610) in the direction of the connecting block (610);
(660) having a predetermined thickness on the bottom surface of the demolished groove (H); The precast concrete panel P transported near the installation place on the vinyl 660 is pushed onto the upper open embedding nut 300a of the precast concrete panel P or the upper surface of the penetration type embedding nut 300b, And an H beam 510 is installed on the pad 500. The H beam 510 passes between the H beam 510 and the upper open embedding nut 300a or the penetration type embedding nut 300b, The precast concrete panel P to which the H beam 510 is attached is pushed down by the crane so that the pockets 200 are moved downward Providing a precast concrete panel (P) in a demolition groove (H); Securing the flatness and adjusting the height of the precast concrete panel (P) by using the H beam (510) of the precast concrete panel (P) installed in the demolished groove (H) A backup material 670 is installed between the precast concrete panel P and the old aged concrete pavement O and a sealant 680 is installed on the backup material 670 to provide a joint 690 The method comprising the steps of:

As described above, the precast concrete panel and its installation method according to the present invention are applicable to concrete, asphalt pavement flatness due to cracks and breakage on the inside and the surface of concrete and asphalt pavement caused by operation of airplane, , Concrete and asphalt pavement of existing roads are removed, and pre-cast concrete panels manufactured at factories are separately installed and installed in the above-mentioned demolished parts, so that air caused by road paving can be significantly There is an advantage that it can be shortened.

1 is a perspective view of a conventional precast concrete panel for road pavement,
2 is a cross-sectional view of a conventional precast concrete panel for road pavement,
3 is a perspective view of a conventional precast concrete panel for road pavement,
Fig. 4 is a plan view of Fig. 3,
5 is a sectional view taken along the line AA in Fig. 4,
6 is a perspective view of a precast concrete panel according to the present invention,
7 is a front view of a precast concrete panel according to the present invention.
8 is a side view 1 of a precast concrete panel according to the present invention,
9 is a plan view of a precast concrete panel according to the present invention,
10 is a perspective view of a precast concrete panel according to the present invention,
11 is a front view of a precast concrete panel according to the present invention.
12 is a side view 2 of a precast concrete panel according to the present invention,
13 is a plan view showing a precast concrete panel according to the present invention,
FIG. 14 is a plan view and a cross-sectional view of a reinforced concrete installation state of a precast concrete panel according to the present invention,
FIG. 15 is a plan view and a cross-sectional view of a reinforced concrete installation state of a precast concrete panel according to the present invention,
16 is a process diagram showing an A-type junction of a precast concrete panel according to the present invention,
17 is a detailed view showing an A-type junction of a precast concrete panel according to the present invention,
18 is a process diagram showing a B-type junction of a precast concrete panel according to the present invention,
19 is a detailed view showing a B-type junction of a precast concrete panel according to the present invention,
FIG. 20 is a process diagram showing a C-type junction of a precast concrete panel according to the present invention,
21 is an exemplary view showing an upper open type buried nut of a precast concrete panel according to the present invention,
FIG. 22 is an exemplary view showing a through-type buried nut of a precast concrete panel according to the present invention, FIG.
23 is an exemplary view showing a state in which an H beam is installed on an upper open embedment nut of a precast concrete panel according to the present invention to adjust the height thereof.
FIG. 24 is an exemplary view showing a state in which an H beam is installed on a through type buried nut of a precast concrete panel according to the present invention to adjust the height;
FIG. 25 is a front perspective view showing a state where a lifting frame is installed on a buried nut of a precast concrete panel according to the present invention,
FIG. 26 is a rear perspective view showing a state in which a lifting frame is installed on a buried nut of a precast concrete panel according to the present invention,
27 is a plan view showing a state in which a lifting frame is installed and carried on an upper part of a buried nut of a precast concrete panel according to the present invention,
FIG. 28 is a process chart showing a one day installation work process of the precast concrete panel according to the present invention, FIG.
29 is a process diagram illustrating a two day installation process of a precast concrete panel according to the present invention.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

6 to 13, the precast concrete panel according to the present invention includes at least two concrete panels 100 each having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval at a lower portion of a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, .

That is, the precast concrete panel P according to the present invention is composed of the concrete panel 100, the pockets 200, the upper open buried nuts 300a, or the through buried buried nuts 300b.

Here, the concrete panel 100 is a structure composed of at least two rectangular divided concrete blocks having a predetermined thickness and width.

Particularly, since the concrete panel 100 is generally made of a reinforced concrete structure reinforced with reinforcing steel since it is strong against compression but weak to tensile, there is a possibility that cracks are generated in the concrete panel 100 due to an upper load. When 100 parts by weight of concrete composed of cement, sand and gravel are mixed with 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of Portland cement, 50% by weight of calcite and 25% by weight of magnesia, Cracking of the concrete panel 100 can be prevented in advance.

The surface of the concrete panel 100 is coated with a surface strengthening agent prepared by mixing bitumen, monomer, powder filter, UV blocker, olic acid, carboxylic acid (Carboxylic Acid), and dibutyl phthalate It is possible to prevent the concrete panel 100 from being damaged by the overburden load caused by the aircraft or the heavy equipment vehicle.

Then, the photocatalyst is applied on the upper surface of the concrete panel 100 or the upper surface of the surface strengthening agent.

