KR101693451B1 - Ham using frozen pork and Manufacturing method of theref - Google Patents
Ham using frozen pork and Manufacturing method of theref Download PDFInfo
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- KR101693451B1 KR101693451B1 KR1020160085330A KR20160085330A KR101693451B1 KR 101693451 B1 KR101693451 B1 KR 101693451B1 KR 1020160085330 A KR1020160085330 A KR 1020160085330A KR 20160085330 A KR20160085330 A KR 20160085330A KR 101693451 B1 KR101693451 B1 KR 101693451B1
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Images
Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/03—Coating with a layer; Stuffing, laminating, binding, or compressing of original meat pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/40—Meat products; Meat meal; Preparation or treatment thereof containing additives
- A23L13/42—Additives other than enzymes or microorganisms in meat products or meat meals
- A23L13/428—Addition of flavours, spices, colours, amino acids or their salts, peptides, vitamins, yeast extract or autolysate, nucleic acid or derivatives, organic acidifying agents or their salts or acidogens, sweeteners, e.g. sugars or sugar alcohols; Addition of alcohol-containing products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
- A23L3/365—Thawing subsequent to freezing
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/15—Flavour affecting agent
Abstract
Description
본 발명은 편육 및 그 제조 방법에 관한 것으로, 특히 냉동 돈육을 이용함에도 불구하고 우수한 풍미와 맛, 향을 가져 기호도를 높이도록 한, 냉동 돈육을 이용한 편육 및 그 제조 방법에 관한 것이다.More particularly, the present invention relates to a method of manufacturing a frozen pork using a frozen pork and a method of producing the same, in which even though frozen pork is used, excellent flavor, taste, and flavor are provided to increase the degree of preference.
편육은 고깃덩어리를 잘 삶아서 눌러두었다가 얇게 썬 음식을 말한다.Flesh is cooked thinly with a sticky lump of boiled well pressed.
이러한 편육은 탈수시켰을 뿐만 아니라 지방분을 많이 용출시킨 음식이므로 공기 중에 오래 방치하면 건조되어 맛이 없어지고, 냉장고에서도 3, 4일이면 변질되는 문제점이 있다.These cured kernels are not only dehydrated but also eluted a large amount of fat, so they are dried when they are left in the air for a long time, and there is a problem that they taste bad in the refrigerator and deteriorate in the refrigerator for 3 or 4 days.
이러한 편육은 넓은 의미에서 햄으로 볼 수 있다.These breasts can be seen as a ham in a broad sense.
햄은 본래 돼지고기의 넓적다리 살을 일컫는 말로, 그 가공품도 아울러 햄이라고 하였는데, 현재는 그 의미가 확대되어 돼지고기 이외의 육류고기를 사용하거나 또는 돼지고기 다리살 이외의 고기를 사용한 제품도 햄이라고 한다. Ham is originally a term used to refer to the thigh meat of pork, and its processed product is called ham. Now, its meaning is expanded to use meat other than pork meat, or products using meat other than pork meat, .
일반적으로 대부분의 햄은 제조시 훈연과정을 거치는데 이러한 훈연과정에서 연기 속에 포함된 알데히드(aldehyde)류나 페놀(phenol)류가 햄원료의 표면과 속에 침투하여 햄에 살균, 방부 효과가 증가되도록 하는 동시에 독특한 풍미를 가지게 한다.Generally, most of the ham is subjected to a smoking process during manufacture. In this smoking process, the aldehyde or phenol contained in the smoke penetrates into the surface and the inside of the raw material of the ham so that the sterilization and preservative effect of the ham is increased At the same time, it has a unique flavor.
햄의 주성분은 단백질과 지질이다. The main ingredients of ham are protein and lipid.
햄에 함유된 단백질과 지방은 육류제품의 전형적인 것으로서 단백질은 필수아미노산을 골고루 함유하고 있어 영양가가 높다. Proteins and fats in ham are typical of meat products, and proteins contain essential amino acids, making them highly nutritious.
지방도 양질의 것이어서 식용으로서의 용도가 넓다. 또한 햄은 비타민 B1을 많이 함유하고 있으며, 쌀 중심의 우리 식생활에 적합하고, 철분, 인산, 칼슘, 콜라겐이 풍부하기 때문에 어린아이나 성장기의 청소년들뿐만 아니라 직장인, 및 나이 드신 노인들의 간식으로 널리 이용되고 있다.The fat is also of high quality and has a wide range of uses as food. In addition, ham contains a lot of vitamin B1, is suitable for our diet centered on rice, and is rich in iron, phosphorus, calcium, and collagen, so it is widely used as a snack for young and growing teens as well as workers and aging seniors. .
햄은 단백질이 많이 함유되어 있어 종래 육류제품이 첨가된 요리에 대신 사용하기도 한다. Ham has a lot of protein, and it is used instead of the meat product which is added with the conventional meat product.
또한 햄을 얇게 썰어 날로 또는 살짝 기름에 튀겨 냉채, 애피타이저(appetizer), 샌드위치 등에 이용하기도 하며, 두껍게 썰어서 햄스테이크를 만들기도 한다.You can also slice the ham thinly or fry it in oil, appetizer, sandwich, etc., and slice it into a ham steak.
