KR101696226B1 - Menufacturing method of chlorinated polyvinyl chloride resin and chlorinated polyvinyl chloride resin using the thereof - Google Patents

Menufacturing method of chlorinated polyvinyl chloride resin and chlorinated polyvinyl chloride resin using the thereof Download PDF

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KR101696226B1
KR101696226B1 KR1020120011376A KR20120011376A KR101696226B1 KR 101696226 B1 KR101696226 B1 KR 101696226B1 KR 1020120011376 A KR1020120011376 A KR 1020120011376A KR 20120011376 A KR20120011376 A KR 20120011376A KR 101696226 B1 KR101696226 B1 KR 101696226B1
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polyvinyl chloride
chloride resin
chlorinated polyvinyl
chlorinated
value
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KR20130090222A (en
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김창현
이창규
이정규
한승현
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주식회사 정산애강
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7416Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with free upper edge, e.g. for use as office space dividers
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/76Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal
    • E04B2/78Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal characterised by special cross-section of the frame members as far as important for securing wall panels to a framework with or without the help of cover-strips
    • E04B2/7809Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal characterised by special cross-section of the frame members as far as important for securing wall panels to a framework with or without the help of cover-strips of single or multiple tubular form
    • E04B2/7818Removable non-load-bearing partitions; Partitions with a free upper edge with framework or posts of metal characterised by special cross-section of the frame members as far as important for securing wall panels to a framework with or without the help of cover-strips of single or multiple tubular form of substantially rectangular form
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7416Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with free upper edge, e.g. for use as office space dividers
    • E04B2002/7418Accessories supported on the free upper edge, e.g. auxiliary panels, noise abatement devices
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7416Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with free upper edge, e.g. for use as office space dividers
    • E04B2002/742Details of panel top cap

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

본 발명은 염소화된 폴리염화비닐수지 조성물 및 이의 제조방법에 관한 것으로, 보다 구체적으로는 특정 분자량 분포를 가지는 2종의 폴리염화비닐 수지, 염소 및 스케일방지제를 포함하는 조성물을 이용하여, 염소화된 폴리염화비닐수지를 제조했을 때, 성형가공성, 내열성 및 내충격성이 현저히 향상되고, 반응기 내부 벽면에 스케일이 생성되지 않는 염소화된 폴리염화비닐수지를 제공하는 것을 목적으로 한다. The present invention relates to a chlorinated polyvinyl chloride resin composition and a method for producing the same, and more particularly, to a chlorinated polyvinyl chloride resin composition using a composition comprising two kinds of polyvinyl chloride resins having a specific molecular weight distribution, It is an object of the present invention to provide a chlorinated polyvinyl chloride resin which is remarkably improved in molding processability, heat resistance and impact resistance when a vinyl chloride resin is produced, and scale is not generated on the inner wall surface of the reactor.

Description

염소화된 폴리염화비닐수지의 제조방법 및 이로 제조된 염소화된 폴리염화비닐수지{MENUFACTURING METHOD OF CHLORINATED POLYVINYL CHLORIDE RESIN AND CHLORINATED POLYVINYL CHLORIDE RESIN USING THE THEREOF}TECHNICAL FIELD [0001] The present invention relates to a chlorinated polyvinyl chloride resin and a chlorinated polyvinyl chloride resin produced by the same. BACKGROUND OF THE INVENTION [0001] The present invention relates to a chlorinated polyvinyl chloride resin,

본 발명은 염소화된 폴리염화비닐수지의 제조방법 및 이로 제조된 염소화된 폴리염화비닐수지에 관한 것으로, 보다 구체적으로는 특정 분자량 분포를 가지는 2종의 폴리염화비닐수지 및 스케일방지제를 포함하여 염소화된 폴리염화비닐수지를 제조함으로써, 성형가공성, 내열성 및 내충격성이 현저히 향상되고, 반응기 내부 벽면에 스케일이 생성되지 않는 염소화된 폴리염화비닐수지의 제조방법 및 이로 제조된 염소화된 폴리염화비닐수지에 관한 것이다.
The present invention relates to a method for producing a chlorinated polyvinyl chloride resin and a chlorinated polyvinyl chloride resin produced by the method. More particularly, the present invention relates to a method for producing a chlorinated polyvinyl chloride resin comprising two kinds of polyvinyl chloride resins having a specific molecular weight distribution and an anti- A process for producing a chlorinated polyvinyl chloride resin in which a molding processability, a heat resistance and an impact resistance are remarkably improved by producing a polyvinyl chloride resin and a scale is not generated on the inner wall surface of the reactor, and a process for producing the chlorinated polyvinyl chloride resin will be.

폴리염화비닐수지(Polyvinyl Chloride, PVC)는 기계적 강도, 내후성, 내약품성, 난연성 등의 여러 가지 장점이 있는 우수한 재로로써 많은 분야에 이용되고 있다. 그러나 내열성 및 내충격성이 부족하여 다양한 적용에 한계가 있었다. 부족한 내열성 및 내충격성을 개선하기 위한 방법으로 폴리염화비닐수지를 염소화함으로써 물성을 향상시키는 연구가 진행되어 왔다. Polyvinyl Chloride (PVC) is an excellent ash with many advantages such as mechanical strength, weather resistance, chemical resistance and flame retardancy, and is used in many fields. However, due to lack of heat resistance and impact resistance, various applications were limited. Studies have been made to improve physical properties by chlorinating polyvinyl chloride resin as a method for improving insufficient heat resistance and impact resistance.

종래의 폴리염화비닐수지(PVC)의 열변형온도(HDT, Heat Distortion Temperature)가 60~70℃ 부근이기 때문에 60℃ 이상인 열수에 대해서 사용할 수 없는 문제가 있었으나 염소화된 폴리염화비닐수지(CPVC)는 열변형온도(HDT, Heat Distortion Temperature)가 종래의 폴리염화비닐수지(PVC)보다 20 내지 40℃ 가량 높기 때문에 60℃ 이상되는 열수에 대하여 사용이 가능하게 되었으며, 기존 열수에 사용되어 왔던 금속관 및 금속연결부 등에서 발생하는 부식문제를 해결할 수 있었다. (HDT) of conventional polyvinyl chloride resin (PVC) is in the vicinity of 60 to 70 DEG C, there is a problem that it can not be used for hot water having a temperature of 60 DEG C or more. However, chlorinated polyvinyl chloride resin (CPVC) Since the heat distortion temperature (HDT) is 20 to 40 ° C higher than that of conventional polyvinyl chloride resin (PVC), it can be used for hot water of 60 ° C or higher. And the corrosion problem occurring at the connection portion can be solved.

그러나 염소화된 폴리염화비닐수지(CPVC)는 열변형온도가 높기 때문에, 용융 및 가공 성형시에 높은 온도와 강한 전단력이 요구되고, 이로 인하여 수지의 열화가 쉽게 발생하는 문제가 발생함으로써, 염소화된 폴리염화비닐수지는 성형 가공폭이 좁고, 충분히 용융되지 못한 상태에서 성형 및 가공이 되는 경우가 많이 발생하였다. However, since the chlorinated polyvinyl chloride resin (CPVC) has a high heat distortion temperature, a high temperature and a strong shearing force are required at the time of melting and machining, and the resin is easily deteriorated, In many cases, the vinyl chloride resin is molded and processed in a state in which the width of the molding process is narrow and it is not sufficiently melted.

또한, 종래 기술에는 내열성 및 내충격성 향상을 위하여, 충진제 또는 염화비닐과 공중합 가능한 비닐계 수지를 사용하는 기술도 공지되어 있으나, 내열성 향상이 미미해지는 문제가 있으며, 성형 가공시 용융성능이 향상되는 정도가 미약하고, 중합시 다량의 스케일이 발생하여 반응기 벽면에 부착되어 스케일 제거작업이 함께 수행되어야하는 문제점이 있었다. Further, in the prior art, there is known a technique of using a vinyl resin capable of copolymerizing with a filler or vinyl chloride in order to improve heat resistance and impact resistance, but there is a problem that the improvement in heat resistance becomes insignificant, And a large amount of scale is generated at the time of polymerization, so that it is adhered to the wall surface of the reactor and the scale removal work must be performed together.