In particular, the photocatalyst was prepared by dissolving 0.57 mol / l TiO2 sol prepared from Ti [OCH (Cl3) 2] 4 and (CH3) 2 CHOH, 0.44 mol SiO2 sol prepared from C8H20O4Si and (CH3) / l and ZnO (sol) prepared from Zn (C2H3O2) 2, 0.50 mol / l of at least one metal ion selected from the group consisting of Ag, Zn and Cu, 40% of sol (sol), 9% of ZnO sol (sol) and 1% of at least one metal ion selected from Ag, Zn and Cu.

The photocatalyst has a function of decomposing / removing the contaminants attached to the concrete panel, NOx, SOx, odorous gas, etc. and sterilizing microorganisms by the photochemical reaction of the photocatalyst.

That is, the above-mentioned photocatalyst forms titanium dioxide (TiO2) ultrafine particles having excellent photocatalytic activity and supports at least one of metal ions of Ag, Zn, and Cu, thereby being excited in the valence band by irradiation of ultraviolet rays, The photochemical reaction is sufficient at a small amount of ultraviolet energy by suppressing the recombination of electrons in the electron hole in the earliest time in the valence band and maximizing the active point of the photochemical reaction. The deodorizing effect, the protective effect, and the sterilizing effect can be further exerted by the sterilization mechanism.

In addition, the pockets 200 are formed at the lower side of the edge of the concrete panel 100 so as to have a predetermined shape and have a predetermined shape.

The reason why the pockets 200 are formed on the lower side of the concrete panel 100 in such a shape is to avoid interference with the dowel bars 400 installed on the old concrete pavement O. [

A circular hole connection port 250 is formed on the surface of the concrete panel 100 where the connection port 250 or the pocket 200 is exposed as needed. And is formed into a taper shape whose diameter gradually decreases from the surface of the substrate 100 toward the inside thereof.

This configuration can be achieved by simply forming the connection port 250 in the precast concrete panel P in a state where no separate pockets 200 are formed under the precast concrete panel P, It is also possible to charge the ash and use the dowel bar 400 and the tie bar.

Meanwhile, after the dowel bar 400 is inserted in the lateral direction of the pocket 200, the epoxy 200 or the chemical resin is filled in the pocket 200, One side of the well bar 400, that is, one half of the total length of the dowel bar 400 is inserted and restrained, and the other side dowel bar 400 is pushed into the pockets 200 of the other precast concrete panel P or the old concrete pavement O is fixed to the connector 250 through an epoxy or a chemical resin.

The upper open embedding nut 300a or the penetration type embedding nut 300b is composed of a nut 310 having a certain inner diameter and is supported horizontally on both sides of the nut 310, And a plurality of the concrete panels 100 are installed vertically so as to be opposed to each other in the lateral direction of the concrete panel 100.

The upper open embedding nut 300a or the penetration type embedding nut 300b has a structure in which the support part 320 is installed on the nut 310 before being installed on the precast concrete panel P. The upper open embedding nut 300b, The upper open embedding nut 300a or the through type embedding nut 300b is disposed in the formwork when the pre-cast concrete panel 300a or the penetration type embedding nut 300b is installed on the precast concrete panel P, When the concrete is poured and cured in the formwork and the form is removed, the upper open embedding nut 300a or the penetration type embedding nut 300b is embedded in the precast concrete panel P in a buried form.

That is, the upper open embedding nut 300a is located on the upper side of the precast concrete panel P and the lower side is closed.

In addition, the through type buried nuts 300b are buried so as to pass through the top and bottom of the precast concrete panel P.

The upper open embedding nut 300a and the penetration type embedding nut 300b can be used to perform functions such as loading, unloading, transporting, and height adjustment of the precast concrete panel P.

That is, a composite function capable of adjusting the height including the horizontal adjustment of the precast concrete panel P by using the upper open embedding nut 300a or the penetration type embedding nut 300b provided on the precast concrete panel P can do.

A connection block 610 is fixed between the wedge plates 600 and the upper portion of the connection block 610 is connected to the upper portion of the connection block 610. [ The cover 620 is fixed to the base plate 630 through the bolts 630. [

Hereinafter, construction of the precast concrete panel P according to the present invention having the above-described structure will be described.

FIG. 28 is a process diagram showing a day-by-day installation work of the precast concrete panel according to the present invention.

As shown in these figures, the precast concrete panel installation method according to the present invention comprises the steps of: manufacturing a precast concrete panel P; Conveying the manufactured precast concrete panel (P) to the vicinity of the installation site; Determining the size of the demolished portion of the concrete pavement O made of aged concrete panels; Cutting the old concrete pavement (O), which has been demolished, to a predetermined size using a wheel saw and removing it; A step of uniformly selecting and compacting the bottom surface of the removed groove (H) formed by cutting and demolishing the old concrete pavement (O); Installing a dowel bar (400) in the longitudinal direction of the old concrete pavement (O) on both sides of the demolished groove (H) and installing a tie bar in the longitudinal direction; (660) having a predetermined thickness on the bottom surface of the demolished groove (H); A step of transporting and installing the precast concrete panel P in the demolition groove H with the pockets 200 facing down on the vinyl precursor concrete panel P transported near the installation site on the vinyl 660 ; Securing the flatness of the precast concrete panel (P) installed in the demolished groove (H) and adjusting the height of the precast concrete panel (P); A backup material 670 is installed between the precast concrete panel P and the old aged concrete pavement O and a sealant 680 is installed on the backup material 670 to provide a joint 690 .