이러한 햄의 소비량이 갈수록 증가함에 따라 소비자들의 새로운 기호를 만족시키기 위해 다양한 햄 제조 기술이 제시되고 있다.As the amount of consumed ham increases, a variety of ham manufacturing techniques have been proposed to satisfy consumers' new preferences.
그 중 "청국장 햄의 제조방법"(한국 등록특허공보 제10-0526424호, 특허문헌 1)에는 한국인들의 전통 발효 식품인 청국장이 함유된 염지액에 햄 원료를 염지시켜 햄을 제조함으로써 보다 기호도가 높은 햄을 제조하려는 기술이 공개되어 있다.Among them, "Method for manufacturing Cheonggukjang ham" (Korean Patent Registration No. 10-0526424, Patent document 1) discloses a method of producing ham by dipping a raw material of ham into a drench liquid containing chongkukjang, which is a traditional fermented food of Koreans, A technique for making high ham is disclosed.
상기 특허문헌 1을 살펴보면 햄의 원료로 돈육 단독 사용 외에 여러 종류의 육류를 혼합하여 사용하는 내용이 공개되어 있다.In the above Patent Document 1, it is disclosed that ham meat is mixed with various kinds of meat in addition to pork alone.
하지만, 각 육류마다 지방의 함유량이 다르고, 지방의 성질도 차이가 있으며, 살코기의 질감과 맛도 다르다.However, the fat content of each meat is different, the quality of fat is different, and the texture and taste of lean meat are different.
또다른 기술로 "스팀가공 및 훈연가공 처리된 편육의 제조방법"(한국 등록특허공보 제10-1413003호, 특허문헌 2)에는 돼지고기와 돼지껍질을 각각 스팀기에 투입한 후 돼지고기는 95℃에서 90분간 찌고 돼지껍질은 95℃에서 120분간 스팀으로 익히는 전처리단계와 삶아진 돼지고기와 돼지껍질을 얼음과 물이 충진된 냉각용기에 담아 냉각시키는 단계와 냉각된 돼지고기와 돼지껍질의 이물질을 분리하는 세척단계와 이물질이 분리된 돼지고기와 돼지껍질을 분쇄시키는 분쇄단계와 분쇄된 돼지고기와 돼지껍질 혼합물을 스팀기에 투입한 후 100℃에서 25분간 스팀으로 익히는 후처리단계와 스팀으로 찐 혼합물을 성형케이싱에 충진시키는 성형단계와 성형케이싱에 충진된 혼합물을 훈연기에 투입하여 50℃에서 5분간 훈연시키는 훈연단계와 성형케이싱을 제거한 후 익혀지고 성형되어진 성형혼합물을 절단한 후 포장하는 가공포장단계로 이루어져, 간편하게 별도 조리 없이 취식할 수 있도록 한 기술이 공개되어 있다.In another technique, "a method of manufacturing steam-processed and fried processed pig meat" (Korean Patent Registration No. 10-1413003, Patent Document 2), pork and pig skin are put into a steamer, For 90 minutes, steamed at 95 ° C for 120 minutes, and boiled pork and pork in a cooling container filled with ice and water to cool the pork and pork shells. A washing step for separating, a crushing step for crushing pork and pork bark separated from the foreign material, a post-treatment step in which a mixture of crushed pork and pork bark is introduced into a steamer and then steamed at 100 ° C for 25 minutes, Into the molding casing and the mixture filled in the molding casing are put into the smoke and the smoke is smolded at 50 ° C for 5 minutes and the molded casing is removed After the molding compound was cut been cooked is formed consists of a packaging step of packaging process, there is a simple technique is disclosed to ingestion without cooking.
하지만, 돼지 편육의 경우 특유의 잡내가 있으며, 콜라겐을 씹는 식감에 대해 호불호가 크게 갈려 대중적으로 널리 취식되지 못하는 문제점이 있다.However, in the case of pig breeding, there is a specific job, and there is a problem that the crunchy texture of the collagen is largely scratched and widely popularized.
따라서, 편육의 제조에 있어서 소비자의 기호도에 따른 면밀한 검토 및 실험에 따라 배합이 필요하다 할 것이다.Therefore, it will be necessary to formulate the meat according to the examination and experiment according to the preference of the consumer in the manufacture of the meat.
한편, 일반적인 편육의 제조 공정은 통상적으로 도축장에서 도축된 원료육에서 피를 뺀 후 건염이나 습염법 등의 방법으로 염지시킨 후 건조한 다음 가열 처리를 거치게 된다.On the other hand, in general, the manufacturing process of the meat is usually performed by removing the blood from the raw meat slaughtered at the slaughterhouse, drying it after drying it by a method such as a tendonitis or a wet method, and then heating it.
이러한 공정은 대규모 제조 설비를 갖춘 생산 판매자들에게는 유통상의 별다른 문제를 제기하지 않으나, 일반 가정이나 소규모 제조 설비를 구비한 생산자들에게는 원료육을 준비한 후 자체적으로 피를 빼는 공정을 준비하고, 염지 과정을 거쳐야 하므로 충분한 공간을 갖추지 못할 경우는 제조에 어려움이 발생할 수 밖에 없다.This process does not raise any problems for distributors with large-scale manufacturing facilities, but for producers with ordinary households or small-scale manufacturing facilities, it is necessary to prepare the raw meat and prepare the process of self- If it does not have sufficient space, it will be difficult to manufacture.