일본공개특허 제2005-126519호(특허문헌 1)에는 클로로포름과 같은 팽창액의 사용 없이 수상에서 폴리염화비닐수지의 광염소화 반응을 개시하여 제조되는 방법을 언급하고 있으며, 대한민국등록특허 제0452391호(특허문헌 2)에는 염소화된 폴리에틸렌 및 충격 변형제를 포함하여 2단계의 염소화반응이 진행된 염소화된 폴리염화비닐화합물을 개시하고 있다. Japanese Patent Application Laid-Open No. 2005-126519 (Patent Document 1) discloses a method in which a photocuring reaction of a polyvinyl chloride resin is initiated in an aqueous phase without using an expansion liquid such as chloroform, and Korean Patent Registration No. 0452391 Patent Document 2) discloses a chlorinated polyvinyl chloride compound that undergoes a two-step chlorination reaction including chlorinated polyethylene and an impact modifier.

이상에서 살핀 바와 같이, 종래기술을 통해서는 폴리염화비닐수지의 염소화가 충분히 되면 용융성 및 성형가공성이 저하되고, 용융성 및 성형가공성이 향상되면, 내열성이 저하되는 문제를 발생하는 등, 용융특성 및 성형가공성이 우수하면서 내충격성 및 내열성이 우수한 염소화 폴리염화비닐수지의 제조가 어려운 문제가 있다. As can be seen from the above, when the polyvinyl chloride resin is sufficiently chlorinated by the prior art, the meltability and moldability are lowered. When the meltability and the molding processability are improved, the heat resistance is lowered. And it is difficult to produce a chlorinated polyvinyl chloride resin having excellent moldability and excellent impact resistance and heat resistance.

특히, 염소화과정에서 스케일이 발생하여, 반응기 내벽을 오염시키게 되며, 이로 인해 염소화반응이 잘 진행되지 않으며, 특히, 발생되는 스케일에 의하여 자외선 조사가 원활하게 이루어지지 않아, 반응시간이 길어지며, 염소화반응이 균일하게 이루어지지 않는 단점이 있다.
Particularly, the scale is generated in the chlorination process, and the inner wall of the reactor is contaminated. As a result, the chlorination reaction does not proceed well. In particular, the ultraviolet irradiation is not smoothly performed due to the generated scale, There is a disadvantage in that the reaction can not be performed uniformly.

일본공개특허 제2005-126519호Japanese Patent Laid-Open No. 2005-126519 대한민국등록특허 제0452391호Korea Patent No. 0452391

본 발명은 종래의 문제점을 해결하기 위한 것으로, 특정 분자량 분포를 가지는 2종의 폴리염화비닐 수지 및 스케일방지제를 포함하는 조성물을 이용하여, 염소화된 폴리염화비닐수지를 제조했을 때, 성형가공성, 내열성 및 내충격성이 현저히 향상되고, 특히, 반응기 내부 벽면에 스케일이 생성되지 않는 염소화된 폴리염화비닐수지의 제조방법을 제공하는 것을 목적으로 한다. SUMMARY OF THE INVENTION The present invention has been made in order to solve the problems of the prior art, and it is an object of the present invention to provide a method for producing a chlorinated polyvinyl chloride resin by using a composition comprising two kinds of polyvinyl chloride resins and a scale inhibitor having a specific molecular weight distribution, And a method for producing a chlorinated polyvinyl chloride resin in which scale is not generated on the inner wall surface of the reactor.

또한, 상기 제조방법으로 제조된 염소화된 폴리염화비닐 수지를 제공하는 것을 목적으로 한다.
It is another object of the present invention to provide a chlorinated polyvinyl chloride resin produced by the above production method.

본 발명은 상기와 같은 목적을 달성하기 위하여, According to an aspect of the present invention,

(a) 중합도가 400 내지 800이고, K값이 40 내지 62인 제1폴리염화비닐수지, 중합도가 900 내지 1800이고, K값이 64 내지 81인 제2폴리염화비닐수지 및 스케일방지제를 물과 혼합하여 수성 슬러리를 제조하는 단계; (b) 상기 수성 슬러리에 염소를 투입하고 가압하여 염소화하는 단계; 및 (c) 과량의 염산과 염소화폴리염화비닐수지를 분리하는 단계;를 포함하며, (a)단계에서 슬러리에 포함되는 산소의 농도가 100ppm 미만이 되도록 제어하고, (b)단계에서 염소화단계는 10 내지 100psig의 압력에서 5 내지 50분간 진행하는 염소화폴리염화비닐수지의 제조방법을 제공한다. (a) a first polyvinyl chloride resin having a degree of polymerization of 400 to 800 and a K value of 40 to 62, a second polyvinyl chloride resin having a degree of polymerization of 900 to 1800 and a K value of 64 to 81 and an anti- Mixing the aqueous slurry to prepare an aqueous slurry; (b) introducing chlorine into the aqueous slurry and pressurizing to chlorinate; And (c) separating the excess hydrochloric acid from the chlorinated polyvinyl chloride resin, wherein in step (a), the concentration of oxygen contained in the slurry is controlled to be less than 100 ppm, and in the step (b) Wherein the chlorinated polyvinyl chloride resin is produced at a pressure of 10 to 100 psig for 5 to 50 minutes.

또한, 상기 (a)단계에서 제1폴리염화비닐수지 및 제2폴리염화비닐수지의 혼합비는 95~5중량% : 95~5중량%이며, 상기 스케일방지제는 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지 혼합물 100중량부에 대하여 0.01 내지 10중량부인 염소화폴리염화비닐수지의 제조방법을 제공한다.
In the step (a), the mixing ratio of the first polyvinyl chloride resin and the second polyvinyl chloride resin is 95 to 5 wt%: 95 to 5 wt%, and the anti-scale agent is the first polyvinyl chloride resin and the second polyvinyl chloride resin 2 to 100 parts by weight of a polyvinyl chloride resin mixture. The present invention also provides a method for producing a chlorinated polyvinyl chloride resin.

또한, 본 발명은 상기와 같은 목적을 달성하기 위하여, 상기 제조방법으로 제조되는 염소 함유율이 65 내지 75 중량%인 염소화폴리염화비닐수지를 제공한다. The present invention also provides a chlorinated polyvinyl chloride resin having a chlorine content of 65 to 75% by weight.

상기 염소화폴리염화비닐수지는 중합도가 400 내지 800이고 K값이 40 내지 62인 제1폴리염화비닐수지, 중합도가 900 내지 1800이고 K값이 64 내지 81인 제2폴리염화비닐수지 및 스케일방지제를 포함하는 염소화폴리염화비닐수지를 제공한다. Wherein the chlorinated polyvinyl chloride resin is a first polyvinyl chloride resin having a degree of polymerization of 400 to 800 and a K value of 40 to 62, a second polyvinyl chloride resin having a polymerization degree of 900 to 1800 and a K value of 64 to 81 and a scale inhibitor The present invention provides a chlorinated polyvinyl chloride resin.

상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지의 혼합비는 95~5중량% : 5~95중량%이고, 상기 스케일방지제는 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지 혼합물 100중량부에 대하여 0.01 내지 10중량부 포함하는 염소화폴리염화비닐수지를 제공한다.Wherein the mixing ratio of the first polyvinyl chloride resin and the second polyvinyl chloride resin is 95 to 5 wt%: 5 to 95 wt%, and the scale inhibitor is a mixture of the first polyvinyl chloride resin and the second polyvinyl chloride resin mixture 100 0.01 to 10 parts by weight based on 100 parts by weight of the total amount of the chlorinated polyvinyl chloride resin.