That is, the precast concrete panel installation method according to the present invention comprises: a step of manufacturing a precast concrete panel (P); Transportation stage; Demolition part determination step; Demolition phase; Compaction step; Installing the dowel bar 400; Vinyl (660) installation phase; Precast concrete panel (P) transport and installation phase; Adjusting the height of the precast concrete panel (P); The joint 690 is installed sequentially to install the precast concrete panel P.

Here, the precast concrete panel P is manufactured by: a concrete panel 100 having at least two or more layers having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval at a lower portion of a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, And a tie bar is inserted in the longitudinal direction, and the upper open buried nut 300a or the through buried buried nut 300b has a predetermined inner diameter And a supporting part 320 formed of a nut 310 and horizontally installed on both sides in the center of the nut 310. The upper open embedding nut 300a or the penetrating embedding nut 300b is provided with a pad And an H beam 510 is installed on the pad 500. The H beam 510 passes between the H beam 510 and the upper open embedding nut 300a or the penetration type embedding nut 300b, (520) is fixedly installed, or the upper open- A vertical plate 540 is welded to the inside of the rectangular frame 530 in the longitudinal direction and the longitudinal plate 540 is welded to the inside of the rectangular frame 530, A transverse plate 550 is welded to the inner side of the plate 540 and the rectangular frame 530 and a lifting frame 570 provided with a lifting ring 560 is disposed at a predetermined position of the vertical plate 540 A long bolt 520 is fixedly installed through the lifting frame 570 and the upper open embedding nut 300a or the penetration type embedding nut 300b and a wedge plate 600 is installed in the pocket 200 A connection block 610 is fixed between the wedge plates 600 and a precast concrete panel P is installed on the connection block 610 and the lid 620 is fixed through the bolts 630. [ .

Particularly, in the method of manufacturing a precast concrete panel, a reinforcing bar is placed in a formwork, and an upper open type fillet nut 300a or a through type fillet nut 300b is installed, and concrete is placed and cured in the form.

At this time, reinforcing bars are tightly fitted to the edge of the precast concrete panel P and the portion where the upper open embedding nut 300a or the penetration type embedding nut 300b are installed so as to have a structurally constant strength as compared with other portions.

The conveying step is a step of conveying the precast concrete panel P manufactured in the factory to the vicinity of the installation site. The conveying step is a step of conveying the precast concrete panel P to the upper open embedding nut 300a or the penetrating embedding nut 310 of the precast concrete panel P. [ The H beam 510 is installed on the pad 500 and the gap between the H beam 510 and the upper open embedding nut 300a or the penetrating embedding nut 300b After the long bolt 520 is fixedly installed, the wire of the crane is connected to the H beam 510, and the precast concrete panel P, to which the H beam 510 is attached, The pre-cast concrete panel P mounted on the vehicle is moved in a reverse order to that of the vehicle, and the precast concrete panel P is moved to the vicinity of the installation site do.

If necessary, the lifting frame 570 may be disposed on the top open buried nut 300a or the top of the penetrating buried nuts 300b of the precast concrete panel P, After the long bolts 580 are installed through the nuts 300a or the penetration type buried nuts 300b, the wires of the cranes are connected to the lifting hooks 560 of the lifting frame 570, The precast concrete panel P mounted on the lifting frame 570 is mounted on the vehicle and is moved to the vicinity of the installation site. Thereafter, the precast concrete panel P mounted on the vehicle is moved in the reverse order So that the precast concrete panel (P) is removed near the installation site.

Next, the step of determining the demolished part determines the demolished portion of the concrete pavement O made of the aged concrete panel, but does not partially determine the old aged concrete pavement O, ), It is desirable to determine the demolition section with four packed units up to the adjacent concrete pavement.

Subsequently, the old concrete pavement (O) is demolished and removed by using a wheel saw with four pavement units up to the old concrete pavement (O) determined at the demolition part decision stage.

Next, in the compaction step, the aged concrete pavement O is cut and demolished, and the bottom surface of the removed formed recessed groove H is uniformly picked up by the rollers, and is compacted to a constant strength.

The dowel bars 400 may be installed in the old concrete pavement O on both sides or front and rear slopes of the tear grooves H based on the removed grooves H, It is noted that the dowel bar 400 may be provided in the transverse direction of the tie bar O and a tie bar may be provided in the longitudinal direction.

That is, a dowel bar 400 is installed in the transverse direction of the aircraft or a heavy-duty vehicle traveling on the concrete pavement, and a tie bar is provided in the longitudinal direction perpendicular to the direction of travel to provide the structural strength of the concrete pavement And to easily cope with the stress applied to the package at the top.

Next, in the step of installing the vinyl (660), vinyl having a predetermined thickness is laid on the bottom surface of the removed groove (H).

The conveying and installing of the precast concrete panel P is performed by placing the precast concrete panel P conveyed near the installation site in the upper open embedding nut 300a or the penetration type embedding nut 300b The H beam 510 is installed on the pad 500 and the H beam 510 is connected to the upper open embedding nut 300a or the penetration type embedding nut 300b The H-beam 510 is connected to a wire of a crane and the precast concrete panel P to which the H beam 510 is attached is fixed by using the crane The precast concrete panel P is installed in the demolished groove H with the pockets 200 facing downward.