본 발명의 냉동 돈육을 이용한 편육 및 그 제조 방법은 상기와 같은 종래 기술에서 발생하는 문제점을 해소하기 위한 것으로, 시중에서 판매되는 냉동 돈육을 활용하여 간편하게 편육을 제조할 수 있는 공정을 제공하려는 것이다.The present invention provides a method for manufacturing a meat using a frozen pork and a method for manufacturing the meat using the frozen pork sold in the market.
구체적으로 냉동 돈육을 절단 후 해동하지 않고 해동 후 절단함으로써 절단하는 과정에서 짓눌리면서 핏기가 빠지고 지방기가 일부 제거되도록 함으로써 비린내가 발생하지 않으면서 손쉽게 편육을 제조할 수 있게 하려는 것이다.Specifically, frozen pork is cut and then thawed without cutting, so that it can be easily grinded while the meat is crushed and the fat is partially removed in the process of cutting.
또, 도축장에서 도축 과정에서 어느 정도 핏물이 제거된 채 냉동된 원료육의 경우에는 해동 후 절단 과정에서 남은 핏기가 추가로 빠지게 되어 맛과 향, 풍미가 우수한 편육을 제조할 수 있게 하려는 것이다.In addition, in the case of frozen raw meat with a certain amount of blood removed from the slaughterhouse during the slaughtering process, the remaining blood in the cutting process after the thawing is further removed, thereby making it possible to produce a broth having excellent taste, flavor and flavor.
또한, 절단과 배합 사이에 염지 처리된 그라비올라 분말을 절단된 돈육과 혼합하도록 함으로써 돈육 지방 제거에 따른 식감 저하를 방지하면서 그라비올라를 이용한 독특한 풍미를 갖추도록 함으로써 소비자 기호도를 높일 수 있게 하려는 것이다.In addition, the gravure-treated graviola powder is mixed with the cut pork between cutting and mixing to prevent the drop of the texture due to the removal of pork fat and to have a unique flavor using gravia, thereby enhancing consumer preference.
특히, 염지 처리된 그라비올라 분말을 혼합하기에 앞서 냉동돈육에서 지방을 제거함으로써 과다한 지방 함유를 방지하면서 소비자에게 기호도를 높일 수 있게 하려는 것이다.In particular, prior to mixing the gravure treated gravure powder, it is intended to remove the fat from the frozen pork so as to prevent excessive fat content and to increase the preference to the consumer.
아울러, 맛과 간을 맞추기 위한 부원료 배합시 부원료의 원료로 명월초를 포함시켜 염지 처리가 되어 있지 않음에도 불구하고 맛과, 향, 풍미를 더욱 향상시킬 수 있게 하려는 것이다.In addition, in order to match the flavor and liver, it is intended to further improve the taste, flavor and flavor even though the raw material of the raw material is not included in the raw material of the raw material and is not treated with the raw material.
본 발명의 냉동 돈육을 이용한 편육의 제조 방법은 상기와 같은 과제를 해결하기 위하여, 편육의 제조 방법에 있어서, 냉동 돈육을 준비한 후 해동하는 해동단계와; 해동된 돈육을 절단하는 절단단계와; 절단된 돈육에 부원료를 계량하여 혼합하는 배합단계와; 상기 부원료가 배합된 돈육을 가열 처리하는 열처리단계와; 가열 처리된 돈육을 성형하는 성형단계와; 성형된 돈육을 냉각한 후 포장하는 포장단계를 포함하여 구성된다.In order to solve the above-mentioned problems, the present invention provides a method of manufacturing a chicken meat, comprising the steps of preparing a frozen pork meat and defrosting the frozen pork meat; A cutting step of cutting the defrosted pork; A mixing step of weighing and adding the supplementary material to the cut pork meat; A heat treatment step of heating the pork containing the subsidiary material; A shaping step of shaping the heat-treated pork; And a packaging step of cooling the molded pork after it is packed.
상기한 구성에 있어서, 상기 절단단계와 배합단계 사이에 염지 처리된 그라비올라 잎 분말이 절단된 돈육과 혼합되는 그라비올라혼합단계가 더 구비되는 것을 특징으로 한다.In the above-described configuration, the graviola blending step may be further comprised of blending gravy leaf powder with the cut pork between the cutting step and the blending step.
또, 상기 배합단계에서 부원료에는 부원료 전체 중량의 0.1 ~ 1 중량%의 명월초 분말이 포함되는 것을 특징으로 한다.In addition, in the mixing step, the supplementary raw material may include 0.1 to 1% by weight of the initial powder of sunflower seeds, based on the total weight of the additives.
또한, 상기 해동단계 이전에 냉동돈육에서 지방을 제거하는 지방제거단계가 먼저 진행되는 것을 특징으로 한다.In addition, the fat removing step for removing fat from the frozen pork before the defrosting step is performed first.
본 발명의 냉동 돈육을 이용한 편육은 상기 제조 방법 중 어느 한 항의 제조 방법에 의해 제조된 것을 특징으로 한다.The present invention is characterized in that the meat using the frozen pork is produced by the production method according to any one of the above production methods.