스케일방지제는 비누(지방산 나트륨), 모노알킬 황산염, 알킬폴리옥시에틸렌 황산염, 알킬벤젠술폰산염, 모노알킬인산염, 모노알킬트리메틸암모늄염, 디알킬디메틸암모늄염, 알킬벤질메틸암모늄염, 알킬설포베타인, 알킬카르복시베타인, 폴리옥시에틸렌알킬에테르, 지방산 솔비탄에스테르, 지방산 디에탄올아민, 알킬모노글리세릴에테르 중에서 선택되는 1종 또는 2종 이상인 염소화폴리염화비닐수지를 제공한다.The anti-scale agent may be selected from the group consisting of soap (fatty acid sodium salt), monoalkyl sulfate, alkyl polyoxyethylene sulfate, alkylbenzenesulfonate, monoalkyl phosphate, monoalkyltrimethylammonium salt, dialkyldimethylammonium salt, alkylbenzylmethylammonium salt, There is provided a chlorinated polyvinyl chloride resin which is at least one selected from among betaine, polyoxyethylene alkyl ether, fatty acid sorbitan ester, fatty acid diethanolamine, and alkyl monoglyceryl ether.

또한, 염소화폴리염화비닐수지는 인장강도가 500~600kg/㎠이고, 굴곡강도가 700~800kg/㎠이며, 충격강도가 20 내지 60kgcm/cm인 염소화폴리염화비닐수지를 제공한다. The chlorinated polyvinyl chloride resin also provides a chlorinated polyvinyl chloride resin having a tensile strength of 500 to 600 kg / cm 2, a flexural strength of 700 to 800 kg / cm 2, and an impact strength of 20 to 60 kgcm / cm.

본 발명의 염소화된 폴리염화비닐수지의 제조방법 및 이로 제조된 염소화된 폴리염화비닐수지에 따르면, 특정 분자량 분포를 가지는 2종의 폴리염화비닐 수지, 염소 및 스케일방지제를 포함하여 염소화된 폴리염화비닐수지를 제조했을 때, 성형가공성과 고내열성 및 내충격성이 현저히 향상되었으며, 특정의 스케일방지제를 포함함으로써 반응기 내부 벽면에 스케일이 생성되지 않아, 제조공정에서 획기적으로 반응시간을 단축시킬 수 있으며, 생산성의 향상을 이룬다.
According to the process for producing the chlorinated polyvinyl chloride resin of the present invention and the chlorinated polyvinyl chloride resin produced thereby, it is possible to produce a chlorinated polyvinyl chloride resin containing two kinds of polyvinyl chloride resins having a specific molecular weight distribution, When the resin is produced, the molding processability, high heat resistance and impact resistance are remarkably improved, and the scale is not generated on the inner wall surface of the reactor by including the specific scale inhibitor, so that the reaction time can be remarkably shortened in the production process, .

이하, 본 발명의 염소화된 폴리염화비닐수지의 제조방법 및 이로 제조된 염소화된 폴리염화비닐 수지에 대하여 바람직한 실시형태 및 물성측정 방법을 상세히 설명한다. 본 발명은 하기의 실시예에 의하여 보다 더 잘 이해될 수 있으며, 하기의 실시예는 본 발명의 예시 목적을 위한 것이고, 첨부된 특허 청구범위에 의하여 한정되는 보호범위를 제한하고자 하는 것은 아니다.
Hereinafter, the method for producing the chlorinated polyvinyl chloride resin of the present invention and the chlorinated polyvinyl chloride resin produced by the method will be described in detail. The present invention may be better understood by the following examples, which are for the purpose of illustrating the present invention and are not intended to limit the scope of protection defined by the appended claims.

본 발명은 염소화된 폴리염화비닐수지의 제조방법에 대하여 상세히 설명한다. (a) 중합도가 400 내지 800이고 K값이 40 내지 62인 제1폴리염화비닐수지, 중합도가 900 내지 1800이고 K값이 64 내지 81인 제2폴리염화비닐수지 및 스케일방지제를 물과 혼합하여 수성 슬러리를 제조하는 단계; (b) 상기 수성 슬러리에 염소를 투입하고 가압하여 염소화하는 단계; 및 (c) 과량의 염산과 염소화폴리염화비닐수지를 분리하는 단계를 포함하는 것이 바람직하다.
DETAILED DESCRIPTION OF THE INVENTION The present invention describes in detail a method for producing a chlorinated polyvinyl chloride resin. (a) a first polyvinyl chloride resin having a polymerization degree of 400 to 800 and a K value of 40 to 62, a second polyvinyl chloride resin having a polymerization degree of 900 to 1800 and a K value of 64 to 81, and a scale inhibitor, Preparing an aqueous slurry; (b) introducing chlorine into the aqueous slurry and pressurizing to chlorinate; And (c) separating the excess hydrochloric acid from the chlorinated polyvinyl chloride resin.

제1폴리염화비닐수지 및 제2폴리염화비닐수지를 포함하는 수성슬러리는 밀폐가 가능한 반응기에서 반응시키는 것이 바람직하며, 상기 (a)단계의 온도는 10 내지 40℃의 온도를 유지하는 것이 효과적이다. 상기 온도 범위에서 반응기에 충진되는 염소가 폴리염화비닐수지에 효과적으로 침투할 수 있는 장점이 있으며, 상기 반응기의 온도가 10℃미만일 경우에는, 염소의 용존량은 증가하나, (b)단계시 승온과정에서 시간이 많이 소요되는 문제가 발생하고, 상기 반응기의 온도가 40℃ 초과일 경우에는, 염소의 용존량이 감소하여 (b)단계의 반응시간이 길어지는 문제가 발생한다.  The aqueous slurry containing the first polyvinyl chloride resin and the second polyvinyl chloride resin is preferably reacted in a hermetically sealed reactor and it is effective to maintain the temperature of step (a) at a temperature of 10 to 40 ° C . In the case where the temperature of the reactor is less than 10 ° C, the amount of chlorine dissolved increases. In the step (b), however, And when the temperature of the reactor is higher than 40 ° C, there arises a problem that the amount of chlorine dissolved decreases and the reaction time of step (b) becomes longer.

또한, 반응기 내부에 산소가 많이 존재할 경우, 염소화반응 진행에 방해가 되기 때문에, 질소, 헬륨, 아르곤 등을 포함하는 불활성 기체를 투입하여 산소의 함량을 제어하거나, 반응기 내부를 감압하여 산소의 함량을 제어하는 등 통상적인 방법으로 실시될 수 있으며, 반응기 내부의 산소 농도가 100ppm 미만이 되도록 제어하는 것이 효과적이다. In addition, when there is a large amount of oxygen in the reactor, it interferes with the progress of the chlorination reaction. Therefore, an inert gas containing nitrogen, helium, or argon is introduced to control the content of oxygen or decompress the inside of the reactor, , And it is effective to control the concentration of oxygen in the reactor to be less than 100 ppm.

상기 b) 단계는 수성 슬러리에 염소를 투입하고 가압하여 염소화하는 단계이다. 염소화 반응을 효과적으로 수행하기 위하여 수성 슬러리가 포함된 반응기 내부로 과량의 염소(Cl)를 기체 또는 액체 상태로 투입하여 수성 슬러리 상에 염소가 충분히 용존되도록 교반시키는 침잠단계가 선행되는 것이 바람직하고, 상기 침잠단계는 10 내지 100psig의 압력에서 5 내지 50분간 수행하는 것이 효과적이다. 반응기의 압력이 10psig 미만일 경우에는, 수성슬러리에 염소가 충분히 용존되지 못하여 염소화 반응시간이 지나치게 길어지고, 충분한 내열성 및 내충격성의 물성향상이 어려운 문제가 발생하고, 반응기의 압력이 100psig 초과일 경우에는, 반응시간은 다소 짧아지나, 균일한 염소화가 어려워 내열성 및 내충격성의 물성향상 효과를 미미하게 하는 문제가 발생한다. In the step b), chlorine is introduced into the aqueous slurry and chlorinated by pressurization. In order to effectively carry out the chlorination reaction, it is preferable to precede the immersing step in which an excessive amount of chlorine (Cl) is introduced into the reactor containing the aqueous slurry in a gas or liquid state and the chlorine is sufficiently dissolved in the aqueous slurry, It is effective to carry out the immersing step at a pressure of 10 to 100 psig for 5 to 50 minutes. When the pressure of the reactor is less than 10 psig, the chlorine is not sufficiently dissolved in the aqueous slurry, the chlorination reaction time becomes excessively long, and sufficient heat resistance and impact resistance are not easily improved. When the pressure of the reactor is more than 100 psig, The reaction time is somewhat short. However, uniform chlorination is difficult to be carried out, so that there arises a problem that the effect of improving the physical properties of heat resistance and impact resistance is insignificant.