If necessary, the lifting frame 570 may be disposed on the top open buried nut 300a or the top of the penetrating buried nuts 300b of the precast concrete panel P, After the long bolts 580 are installed through the nuts 300a or the penetration type buried nuts 300b, the wires of the cranes are connected to the lifting hooks 560 of the lifting frame 570, The precast concrete panel P attached to the lifting frame 570 is installed with the pockets 200 facing downward and the precast concrete panel P is installed in the demolished grooves H. [

The height adjustment step is a step of securing the flatness of the precast concrete panel P installed in the demolished groove H and adjusting the height of the precast concrete panel P, The precast concrete panel P is selected by the H beam 510 or the lifting frame 570 to ensure the flatness of the precast concrete panel P. [

Subsequently, the joint 690 is installed by installing a backup material 670 between the precast concrete panel P and the old aged concrete pavement O or between the precast concrete panels P, A sealant 680 is provided on the substrate 690 to provide a joint 690.

29 is a process diagram illustrating a two day installation process of the precast concrete panel according to the present invention.

As shown in this drawing, the precast concrete panel installation method according to the present invention comprises the steps of: manufacturing a precast concrete panel P; Conveying the manufactured precast concrete panel (P) to the vicinity of the installation site; Determining the size of the demolished portion of the concrete pavement O made of aged concrete panels; Cutting the old concrete pavement (O), which has been demolished, to a predetermined size using a wheel saw and removing it; A step of uniformly selecting and compacting the bottom surface of the removed groove (H) formed by cutting and demolishing the old concrete pavement (O); Installing a precast concrete panel (P) on the demolished groove (H); Temporarily using the installed precast concrete panel (P); Lifting and transporting the installed precast concrete panel (P) to the vicinity of the installation site; Installing a dowel bar (400) in the longitudinal direction of the old concrete pavement (O) on both sides of the demolished groove (H) and installing a tie bar in the longitudinal direction; (660) having a predetermined thickness on the bottom surface of the demolished groove (H); A step of transporting and installing the precast concrete panel P in the demolition groove H with the pockets 200 facing down on the vinyl precursor concrete panel P transported near the installation site on the vinyl 660 ; Securing the flatness of the precast concrete panel (P) installed in the demolished groove (H) and adjusting the height of the precast concrete panel (P); A backup material 670 is installed between the precast concrete panel P and the old aged concrete pavement O and a sealant 680 is installed on the backup material 670 to provide a joint 690 .

That is, the precast concrete panel installation method according to the present invention includes a precast concrete panel manufacturing step, a conveying step, a demagnetizing part sizing step, a cutting and demolding step, a compaction step, a precast concrete panel mounting step The pre-cast concrete panel P, the pre-cast concrete panel P, the pre-cast concrete panel P, the temporary use stage, the lifting and transporting stage, the dowel bar 400 and 610 installation stage, the vinyl 660 installation stage, The pre-cast concrete panel P is installed by sequentially performing the adjustment step and the joint installation step.

Here, the precast concrete panel P is manufactured by: a concrete panel 100 having at least two or more layers having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval at a lower portion of a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, And a tie bar is inserted in the longitudinal direction, and the upper open buried nut 300a or the through buried buried nuts 300b are formed to have a constant And a supporting portion 320 horizontally installed on both sides in the center of the nut 310. The upper surface of the upper open embedding nut 300a or the upper surface of the penetrating embedding nut 300b A pad 500 is installed on the pad 500 and an H beam 510 is installed on the pad 500. The H beam 510 penetrates through the upper open embedding nut 300a or the penetration type embedding nut 300b, The long bolt 520 is fixedly installed, or the upper open- A vertical plate 540 is welded to the inside of the rectangular frame 530 in the longitudinal direction, and the vertical plate 540 is welded to the inside of the rectangular frame 530. The longitudinal plate 540 is welded to the inside of the rectangular frame 530, A transverse plate 550 is welded to the inside of the vertical plate 540 and the rectangular frame 530 and a lifting frame 570 provided with a lifting hook 560 at a predetermined position of the vertical plate 540 is disposed And a long bolt 580 is fixed through the lifting frame 570 and the upper open embedding nut 300a or the penetration type embedding nut 300b and the wedge plate 600 is fixed to the pocket 200 A connection block 610 is fixed between the wedge plates 600 and a precast concrete panel P is installed on the connection block 610 and the lid 620 is fixed through the bolts 630. [ .

Particularly, in the method of manufacturing a precast concrete panel, a reinforcing bar is placed in a formwork, and an upper open type fillet nut 300a or a through type fillet nut 300b is installed, and concrete is placed and cured in the form.

At this time, reinforcing bars are tightly fitted to the edge of the precast concrete panel P and the portion where the upper open embedding nut 300a or the penetration type embedding nut 300b are installed so as to have a structurally constant strength as compared with other portions.

The conveying step is a step of conveying the precast concrete panel P manufactured in the factory to the vicinity of the installation site. The upper open embedding nut 300a or the penetration type embedding nut 300b of the precast concrete panel P, The H beam 510 is installed on the pad 500 and the gap between the H beam 510 and the upper open embedding nut 300a or the penetrating embedding nut 300b After the long bolt 520 is fixedly installed, the wire of the crane is connected to the H beam 510, and the precast concrete panel P, to which the H beam 510 is attached, The pre-cast concrete panel P mounted on the vehicle is moved in a reverse order to that of the vehicle, and the precast concrete panel P is moved to the vicinity of the installation site do.