본 발명에 의해, 시중에서 판매되는 냉동 돈육을 활용하여 간편하게 편육을 제조할 수 있는 공정을 제공할 수 있게 된다.According to the present invention, it is possible to provide a process capable of easily producing frozen meat using frozen pork sold in the market.
구체적으로 냉동 돈육을 절단 후 해동하지 않고 해동 후 절단함으로써 절단하는 과정에서 짓눌리면서 핏기가 빠지고 지방기가 일부 제거되도록 함으로써 비린내가 발생하지 않으면서 손쉽게 편육을 제조할 수 있게 된다.Specifically, frozen pork is cut and then thawed without cutting, so that it can be cut easily and the fat can be removed and the fat can be partially removed in the process of cutting.
또, 도축장에서 도축 과정에서 어느 정도 핏물이 제거된 채 냉동된 원료육의 경우에는 해동 후 절단 과정에서 남은 핏기가 추가로 빠지게 되어 맛과 향, 풍미가 우수한 편육을 제조할 수 있게 된다.In addition, in the case of frozen raw meat in which the blood is removed to some extent during the slaughtering process at the slaughterhouse, the remaining blood in the cutting process after the thawing is further removed, so that it is possible to produce the meat with excellent taste, flavor and flavor.
또한, 절단과 배합 사이에 염지 처리된 그라비올라 분말을 절단된 돈육과 혼합하도록 함으로써 돈육 지방 제거에 따른 식감 저하를 방지하면서 그라비올라를 이용한 독특한 풍미를 갖추도록 함으로써 소비자 기호도를 높일 수 있게 된다.In addition, by mixing gravure-treated graviola powder with the cut pork between cutting and blending, it is possible to enhance the preference of consumers by preventing grains from being deteriorated due to the removal of pork fat and having unique flavor using gravia.
특히, 염지 처리된 그라비올라 분말을 혼합하기에 앞서 냉동돈육에서 지방을 제거함으로써 과다한 지방 함유를 방지하면서 소비자에게 기호도를 높일 수 있게 된다.In particular, removing the fat from the frozen pork prior to mixing the gravure treated gravia powder can prevent excessive fat content and increase the preference to the consumer.
아울러, 맛과 간을 맞추기 위한 부원료 배합시 부원료의 원료로 명월초를 포함시켜 염지 처리가 되어 있지 않음에도 불구하고 맛과, 향, 풍미를 더욱 향상시킬 수 있게 된다.In addition, the flavor, aroma, and flavor can be further improved even though the raw ingredients of the raw materials are included in the raw material for mixing the flavor and the liver so that the raw ingredients are not treated.
도 1은 본 발명의 냉동 돈육을 이용한 편육 제조 공정을 나타낸 공정도.
도 2는 본 발명에서 염지 처리된 그라비아 잎 분말을 이용한 공정을 나타낸 공정도.
도 3은 본 발명에서 명월초를 이용한 공정을 나타낸 공정도.
도 4는 본 발명에서 그라비아 잎 분말과 명월초를 함께 이용한 공정을 나타낸 공정도.BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a process chart showing a process for producing a frozen pork meat using the frozen pork of the present invention. Fig.
Fig. 2 is a process diagram showing a process using graffiti treated leaf grains in the present invention. Fig.
FIG. 3 is a process chart showing a process using the date and time in the present invention. FIG.
FIG. 4 is a process chart showing a process using gravure leaf powder and a mustard seedling together in the present invention. FIG.
이하, 첨부된 도면을 통해 본 발명의 냉동 돈육을 이용한 편육 및 그 제조 방법에 대해 상세히 설명하기로 한다.BRIEF DESCRIPTION OF THE DRAWINGS The above and other features and advantages of the present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings, in which: FIG.
1. 해동단계1. Thawing step
냉동 돈육을 준비한 후 해동한다.Prepare frozen pork and defrost.
냉동 돈육은 도축장에서 커팅 및 트리밍이 끝난 채 부위별로 손질된 다음, 냉동된 돈육, 트리밍이 끝나고 부위별 손질이 끝난 후 피빼기까지 거친 다음 냉동된 돈육 등을 준비하여 진행될 수 있다.Frozen pork can be processed at the slaughter house after cutting and trimming, and then the frozen pork, frozen pork, etc. can be prepared after finishing trimming and finishing after finishing the pork, and then frozen pork.
이때, 후술하는 그라비올라혼합단계가 진행되는 경우에는 해동단계를 진행하기 전에 냉동돈육에서 지방을 칼 등을 이용하여 제거하는 지방제거단계가 먼저 진행될 수 있다.At this time, if the graviola mixing step described later is performed, a fat removing step of removing fat from the frozen pork using a knife or the like may be performed before proceeding to the defrosting step.
지방을 제거할 때는 돈육의 전체 지방을 다 제거하는 것은 아니며, 작업자가 간단히 부위가 큰 지방층을 제거하는 작업으로 진행될 수 있다.Removing fat does not remove all of the fat in the pork, but the worker can simply go to work to remove the large fat layer.
2. 절단단계2. Cutting step
통상 돈육의 절단은 냉동을 배제한 상태에서 생고기를 절단하거나 냉동된 상태에서 이루어지게 된다.Normally, cutting of pork is done in the state that freezing is excluded and raw meat is cut or frozen.