상기 침잠시간이 5분 미만일 경우에는 1,1-디클로로에틸렌(1,1-dichloroethylene)구조가 많이 형성되어, 내열성 및 내충격성의 물성이 저하되는 문제가 발생하며, 침잠시간이 50분 초과이면, 반응시간이 지나치게 길어져, 상업적 측면에서 봤을 때, 공정비용이 상승하는 문제가 발생한다. 5 내지 50분의 최적의 시간으로 침잠시킬 경우, 1,2-디클로로에틸렌(1,2-dichloroethylene)구조가 많이 형성되어, 안정한 염소화 반응이 진행될 수 있으며, 이로 인하여 내열성 및 내충격성이 현저히 향상되는 장점이 있다. 상기 침잠단계를 수행하지 않고 바로 염소화단계를 진행할 수 있으나, 이는 염소화 반응 효율을 감소시켜 반응시간이 길어지고, 내열성 및 내충격성 등의 물성 향상을 미미하게 하는 문제가 발생한다. When the silting time is less than 5 minutes, a 1,1-dichloroethylene (1,1-dichloroethylene) structure is formed in a large amount, and the properties of heat resistance and impact resistance are deteriorated. When the silting time is more than 50 minutes, The time is too long and, from a commercial point of view, the problem of increased process costs arises. When the solution is immersed in an optimal time of 5 to 50 minutes, 1,2-dichloroethylene (1,2-dichloroethylene) structure is formed in a large amount, and stable chlorination reaction can proceed, thereby remarkably improving heat resistance and impact resistance There are advantages. The chlorination step can be carried out directly without performing the above-mentioned submerging step, but this leads to a problem that the reaction time is lengthened by reducing the chlorination reaction efficiency and the physical properties such as heat resistance and impact resistance are insignificant.

상기 침잠단계 후, 광조사나 화학반응개시제를 사용하여 염소화 반응을 진행하는 것이 효과적이다. 반응개시광원으로는 통상적으로 사용되는 광경화반응용 광원이면 제한되지 않으며, 예를 들면, Neon Glow Tube, Fluorescent Tube, Carbon Arc, Sodium vapor lamp, U.V lamp 중에서 선택되는 1종 또는 2종을 사용할 수 있으며, 특히 U.V lamp를 사용하는 것이 효과적이다. 또한, 화학반응 개시제를 사용하여 반응시킬 수 있다. 화학반응개시제는 통상의 과산화계열 촉매이면 제한되지 않으며, 예를 들면, 메틸에틸케톤퍼옥사이드, 메틸이소부틸케톤퍼옥사이드 등의 케톤퍼옥사이드류 ; 2,4,4-트리메틸펜틸-2-하이드로퍼옥사이드, 디이소프로필벤젠하이드로퍼옥사이드 등의 하이드로퍼옥사이드류; 이소부틸퍼옥사이드, 2,4-디클로로벤조일퍼옥사이드, 벤조일퍼옥사이드, 1,3-비스(터셔리-부틸퍼옥시이소프로필렌)벤젠, 2,5-디메틸-2,5-디(터셔리부틸퍼옥시)헥산 등의 디아실퍼옥사이드류; 1,1-디-터셔리-부틸퍼옥시-3,3,5-트리메틸사이클헥산, 2,2-디-(터셔리부틸퍼옥시)부탄 등의 퍼옥시케탈류; 2,2,4-트리메틸펜틸퍼옥시네오데칸노에이트, 터셔리-부틸퍼옥시-네오데칸노에이트 등의 알킬퍼에스테류; 및 디-3-메톡시부틸퍼옥시디카보네이트, 터셔리퍼옥시부틸퍼옥시이소프로필카보네이트 등의 퍼카보네이트류 중에서 선택되는 1종 또는 2종 이상이 효과적이다. 그러나 본 발명은 이들 예에만 한정되는 것은 아니며, 광조사나 화학 반응 개시제중 선택하여 사용할 수 있다. After the submerging step, it is effective to conduct the chlorination reaction using an optical modulator or a chemical reaction initiator. The reaction initiation light source is not limited as long as it is a conventional light source for application to a photocuring unit. For example, one or two selected from Neon Glow Tube, Fluorescent Tube, Carbon Arc, Sodium vapor lamp and UV lamp can be used , It is particularly effective to use a UV lamp. The reaction can also be carried out using a chemical reaction initiator. The chemical reaction initiator is not limited as long as it is a conventional peroxide-based catalyst, and examples thereof include ketone peroxides such as methyl ethyl ketone peroxide and methyl isobutyl ketone peroxide; Hydroperoxides such as 2,4,4-trimethylpentyl-2-hydroperoxide and diisopropylbenzene hydroperoxide; Benzoyl peroxide, benzoyl peroxide, 1,3-bis (tertiary-butylperoxyisopropylene) benzene, 2,5-dimethyl-2,5-di (tertiary butyl Diacyl peroxides such as peroxy) hexane; 1,1-di-tert-butylperoxy-3,3,5-trimethylcyclohexane, and 2,2-di- (tertiary butylperoxy) butane; Alkyl peresters such as 2,2,4-trimethylpentyl peroxy neodecanoate and tert-butyl peroxy-neodecanoate; And percarbonates such as di-3-methoxybutyl peroxydicarbonate, tertiary oxybutyl peroxyisopropyl carbonate, and the like are effective. However, the present invention is not limited to these examples, and can be selected from among light curing agents and chemical reaction initiators.

상기 염소화 반응은 30 내지 70℃ 온도 및 10 내지 100psig 압력에서 진행되는 것이 효과적이다. 염소화 반응에서 온도가 30℃, 압력이 10psig 미만일 경우에는 반응시간이 지나치게 길어지고, 충분한 내열성 및 내충격성의 물성향상이 어려운 문제가 발생하고, 염소화 반응에서 온도가 70℃, 압력이 100psig 초과일 경우에는 , 반응시간은 다소 짧아지나, 균일한 염소화가 어려워 내열성 및 내충격성의 물성향상 효과를 미미하게 하는 문제가 발생한다. It is effective that the chlorination reaction proceeds at a temperature of 30 to 70 DEG C and a pressure of 10 to 100 psig. When the temperature is less than 30 캜 and the pressure is less than 10 psig in the chlorination reaction, the reaction time becomes excessively long, and sufficient heat resistance and physical properties of the impact resistance are difficult to be improved. When the temperature is 70 캜 in the chlorination reaction and the pressure is more than 100 psig , The reaction time is somewhat short. However, uniform chlorination is difficult to occur, which causes a problem of insufficient improvement of the physical properties of heat resistance and impact resistance.

상기 염소화 반응의 종료는 2내지 6시간동안 지속한 후 종료하거나, 반응기에 설치된 실린더에서 최초 충진된 염소의 양에서 손실된 염소의 중량을 측정하여 종료 시점이 결정되는 것이 효과적이다. 반응시간에 따라서 염소함유율이 결정되고, 염소화된 폴리염화비닐수지의 최적의 염소함유율은 65 내지 75 중량%을 포함하는 것이 바람직하다. It is effective that the termination of the chlorination reaction is continued after 2 to 6 hours and then terminated, or the end time is determined by measuring the weight of chlorine lost in the amount of the initially charged chlorine in the cylinder installed in the reactor. The chlorine content is determined according to the reaction time, and the optimum chlorine content of the chlorinated polyvinyl chloride resin is preferably 65 to 75 wt%.