If necessary, the lifting frame 570 may be disposed on the top open buried nut 300a or the top of the penetrating buried nuts 300b of the precast concrete panel P, After the long bolts 580 are installed through the nuts 300a or the penetration type buried nuts 300b, the wires of the cranes are connected to the lifting hooks 560 of the lifting frame 570, The precast concrete panel P mounted on the lifting frame 570 is mounted on the vehicle and is moved to the vicinity of the installation site. Thereafter, the precast concrete panel P mounted on the vehicle is moved in the reverse order So that the precast concrete panel (P) is removed near the installation site.

Next, the step of determining the demolished part determines the demolished portion of the concrete pavement O made of the aged concrete panel, but does not partially determine the old aged concrete pavement O, ), It is desirable to determine the demolition section with four packed units up to the adjacent concrete pavement.

Subsequently, the old concrete pavement (O) is demolished and removed by using a wheel saw with four pavement units up to the old concrete pavement (O) determined at the demolition part decision stage.

Next, in the compaction step, the aged concrete pavement O is cut and demolished, and the bottom surface of the removed formed recessed groove H is uniformly picked up by the rollers, and is compacted to a constant strength.

The pre-cast concrete panel (P) is installed in a new concrete pavement when it takes more than one day to construct the precast concrete panel (P) or when the existing concrete pavement (O) H), the precast concrete panel P is temporarily installed.

Then, in the temporary use step, the pre-cast concrete panel P is temporarily used to smooth the road traffic.

The dowel bars 400 may be installed in the old concrete pavement O on both sides or front and rear slopes of the tear grooves H based on the removed grooves H, It is noted that the dowel bar 400 may be provided in the transverse direction of the tie bar O and a tie bar may be provided in the longitudinal direction.

That is, a dowel bar 400 is installed in a traveling direction of an aircraft or heavy equipment vehicle traveling on a concrete pavement O, and a tie bar is installed in a direction perpendicular to the traveling direction to provide a structural strength of the concrete pavement, And to easily respond to the stress applied to the package.

Next, in the step of installing the vinyl 660, a vinyl 660 having a predetermined thickness is installed on the bottom surface of the removed groove H.

The conveying and installing of the precast concrete panel P is performed by placing the precast concrete panel P conveyed near the installation site in the upper open embedding nut 300a or the penetration type embedding nut 300b The H beam 510 is installed on the pad 500 and the H beam 510 is connected to the upper open embedding nut 300a or the penetration type embedding nut 300b The H-beam 510 is connected to a wire of a crane and the precast concrete panel P to which the H beam 510 is attached is fixed by using the crane The precast concrete panel P is installed in the demolished groove H with the pockets 200 facing downward.

If necessary, the lifting frame 570 may be disposed on the top open buried nut 300a or the top of the penetrating buried nuts 300b of the precast concrete panel P, After the long bolt 580 is installed through the nuts 300a or the penetration type buried nuts 300b, the wire of the crane is connected to the lifting hook 560 of the lifting frame 570, The precast concrete panel P attached to the lifting frame 570 is installed with the pockets 200 facing downward and the precast concrete panel P is installed in the demolished grooves H. [

The height adjustment step is a step of securing the flatness of the precast concrete panel P installed in the demolished groove H and adjusting the height of the precast concrete panel P, The precast concrete panel P is selected by the H beam 510 or the lifting frame 570 to ensure the flatness of the precast concrete panel P. [

Next, in the grout filling step, the height of the precast concrete panel P seated in the removed groove H is adjusted to ensure flatness.

Subsequently, the joint 690 is installed by installing a backup material 670 between the precast concrete panel P and the old aged concrete pavement O or between the precast concrete panels P, A sealant 680 is provided on the substrate 690 to provide a joint 690.

Hereinafter, the joining between precast concrete panels according to the present invention will be described.

FIG. 16 is a process diagram showing an A-type joint of a precast concrete panel according to the present invention, and FIG. 17 is a detailed view showing an A-type joint of a precast concrete panel according to the present invention.

As shown in these drawings, the joining of precast concrete panels P according to the present invention includes the steps of installing a wedge plate 600 in a pocket 200; Inserting a dowel bar (400) in the pocket (200); Inserting the connection block (610) in a state of wrapping the wedge plates (600); A lid 620 is installed on the connecting block 610 and the lid 620 is fastened to the connecting block 610 with the long bolt 630.

That is, in the method of joining precast concrete panels according to the present invention, the wedge plate 600 is installed on the side surface of the pocket 200 in a state where the precast concrete panels P are in close contact with each other, The connecting block 610 is inserted in a state of wrapping the wedge plates 600 between the pockets 200 and the lid 620 is mounted on the connecting block 610 And the lid 620 is fixed to the connection block 610 by the long bolt 630 and connected.

FIG. 18 is a process diagram showing a B-type joint of a precast concrete panel according to the present invention, and FIG. 19 is a detailed view showing a B-type joint of a precast concrete panel according to the present invention.

As shown in these figures, the joining of precast concrete panels according to the present invention comprises the steps of installing a wedge plate 600 in a pocket 200; Inserting a dowel bar (400) in the pocket (200) and arranging a predetermined length of the dowel bar (400) in the wedge plate (600); Inserting the connection block 610 having the lower side cut in a state of wrapping the wedge plates 600; A lid 620 is installed on the connecting block 610 and the lid 620 is fastened to the connecting block 610 with the long bolt 630.