즉, 해동된 돈육을 절단하지는 않는다.That is, it does not cut frozen pork.
이는 해동된 돈육은 절단이 어려울 뿐만 아니라, 고기의 결을 유지할 수 없기 때문이다.This is because the frozen pork is not only difficult to cut, but also can not sustain the texture of the meat.
하지만 본 발명에서는 냉동된 돈육을 해동한 상태에서 절단을 실시하게 된다.However, in the present invention, the frozen pork is thawed while being defrosted.
절단을 위한 수단으로 수작업의 경우 칼로 진행될 수 있으며, 자동화된 기계를 이용하는 경우 믹서기나 육류세절기 등을 활용할 수 있다.As a means for cutting, it can be done by a knife in case of manual work, and in case of using an automated machine, it is possible to use a blender, meat cutter, and the like.
이때 해동된 돈육은 수분을 다량 함유하고 있고 연질의 상태이기 때문에 절단이 잘 이루어지지 않는다.At this time, the thawed pork contains a large amount of water and is in a soft state and can not be cut well.
이를 보완하기 위한 방안으로 해동된 돈육을 1차 절단한 후 다시 냉동시키고, 다시 냉동된 돈육을 해동한 다음 2차 절단하는 방법으로 진행될 수 있다.In order to compensate for this, the frozen pork can be first cut, then frozen again, and the frozen pork can be thawed and then second cut.
이러한 절단 과정은 마치 돈육을 뭉그러뜨리고 찢어발기는 것과 같은 작용을 일으키게 되는데 이 과정에서 살코기 틈새의 핏기가 더욱 잘 빠져나오게 되고 지방층의 분리가 더욱 더 잘 이루어지게 된다.This cutting process acts as if it breaks the pork and tears it up. In this process, the pores of the flesh leaks out more and the separation of the fat layer becomes better.
한편, 이렇게 절단이 완료된 돈육에 염지 처리된 그라비올라 잎 분말이 혼합되는 그라비올라혼합단계가 더 구비될 수 있다.Meanwhile, a graviola blending step may be further provided in which the pork treated with the thus cut pork is blended with graviola leaf powder.
그라비올라는 아메리카의 열대지방이 원산지이며, 잎 끝이 뾰족하고 잎자루 부분은 쐐기 모양으로 이루어져 있다.Graviola is the origin of the tropical Americas, with pointed ends of leaves and warts on petiole.
통상 그라비올라는 열매가 구아나바나 등으로 불리며 타원형의 녹색을 띄며 향기가 난다.Normally graviola is called uganabana, and its elliptical green color is fragrant.
해면질로 이루어진 흰 과육은 망고, 파인애플 등과 비슷한 맛이 난다.White flesh of spongy taste is similar to mango and pineapple.
이러한 그라비올라는 통상적으로 열매를 원료로 활용되어 왔다.Such graviolas have typically been utilized as raw materials for fruits.
최근에 들어 그라비올라의 잎에 아노나신이라는 항암 성분이 다량 함유되어 있다는 점이 알려지면서 그 잎을 차와 같이 제공하는 기술이 알려져 있다.Recently, it has been known that graviola leaves contain a large amount of anticancer component called ananasin, and the technique of providing the leaf as a tea is known.
하지만 그라비올라 잎을 말리고 닦는 과정에서 유용한 성분들이 손실되어 버리는 문제점이 있다.However, there is a problem in that useful components are lost in the process of drying and polishing the graviola leaves.
또, 그라비올라 잎은 그 자체로 특유의 강한 향이 나는데, 이때문에 일반적인 음식의 재료로는 잘 활용되지 않고 있다. In addition, the graviola leaf itself has a unique strong smell, which is why it is not well utilized as a common food ingredient.
본 발명의 출원인은 그라비올라 잎을 김치를 담글 때와 같이 소금물에 염지 처리하는 방식으로 처리한 후 본 발명의 편육 제조 공정에 첨가한 경우 특유의 강한 향은 저감됨과 더불어, 돼지고기 특유의 잡내가 많이 제거되고, 육질이 부드러워지는 점을 알게 되었다.The applicant of the present invention has found that when the graviola leaves are treated with salt water treatment as in the case of soaking the kimchi and then added to the process of producing meat of the present invention, a strong strong odor is reduced, I found that many were removed, and the meat was soft.
이에 따른 그라비올라 잎의 염지 방식은 물에 소금을 첨가한 용기에 그라비올라 잎을 담궈 6 시간에서 12시간 숙성시킨 다음 숙성된 그라비올라 잎을 절단 또는 분쇄하여 제조된다.In this method, graviola leaves are soaked in a container containing salt in water and aged for 6 to 12 hours, and then the aged graviola leaves are cut or crushed.
더불어, 그라비올라혼합단계는 전술한 바와 같이 지방제거단계를 통해 지방이 제거된 돈육과 혼합되게 되는데, 이 경우 지방이 제거되어 뻑뻑한 식감을 느끼기 쉬운 것을 부드럽게 해주고, 그라비올라 특유의 향을 제공하게 되어 기호도를 높일 수 있게 된다.In addition, the graviola mixing step is mixed with the fat-removed pork through the fat removal step as described above. In this case, the fat is removed to soften the easy-to-feel texture and provide a unique flavor of graviola The degree of preference can be increased.