반응 시간이 2시간 미만일 경우, 65 중량%이하의 염소 함유된 염소화 폴리염화비닐수지를 제조할 수 있으며, 반응시간이 6시간 이상 지속되면 70 중량%의 고염소 함유된 염소화 폴리염화비닐수지를 제조할 수 있다. When the reaction time is less than 2 hours, chlorinated polyvinyl chloride resin containing chlorine of 65% by weight or less can be produced. If the reaction time is more than 6 hours, 70% by weight of chlorine-containing polyvinyl chloride resin can do.

상기 염소화 반응이 종료되면, 과량의 염산과 염소화폴리염화비닐수지를 분리하는 (c) 단계를 수행하는 것이 바람직하다. 이때 반응이 완료된 수성 슬러리를 냉각되지 않은 상태에서 원심 분리하여 염산과 염소화된 폴리염화비닐수지를 분리한다. 분리된 염소화된 폴리염화비닐수지는 통상의 알칼리 수용액으로 중화될 수 있으며, 특히 탄산수소나트륨(NaHCO3)으로 중화되는 것이 효과적이다. 이후 물을 사용하여 산도를 pH 6 내지 8 범위까지 잔류 염산을 제거하는 것이 바람직하며, 상기 중화된 염소화된 폴리염화비닐 수지를 건조장치를 이용하여 60 내지 80℃ 온도에서 3 내지 6시간 건조하는 것이 효과적이다. 건조온도가 60℃ 미만 또는 건조시간가 3시간 미만일 경우에는, 건조 시간이 길어지는 문제가 발생하고, 건조온도가 80℃초과 또는 건조시간이 6시간 초과일 경우에는, 염소화된 폴리염화비닐수지가 열화되어 내열성 및 내충격성의 향상 효과를 미미하게 하는 문제가 발생한다.
When the chlorination reaction is completed, it is preferable to perform the step (c) of separating the excess hydrochloric acid and the chlorinated polyvinyl chloride resin. At this time, the aqueous slurry which has been reacted is centrifuged in an uncooled state to separate hydrochloric acid and chlorinated polyvinyl chloride resin. The separated chlorinated polyvinyl chloride resin can be neutralized with an ordinary alkaline aqueous solution, and it is particularly effective to neutralize with sodium hydrogencarbonate (NaHCO3). Thereafter, it is preferable to remove residual hydrochloric acid to a pH of 6 to 8 by using water, and the neutralized chlorinated polyvinyl chloride resin is dried at 60 to 80 ° C for 3 to 6 hours using a drying apparatus effective. When the drying temperature is less than 60 ° C or the drying time is less than 3 hours, the drying time becomes long. When the drying temperature is more than 80 ° C or the drying time is more than 6 hours, the chlorinated polyvinyl chloride resin is deteriorated And the effect of improving heat resistance and impact resistance is insignificant.

다음으로, 상기 제조방법으로 제조된 염소화된 폴리염화비닐수지에 대하여 상세히 설명한다. Next, the chlorinated polyvinyl chloride resin produced by the above production method will be described in detail.

본 발명은 중합도가 400 내지 800이고 K값이 40 내지 62인 제1폴리염화비닐수지, 중합도가 900 내지 1800이고 K값이 64 내지 81인 제2폴리염화비닐수지 및 스케일방지제를 포함하여 제조된 염소 함유율이 65 내지 75 중량%인 염소화폴리염화비닐수지를 제공한다. The present invention relates to a resin composition comprising a first polyvinyl chloride resin having a polymerization degree of 400 to 800 and a K value of 40 to 62, a second polyvinyl chloride resin having a polymerization degree of 900 to 1800 and a K value of 64 to 81, And a chlorinated polyvinyl chloride resin having a chlorine content of 65 to 75% by weight.

제1폴리염화비닐수지는 중합도가 400 내지 800이고, K값이 40 내지 62인 것이 바람직하고, 보다 바람직하게는 중합도가 450 내지 800이고, K값이 52 내지 62인 것이 효과적이며, 이는 용융특성이 우수하여 가공성형성을 향상시키기 위하여 첨가된다. 또한, 제2폴리염화비닐수지는 중합도가 900 내지 1800이고, K값이 64 내지 81인 것이 바람직하고, 보다 바람직하게는 중합도가 1000 내지 1800이고, K값이 65 내지 75인 것이 효과적이며, 이는 내열성 및 내충격성을 향상시키기 위하여 첨가된다. The first polyvinyl chloride resin preferably has a degree of polymerization of 400 to 800, a K value of 40 to 62, more preferably a polymerization degree of 450 to 800 and a K value of 52 to 62, Are added to improve workability formation. The second polyvinyl chloride resin preferably has a degree of polymerization of 900 to 1800, a K value of 64 to 81, more preferably a polymerization degree of 1000 to 1800 and a K value of 65 to 75, Heat resistance and impact resistance.

상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지는 일반적으로 폴리염화비닐수지로 이용되는 공지의 수지를 제한 없이 사용할 수 있으며, 구체적인 예로는 염화비닐단독중합체, 염화비닐과 에틸렌, 프로필렌, 알킬비닐에테르, 비닐리덴클로라이드, 아세트산비닐, 말레인산에스테르 및 이들의 공중합체 또는 이들의 혼합물을 사용하는 것이 효과적이다. The first polyvinyl chloride resin and the second polyvinyl chloride resin may be any known resins generally used as polyvinyl chloride resins. Specific examples thereof include vinyl chloride homopolymers, copolymers of vinyl chloride and ethylene, propylene, alkyl It is effective to use vinyl ether, vinylidene chloride, vinyl acetate, maleic acid ester and copolymers thereof or a mixture thereof.

또한, 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지의 혼합비는 5~95중량% : 95~5중량%인 것이 바람직하고, 보다 바람직하게는 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지의 혼합비가 20~80중량% : 80~20중량%인 것이 효과적이다. The mixing ratio of the first polyvinyl chloride resin and the second polyvinyl chloride resin is preferably from 5 to 95% by weight, more preferably from 95 to 5% by weight, more preferably from the first polyvinyl chloride resin to the second polyvinyl chloride resin, It is effective that the mixing ratio of the vinyl chloride resin is 20 to 80% by weight: 80 to 20% by weight.

상기 혼합비로 제조하였을 경우, 가공성형성이 우수하면서 동시에 기계적 물성, 내열성 및 내충격성이 우수한 염소화된 폴리염화비닐수지 조성물을 얻을 수 있었다. 제1폴리염화비닐수지가 5 중량% 미만이거나 제2폴리염화비닐수지가 95중량% 초과일 경우에는, 용융특성 및 가공성형성이 현저히 감소되는 문제가 발생하며, 제1염화비닐수지가 95중량% 초과이거나 제2폴리염화비닐수지가 5중량% 미만일 경우에는, 내열성 및 내충격성이 현저히 감소되는 문제가 발생하였다. When the mixture was prepared at the above mixing ratio, a chlorinated polyvinyl chloride resin composition excellent in workability formation and excellent in mechanical properties, heat resistance and impact resistance was obtained. If the amount of the first polyvinyl chloride resin is less than 5 wt% or the amount of the second polyvinyl chloride resin is more than 95 wt%, the formation of the melt characteristic and the workability is significantly reduced. If the amount of the first polyvinyl chloride resin is less than 95 wt% By weight or less than 5% by weight of the second polyvinyl chloride resin, the heat resistance and the impact resistance are remarkably reduced.