That is, in the method of joining precast concrete panels according to the present invention, the wedge plate 600 is installed on the side surface of the pocket 200 in a state where the precast concrete panels P are in close contact with each other, The dowel bar 400 is inserted through the dowel bar 400 for a predetermined length and a certain portion of the dowel bar 400 is held in the wedge plate 600, The cover 620 is installed on the connection block 610 and the cover 620 is fixed to the connection block 620 by the long bolt 30 to be connected.

20 is a process diagram showing a C-type junction of a precast concrete panel according to the present invention.

As shown in this figure, the joining of precast concrete panels according to the present invention comprises the steps of installing a wedge plate 600 in a pocket; Inserting a dowel bar (400) in the pocket (200); Installing a vertical rod (640) in the wedge plate (600); And inserting the connection block 610 in a state of wrapping the vertical bar 640.

That is, in the method of joining precast concrete panels according to the present invention, the wedge plate 600 is installed in the pocket 200, the dowel bar 400 is inserted into the pocket 200, And the connection block 610 is inserted into and connected to the vertical rod 640 while the vertical rod 640 is wrapped around the vertical rod 640.

The precast concrete panel installation method according to the present invention constructed as described above has been described as installing the precast concrete panel of the present invention as a support for the old concrete pavement in order to repair the old aged concrete pavement, In case of a new concrete pavement instead of a concrete pavement, it is possible to install a precast concrete panel of the present invention by providing a separate support to the ground.

Although the present invention has been described in the context of old concrete pavement for convenience, the present invention is not limited to this, but is applicable to new precast concrete pavement. Therefore, the present invention is not limited to any one of old concrete pavement and new concrete pavement. .

The preferred embodiments described in the specification of the present invention are intended to be illustrative, not limiting, and the scope of the present invention is indicated by the appended claims, and all modifications that come within the meaning of the claims are included in the present invention. .

100: concrete panel 200: pocket
250: Connection port 300a: Upper open type filler nut
300b: Through-hole type embedding nut 310: Nut
320: Support part 400: Dowel bar
500: pad 510: H beam
520: long bolt 530: frame
540: vertical plate 550: horizontal plate
560: lifting ring 570: lifting frame
580: bolt 600: wedge plate
610: connection block 620: cover
630: bolt 640: vertical bar
660: Vinyl
670: backup material 680: sealing material
690: Joints
H: incision groove
O: old concrete pavement
P: precast concrete panel

Claims (16)