이때, 염지 처리된 그라비올라 잎과 절단이 완료된 돈육의 중량은 돈육 100 중량부를 기준으로 그라비올라 잎 분말이 1 ~ 2 중량부로 구성됨이 바람직하다.At this time, it is preferable that the gravy-treated graviola leaves and the pork cut to be cut are composed of 1 to 2 parts by weight of graviola leaf powder based on 100 parts by weight of pork.
그라비올라 잎 분말의 중량이 돈육 100 중량부에 대하여 2 중량부를 초과하는 경우 향이 너무 강해 대중적 기호도를 떨어뜨리게 되며, 1 중량부 미만일 경우는 식감 및 풍미의 증대가 잘 이루어지지 않게 된다.When the weight of the graviola leaf powder is more than 2 parts by weight with respect to 100 parts by weight of the pork, the flavor is too strong and the popular taste is lowered. When the weight is less than 1 part by weight, the texture and flavor are not improved.
3. 배합단계3. Blending step
절단된 돈육에 부원료를 계량하여 혼합한다.Weigh the ingredients in the cut pork and mix.
부원료의 예로는 소금, 향신료, 발색제, 지미료, 당류 등이 포함될 수 있다.Examples of additives include salts, spices, coloring agents, lipids, saccharides, and the like.
구체적인 예로 소금 10 ~ 20 중량%, 향신료 0.5 ~ 10 중량%, 발색제 0.05 ~0.5 중량%, 지미료 0.5 ~ 10 중량%, 당류 0.5 ~ 10 중량%, 잔량의 정제수로 총 100%의 부원료로 이루어질 수 있다.Specific examples thereof include additives of 10 to 20% by weight of salt, 0.5 to 10% by weight of spices, 0.05 to 0.5% by weight of a coloring agent, 0.5 to 10% by weight of glue, 0.5 to 10% have.
향신료로는 양파, 후추, 마늘, 고추, 겨자, 계피, 카레가루 등이 단독 혹은 다종으로 혼합되어 구성될 수 있다.The spice may include onion, pepper, garlic, pepper, mustard, cinnamon, curry powder, etc., alone or in various mixtures.
발색제로는 질산염, 아질산염, 아질산나트륨 중 어느 하나나 이들의 혼합으로 사용될 수 있다.The coloring agent may be any one of nitrate, nitrite, and sodium nitrite, or a mixture thereof.
지미료는 공지의 식품첨가물로서 MSG 등이 사용될 수 있다.MSG and the like may be used as the known food additives.
당류는 설탕, 액상과당 등 공지의 당류가 사용될 수 있다.As the saccharides, known sugars such as sugar and liquid fructose can be used.
이러한 부원료의 함량은 제조될 편육 중량에 대해 1 ~ 10 중량% 사용될 수 있다.The content of such additives may be 1 to 10% by weight based on the weight of the cuticle to be produced.
이때, 부원료에는 기존의 편육 가공 공정에서 사용하지 않던 명월초를 사용할 수 있다.At this time, it is possible to use an early morning sowing which was not used in the conventional meat processing process for the sub ingredient.
이 경우, 바람직한 명월초 분말은 부원료 전체 중량의 0.1 ~ 1중량%가 바람직하다.In this case, the preferred early-morning powder is preferably 0.1 to 1% by weight of the total weight of the additives.
명월초는 인도네시아, 중국, 일본 등 동남아시아의 민간요법에서 당뇨와 고혈압 신장질환에 효과가 있는 것으로 알려져 생식으로 많이 사용되어 왔다.It has been widely used for reproductive medicine because it is known to be effective for diabetes and hypertensive kidney disease in folk medicine of Southeast Asia such as Indonesia, China and Japan.
명월초의 활용과 관련된 기술로, "기능성식품의 제조방법"(한국 등록특허공보 제1360223호)에 백강잠, 홍삼을 명월초와 혼합한 후 용수를 이용하여 추출한 후 이를 가열, 감온 및 발효종균에 접종시켜 발효액을 제조하는 기술이 공개되어 있다.(Korean Patent Registration No. 1360223) with Baekjangam and red ginseng mixed with Namgwoncho, extracted with water, and then heated, heated and fermented to the culture medium A technique for producing a fermentation broth by inoculation has been disclosed.
또, 명월초에 관련된 인터넷 조사 결과로는 명월초 잎을 건조시켜 물에 넣고 끓여 먹는 내용이 공개되어 있기도 하다.In addition, as a result of the Internet survey related to the beginning of the first half of the first half of the year, the leaves of the first half of the moon are dried and put into water and boiled.
이처럼 명월초는 아직까지 발효를 통한 건강보조식품이나, 물에 넣고 끓여 먹는 차 정도의 수준 정도로 활용될 정도이다.Thus, the beginning of the first half of the menstrual cycle is still enough to be used as a health supplement food through fermentation, or to the level of tea boiled in water.
본 발명의 발명자는 명월초를 물에 닳여 먹던 중 우연히 본 발명의 편육 개발 과정에 미량 첨가하였더니, 편육의 잡내를 줄여주면서 한층 고급스런 향을 내게 되는 것을 알게 되어 다수의 실험 결과 전체 부원료에서 상기 중량을 사용하였을 때 우수한 풍미를 갖게 됨을 알게 되었다.The inventors of the present invention found that when a small amount of water was added to the process of developing meat of the present invention by accidentally wasting water on the first half of the first half of the present invention, It was found that when using the weight, it had a good flavor.