또한, 상기 염소화 폴리염화비닐수지에 포함되는 스케일방지제는 통상의 음이온성 계면활성제, 양이온성 계면활성제, 양쪽성 계면활성제 또는 비이온성 계면활성제 중에서 선택되는 1종 또는 2종을 제한 없이 사용가능하다. 예를 들면, 비누(지방산 나트륨), 모노알킬 황산염, 알킬폴리옥시에틸렌 황산염, 알킬벤젠술폰산염, 모노알킬인산염, 모노알킬트리메틸암모늄염, 디알킬디메틸암모늄염, 알킬벤질메틸암모늄염, 알킬설포베타인, 알킬카르복시베타인, 폴리옥시에틸렌알킬에테르, 지방산 솔비탄에스테르, 지방산 디에탄올아민, 알킬모노글리세릴에테르 중에서 선택되는 1종 또는 2종 이상인 것이 효과적이다. 상기 스케일 방지제는 웨팅(Wetting)성을 높이고, 반응기 내부 벽면에 스케일 발생을 방지하므로 인해 염소화 반응에서 폴리염화비닐수지의 균일한 염소화 반응을 통한 가공성, 내열성 및 내충격성을 향상 시킬 수 있다.In addition, the scale inhibitor contained in the chlorinated polyvinyl chloride resin may be used without limitation, one or two selected from conventional anionic surfactants, cationic surfactants, amphoteric surfactants and nonionic surfactants. For example, it is possible to use a salt such as a soap (sodium fatty acid), a monoalkylsulfate, an alkylpolyoxyethylene sulfate, an alkylbenzenesulfonate, a monoalkyl phosphate, a monoalkyltrimethylammonium salt, a dialkyldimethylammonium salt, an alkylbenzylmethylammonium salt, It is effective to use one or more kinds selected from carboxybetaine, polyoxyethylene alkyl ether, fatty acid sorbitan ester, fatty acid diethanolamine and alkyl monoglyceryl ether. The anti-scale agent enhances wettability and prevents scale formation on the inner wall of the reactor, thereby improving workability, heat resistance, and impact resistance through uniform chlorination of the polyvinyl chloride resin in the chlorination reaction.

상기 스케일방지제는 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지 혼합물 100중량부에 대하여 0.01 내지 10중량부 포함하는 것이 바람직하다. 스케일방지제의 함량이 0.01중량부 미만일 경우에는, 제1폴리염화비닐수지 및 제2폴리염화비닐수지에 대한 웨팅성(Wetting) 향상 및 스케일 제거의 효과가 미미한 문제가 발생하며, 스케일방지제의 함량이 10중량부 초과일 경우에는, 과량 첨가된 스케일방지제 성분에 의하여 염소화 반응을 방해하여, 충분한 염소화 폴리염화비닐수지를 제조할 수 없으며, 이에 따라 내열성, 내충격성 향상이 미미해지는 문제가 발생한다. The anti-scale agent is preferably contained in an amount of 0.01 to 10 parts by weight based on 100 parts by weight of the first polyvinyl chloride resin and the second polyvinyl chloride resin mixture. When the content of the anti-scale agent is less than 0.01 part by weight, the wettability and scale removal effects of the first polyvinyl chloride resin and the second polyvinyl chloride resin are insignificant, and the content of the anti- If the amount is more than 10 parts by weight, the chlorinating reaction is interfered with by an excessive amount of the scale inhibitor component, so that a sufficient chlorinated polyvinyl chloride resin can not be produced, thereby resulting in a problem of insufficient improvement in heat resistance and impact resistance.

또한, 상기의 제조방법으로 제조된 염소화된 폴리염화비닐수지는 염소 함유율이 65 내지 75 중량%이고, 인장강도가 500~600kg/㎠이고, 굴곡강도가 700~800kg/㎠이며, 충격강도가 20 내지 60kgcm/cm인 것이 바람직하다. The chlorinated polyvinyl chloride resin produced by the above production method has a chlorine content of 65 to 75% by weight, a tensile strength of 500 to 600 kg / cm 2, a flexural strength of 700 to 800 kg / cm 2, an impact strength of 20 To 60 kgcm / cm.

또한, 밀도가 1.5 내지 1.8g/cc(25℃)이며, 유리전이온도(Tg)가 115 내지 160℃으로, 용융특성이 향상되어 기계적 물성의 저하없이 성형 가공성이 향상되었으며, 내열성 및 내충격성이 현저히 향상되고, 반응기 내부에 스케일이 형성되지 않는 염소화된 폴리염화비닐수지를 제조할 수 있었다.
Further, the glass transition temperature (Tg) was 115 to 160 占 폚 at a density of 1.5 to 1.8 g / cc (25 占 폚), and the melting property was improved to improve the molding processability without deteriorating the mechanical properties and the heat resistance and impact resistance The chlorinated polyvinyl chloride resin was remarkably improved and the scale was not formed in the inside of the reactor.

이하, 본 발명의 염소화된 폴리염화비닐 수지의 특성을 다음과 같은 시험방법으로 평가하였으며, 결과를 하기 [표 2]에 나타내었다. The characteristics of the chlorinated polyvinyl chloride resin of the present invention were evaluated by the following test method, and the results are shown in Table 2 below.

(1) 인장강도(1) Tensile strength

ASTM D638방법으로 Instron 인장시험기(Model 4204)를 사용하여 인장속도 50mm/min로 하여 측정하였다.A tensile speed of 50 mm / min was measured using an Instron tensile tester (Model 4204) according to ASTM D638.

(2) 굴곡강도(2) Flexural strength

ASTM D790방법으로 Instron 인장시험기(Model 4204)를 사용하여 속도 10mm/min로 하여 측정하였다.  ASTM D790 was measured using an Instron tensile tester (Model 4204) at a speed of 10 mm / min.

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(4) 충격강도(4) Impact strength

ASTM D256법으로 측정하였으며, 60kg 해머를 사용하여 Charpy type의 시편에 notching machine을 이용하여 시편에 Notch를 냈다. ASTM D256 method, and a 60 kg hammer was used for the Charpy type specimen and the notch was placed on the specimen using a notching machine.

(5) 가공성(5) Processability

하기 표 1에 기재된 조성비로 2분간 혼합하고, 혼합된 분말을 190℃- 200℃의 20mm 단축압출기에 3분간 압출시켰을 때 용융되어 나오는 수지의 압출량를 측정하였으며, 압출량이 450g 초과일 경우 가공성이 우수(◎)하고, 압출량이 450g 미만일 경우 가공성이 불량(X)한 것으로 판단하였으며, 그 결과를 하기 표 2에 나타내었다. The extruded amount of the molten resin was measured when the mixed powder was extruded in a 20 mm single screw extruder at 190 ° C to 200 ° C for 3 minutes and the extruded amount was 450g or more. (⊚). When the extrusion amount was less than 450 g, it was judged that the workability was poor (X). The results are shown in Table 2 below.

(6) 염소함량측정(6) Measurement of chlorine content

음이온 분석(Ion chromatography)방법을 이용하여 Metrohm 833 Basic IC plus기기를 이용하여 염소 이온 함량을 측정하였다.Chloride ion content was measured using the Metrohm 833 Basic IC plus instrument using anion chromatography.

(7) 스케일 측정(7) Scale measurement

반응 종결 후 수성슬러리로부터 염산용액과 슬러리를 분리시킨 다음 반응기 내벽에 생성된 스케일을 육안으로 관찰하였으며, 하기 표 2에 스케일이 발생하여 단단한 덩어리가 형성되었을 경우, 스케일 有로 스케일의 발생이 없거나, 파우더 상태의 미미한 스케일이 발생되었을 경우, 스케일 無로 나타내었다.
After the completion of the reaction, the hydrochloric acid solution and the slurry were separated from the aqueous slurry, and the scale produced on the inner wall of the reactor was visually observed. When scale was formed and a hard lump was formed in the following Table 2, When a slight scale of the powder state is generated, it is indicated as no scale.