delete delete A concrete panel (100) composed of at least two or more panels having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval below a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, A connecting block 610 is fixed between the wedge plates 600 and a lid 620 is fixed to the upper portion of the connecting block 610, The upper open embedding nut 300a or the penetration type embedding nut 300b is formed of a nut 310 having a predetermined inner diameter and is fixed to both sides of the nut 310 A pad 500 is provided on the top of the upper open embedding nut 300a or the penetration type embedding nut 300b and an H beam 510 is formed on the pad 500. [ And the H beam 510 and the upper open embedding nut 300a or the through- The concrete bolt 520 is fixedly installed through the bolts 300a and 300b and the concrete panel 100 is provided with 25 weight percent of Portland cement and 50 weight percent of cement, 10 to 15 parts by weight of an anti-cracking agent consisting of 25% by weight of an epoxy resin and 10 to 15 parts by weight of a binder resin are mixed with a binder resin, and a binder, monomer, powder filter, UV blocker, Ti [OCH (Cl3) 2] 4 and TiO2 (CH3) 2 CHOH prepared on the upper surface of the concrete panel 100 or on the surface of the surface reinforcement are coated with a dibutyl phthalate- 0.57 mol / l of a sol, 0.44 mol / l of a SiO2 sol prepared from (CH3) CHOH and 0.50 mol / l of a ZnO sol prepared from Zn (C2H3O2) Cu, which is composed of 50% of TiO2 sol, 40% of SiO2 sol, 9% of ZnO sol and 9% of A g, 1% or more of at least one metal ion selected from Zn and Cu is applied to the precast concrete panel. A concrete panel (100) composed of at least two or more panels having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval below a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, A connecting block 610 is fixed between the wedge plates 600 and a lid 620 is fixed to the upper portion of the connecting block 610, The upper open embedding nut 300a or the penetration type embedding nut 300b is formed of a nut 310 having a predetermined inner diameter and is fixed to both sides of the nut 310 And a supporting portion 320 installed horizontally and is formed in the shape of a rectangular frame 530 on the upper surface of the upper open embedding nut 300a or the penetration type embedding nut 300b, The vertical plate 540 is welded A transverse plate 550 is welded to the inner side of the vertical plate 540 and the rectangular frame 530 and a lifting frame 560 provided with a lifting hook 560 at a predetermined position of the vertical plate 540 And an elongated bolt 580 is fixedly installed through the space between the lifting frame 570 and the upper open embedding nut 300a or the penetration type embedding nut 300b and the concrete panel 100 is fixed with cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of Portland cement, 50% by weight of calcite and 25% by weight of magnesia is mixed with 100 parts by weight of concrete consisting of sand and gravel, The surface of the concrete panel 100 or the surface of the concrete panel 100 is coated with a surface strengthening agent that is a mixture of water, bitumen, monomer, powder filter, UV blocker, Olic Acid, Carboxylic Acid and dibutyl phthalate. Ti [OCH (Cl3) 2] 4 0.57 mol / l TiO2 sol prepared from (CH3) 2 CHOH, 0.44 mol / l SiO2 sol prepared from C8H20O4Si and (CH3) CHOH, ZnO sol prepared from Zn (C2H3O2) ), 0.5% by mole or more of Ag, Zn, or Cu is supported on the substrate, and this is mixed with 50% of a TiO2 sol, 40% of a SiO2 sol, 9% of a ZnO sol, , 1% or more of at least one metal ion selected from Zn and Cu is applied to the precast concrete panel. delete A concrete panel (100) composed of at least two or more panels having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval below a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, A connecting block 610 is fixed between the wedge plates 600 and a lid 620 is fixed to the upper portion of the connecting block 610, The upper open embedding nut 300a or the penetration type embedding nut 300b is formed of a nut 310 having a predetermined inner diameter and is fixed to both sides of the nut 310 A pad 500 is provided on the top of the upper open embedding nut 300a or the penetration type embedding nut 300b and an H beam 510 is formed on the pad 500. [ And the H beam 510 and the upper open embedding nut 300a or the through- The concrete bolt 520 is fixedly installed through the bolts 300a and 300b and the concrete panel 100 is provided with 25 weight percent of Portland cement and 50 weight percent of cement, 10 to 15 parts by weight of an anti-cracking agent consisting of 25% by weight of an epoxy resin and 10 to 15 parts by weight of a binder resin are mixed with a binder resin, and a binder, monomer, powder filter, UV blocker, Ti [OCH (Cl3) 2] 4 and TiO2 (CH3) 2 CHOH prepared on the upper surface of the concrete panel 100 or on the surface of the surface reinforcement are coated with a dibutyl phthalate- 0.57 mol / l of a sol, 0.44 mol / l of a SiO2 sol prepared from (CH3) CHOH and 0.50 mol / l of a ZnO sol prepared from Zn (C2H3O2) Cu, which is composed of 50% of TiO2 sol, 40% of SiO2 sol, 9% of ZnO sol and 9% of A g, Zn, and Cu in an amount of 1% by weight based on the total weight of the pre-cast concrete panel (P); A pad 500 is installed on the upper open embedding nut 300a or the penetration type embedding nut 300b of the precast concrete panel P and the H beam 510 is installed on the pad 500 And the long bolt 520 is fixedly installed through the H beam 510 and the upper open embedding nut 300a or the penetration type embedding nut 300b and the wire of the crane is attached to the H beam 510 The pre-cast concrete panel P having the H beam 510 attached thereto is mounted on the vehicle using the crane, and after the vehicle is driven to the vicinity of the installation site, the pre-cast concrete panel P mounted on the vehicle Conveying the precast concrete panel (P) to the vicinity of the installation place by reversing the order of installation of the concrete panel (P) on the vehicle; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished section of the demolished section with four pack units as one set; A step of cutting and removing a predetermined size by using a wheel saw with four pavement units up to the old concrete pavement (O) determined in the demolition part determination step; Cutting and removing the old concrete pavement (O) to uniformly collect the bottom surface of the removed raised grooves (H) using a roller and compaction with a constant strength; Installing a precast concrete panel (P) on the demolished groove (H); Temporarily using the installed precast concrete panel (P); Lifting and transporting the installed precast concrete panel (P) to the vicinity of the installation site;
The dowel bars 400 are installed in the lateral direction of the old concrete pavement O on both sides or front and rear slopes of the removed grooves H based on the demolished grooves H, Installing a connection block (610) in the direction of the connecting block (610);
(660) having a predetermined thickness on the bottom surface of the demolished groove (H); The precast concrete panel P transported near the installation place on the vinyl 660 is pushed onto the upper open embedding nut 300a of the precast concrete panel P or the upper surface of the penetration type embedding nut 300b, And an H beam 510 is installed on the pad 500. The H beam 510 passes between the H beam 510 and the upper open embedding nut 300a or the penetration type embedding nut 300b, The precast concrete panel P to which the H beam 510 is attached is pushed down by the crane so that the pockets 200 are moved downward Providing a precast concrete panel (P) in a demolition groove (H);