4. 열처리단계4. Heat treatment step
상기 부원료가 배합된 돈육을 통상의 편육 가공과 마찬가지로 가열 처리한다.The pork containing the above-mentioned subsidiary material is subjected to heat treatment in the same manner as in the conventional frying processing.
이때, 가열 처리 전 열훈법으로 50 ~ 80℃의 온도로 훈연 처리할 수도 있다.At this time, it is also possible to conduct the smoke treatment at a temperature of 50 to 80 ° C by a heat treatment before the heat treatment.
또, 가열처리(Boiling)는 용기 내부에 부원료 배합 돈육을 넣고 정제수를 투입한 후 80 ~ 90℃의 온도에서 15분에서 1시간 반 동안 가열 처리한다.In boiling, boiling pork is added to the inside of the vessel, and purified water is added, followed by heat treatment at 80 to 90 ° C for 15 minutes to 1 hour and 30 minutes.
5. 성형단계5. Forming step
가열 처리된 돈육을 통상의 편육 제조 공정과 마찬가지로 커팅 등의 방법을 이용하여 성형한다.The heat-treated pork is formed by a method such as cutting in the same manner as in the ordinary meat-making process.
6. 포장단계6. Packaging steps
성형된 돈육을 냉각한 후 비닐 용기 등을 이용하여 포장한다.After cooling the molded pork, wrap it in a plastic container.
이하, 본 발명의 실시예에 대해 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described.
정육점에서 냉동 목살, 안심, 등심을 동일 중량으로 계량하여 구입하였다.Frozen meat, calf, and sirloin were weighed and weighed at the same weight in a butcher shop.
구입한 냉동 돈육을 상온에서 6시간 동안 해동하였다.The frozen pork purchased was thawed at room temperature for 6 hours.
해동한 돈육을 믹서에 넣고 절단하였다.The thawed pork was placed in a mixer and cut.
한편, 소금 15g, 양파와 후추, 마늘이 동일 중량비로 혼합된 향신료 5g, 아질산염 발색재 0.3g, MSG 7g, 올리고당 7g, 건조 명월초 분말 1g 및 잔량의 정제수를 혼합하여 100g의 부원료를 제조하였다.On the other hand, 100 g of a raw material was prepared by mixing 5 g of salt, 15 g of salt, 5 g of spice mixed with onion, pepper and garlic at the same weight ratio, 0.3 g of nitrite color developing agent, 7 g of MSG, 7 g of oligosaccharide,
절단된 돈육 1kg과 부원료 100g을 혼합하여 배합한 후 용기에 정제수와 이들의 혼합물을 넣고 30분 동안 90℃로 가열하고, 용기에서 가열된 돈육을 꺼내어 사각형 형상으로 절단 성형한 다음 냉각하여 실시예 1의 편육을 제조하여 비닐 용기로 포장하였다.1 kg of the cut pork and 100 g of the supplementary material were blended and mixed with purified water and a mixture thereof. After heating for 30 minutes at 90 ° C, the pork heated in the container was taken out and cut into a rectangular shape, Were prepared and packed in plastic containers.
실시예 1과 동일하게 진행하되, 구입한 냉동 돈육의 지방을 칼로 제거하고, 별도로 그라비올라 잎을 준비하여 소금물에 6시간 동안 염지 처리한 후 세절하여 절단된 돈육 100 중량부 대비 1.5 중량부가 되도록 하여 혼합하여 준비한 후 실시예 2의 편육을 제조하였다.The fat of the purchased frozen pork was removed with a knife and graviola leaves were separately prepared and treated with salt water for 6 hours and then 1.5 parts by weight of 100 parts by weight of cut pork After mixing and preparing, the meat of Example 2 was prepared.
<실험예 1> 관능실험 1<Experimental Example 1> Sensory Test 1
온라인 쇼핑몰을 통해 돈육 편육을 비교예 1로 준비하고, 돈육 햄을 비교예 2로 준비하였다.Pork meat was prepared in Comparative Example 1 through an online shopping mall, and pork ham was prepared in Comparative Example 2.
또, 실시예 1과 동일한 방식으로 진행하되, 냉동 전 절단한 후 해동하여 비교예 3의 편육을 제조하여 준비하였다.Also, proceeding in the same manner as in Example 1, except that before cutting by freezing, thawing followed by thawing was carried out to prepare the meat of Comparative Example 3.
준비된 편육들을 기름을 두른 팬에 동일한 방식으로 구워 구워진 편육에 대해 맛, 향, 전체적인 기호도에 대한 관능검사를 실시하여 비교하였다.The prepared broths were baked in the same manner on the pan with oil, and sensory evaluation of taste, aroma, and overall acceptability were carried out for the broth baked and compared.
관능검사는 맛, 향, 색감, 식감으로 구분하여 9점 평정법을 이용하여 평가하였다.The sensory evaluation was divided into taste, flavor, color, and texture, and evaluated using the 9 point method.
피시험자는 연령과 성별을 고려하여 30 대 ~ 60대 성인 남녀를 연령대별로 10명씩 총 40명 선별하여 측정하였다.In consideration of age and gender, the subjects were selected 40 men and women aged between 30 and 60 by age group.