[실시예 1][Example 1]

온도 조절을 위한 외부에 재킷이 있으며, U.V lamp(250nm - 500nm파장과 광도 200mW - 7200mW를 가지는 고압수은등) 삽입이 가능하며 균일한 교반이 가능한 고압 반응기에 반응온도 65℃로 물 1.5L에 K-값 58.5, 중합도 700인 제1폴리염화비닐수지 30g과 K-값 65.5, 중합도 1000인 제2폴리염화비닐수지 70g 및 계면활성제인 알킬모노글리세릴에테르 1g 넣고 잘 교반하면서 반응기의 압력이 70psig가 될 때까지 염소를 투입하여 가압시킨 후, 광염소화 반응을 5시간 진행하여 염소의 함량이 68 중량% 되는 시점에서 염소의 공급을 중단하고 반응을 종료 시켰다. 반응이 종료된 후 반응기의 현탁액으로부터 염소화된 폴리염화비닐수지를 분리하고 탄산수소나트륨으로 중화 처리한 후 물로 세척하였다. 이후에 70℃에서 4시간 건조하여 수분을 증발시킨 후 염소화된 폴리염화비닐수지를 얻었으며, 염소화도를 측정하여 하기 표 2에 나타내었다. It has a jacket on the outside for temperature control. It is equipped with UV lamp (high pressure mercury lamp with 250nm - 500nm wavelength and light intensity 200mW - 7200mW) 30.5 g of the first polyvinyl chloride resin having a value of 58.5 and a degree of polymerization of 700, 70 g of a second polyvinyl chloride resin having a K-value of 65.5, a polymerization degree of 1000, and 1 g of alkyl monoglyceryl ether as a surfactant were charged and the reactor pressure became 70 psig After the chlorine was introduced and pressurized, the chlorination reaction was continued for 5 hours. When the chlorine content reached 68 wt%, the supply of chlorine was stopped and the reaction was terminated. After completion of the reaction, the chlorinated polyvinyl chloride resin was separated from the suspension of the reactor, neutralized with sodium hydrogencarbonate, and washed with water. After drying at 70 ° C. for 4 hours to evaporate water, chlorinated polyvinyl chloride resin was obtained. The degree of chlorination was measured and is shown in Table 2 below.

또한, 제조된 염소화된 폴리염화비닐수지를 Tin계 열안정제 1.5중량부, PE wax계 윤활제 2.5중량부, MBS계 충격보강제 5중량부를 처방하여 3분간 Dry Blend를 하였고, Dry Blend한 분말을 190℃의 Roll Mill에서 3분간 성형하여 제조된 Sheet를 잘게 잘라서 Press 시편 Mold에 넣고 정밀 Press성형기 195℃에서 저압 3분, 고압 3분, 냉각 3분 동안 하여 3mm의 Sample 측정용 Sheet를 얻었으며, 물성을 측정한 결과를 하기 표 2에 나타내었다.
The chlorinated polyvinyl chloride resin thus prepared was dry blended for 3 minutes in the form of a mixture of 1.5 parts by weight of a Tin-based heat stabilizer, 2.5 parts by weight of a PE wax-based lubricant and 5 parts by weight of an MBS-based impact modifier. . The sheet was cut into 3 minutes for 3 minutes and then pressed into a press mold. The sample sheet for measurement was obtained at 195 ℃ for 3 minutes, 3 minutes for high pressure and 3 minutes for cooling. The measurement results are shown in Table 2 below.

[[ 실시예2Example 2 ]]

실시예1에 있어서, K-값 58.5, 중합도 700인 제1폴리염화비닐수지 50g과 K-값 65.5, 중합도 1000인 제2폴리염화비닐수지 50g를 사용한다는 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.
In the same manner as in Example 1, except that 50 g of the first polyvinyl chloride resin having a K-value of 58.5 and a polymerization degree of 700 was used in Example 1, and 50 g of a second polyvinyl chloride resin having a K-value of 65.5 and a polymerization degree of 1000 was used The results of the physical properties measurement are shown in Table 2.

[[ 실시예3Example 3 ]]

실시예1에 있어서, K-값 58.5, 중합도 700인 제1폴리염화비닐수지 80g과 K-값 80, 중합도 1300인 제2폴리염화비닐수지 20g를 사용한다는 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.
The same procedures as in Example 1 were carried out except that 80 g of the first polyvinyl chloride resin having a K-value of 58.5 and a degree of polymerization of 700 was used in Example 1, and 20 g of a second polyvinyl chloride resin having a K-value of 80 and a polymerization degree of 1300 was used The results of the physical properties measurement are shown in Table 2.

[[ 비교예1Comparative Example 1 ] ]

실시예1에 있어서, K-값 58.5, 중합도 700인 제1폴리염화비닐수지 4g과 K-값 80, 중합도 1000인 제2폴리염화비닐수지 96g를 사용한다는 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.
In the same manner as in Example 1, except that 4 g of the first polyvinyl chloride resin having a K-value of 58.5 and a polymerization degree of 700 was used in Example 1, and 96 g of a second polyvinyl chloride resin having a K-value of 80 and a degree of polymerization of 1000 was used The results of the physical properties measurement are shown in Table 2.

[[ 비교예2Comparative Example 2 ] ]

실시예1에 있어서, K-값 58.5, 중합도 700인 제1폴리염화비닐수지 96g과 K-값 80, 중합도 1000인 제2폴리염화비닐수지 4g를 사용한다는 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.
The procedure of Example 1 was repeated, except that 96 g of the first polyvinyl chloride resin having a K-value of 58.5 and a degree of polymerization of 700, and 4 g of a second polyvinyl chloride resin having a K-value of 80 and a degree of polymerization of 1000 were used The results of the physical properties measurement are shown in Table 2.

[[ 비교예3Comparative Example 3 ]]

실시예1에 있어서, K-값 58.5, 중합도 700인 제1폴리염화비닐수지 100g를 사용한다는 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.
The same procedure as in Example 1 was carried out except that 100 g of the first polyvinyl chloride resin having a K-value of 58.5 and a degree of polymerization of 700 was used in Example 1, and the physical property measurement results are shown in Table 2.

[[ 비교예4Comparative Example 4 ] ]

실시예1에 있어서, K-값 80, 중합도 1000인 제2폴리염화비닐수지 100g를 사용한다는 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.
The same procedure as in Example 1 was carried out except that 100 g of a second polyvinyl chloride resin having a K-value of 80 and a degree of polymerization of 1000 was used in Example 1, and the physical property measurement results are shown in Table 2.

[[ 비교예5Comparative Example 5 ]]

실시예1에 있어서, 계면활성제를 사용하지 않은 것을 제외하고 실시예 1과 동일하게 실시하여 물성 측정 결과를 표 2에 나타내었다.Table 2 shows the results of the physical properties measurement in Example 1, except that no surfactant was used.

[표 1][Table 1]

Figure 112012009243915-pat00001
Figure 112012009243915-pat00001

[표 2][Table 2]

Figure 112015120048645-pat00003
Figure 112015120048645-pat00003

상기 표 2를 참고하면, 실시예 1 내지 3과 비교예 1 내지 5를 비교했을 때, 실시예 1 내지 3에서 나타난 바와 같이 제1폴리염화비닐수지, 제2폴리염화비닐수지 및 스케일방지제가 최적의 함량으로 포함되었을 때, 보다 효과적으로 충격강도를 향상시키고, 반응기 내부 벽면에 스케일이 발생하지 않았으며, 가공성도 향상되었음을 알 수 있다. Referring to Table 2, when Examples 1 to 3 and Comparative Examples 1 to 5 were compared, it was found that the first polyvinyl chloride resin, the second polyvinyl chloride resin, and the anti-scale agent were optimum as shown in Examples 1 to 3 It was found that the impact strength was improved more effectively, no scale was formed on the inner wall of the reactor, and the processability was improved.