Securing the flatness and adjusting the height of the precast concrete panel (P) by using the H beam (510) of the precast concrete panel (P) installed in the demolished groove (H) A backup material 670 is installed between the precast concrete panel P and the old aged concrete pavement O and a sealant 680 is installed on the backup material 670 to provide a joint 690 Wherein the pre-cast concrete panel comprises a plurality of pre-cast concrete panels.
A concrete panel (100) composed of at least two or more panels having a predetermined thickness and width; A plurality of pockets (200) cut out at a predetermined interval below a side surface of the concrete panel (100) so as to have a predetermined shape; An upper open buried nut 300a or a through buried buried nut 300b, which is installed at a predetermined position on the inner surface of the concrete panel 100 and is vertically buried so as to be opposed to each other in the lateral direction of the concrete panel 100, A connecting block 610 is fixed between the wedge plates 600 and a lid 620 is fixed to the upper portion of the connecting block 610, The upper open embedding nut 300a or the penetration type embedding nut 300b is formed of a nut 310 having a predetermined inner diameter and is fixed to both sides of the nut 310 And a supporting portion 320 installed horizontally and is formed in the shape of a rectangular frame 530 on the upper surface of the upper open embedding nut 300a or the penetration type embedding nut 300b, The vertical plate 540 is welded A transverse plate 550 is welded to the inner side of the vertical plate 540 and the rectangular frame 530 and a lifting frame 560 provided with a lifting hook 560 at a predetermined position of the vertical plate 540 And an elongated bolt 580 is fixedly installed through the space between the lifting frame 570 and the upper open embedding nut 300a or the penetration type embedding nut 300b and the concrete panel 100 is fixed with cement, 10 to 15 parts by weight of a crack preventing agent composed of 25% by weight of Portland cement, 50% by weight of calcite and 25% by weight of magnesia is mixed with 100 parts by weight of concrete consisting of sand and gravel, The surface of the concrete panel 100 or the surface of the concrete panel 100 is coated with a surface strengthening agent that is a mixture of water, bitumen, monomer, powder filter, UV blocker, Olic Acid, Carboxylic Acid and dibutyl phthalate. Ti [OCH (Cl3) 2] 4 0.57 mol / l TiO2 sol prepared from (CH3) 2 CHOH, 0.44 mol / l SiO2 sol prepared from C8H20O4Si and (CH3) CHOH, ZnO sol prepared from Zn (C2H3O2) ), 0.5% by mole or more of Ag, Zn, or Cu is supported on the substrate, and this is mixed with 50% of a TiO2 sol, 40% of a SiO2 sol, 9% of a ZnO sol, , 1% of at least one metal ion selected from Zn and Cu is coated on a pre-cast concrete panel (P); A lifting frame 570 is disposed on the upper open buried nut 300a or the through buried buried nut 300b of the manufactured precast concrete panel P and the lifting frame 570 and the upper open buried nut 300a After the long bolt 580 is provided through the through hole type buried nuts 300b or the through type buried nuts 300b, the wire of the crane is connected to the lifting hook 560 of the lifting frame 570, The precast concrete panel P attached to the frame 570 is mounted on the vehicle and travels to the vicinity of the installation site. Thereafter, the precast concrete panel P mounted on the vehicle is moved in the reverse order to the mounting on the vehicle, Conveying the concrete panel (P) to the vicinity of the installation site; Determine the demolished part of the concrete pavement (O) composed of aged concrete panels, but do not partially determine the old aged concrete pavement (O) which is partially obsolete and scattered, Determining the size of the demolished section of the demolished section with four pack units as one set; A step of cutting and removing a predetermined size by using a wheel saw with four pavement units up to the old concrete pavement (O) determined in the demolition part determination step; Cutting and removing the old concrete pavement (O) to uniformly collect the bottom surface of the removed raised grooves (H) using a roller and compaction with a constant strength;
Installing a precast concrete panel (P) on the demolished groove (H); Temporarily using the installed precast concrete panel (P); Lifting and transporting the installed precast concrete panel (P) to the vicinity of the installation site; The dowel bars 400 are installed in the lateral direction of the old concrete pavement O on both sides or front and rear slopes of the removed grooves H based on the demolished grooves H, Installing a connection block (610) in the direction of the connecting block (610);
(660) having a predetermined thickness on the bottom surface of the demolished groove (H); A lifting frame 570 is disposed on the upper surface of the upper open embedding nut 300a or the penetrating embedding nut 300b of the precast concrete panel P transported near the installation site on the vinyl 660, After the elongated bolts 580 are installed through the upper open embedding nut 300a or the penetration type embedding nut 300b and the lifting hook 560 of the lifting frame 570 is connected to the lifting hook 560, The precast concrete panel P attached to the lifting frame 570 is installed with the pockets 200 facing downward and the precast concrete panel P is installed in the demolished groove H by carrying the crane ; A step of securing flatness and adjusting a height of the precast concrete panel P by using a lifting frame 570 of the precast concrete panel P installed in the demolished groove H; A backup material 670 is installed between the precast concrete panel P and the old aged concrete pavement O and a sealant 680 is installed on the backup material 670 to provide a joint 690 Wherein the pre-cast concrete panel comprises a plurality of pre-cast concrete panels.
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CN108975809A (en) * 2018-07-20 2018-12-11 成都宏基建材股份有限公司 A kind of dry shake floor curing agent and its application method
KR102299784B1 (en) 2020-11-10 2021-09-08 주식회사동일기술공사 Precast concrete panel having heating module and black ice preventive road packing method using this same
KR20230071915A (en) 2021-11-16 2023-05-24 조선대학교산학협력단 Method of manufacturing precast concrete panels integrated with heating units and method of pavement road to prevent black ice

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JP2003252563A (en) * 2002-03-07 2003-09-10 Oriental Construction Co Ltd Method of dismantling concrete structure and lifting sling used in dismantling
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108975809A (en) * 2018-07-20 2018-12-11 成都宏基建材股份有限公司 A kind of dry shake floor curing agent and its application method
KR102299784B1 (en) 2020-11-10 2021-09-08 주식회사동일기술공사 Precast concrete panel having heating module and black ice preventive road packing method using this same
KR20230071915A (en) 2021-11-16 2023-05-24 조선대학교산학협력단 Method of manufacturing precast concrete panels integrated with heating units and method of pavement road to prevent black ice

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