표 1은 맛, 향, 색감, 식감에 대한 관능검사 결과를 나타낸 것이다.Table 1 shows the results of sensory evaluation on taste, flavor, color and texture.
관능검사 수치(9 : 아주 좋음, 0 : 아주 나쁨)Sensory test value (9: very good, 0: very bad)
상기 표 1의 결과로 볼 때 실시예 1 내지 2의 편육이 비교예 1 내지 3의 편육에 비해 맛, 향, 식감 모든 면에서 더 우수한 것으로 평가되었다.From the results of Table 1, it was evaluated that the curd of Examples 1 and 2 was superior to the curd of Comparative Examples 1 to 3 in terms of taste, aroma, and texture.
특히, 순서만 달리하였을 뿐인 비교예 3과 비교해보더라도 향과 식감에서 큰 차이점을 갖는 것을 알 수 있었다.In particular, it was found that there was a large difference in flavor and texture compared with Comparative Example 3, which was only different in order.
더욱이, 염지 처리된 그라비아 잎 분말이 포함된 경우 맛, 향, 식감에서 실시예 1보다도 더욱 월등한 것을 알 수 있었다.Furthermore, it was found that the taste, aroma, and texture of the gravure leaf powder treated with bare earth were superior to those of Example 1.
Claims (5)
냉동 돈육을 준비한 후 해동하는 해동단계와;
해동된 돈육을 절단하는 절단단계와;
절단된 돈육에 부원료를 계량하여 혼합하는 배합단계와;
상기 부원료가 배합된 돈육을 가열 처리하는 열처리단계와;
가열 처리된 돈육을 성형하는 성형단계와;
성형된 돈육을 냉각한 후 포장하는 포장단계;
를 포함하여 구성되고,
상기 절단단계와 배합단계 사이에 구성되고, 물에 소금을 첨가한 용기에 그라비올라 잎을 6 시간에서 12시간 숙성시킨 다음, 숙성된 그라비올라 잎을 분쇄하여 염지 처리된 그라비올라 잎 분말이 절단된 돈육과 혼합되는 그라비올라혼합단계;
가 더 구비되며,
상기 배합단계에서 부원료에는 부원료 전체 중량의 0.1 ~ 1 중량%의 명월초 분말이 포함되고,
상기 그라비올라혼합단계에서 혼합되는 그라비올라 분말은 돈육 100 중량부를 기준으로 그라비올라 잎 분말 1 ~ 2 중량부가 혼합되는 것을 특징으로 하는 냉동 돈육을 이용한 편육의 제조 방법.
In the method for producing meat,
A defrosting step of defrosting after preparing frozen pork;
A cutting step of cutting the defrosted pork;
A mixing step of weighing and adding the supplementary material to the cut pork meat;
A heat treatment step of heating the pork containing the subsidiary material;
A shaping step of shaping the heat-treated pork;
A packaging step of cooling and molding the molded pork;
And,
The graviola leaves are aged for 6 hours to 12 hours in a vessel which is composed of the cutting step and the mixing step and in which salt is added to water, and then the aged graviola leaves are pulverized and the gravure treated graviola leaf powder is cut A graviola mixing step to be mixed with pork;
Further,
In the mixing step, 0.1 to 1% by weight of the starting powder is contained in the supplementary raw material,
Wherein the graviola powder to be mixed in the graviola mixing step is mixed with 1 to 2 parts by weight of graviola leaf powder based on 100 parts by weight of pork.
상기 해동단계 이전에 냉동돈육에서 지방을 제거하는 지방제거단계가 먼저 진행되는 것을 특징으로 하는 냉동 돈육을 이용한 편육의 제조 방법.
The method according to claim 1,
Wherein the fat removing step for removing fat from the frozen pork is performed prior to the defrosting step.
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KR20200141149A (en) | 2019-06-10 | 2020-12-18 | 최인귀 | process for preparing red ginseng pig meat |
KR20230117944A (en) | 2022-02-03 | 2023-08-10 | 전경훈 | A meat refrigerator and a method of refigerating |
Citations (3)
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KR19980040302A (en) * | 1996-11-29 | 1998-08-17 | 김태수 | Manufacturing method of processed meat products using pig head |
KR100526424B1 (en) | 2003-11-27 | 2005-11-08 | 정화자 | making method of ham comprising fermented soybeans |
KR101413003B1 (en) | 2012-04-13 | 2014-07-02 | 명일축산영농조합 | Manufacturing Method For Slices Of Boiled Pork |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR19980040302A (en) * | 1996-11-29 | 1998-08-17 | 김태수 | Manufacturing method of processed meat products using pig head |
KR100526424B1 (en) | 2003-11-27 | 2005-11-08 | 정화자 | making method of ham comprising fermented soybeans |
KR101413003B1 (en) | 2012-04-13 | 2014-07-02 | 명일축산영농조합 | Manufacturing Method For Slices Of Boiled Pork |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20200141149A (en) | 2019-06-10 | 2020-12-18 | 최인귀 | process for preparing red ginseng pig meat |
KR20230117944A (en) | 2022-02-03 | 2023-08-10 | 전경훈 | A meat refrigerator and a method of refigerating |
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