비교예 1 내지 4에 나타난 바와 같이 제1폴리염화비닐수지 및 제2폴리염화비닐수지가 최적의 함량으로 포함되지 않거나, 제1폴리염화비닐수지 또는 제2폴리염화비닐수지 단독으로 사용했을 경우에는 충격강도 및 가공성이 저하되는 것을 알 수 있으며, 일부 스케일이 심해지는 것을 알 수 있었다. In the case where the first polyvinyl chloride resin and the second polyvinyl chloride resin are not contained in the optimum amount as shown in Comparative Examples 1 to 4, or when the first polyvinyl chloride resin or the second polyvinyl chloride resin alone is used Impact strength and workability were deteriorated, and it was found that some scales became worse.

또한, 비교예 5에 나타난 바와 같이, 스케일방지제를 사용하지 않았을 경우에는 스케일방지제를 사용했을 경우보다 훨씬 많고 단단한 스케일이 형성됨으로써, 인장강도, 굴곡강도, 충격강도 등의 기계적 물성 및 가공성을 현저히 감소시키는 것을 알 수 있었다.
Further, as shown in Comparative Example 5, when a scale inhibitor is not used, a much larger and harder scale is formed than when a scale inhibitor is used, so that the mechanical properties such as tensile strength, bending strength and impact strength and workability are significantly reduced .

이상에서 본 발명의 바람직한 실시예를 설명하였으나, 본 발명은 다양한 변화와 균등물을 사용할 수 있으며, 상기 실시예를 적절히 변형하여 동일하게 응용할 수 있음이 명확하다. 따라서, 상기 기재 내용은 하기의 특허청구범위의 한계에 의해 정해지는 본 발명의 범위를 한정하는 것이 아니다.
While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Accordingly, the above description should not be construed as limiting the scope of the present invention defined by the limits of the following claims.

Claims (9)

(a) 중합도가 400 내지 800이고, K값이 40 내지 62인 제1폴리염화비닐수지, 중합도가 900 내지 1800이고, K값이 64 내지 81인 제2폴리염화비닐수지 및 스케일방지제를 물과 혼합하여 수성 슬러리를 제조하는 단계;
(b) 상기 수성 슬러리에 염소를 투입하고 가압하여 염소화하는 단계; 및
(c) 과량의 염산과 염소화폴리염화비닐수지를 분리하는 단계;를 포함하며, 상기 스케일 방지제는 이온성 계면활성제, 양이온성 계면활성제, 양쪽성 계면활성제 및 비이온성 계면활성제 중에서 선택되는 1종 또는 2종 이상인 염소화폴리염화비닐수지의 제조방법
(a) a first polyvinyl chloride resin having a polymerization degree of 400 to 800 and a K value of 40 to 62, a second polyvinyl chloride resin having a polymerization degree of 900 to 1800 and a K value of 64 to 81 and an anti- Mixing the aqueous slurry to prepare an aqueous slurry;
(b) introducing chlorine into the aqueous slurry and pressurizing to chlorinate; And
(c) separating the excess hydrochloric acid from the chlorinated polyvinyl chloride resin, wherein the scale inhibitor is one or more selected from an ionic surfactant, a cationic surfactant, an amphoteric surfactant and a nonionic surfactant, or Process for producing chlorinated polyvinyl chloride resin of two or more kinds
제 1항에 있어서,
상기 (a)단계에서 슬러리에 포함되는 산소의 농도가 100ppm 미만이 되도록 제어하는 염소화폴리염화비닐수지의 제조방법
The method according to claim 1,
A method for producing a chlorinated polyvinyl chloride resin wherein the concentration of oxygen contained in the slurry is controlled to be less than 100 ppm in the step (a)
제 1항에 있어서,
상기 (b)단계에서 염소화단계는 10 내지 100psig의 압력에서 5 내지 50분간 진행하는 염소화폴리염화비닐수지의 제조방법
The method according to claim 1,
In the step (b), the chlorination step may be carried out at a pressure of 10 to 100 psig for 5 to 50 minutes.
제 1항에 있어서,
상기 (a)단계에서 제1폴리염화비닐수지 및 제2폴리염화비닐수지의 혼합비는 95~5중량% : 95~5중량%이며, 상기 스케일방지제는 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지 혼합물 100중량부에 대하여 0.01 내지 10중량부인 염소화폴리염화비닐수지의 제조방법
The method according to claim 1,
In the step (a), the mixing ratio of the first polyvinyl chloride resin and the second polyvinyl chloride resin is 95 to 5 wt%: 95 to 5 wt%, and the scale inhibitor comprises the first polyvinyl chloride resin and the second polyvinyl chloride resin, A process for producing a chlorinated polyvinyl chloride resin which is 0.01 to 10 parts by weight based on 100 parts by weight of a vinyl chloride resin mixture
제1항 내지 제 4항 중에서 선택되는 어느 한 항의 염소화폴리염화비닐수지의 제조방법으로 제조되며, 중합도가 400 내지 800이고 K값이 40 내지 62인 제1폴리염화비닐수지, 중합도가 900 내지 1800이고 K값이 64 내지 81인 제2폴리염화비닐수지, 및 이온성 계면활성제, 양이온성 계면활성제, 양쪽성 계면활성제 및 비이온성 계면활성제 중에서 선택되는 1종 또는 2종 이상인 스케일방지제를 포함하고, 염소 함유율이 65 내지 75 중량%인 염소화폴리염화비닐수지
A first polyvinyl chloride resin produced by a process for producing a chlorinated polyvinyl chloride resin as defined in any one of claims 1 to 4 and having a polymerization degree of 400 to 800 and a K value of 40 to 62, And a K value of 64 to 81, and a scale inhibitor which is one or more than two selected from an ionic surfactant, a cationic surfactant, an amphoteric surfactant and a nonionic surfactant, A chlorinated polyvinyl chloride resin having a chlorine content of 65 to 75% by weight
삭제delete 제 5항에 있어서,
상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지의 혼합비는 95~5중량% : 5~95중량%이고, 상기 스케일방지제는 상기 제1폴리염화비닐수지 및 제2폴리염화비닐수지 혼합물 100중량부에 대하여 0.01 내지 10중량부 포함하는 염소화폴리염화비닐수지
6. The method of claim 5,
Wherein the mixing ratio of the first polyvinyl chloride resin and the second polyvinyl chloride resin is 95 to 5 wt%: 5 to 95 wt%, and the scale inhibitor is a mixture of the first polyvinyl chloride resin and the second polyvinyl chloride resin mixture 100 0.01 to 10 parts by weight based on the weight of the chlorinated polyvinyl chloride resin
제 5항에 있어서,
상기 스케일방지제는 지방산 나트륨, 모노알킬 황산염, 알킬폴리옥시에틸렌 황산염, 알킬벤젠술폰산염, 모노알킬인산염, 모노알킬트리메틸암모늄염, 디알킬디메틸암모늄염, 알킬벤질메틸암모늄염, 알킬설포베타인, 알킬카르복시베타인, 폴리옥시에틸렌알킬에테르, 지방산 솔비탄에스테르, 지방산 디에탄올아민, 알킬모노글리세릴에테르 중에서 선택되는 1종 또는 2종 이상인 염소화폴리염화비닐수지
6. The method of claim 5,
The anti-scale agent may be at least one selected from the group consisting of fatty acid sodium, monoalkyl sulfate, alkyl polyoxyethylene sulfate, alkylbenzenesulfonate, monoalkyl phosphate, monoalkyltrimethylammonium salt, dialkyldimethylammonium salt, alkylbenzylmethylammonium salt, alkylsulfobetaine, , A polyoxyethylene alkyl ether, a fatty acid sorbitan ester, a fatty acid diethanolamine, and an alkyl monoglyceryl ether.
제 5항에 있어서,
상기 염소화폴리염화비닐수지는 인장강도가 500~600kg/㎠이고, 굴곡강도가 700~800kg/㎠이며, 충격강도가 20 내지 60kgcm/cm인 염소화폴리염화비닐수지
6. The method of claim 5,
Wherein the chlorinated polyvinyl chloride resin is a chlorinated polyvinyl chloride resin having a tensile strength of 500 to 600 kg / cm 2, a flexural strength of 700 to 800 kg / cm 2 and an impact strength of 20 to 60 kg / cm
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